Rough Country 75105-15 User Manual

Vehicle Application
Installation Instructions
PowerBoard
Automatic Retracting Running Board
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®
2004 – 2008 (6.5 ft.) Part Number: 75105-15
INSTALLATION TIME
4 Hours
TOOLS
5 mm
SKILL LEVEL
4 - Diffi cult
13mm
8mm, 10mm
& 13mm
PowerBoard® – Installation Instructions
Left End Cap, Part Number
460.83, Qty - 1
Running Board Assembly, Qty - 2 79" - Part Number 460.87 72" - Part Number 473.14
M6-1.0 x 10mm Socket Cap Screw, Part Number
460.85, Qty - 2
Idler Linkage, Part Number
473.62, Qty - 2 Motor (for use with Blue
Controller), Part Number
496.12, Qty - 2
T-Nut Insert, Part Number 460.84, Qty - 2
Parts List and Hardware Identifi cation
M6 Nut Plate, Part Number
460.86, Qty - 2
Right End Cap, Part Number
460.82, Qty - 1
M8 x 32 mm U-Nut, Part Number 460.98, Qty - 8
Light, Part Number
470.15, Qty - 4
Large Tree Clip, Part Number 473.66, Qty - 2
M8 Hex Nut, Part Number 470.06, Qty - 1
M6-1.0 x 35 Socket Cap Screw, Part Number 460.95, Qty - 6
M8-1.25 x 30 Hex Bolt, Part Number 473.18, Qty - 8
M8-1.25 x 20 Hex Bolt, Part Number 460.46, Qty - 9
Wiring Harness, Part Number
473.64, Qty - 1
Motor Linkage, Part Number
473.63, Qty - 2
Brake Cable Bracket Extension, Part Number
473.13, Qty - 1
Blue Controller, Part Number 496.11, Qty - 1
M6 Washer, Part Number 481.96, Qty - 6
Wire Harness Cover, Part Number
473.65, Qty - 1
M6-1.0 x 20 Socket Head Bolt, Part Number 470.00, Qty - 8
Posi-Tap, Part Number 470.03, Qty - 4
7" Cable Ties, Part Number 460.99, Qty - 25
11" Cable Ties, Part Number 470.02, Qty - 2
PSA Bumper, Part Number 475.43, Qty - 4
M8 Fender Washer, Part Number 473.21, Qty - 1
M8 Washer, Part Number
470.05, Qty - 16
Rev. R 0713 75105 pg. 2
PowerBoard® – Installation Instructions
Remove Original Wire Harness Cover and Install New Wire Harness Cover
Locate the Wire Harness Cover attached to the frame under the door on the driver’s side of the vehicle. Remove the two Tree Clips that secure the cover to the frame and remove the cover.
Bend the new Wire Harness Cover supplied in the parts kit into position and use the two Large Tree Clips from the parts kit to attach it to the same holes in the frame.
Remove Original Wire Harness Cover
Driver’s Side
Install new Wire Harness Cover
Large Tree Clips
Driver’s Side
Install Mounting Clips - Driver’s Side
Counting from the front, locate the fi rst (1st) and last set of mounting holes on the inner sill. Use a Small Hex Bolt and a Small Washer to install a Mounting Clip on each side of each hole. Do not tighten the bolts at this time.
Rear
Install Brake Cable Bracket Extension
Locate the Brake Cable Bracket Extension in the parts kit.
Slide the brake cable out of the Brake Cable Bracket on the vehicle. Use a Small Hex Bolt, the Large Washer and the Hex Nut to attach the Brake Cable Bracket Extension to the Brake Cable Bracket through the hole for the brake cable. Raise the brake cable into the opening in the Brake Cable Bracket Extension.
When you raise the brake cable into position, fi rst pull downward to create slack.
Brake Cable Bracket Extension
Small Hex Bolt
Large Washer
Small Washers
Hex Bolts
Driver’s Side
Brake Cable
Hex Nut
Brake Cable Bracket
Motor Assembly
Driver’s Side
Idler Assembly
Front
View from under vehicle
Mounting Clips
Rev. R 0713 75105 pg. 3
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