Rough Country 75122-15 User Manual

Vehicle Application
• Jeep Wrangler Unlimited JK
Installation Instructions
PowerBoard
Automatic Retracting Running Board
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®
4 Door Only 2007 and newer Part Number: 75122-15
Note: Rubicon Rock Rails are not compatible with PowerBoards® and will need to be removed.
INSTALLATION TIME
4 Hours
TOOLS
4 mm
SKILL LEVEL
4 - Diffi cult
1/8" & 3/8"
Bits
PowerBoard® – Installation Instructions
Parts List and Hardware Identifi cation
Left End Cap, Part Number
460.83, Qty - 1
Idler Linkage, Part Number
474.72, Qty - 2
Motor (for use with Blue Controller), Part Number
496.12, Qty - 2
Running Board Assembly, Qty - 2 72" - Part Number 460.87
M6-1.0 x 10 mm Socket Cap Screw, Part Number
460.85, Qty - 2
T-Nut Insert, Part Number 460.84, Qty - 2
Right End Cap, Part Number
460.82, Qty - 1
Lt. Motor Linkage, Qty - 1, Part Number 474.71
M6 Nut Plate, Part Number
460.86, Qty - 2
Posi-Tap, Part Number 470.03, Qty - 4
Blue Controller, Part Number 496.11, Qty - 1
Rt. Motor Linkage, Qty - 1, Part Number 474.70
M6-1.0 x 35 Socket Cap Screw, Part Number
460.95, Qty - 6
M8-1.25 x 25 Flange Hex Bolt, Part Number 474.84, Qty - 6
M8-1.25 x 16 Button Head Bolt, Part Number 473.83, Qty - 8
M6-1.0 x 20 Socket Cap Screw, Part Number 470.00, Qty - 8
M6 Flat Washer, Part Number
481.96, Qty - 6 8 mm Washer,
Part Number
470.05, Qty - 14
M8 x 25 U-Nut, Part Number 474.81, Qty - 2
Adaptor, Part Number
Wiring Harness, Part Number 474.73, Qty - 1
474.82, Qty - 2
Light, Part Number
470.15, Qty - 4
7" Cable Ties, Part Number 460.99, Qty - 15
11" Cable Ties, Part Number 470.02, Qty - 2
Rev. J 0713 75122 pg. 2
PowerBoard® – Installation Instructions
Install Adaptor – Passenger Side
Locate the rear linkage position in front of the rear body mount. Install the Adaptor with a Flange Hex Bolt. Tighten the bolts.
Hole not used
Adaptor
Flange Hex Bolt
Passenger Side Shown
Front
Install Rear Motor Linkage – Passenger Side
Position the passenger side linkage against the pinch weld with the motor shaft pointing forward. Mount a Motor Linkage with a Button Head Bolt and 8mm Washer at the pinch weld hole and a Flange Hex Bolt in the inboard hole. Mark the pinch weld at the second hole location and remove the linkage. Drill a 1/8" pilot hole at the marked location then drill a 3/8" hole. Reinstall the link using an additional Button Head Bolt and 8mm washer in the drilled hole.
Finger tighten fasteners at this time.
Button Head Bolts
8 mm Washers
Drill a 3/8" Hole
Motor Linkage
Flange Hex Bolt
Install U-Nut – Passenger Side Front
Install an M8 x 25 U-Nut in the hole next to the Body mount behind the front tire.
U-Nut
Passenger Side Shown
Install Front Idler Linkage – Passenger Side
Use two (2) Button Head Bolts and 8 mm Washers and a Flange Hex Bolt to mount the Idler Linkage to the vehicle. Tighten the fasteners. Shim the linkage inboard with 1 to 3 washers between the linkage and the pinch weld on the rear hole so it operates smoothly when the board is
8 mm Washers
Button Head Bolt
Install Driver’s Side Linkages
Repeat steps 1 – 4 on the driver’s side of the vehicle.
Remove Fuse from Wiring Harness
Remove the fuse from the Wiring Harness. Failure to do so could result in severe electrical shock which could harm the installer and/or damage the vehicle.
Remove the fuse from the Wiring Harness.
attached (2 are usually suffi cient).
Do not tighten the bolts at this time.
Flange Hex Bolt
Button Head Bolts
Passenger Side Shown
Rev. J 0713 75122 pg. 3
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