Rough Country 75141-15 User Manual

Vehicle Application
Installation Instructions
PowerBoard®
Automatic Retracting Running Board
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2009 – Current Part Number: 75141-15
INSTALLATION TIME
4 Hours
TOOLS
5 mm
SKILL LEVEL
4 - Diffi cult
13mm
8mm, 10mm
& 13mm
PowerBoard® – Installation Instructions
Left End Cap, Part Number
460.83, Qty - 1
Running Board Assembly, Qty - 2 79" - Part Number 460.87 72" - Part Number 473.14
M6-1.0 x 10mm Socket Cap Screw, Part Number
460.85, Qty - 2
T-Nut Insert, Part Number 460.84, Qty - 2
Parts List and Hardware Identifi cation
M6 Nut Plate, Part Number
460.86, Qty - 2
Right End Cap, Part Number
460.82, Qty - 1 M8 U-Nut, Part Number
460.98, Qty - 8
M8-1.25 x 30 Hex Bolt, Part Number 473.18, Qty - 8
M8-1.25 x 20 Hex Bolt, Part Number 460.46, Qty - 8
Wiring Harness, Part Number
474.59, Qty - 1
Idler Linkage, Part Number
473.62, Qty - 2
Motor Linkage, Part Number
473.63, Qty - 2
Motor (for use with Yellow Controller), Part Number
496.12, Qty - 2
Yellow Controller, Part Number 497.94, Qty - 1
PSA Bumper, Part Number 475.43, Qty - 4
Light, Part Number
470.15, Qty - 4
Grommet, Part Number
474.60, Qty - 1
M6-1.0 x 35 Socket Cap Screw, Part Number
460.95, Qty - 6
M6-1.0 x 20 Socket Head Bolt, Part Number 470.00, Qty - 8
Posi-Tap, Part Number 470.03, Qty - 4
7" Cable Ties, Part Number 460.99, Qty - 25
11" Cable Ties, Part Number 470.02, Qty - 2
Small Washer, Part Number 470.05, Qty - 16
M6 Flat Washer, Part Number 481.96, Qty - 6
Rev. L 0713 75141 pg. 2
PowerBoard® – Installation Instructions
Install Mounting Clips - Driver’s Side
Counting from the front, locate the fi rst (1st) and last set of mounting holes on the inner sill. Use a Small Hex Bolt and a Small Washer to install a Mounting Clip on each side of each hole. Do not tighten the bolts at this time.
Rear
Motor Assembly
Driver’s Side
Idler Assembly
Front
View from under vehicle
Small Washers
Hex Bolts
Mounting Clips
Install Linkages
Mount the Motor Linkage to the rear and the Idler Linkage to the front on both sides of the vehicle. Slip the notches in the Arms under the bolts and washers installed in Step One.
Finger tighten fasteners at this time.
Secure the bottom of the Arms with two Small Hex Bolts and Small Washers.
Do not tighten the bolts yet.
The Motor Linkage mounts toward the rear of the truck, except for the passenger side on SuperCab vehicles.
If the sheet metal holes are misaligned, you may need to
le off the edge of the sheet metal.
Rear
Small Washers
Small Hex Bolts
Driver’s Side Rear Arm
Tighten Bolts to 16 ft./lbs. (22Nm)
Motor Linkage
Front
Remove the fuse from the Wiring Harness.
Remove Fuse from Wiring Harness
Remove the fuse from the Wiring Harness. Failure to do so could result in severe electrical shock which could harm the installer and/or damage the vehicle.
Ground
Install Controller and Wiring Harness
Connect the Wiring Harness to the Controller. Make sure that the locking tabs are fully engaged.
Use the 11" Cable Ties to mount the Controller to the factory conduit.
11" Cable Ties
Wire Harness
Connect Wiring Harness to Battery
Connect the red power lead to the positive battery terminal and the black lead to the negative terminal. Route the shorter leg of the harness to the wheel well on the passenger’s side. Use the 7" Cable Ties to secure the harness.
Controller
Rev. L 0713 75141 pg. 3
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