Rough Country 1627 User Manual

92162700
JEEP XJ 84-01 CONTROL ARM RELOCATION
BRACKET AND RCX BRACE KIT
Thank you for choosing Rough Country for your suspension needs.
Rough Country recommends a certified technician install this system. In addition to these instructions, professional knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
PRODUCT USE INFORMATION
As a general rule, the taller a vehicle is, the easier it will roll. Seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur.
Generally, braking performance and capability are decreased when larger/heavier tires and wheels are used. Take this into consideration while driving.
Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be re­sponsible for any product that is altered.
This kit is an add on kit—it will not lift your vehicle without additional product. This kit is used to lower the upper and lower control arms. Lowering the arms mounting point reduces control arms angle and substantially improves ride qual­ity and handling. This kit can be used with stock lower control arms and with stock upper control arms at 4.5” of lift. For additional lift longer adjustable control arms are needed. To determine length to adjust arms use chart below.
Lift Height Lower Control Arm Upper Control Arm
4.5” 15.75” - Stock Length 15” - Stock Length 6” 15.875” 15.125” 8” 16.25” 15.524”
KIT CONTENTS:
1-Dr control arm drop brkt
Upper Control Arm Bracket
1-Pa control arm drop brkt 1-Dr upper control arm brkt 1-Pa upper control arm brkt 1-Dr RCX bracket brace 1-Pa RCX bracket brace 1-1627 poly bag 4-5/16” x 1 1/4” bolt 4-5/16” flange nuts 4-5/16” washers 2-10mm X 90mm bolt 2-10mm nuts 4 10mm washers 2– 2” crush sleeves
LCA Bracket
RCX Brace
LCA Bracket
2-1/2” x 4 1/2” bolts 2-1/2” lock nuts 4-1/2” washers 4-3/8” self tap. bolts 2– 1/2” x 2 5/16”Crush Sleeves
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Rough Country product should have a “Warning to Driver” decal installed on the inside of the windshield or on the vehicle’s dash. The decal should act as a constant reminder for whoever is operating the vehicle of its unique handling characteristics.
INSTALLING DEALER - it is your responsibility to install the warning decal and forward these installation instructions on to the vehicle owner for review. These instructions should be kept in the vehicle for its service.
TOOLS NEEDED
Assorted Metric wrenches Floor jack Assorted standard wrenches Hammer 11/32” drill bit Jack stands Drill Center punch
INSTALLATION INSTUCTIONS
1. Chock the rear wheels. Using a floor jack, jack up the front of the vehicle and place jack stands directly be­hind the front control arm mounts to support the vehicle. Lower floor jack, but do not remove.
2. Loosen and remove the upper control and lower control arms at the frame end one side at a time. Retain hard­ware for reuse.
3. Using 13mm wrench, remove the alignment shoe and shims from lower control arm bracket as shown in Fig- ure 1 and 2. Retain for reuse.
4. Install the Rough Country lower control arm drop bracket and the upper control arm drop bracket as shown in Figure 3 and 4 with the supplied 1/2” x 4 1/2” bolts and crush sleeves in the bottom hole and using the supplied 10mm x 90mm hardware and crush sleeve in the upper mount. Also see Figure 5 to see how up­per control arm will mount.
FIGURE 1
View from center of vehicle to passenger side.
Remove alignment
FIGURE 2
shoe from inside
and any shims be-
hind the pocket.
View from side on passenger side.
FIGURE 3
10mm x 90mm Bolt
FIGURE 4
and Spacer Sleeve
1/2” x 2 5/16”
Spacer Sleeve
View from front of passenger side bracket.
1/2 x 4.5”
Bolt Loca-
tion
View from side of passenger side bracket.
FIGURE 5
View showing
UCA installation
location.
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