Rosemount UV/IRS-H2 Flame Detector Manuals & Guides

Ultraviolet / Infrared
Hydrogen Flame Detector
User Manual
UV/IRS-H2-A OR UV/IRS-H2-AR
AND
UV/IRS-H2-A-X OR UV/IRS-H2-AR-X
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X November 23, 2012
Net Safety Monitoring
IMPORTANT INFORMATION
This manual is for informational purposes only. Although every effort has been made to ensure the correctness of the information, technical inaccuracies may occur and periodic changes may be made without notice. Net Safety Monitoring Inc., assumes no responsibility for any errors contained within this manual.
If the products or procedures are used for purposes other than as described in the manual, without receiving prior confirmation of validity or suitability, Net Safety Monitoring Inc., does not guarantee the results and assumes no obligation or liability.
Complete instructions have been provided for the safe service, use, installation, configuration and maintenance of this product in compliance with EN 60079-14 and EN 60079-10 for hazardous locations. Ensure this manual is read thoroughly before installation or operation.
No part of this manual may be copied, disseminated or distributed without the express written consent of Net Safety Monitoring Inc.
Net Safety Monitoring Inc., products are carefully designed and manufactured from high quality components and can be expected to provide many years of trouble free service. Each product is thoroughly tested, inspected and calibrated prior to shipment. Failures can occur which are beyond the control of the manufacturer. Failures can be minimized by adhering to the operating and maintenance instructions herein. Where the absolute greatest of reliability is required, redundancy should be designed into the system.
Warranty
Net Safety Monitoring Inc., warrants its sensors against defective parts and workmanship for a period of 24 months from date of purchase; other electronic assemblies for 36 months from date of purchase.
No other warranties or liability, expressed or implied, will be honoured by Net Safety Monitoring Inc.
Contact Net Safety Monitoring Inc or an authorized representative for details. We welcome your input at Net Safety Monitoring. If you have any comments
please contact us at the phone/address below or visit our web site and complete our on-line customer survey: www.net-safety.com.
Contact Information
Net Safety Monitoring Inc. 2721 Hopewell Place NE Calgary, AB Canada T1Y 7J7 Telephone: (403) 219-0688 Fax: (403) 219-0694 www.net-safety.com
E-mail: | Email: nsmsales@net-safety.com
Copyright © 2007 Net Safety Monitoring Inc.
Printed in Canada
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 3 November 23, 2012
TABLE OF CONTENTS
Important Information ...................................................................................... 3
Warranty .......................................................................................................... 3
Contact Information ......................................................................................... 3
Introduction ...................................................................................................... 5
Spectral Sensitivity Range ........................................................................... 5
Locate Detector ........................................................................................... 5
Typical applications and ignition sources .................................................... 5
Potential inhibitors ....................................................................................... 5
Absorbing Gases ......................................................................................... 6
Immune ........................................................................................................ 6
Range .............................................................................................................. 6
Field of View .................................................................................................... 7
Installation Considerations .............................................................................. 7
Unpack ............................................................................................................ 8
Reflector Positioning ....................................................................................... 9
Field Installation ............................................................................................ 10
Wiring ......................................................................................................... 10
Grounding .................................................................................................. 10
Sealing ....................................................................................................... 10
Connecting................................................................................................. 11
Detector Setup .............................................................................................. 13
System Sensitivity ..................................................................................... 13
DIP Switch Access ................................................................................. 13
Sensitivity Setting ................................................................................... 13
Time Delay Setting ................................................................................. 13
Closing the Housing ............................................................................... 14
Relay Settings ............................................................................................... 14
Coil and Latch Status ................................................................................ 14
Remote Reset ........................................................................................ 14
Final Setup ............................................................................................. 14
Detector Functionality ................................................................................... 15
Detector Window/Lens .............................................................................. 15
Start Up Procedure .................................................................................... 15
System Check............................................................................................ 15
Monitor ....................................................................................................... 15
Condition StatusLEDs ........................................................................ 15
Condition StatusCurrent Output ......................................................... 16
Detector Maintenance ................................................................................... 17
Testing ....................................................................................................... 17
Manual Check Procedure .......................................................................... 17
Automatic Visual Integrity (VI) Test ........................................................... 17
Manual VI Test ........................................................................................... 17
Test Procedure ...................................................................................... 18
Cleaning Window/Lens and Reflector ........................................................... 19
O-ring ......................................................................................................... 19
How To Return Equipment ............................................................................ 20
Troubleshoot ................................................................................................. 21
Appendix A: Common UV Absorbing Gases ................................................ 22
Appendix B: Electrostatic Sensitive Device (ESD) ........................................ 23
Appendix C: Resistance Table ...................................................................... 24
Appendix D: Specifications ........................................................................... 25
Appendix E: UVIRS-H2 DATA ...................................................................... 26
Appendix F: UVIRS-H2 Graphical Field of View Data .................................. 27
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INTRODUCTION
The UV/IRS-H2 is a smart, stand-alone fire detector, combining sensors for both the ultra-violet and infrared spectra. This detector was specially designed to respond to radiation emitted by Hydrogen (H2) fires. The rugged design is ideal for both indoor and outdoor applications.
