92175000REV1
99-06 TUNDRA 2.5” KIT
Thank you for choosing Rough Country for all your suspension needs.
PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is, the easier it will roll. Offset, as much as possible, what is lost in rollover resistance by increasing tire track width. In other words, go "wide" as you go "tall". Many sportsmen remove their mud tires
after hunting season and install ones more appropriate for street driving; always use as wide a tire and wh eel combination as possible to enhance vehicle stability.
Seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur
Generally, braking performance and capability are decreased when significantly larger/heavie r tires and wheels are
used. Take this into consideration while driving.
Do not add, alter, or fabricate any factory or after-market parts to increase vehicle height over the intended height of the
Rough Country product purchased. Mixing component brands is not recom mended.
Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be responsible for any product that is altered.
If questions exist concerning the design, function, and correct use of our products we will be happy to answer these
questions.
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of
the windshield or on the vehicle’s dash. The decal should act as a constant reminder for whoe ver is operating the vehicle of its unique handling characteristics.
INSTALLING DEALER - it is your responsibility to install the warning decal and forward these installation instructions on
to the vehicle owner for review. These instructions should be kept in the vehicle for its service.
Kit Contents:
2-Front Strut Extensions
2-2” Rear Blocks
2-Rear Shock Absorbers
4-Rear U-bolts
1-Wiring Loom Bracket
1-Proportiong Valve Bracket
1-Kit Bag that includes
6-3/8” studs
6-3/8” nuts
6-3/8” lock washers
3-5/16” x 1” bolts
3-lock nuts
1-Shock bag
Tools Needed:
Assorted Metric wrenches
Assorted Metric sockets
Floor Jack
Jack stands
Hammer
INSTALLATION INSTRUCTIONS
Completely read the instructions before beginning installation.
1. Jack up the front of the vehicle and secure the vehicle with jack stands on the frame rails. The front wheels will need
to be slightly off the ground.
2. Remove the front wheels / tires.
3. Disconnect the sway bar end links on the lower control arms. Retain hardware.
4. Remove the nut and the cotter pin on the upper ball joint and separate the upper ball joint from the spindle, using the
ball joint separator.
5. Remove the upper strut nuts on the strut tower (3) that holds the strut assembly to the upper frame mount. Retain
hardware for reuse.
6. Remove the lower strut bolt from the lower control arm and retain hardware for reuse. Remove the strut a ssembly
from the vehicle.
8. Locate the supplied 3/8” stud extensions. Using a 9/16” socket snug self clinching stud in the new spacer as shown
in Photo 1. The stud should clinch with about 35-45 ft/lbs of torque. Do not over torque the nut.
9. Install the new spacer on the Strut and secure with factory hardware. See Photo 2.
PHOTO 1
PHOTO 2
10. Align the bottom mount and reinstall the strut assembly on the vehicle using factory hardware..
11. Install the lower strut bolt in the order that it was removed.
12. Using the floor jack, raise the lower control arm and connect the upper ball joint on the upper control arm to the spindle. Tighten the ball joint nut per manufacturer specifications and install the cotter pin.
13. Repeat procedure for opposite side of the vehicle.
14. Reconnect the sway bar end links with factory hardware.
15. Install the front wheels / tires.
16. Jack up the vehicle to release the jack stands and remove the stands. Lower the vehicle to the ground and tighten
the upper strut tower nuts. 3 on each side.