Rotary Inbay SL210i, 800 Series, Inbay SL212i Installation Instruction
I
IMPORTANT
N
N
S
S
T
T
I
SL210i/SL212i
Compact Inbay Control
(800 Series) (1Ø & 3Ø 208V-240V) (3Ø 480V)
SL210i Moveable Pad Capacity 8,000 lbs.
SL210i Capacity 10,000 lbs.
SL212i Capacity 12,000 lbs.
A
A
L
L
L
L
A
A
T
T
I
O
O
N
N
I
I
I
Attention!!!
These Instructions Contain General Data. Any Deviation From Customers Prints Or Specifications Should Be
Clarified Before Proceeding With Lift Installation.
Check the containment tube for holes due to shipping damage. Do not install a damaged
containment tube. Contact Rotary Lift Customer Service. If the lift has a chance to be exposed to the
elements, protect the lift.
*PLP20447 *
IN20481
Rev. C 2/4/2010
© February 2010 by Rotary Lift. All rights reserved. CO7473.1
LP20447
N
N
S
S
T
T
R
R
U
U
C
C
T
T
I
O
O
N
N
S
S
I
IMPORTANT
Owner: Your Installer Is Responsible For
The Concrete Floor Being Finished To
Grade Angle, NOT
To The Top Of The Lift.
Failure To Comply Will Void Warranty
Failure To Comply Will Void Warranty
Edge Of
Grade
Indicator
Concrete MUST BE Finished To
Edge Of Grade Indicator, NOT
The Top Of The Lift. Finished
Floor Level Must Be 1/4” Below
Top Of Lift On All Sides.
Concrete
Grade Indicator
IMPORTANT
Contact with the electrical heating coils could cause electrolysis and damage the lift and/or its
components. Make sure the lift frame concrete anchors do not contact electrical heating coils, or re-bar that may be
in contact with other embedded electrical sources. The lift being physically connected to any source which promotes
electrolysis will void the warranty.
2
Power Unit
&
Master Control Panel
Mounted On Optional Pedestal
PVC Conduit for Air and Hydraulic
Hose (by Installing Contractor)
Hydraulic Hose to Lift
(by Installing Contractor)
Lift (by Rotary)
Wheel Spotting
Dish (by Rotary)
1/4" Air Line to Locking Latch
And LDS Sensor (by Rotary)
1/4" Air Line to
LDS Sensor (by Rotary)
Electrical Power Supply
(by Instaliing Contractor)
Power Unit (by Rotary)
Master Control Panel (by Rotary)
In-line Air Filter (by Rotary)
1/2" Air Line to Compressor or
Air Main (by Installing Contractor)
Shut Off Valve And Female Fitting
(by Installing Contractor)
In-Line Pressure Regulator/Water
Separator (by Installing Contractor)
1/4" Airline
To In-line Regulator (Inside Master Control Panel)
IMPORTANT!!!:
After Routing The
Air Lines & Hydraulic Hose
Do Not Cap Either End
Of Pipe Chase. Air
Must Vent Out
In Order For
LDS To Work Properly.
IMPORTANT
IMPORTANT
Please follow these instructions to ensure a good installation
and satisfactory operation of the lift. Check your shipment
against the product load list and shipping papers. Enter claims for
damage or shortage with the delivering carrier at once.
• Afterinstallation,pleasereturnthisbooklettotheliterature
package and give to lift owner/operator.
• Literaturepackageshouldbekeptattachedtopowerunitfor
easy access.
• Reviewentireinstallationinstructionsbeforebeginning
excavation.
The center cover is designed for foot traffic
only.
Restrict all unauthorized persons from going
near excavation. OSHA standard restricts anyone from getting in
excavated hole, unless OSHA guidelines are followed. See OSHA
Excavating Standard CFR 1926.
3
Wheel
Spotting Dish
2' 5"
APPROACH
PVC Conduit
Entrance for Air
& Hydraulic Hose
NOTE: Adjust Entrance
For Pedestal Mounting
Installation See Fig. 8a
4' 9" Swing Arm Lifts
5' 0" Moveable Pad Lifts
WORK BENCH (TYPICAL)
12'-0" Min. to
Nearest
Obstruction
or Per
Section 1c
5'-6" Min. to nearest obstruction
Foot traffic only on center cover
SL210i Series
Wheel
Spotting Dish
2' 5"
APPROACH
PVC Conduit
Entrance for Air
& Hydraulic Hose
NOTE: Adjust Entrance
For Pedestal Mounting
Installation See Fig. 8a
4' 9"
WORK BENCH (TYPICAL)
13'-0" Min. to
Nearest
Obstruction
or Per
Section 1c
5'-6" Min. to nearest obstruction
SL212i Series
PVC Inlet Into Containment Tube
Foot traffic only on center cover
PVC Inlet Into Containment Tube
1. Lift Location:
IMPORTANT
Recommended Floor Slope 0-1/16" Per Ft.
