Rough Country RC609 User Manual

92RC60900

JEEP YJ REPL BODY BUSHING / 1”BODY LIFT KIT

Thank you for choosing Rough Country for all your suspension needs.

This body lift fits both manual and Automatic equipped vehicles!!!

Rough Country recommends a certified technician install this system. In addition to these instructions, professional
knowledge of disassembly and reassembly procedures as well as post install ation checks must be known. Attempts to
install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehi­cle.

Please read the instructions before beginning the installation. Check the kit hardware against the Kit Contents shown.
Be sure you have all needed parts and know where they go. If there are any questions about the installation or installa­tion steps call our tech line at 800-222-7023.

As a general rule, the taller a vehicle is, the easier it will roll. Offset, as much as possible, what is lost in rollover resis­tance by increasing tire track width. In other words, go "wide" as you go "tall". Many sportsmen remove their mud tires
after hunting season and install ones more appropriate for street driving; always use as wide a tire and wh eel combina­tion as possible to enhance vehicle stability.

Seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur. Gener­ally, braking performance and capability are decreased when significantly larger/heavier tires and wheels are used. Take
this into consideration while driving.
height over the intended height of the Rough Country product purchased. Mixing component brands is not recom ­mended. Rough Country makes no claims regarding lifting devices and excludes any and all i mplied claims. We will not
be responsible for any product that is altered.

If you have any questions concerning the design, function, and/or correct use of our products please contact one of our
customer service representatives us at 800-222-7023.

Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the
inside of the windshield or on the vehicle’s dash. The decal should act as a constant reminder for whoever is oper-

ating the vehicle of its unique handling characteristics.
INSTALLING DEALER - it is your responsibility to install the warning decal and forward these installation instructions on
to the vehicle owner for review. These instructions should be kept in the vehicle for its service life.

Prior to beginning this installation it is always good to use a penetrating oil and spray all body mount hardware
that will be removed. Typically the stock body bushings will need to be checked to ensure they are in good con­dition. If the stock body bushings are cracked or deteriorated they must be replaced. This should be performed
as the body lift is installed. Failure to perform this maintenance could jeopardize the operating safety of the ve­hicle.

Refer to Instruction sheet for auto trans bracket installation

PRODUCT USE INFORMATION

Do not add, alter, or fabricate any factory or after-market parts to increase vehicle

NOTICE TO DEALER AND VEHICLE OWNER

IMPORTANT PRE—INSTALLATION INSTRUCTIONS

Tools Needed:
Floor Jack
Jack Stands
3/8” Socket / Wrench
1/2” Socket / Wrench
5/8” Socket / Wrench
13mm Socket / Wrench
19mm Socket / Wrench
Drill Motor
1/4” Drill Bit

KIT CONTENTS

A

B C

E

D

Kit Contents :

6-Dr / Pass Side Body Bushings (A)
4-Rear Body & 1 Center Bushings (B)
2-Fr Core Support Brackets (C)
4-Radiator Shroud Brackets (D)
1-Auto Trans Bracket (E)
1-RC609Bag:
4-1/4” Self Clinch Stud
4-1/4” Washers
4-1/4” Lock Nuts
6-1/2” x 4 1/2” Bolts
6-1/2” Flat Washers
5-7/16” x 4” Bolts
5-7/16” Flat Washers
2-5/16” x 3/4” Self Tapping Bolts
11-Body Bushing Sleeves
1-1668Bag4:

Auto Trans Brkt bag

2-1/4” x 3/4” Bolts

2-1/4” Lock Nuts

Small ID

Location 1

Please see diagram below for proper body lift bushing placement.

DIAGRAM 1

1

1

1

2

2

2

2

2

1

1 1

Large ID

Location 2