Rough Country RC604 User Manual

92RC60300

JEEP JK MANUAL SHIFT 1 1/4” 2 / 4 DOOR BODY LIFT

Thank you for choosing Rough Country for your Jeep JK needs.

Rough Country recommends a certified technician installs this system. In addition to these instructions, professional
knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install
this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.

Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be sure
you have all the needed parts and understand where they go. Also please review the tools needed list and make sure

you have needed tools.

KIT CONTENTS:

RC603:

12- RC Body Blocks (4 DOOR KIT)
1-Manual Shifter Adapter
Rear Bumper Brackets
1—Kit Bag Containing
24—3/8” x 2 1/4” Bolts
24—3/8” Nuts
48—3/8” Washers
1-8MM X 20MM Allen Head Bolt
1-1/4” x 3/8” Set Screw

RC604:

10- RC Body Blocks (2 DOOR KIT)
1-Manual Shifter Adapter
Rear Bumper Brackets
1—Kit Bag Containing
20—3/8”X 2 1/4” Bolts
20—3/8” Nuts
40—3/8” Washers
Rear Bumper Brackets
1-8MM X 20MM Allen Head Bolt
1-1/4” x 3/8” Set Screw

TOOLS NEEDED:

• 18mm Wrench

• 16mm Wrench

• 3/4” Wrench

• 9/16” Wrench

• Phillips Screw Driver

• Jack Stands

• Wood Block

• Hammer

• T45 Torque Bit

• 1/8” Allen Wrench

• 8mm Allen Wrench

• Thread Locker

2DR & 4DR BODY MOUNT LOCATIONS

4DR MODELS WILL

HAVE 12 MOUNTING

POINTS

INSTALLATION INSTRUCTIONS FOR JEEP JK 2 AND 4 DOOR BODY LIFT

1. Place Jeep on clean, dry, level surface. Installation is done one side at a time.

2. Raise hood. Using a Phillips screw driver, remove the (6) push pin inserts from grill on top side as shown. Retain for
re-use. See Photo 1.

3. Pull grill toward you to release the three lower clips. See Photo 2.

PHOTO 1 PHOTO 2

4. Disconnect the parking light electrical connecter and remove grill assembly. See Photo 3.

5. Using a 16mm wrench remove the 2 stud nuts from the stock body mounts as shown (12 mounts for 4 door and 8
mounts for 2 door), removing only the passenger side first. See Photo 4.

PHOTO 3

6. After completion of removing the stud nuts, remove the center stud bolt and washer from the passenger side body
mounts using a 18mm wrench . See Photo 5

7. After all isolator nuts and center mounting bolts are removed from the passenger side, position a wood block and (2)
jack stands under the body as shown. Lift the body upwards and begin removing the body mounts. See Photo 6.

PHOTO 4

PHOTO 6 PHOTO 5