The microcontroller monitors and analyzes each sensor to identify a variety of flame conditions. Only when the defined detection criteria for both IR and UV sensors indicate a fire condition will the detector alarm.
Spectral Sensitivity Range
The UV/IRS-H2 fire detector responds to UV radiation wavelengths of 185 to 260 nanometres (1850 to 2600 angstroms) and IR radiation in the 3.09 micron range. Note that UV radiation reaching the earth from the sun does not extend into the sensitivity range of the detector, nor does radiation from normal artificial lighting, such as fluorescent, mercury vapour and incandescent lamps.
Locate Detector
When positioning fire detectors, consider such factors as, distance from the fire, type of fuel and temperature, as well as any environmental factors which may influence the detector’s response to radiation.
Typical applications and ignition sources
The UV/IRS-H2 was designed to detect Hydrogen (H2) based fires and should be used in applications and environment related to Hydrogen.
Potential inhibitors
A potential inhibitor is anything located between the detector and a potential fire source which could prevent the UV/IRS-H2 from detecting a fire or reduce its sensitivity to fire. Possible inhibitors include but are not limited to the following:
Solid objects such as machinery, glass or plexiglass between the detector
and potential fire source
Water, fog, rain, dirt or dust on the detector window or heavy smoke
between the detector and potential fire source
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 5 November 23, 2012
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steady hot body radiation
artificial lighting
sunlight (direct/reflected)
arc welding radiation
Response Testing
Fuel
Size
Distance
(ft/m)
Average
Response
Time
(Seconds)
Hydrogen(H2)
24" Plume
55/16.7
1.8
Absorbing Gases
A further potential inhibitor may be the presence of UV absorbing gases or chemical vapours between the detector and source of potential fire. Such
gases could impede the detector’s ability to detect a UV flame source. Small
concentrations of these gases may not be sufficient to obstruct the sensor but high concentrations may impede the UV sensor. Moving the detectors closer to the probable fire source and increasing the sensitivity can, in some circumstances, overcome this issue (refer to Appendix A ).
Immune
The UV/IRS-H2 exhibits excellent immunity to many conditions/activities including but not limited to the following:
RANGE
The practical application distance is directly related to the intensity of the ultraviolet/infrared radiation source.
Table 1: Response Testing
NOTE: The response time is based on zero time delay and maximum sensitivity.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 6 November 23, 2012
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Field of View Testing
Fuel
Size
Horizontal
Degrees
Hydrogen(H2)
24" Plume
128(+65, -63)
Field of View
The area in front of a flame detector, where a standardized flame can be detected and which is specified by distance and angle off the central axis, is the Field of View. The referenced flame is moved to 50% of the maximum on-axis detection distance and then moved off-axis horizontally and vertically to the limit of detection. These off-axis angle limits specify Field of View.
Table 2: Field of View Testing
NOTE: Data based on Maximum Sensitivity Setting.
Installation Considerations
The following should be considered when mounting flame detectors.
Point detector toward where the flame is expected. Ensure an unobstructed view of the area to be monitored. Employ more than one detector to ensure the hazard is fully covered. The detector should be accessible for cleaning the window/lens and
reflector surfaces.
Tilt detector downward a minimum of 10 to 20° to reduce dirt and dust
accumulation which could obscure the detector’s viewing window.
Securely mount detector so as to reduce vibration as much as possible.
When located outside, detector sensitivity can be reduced by heavy fog,
rain and/or ice.
Reduce sensitivity setting if false alarms, related to surrounding activities,
occur (refer to "System Sensitivity" )
When installed near or on water (such as an off shore platform), be sure to
take into account the low horizon level when tilting detector downward.
