Rough Country RC601 User Manual

92RC60000
JEEP JK 1 1/4” 2 / 4 DOOR BODY LIFT KIT
Thank you for choosing Rough Country for your Jeep JK needs.
Rough Country recommends a certified technician installs this system. In addition to these instructions, professional knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be sure you have all the needed parts and understand where they go. Also please review the tools needed list and make sure you have needed tools.
KIT CONTENTS:
RC601:
12- RC Body Blocks (4 DOOR KIT) 1—Kit Bag Containing 24—3/8” x 2 1/4” Bolts 24—3/8” Nuts 48—3/8” Washers Rear Bumper Brackets
RC600:
10- RC Body Blocks (2 DOOR KIT) 1—Kit Bag Containing 20—3/8”X 2 1/4” Bolts 20—3/8” Nuts 40—3/8” Washers Rear Bumper Brackets
TOOLS NEEDED:
18mm Wrench
16mm Wrench
3/4” Wrench
9/16” Wrench & Socket
Phillips Screw Driver
Jack Stands
Wood Block
Hammer
2DR & 4DR BODY MOUNT LOCATIONS
4DR MODELS WILL
HAVE 12 MOUNTING
POINTS
INSTALLATION INSTRUCTIONS FOR JEEP JK 2 AND 4 DOOR BODY LIFT
1. Place Jeep on clean, dry, level surface. Installation is done one side at a time.
2. Raise hood. Using a Phillips screw driver, remove the (6) push pin inserts from grill on top side as shown. Retain for re-use. See Photo 1.
3. Pull grill toward you to release the three lower clips. See Photo 2.
PHOTO 1 PHOTO 2
4. Disconnect the parking light electrical connecter and remove grill assembly. See Photo 3.
5. Using a 16mm wrench remove the 2 stud nuts from the stock body mounts as shown (12 mounts for 4 door and 8 mounts for 2 door), removing only the passenger side first. See Photo 4.
PHOTO 3
6. After completion of removing the stud nuts, remove the center stud bolt and washer from the passenger side body mounts using a 18mm wrench . See Photo 5
7. After all isolator nuts and center mounting bolts are removed from the passenger side, position a wood block and (2) jack stands under the body as shown. Lift the body upwards and begin removing the body mounts. See Photo 6.
PHOTO 4
PHOTO 6 PHOTO 5
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