Drainage Direction
Drainage Directio
n
Drain
Continuous Trench
Lift Location
5'
Concrete Floor
10'
10'
Lift Location
A. Check architect’s layout if available. Lay out lift as shown in
Fig. 1. Recommended floor slope is 1/16" per foot.
Fig. 1
3. Concrete Preparation:
A. Run 2" PVC from Control Area to Containment Tube. PVC will
enter the Containment Tube 9-1/2" below finished floor grade.
Hole is centered horizontally in Containment Tube, Fig. 1.
B. Box out a 5' x 10' area around where lift is to be located.
NOTE: For multiple lift installations, boxed out areas will
overlap. Dig continuous trench, see illustration below.
C. Pour concrete floor ensuring not to get concrete in boxed out
area.
NOTE: By using this installation method, the RAI can more
accurately set lift to proper grade relative to finished floor.
Reference Page 2.
B. SL210i: The 5' 6" centerline to side and 12' 0" centerline
to front and rear dimensions should be maintained to provide
adequate working space. The minimum overhead clearance
should be 85" plus height of highest vehicle to be raised. 24' 0"
length bay recommended. Other lengths may be used, provided
ample clearance is maintained at each end of lift.
SL212i: The 5' 6" centerline to side and 13' 0" centerline to front
and rear dimensions should be maintained to provide adequate
working space. The minimum overhead clearance should be
88" plus height of highest vehicle to be raised. 26' 0" length bay
recommended. Other lengths may be used, provided ample
clearance is maintained at each end of lift.
C. Base Unit Lifts: If you are planning to install roll-on/
wheel alignment runways, locate lift per instructions from
superstructure manufacturer. Use superstructure manufacturer's
instructions for fore and aft, side to side, and ceiling clearances.
2. Excavation: Excavate hole to dimensions shown in Fig. 2.
Dig trench for 2" PVC pipe between lift and power unit location.
Trench should be dug 11" below finished floor grade. Air line and
hydraulic hose to be contained in this 2" PVC pipe.
4. Lift Setting:
Check the containment tube for holes due to
shipping damage. Do not install a damaged containment tube.
Contact Rotary Lift Customer Service.
A. Chain hoist must have capacity of 2,500 lbs. with a clear
swing of 9' 0". Rig sling for unit, attaching to the shipping strap,
Fig. 3, and lower assembly into hole. Center lift and be sure lift
containment inlet is located as shown in Fig. 1.
4
Frame Anchor
105"
110"
18"
73-5/8"
Frame Width
96"
Clean Pea
Gravel Fill
36"
Lift & Containment Tube
7,200 lbs. maximum reaction
longitudinal and transverse
direction due to eccentric loads
15,000 lbs. maximum vertical loads
23-3/8"
Frame
2" PVC Pipe
9-1/2"
56"
Power
Unit
Wall Bracket
6"-8"
IMPORTANT
Owner: Your Installer Is Responsible For The
Lift and
Containment Tube
6 x 6's
Blocks
(2) 1/2"-13NC x 18" lg. Threaded Rod,
Flat Washers, & Nuts
60"
X
X
X
X
Shipping
Straps
Concrete Floor Being Finished To The Leading Edge Of The Grade
Angle (1/4" Below Top Of Lift), NOT To The Top Of The Lift, Fig. 5.
Failure To Comply Will Void Warranty.
B. Bend frame anchors out perpendicular to concrete frame and
downward approximately 45° to floor level, Fig. 2.
C. Remove and retain (4) 1/2"-13NC HHCS (marked with X, Fig.
3). Insert 1/2" Threaded Rods x 18" lg. into the holes and secure in
place using 1/2" flat washers and nuts, Fig. 4.
D. Attach 6 x 6’s to support unit on existing floor and secure in
place with 1/2" flat washers and nuts, Fig. 4. Remove shipping
straps and install guide barrel bolts in open holes and torque to 60
ft-lbs. Remove protective covers from top of jacks.
E. Plumb and level by placing machinist level on top of jack. Do
Not plumb or level off unit frame. See Fig 5.
F. Shore Lift Securely!
G. Connect 2" PVC to containment tube, chamfer PVC entering
containment tube seal and lubricate I.D. of seal with grease or
oil to ease entry of PVC into seal. PVC pipe should extend into
containment tube 1" maximum.
NOTE: If your PVC pipe and containment inlet do not align, you
may have to cut back PVC pipe, and attach 2" Flexible PVC to
make connection. All PVC joints MUST be leak proof.