UV radiation, other than that produced by an actual fire, is referred to as
"background UV". An example of a high level of background UV could be a flare stack situated outside of a building. The UV radiation produced by this flare, in conjunction with a false alarm IR source, may be detected as fire when a door to the building is opened. Windows or other reflective surfaces may also cause unusually high levels of UV radiation to enter the building from the flare. In a situation like this, the fire detection system response must be carefully checked and the sensitivity level adjusted high enough so that this "background UV" will not cause false alarms.
UV fire detectors respond to radiation other than ultraviolet. X-rays in
conjunction with a false alarm IR source can activate the detector. Since X- rays are often used in industrial inspection it may be necessary to disable the system when inspections are conducted nearby.
For protection against line surge and extraneous transients, it is required to
install detector wires in a braided flexible conduit less than 5 feet.
Note: CSA approved models (UVIRS-H2-A/AR) are not supplied with a locking collar. ATEX approved models (UVIRS-H2-A-X/H2-AR-X) are supplied with locking collar.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 7 November 23, 2012
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UNPACK
Carefully remove all components from the packaging. Check components against the enclosed packing list and inspect all components for obvious damage such as broken or loose parts.
If you find any components missing or damaged, notify the representative or Net Safety Monitoring immediately.
Figure 1: Detector Housing and Swivel Mount
Note: Units are factory sealed.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 8 November 23, 2012
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Figure 2: Dimensional Drawing
REFLECTOR POSITIONING
Ensure the external VI reflector is placed directly over the VI Emitters (refer to Figure 7 for VI source location). Also ensure the detector is mounted with the VI reflector in the top position, centred over the yellow dot.
Figure 3: Position of VI Reflector
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 9 November 23, 2012
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FIELD INSTALLATION
WARNING:
Wiring codes and regulations may vary. Compliance with regulations
is the responsibility of the installer. Wiring must comply with applicable regulations relating to the installation of electrical equipment in a hazardous area. If in doubt, consult a qualified official before wiring the system.
This equipment is only suitable for ATEX Category 2 (Zone 1)
locations.
Equipment must be installed in compliance with EN 60079-14. The permanently connected cable need appropiate protection of the
free end of the cable. Use an ATEX certified Junction Box.
Do not open housing and expose electronics in a classified area .
(Do not open when an explosive atmosphere may be present)
Ensure area is de-classified prior to opening housing. The parts of the bushing outside the flameproof enclosure have to be
protected from mechanical impact by means of Ex components(e.g.Enclosure, Thread adapters, Conduit)
Wiring
For protection against line and extraneous transients, it is required to install detector pig tail lead wires in a braided flexible conduit less than 5 feet in length to the termination box. From the termination box to the power supply the recommended detector cable is four conductor (or greater), shielded 18 AWG rated 300 V for distances up to 150 feet. When cable is installed in conduit, the conduit must not be used to support wiring to any other electrical equipment. Detectors can be located over 150 feet and up to 2000 feet, if 16 AWG shielded conductor is used. The maximum distance between the detector and the power supply is limited by the resistance of the connecting wiring, which is a function of the gauge of the wire being used.
Refer to “Appendix C, Resistance Table (Ohms)". The unterminated wires must be terminated in a suitable certified ATEX enclosure or fitting.
Grounding
An external ground is required. The flame detector must also be connected to an ATEX certified junction Box to ensure adherence to safety conditions. If the junction box is non-metallic, the external ground must be provided by some other means.
SEALING
Water-proof and explosion-proof conduit seals are recommended to prevent the accumulation of moisture within the junction box. Seals should be located as close to the device as possible and not more than 18 inches (46 cm) away. Explosion-proof installations may require an additional seal where conduit enters a non-hazardous area. When pouring a seal, use a fibre dam to ensure proper formation of the seal. Seals should never be poured at temperatures below freezing.
The jacket and shielding of the cable should be stripped back to permit the seal to form around the individual wires. This will prevent air, gas and water leakage through the inside of the shield and into the enclosure.
