Rough Country 7599 User Manual

92759900
99-06 2WD GM 1500 COIL SPACER
Thank you for choosing Rough Country for all of your suspension needs.
Rough Country recommends a certified technician installs this system. In addition to these instructions, professional knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle. Please read all the instructions before beginning the installation. Check the kit hardware against the Kit Contents list on next page. Be sure you have all the needed parts and understand where they go. Also please review the tools needed list to be certain that you have the tools necessary to complete the installation.
PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is the easier it will roll. We strongly recommend that seat belts and shoulder har­nesses should be worn at all times. Braking performance and capabilities are decreased when significantly larger/ heavier tires and wheels are used. Do no add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height of the Rough Country product purchased. Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be responsible for any product that is altered.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun visor or dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling character­istics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these installation in­structions on too the vehicle owner for review and to be kept in the vehicle for its service life.
Tools Needed:
Floor Jack Jack Stands Hammer Pry Bar WD40 18mm Socket / wrench 15mm Socket / Wrench 12mm Socket / Wrench 10mm Socket / Wrench
INSTALLATION INSTRUCTIONS
1. Set the emergency brake and chock rear tires to prevent rolling.
2. Jack up the front of the vehicle with a floor jack. Place jack stands on the frame rail directly behind the lower control arm mounts. Lower the vehicle onto the jack stands. Remove tires and wheels.
3. Remove the bolt that secures the brake line to the knuckle using a 10mm wrench. See Photo 1.
4. Remove the ABS wire from the mounts on the control arm and from the clip on the upper coil seat. See Photo 2.
PHOTO 1 PHOTO 2
5. Remove the brake caliper using a 18mm socket and secure out of the way. See Photo 3. Remove the brake rotor and set aside.
6. Remove the tie rod end from the knuckle using a 18mm socket and secure out of the way. See Photo 4.
PHOTO 3 PHOTO 4
7. Loosen and remove the tie rod by striking the knuckle as shown to dislodge the tie rod. See Photo 5.
8. Place the floor jack directly underneath the lower control arm and loosen the upper ball-joint nut holding the upper control arm onto the knuckle using a 18mm wrench. See Photo 6.
PHOTO 5 PHOTO 6
9. Remove the ball joint by either by using a ball joint separator tool or by striking on the upper portion of the knuckle until the upper ball joint is free. See Photo 7.
10. Loosen the lower ball joint nut using a 18mm wrench. See Photo 8. Do not remove the lower ball joint nut at this time.
PHOTO 7 PHOTO 8
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