H. Recheck plumb.
Fig. 3
Fig. 2
Fig. 4
5
5. Backfill:
CAUTION
IMPORTANT
X
X
XX
X
X
X
X
X
X
Tape Covers
Over Plungers
Tape Covers
Over Plungers
Center Cover
Grade Indicator
Leading
Edge
Concrete
Floor
Machinist Level
A. Duct tape joint areas indicated by X, Fig. 6, to protect these
areas during backfill and concrete work. Backfill around unit
using only pea gravel to within 18" of top of finished floor.
Do not use a mechanical tamper or saturate
the backfill material to achieve compaction. This could cause lift
containment sides to bend inward, HAND TAMP ONLY.
Do Not fill plunger with any ballast material.
B. Complete backfill and tamp pipe trench.
C. After lift is backfilled, make final elevation and plumb checks,
Fig 5.
D. Make sure frame anchors are bent out, Fig. 7.
Fig. 5
Fig. 6
6
Lift and
Containment Tube
Bend Out
Frame Anchors
Rebar or Stud Anchor
Grade Indicator
Leading
Edge
Concrete
Floor
6. Concrete Work:
IMPORTANT
IMPORTANT
A. Leave 6 x 6's in place.
B. New concrete around the lift must be keyed into existing floor
with rebar or stud anchors, Fig. 7.
C. A minimum concrete strength of 3,000 PSI is suggested. DO
NOT use calcium chloride as a curing accelerator. If using a
curing accelerator, we recommend a non-chloride additive such
as High Early* or equivalent.
D. Pour concrete floor, being careful not to run concrete in and
around top surface of lift unit.
Owner: Your Installer Is Responsible For The
Concrete Floor Being Finished To The Leading Edge Of The Grade
Angle (1/4" Below Top Of Lift), NOT To The Top Of The Lift, Fig. 7.
Failure To Comply Will Void Warranty.
It is imperative that lift be set level
regardless of floor slope or other factors. Trowel smooth and
allow to harden.
E. After concrete is set-up, remove 6 x 6's and threaded rods.
F. Reinstall the guide barrel bolts, use Loctite 242 (blue) on bolts
and torque to 60 ft.-lbs.
G. Do not use lift until concrete has achieved 3,000 PSI.
Fig. 7
7
7. Power Unit:
Push nuts hold
bolts to brackets
Lowering
Valve
Fill
Breather
Cap
Power Unit
Bracket
(By Rotary)
Use (4)5/16"-18NC
x 1-1/2" lg. HHCS
Use (4)5/16"-18NC
Nuts and 5/16" Star
Washers
When Required
For Installing
Tr ansformer Box
(Can Be Mounted Left Or Right Side)
*For workbench installations mount transfomer box
behind power unit and on the inside side wall at least
18'' above the floor. Use supplied #10 x 3/8'' tapping
screws. Drill 0.136'' pilot holes.
A. Wall Mounting: For operating convenience, locate Power Unit
bracket so top of bracket will be approximately 56" above floor,
Fig. 2.
B. Locate and mount the power unit bracket, using (4) 3/8" wall
anchors, on the wall, Fig. 8. Anchors must be able to hold 20 lbs.
of shear force.
C. Put (4) 5/16"-18NC x 1-1/2" HHCS through wall bracket using
push-nuts to hold in place, Fig. 8.
D. Mount power unit, with motor up, to the power unit bracket
and install (4) 5/16" nuts and lock washers, Fig.8.
8. Hose And Elbow Attachment (Hose Provided By Installer):
A. Hose must meet Dayco EZ Flex 150 or equivalent specs. with
3,000 PSI minimum working pressure, 3/8" I.D. with 9/16-18THD,
JIC fitting, female swivel ends.
B. Hose must be free of debris. Inspect all threads for damage.
C. Install hose onto elbow adapter on power unit, Fig. 9.
D. Do not route hose to lift at this time.
Fig. 8
8
E. Pedestal Mounting: Pedestal must be anchored to the floor
Secure Pedestal
To Floor With 3/8”
Anchor Bolts Before
Attaching Power Unit
Use (4)5/16"-18NC
x 3/4" lg. HHCS
Use (4)5/16"-18NC
Nuts and 5/16" Star
Washers
IMPORTANT
30" From Nearest Obstacle
Power Unit
Bracket
(By Rotary)
with 3/8" anchor bolts before attaching power unit, Fig. 8a.
F. Use base for pattern to mark holes for anchoring. Pedestal
must be anchored at least 30" away from the any obstacle to
allow for wiring and maintenance of the power unit, Fig 8a.
G. Mount power unit bracket to pedestal with (4) 5/16"-18NC x
1-1/2" HHCS, (4) 5/16" nuts and lock washers, Fig. 8a.
H. Put (4) 5/16"-18NC x 1-1/2" HHCS through power unit bracket
using push-nuts to hold in place, Fig. 8b.
I. Mount power unit, with motor up, to the power unit bracket
and install (4) 5/16" nuts and lock washers, Fig.8b.
Fig. 8a
9
Loading...