It is recommended that explosion-proof drains and conduit breathers be used. Changes in temperature and barometric pressure can cause 'breathing' which allows moist air to enter conduit. Joints are seldom enough to prevent 'breathing'.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 10 November 23, 2012
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FLAME DETECTOR WIRE CODING
Wire
Colour
Function
Green
Earth Ground (GND)
Blue
Manual VI (MVI)
White
Vdc (+)
Black
Com (-)
Red
4-20mA Signal Output
WARNING: For Analog models, if terminations are being done in a Net Safety Multi-Purpose Junction Box, refer to MAN-0081 for specific terminal designations.
CONNECTING
There are two configurations of the UV/IRS-H2 available: Analog (A) and Analog with Relays (AR). Review the following figures for wiring and other settings specific to A or AR configurations.
WARNING: Prior to wiring, ensure power is disconnected. Improper wiring can cause damage to the detector.
Figure 4: Wire Colour Coding ANALOG
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 11 November 23, 2012
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FIELD WIRING
Terminal
Function
RRst
Remote Reset
MVI
Manual VI
SIG
4-20mA Signal Output
-PWR
Com (-)
+PWR
Vdc (+)
FLAME DETECTOR WIRING
Terminal
Wire
Function
B
Blue
Manual VI / Communication
R
Red
4-20mA Signal Output
BLK
Black
Com (-)
W
White
Vdc (+)
Green
Earth Ground (GND)
Note: Terminate shield of field wiring at one end only to Earth Ground.
Dip Switch (See “Relay
Settings” for details).
Note: Connect Green Wire ( Earth GND) to ground lug of housing.
Relay Contacts
NO
Normally Open
NC
Normally Closed
COM
Common
Figure 5: Junction Box Connection ANALOG/RELAY BOARD
WARNING: If the 4-20mA signal is not used, connect a jumper between the terminals for 4-20mA signal output (SIG) and –PWR (Com-) on the Field
Wiring terminal block.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 12 November 23, 2012
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DETECTOR SETUP
SYSTEM SENSITIVITY
The UV/IRS-H2 fire detector can be adjusted to various sensitivity levels by setting the detector to respond at a predetermined detector count rate. The count rate is dependent upon the intensity of the ultraviolet/infrared radiation reaching the detector, which in turn depends on the type of fuel, temperature, flame size and distance of flame from the detector.
DIP Switch Access
DIP Switches are used to set the detector’s sensitivity and time delay settings. The DIP Switches are located on the internal Sensor module of the UV/IRS-H2.
WARNING: Do not open the fire detector in a classified area. The area must be de-classified prior to opening the fire head. This detector is ATEX approved and has a locking collar that requires a 2mm Hex key to open
Figure 6: DIP Switch Location
WARNING: Do not touch internal components other than the DIP Switches (see Appendix B, " Electrostatic Sensitive Device (ESD) ")
To access and select Dip switches, follow the steps below:
1. Unscrew Locking Sleeve Collar’s 6 set screws and slide it off the
housing
2. Unscrew the Housing Top counter clockwise.
3. Slide a DIP Switch to the ON or OFF position. Refer to Figure 6 and
Table 3 for instructions.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 13 November 23, 2012
Sensitivity Setting
The adjustable Sensitivity setting is used to optimize the UV/IRS-H2 for various installations.
When selecting a Sensitivity setting, consider the following points:
- Size of potential fire
- Distance between possible fire and detector
- Environmental factors
Time Delay Setting
Defining the Time Delay allows the Fire alarm signal to delay (for the specified time), before indicating an alarm. This feature can be beneficial depending upon the conditions/activities surrounding the detector.
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Coil and Latch Status
Fire Relay
Position 1
Position 2
De-energized / Non-latching
ON
ON
Energized / Non-latching
ON
OFF
De-energized / Latching
OFF
ON
Energized / Latching
OFF
OFF
Sensitivity
Time Delay
Position 1
Position 2
Position 3
Position 4
8CPS
ON
ON
0 secs
ON
ON
16 CPS
ON
OFF
3 secs
ON
OFF
24 CPS
OFF
ON
5 secs
OFF
ON
32 CPS
OFF
OFF
7 secs
OFF
OFF
Table 3: Sensitivity and Time Delay Settings (Sensor Module)
Note: Default settings are set for Maximum Sensitivity of 8 Counts per
Second (CPS) and a 3 second Time Delay.
Closing the Housing
When closing the Housing Cover, be sure that the top and bottom are screwed together tightly.
TIP: It is extremely important that the VI reflector is centred over the yellow dot. Refer to Figure 3 or Figure 7.
RELAY SETTINGS
Coil and Latch Status
Table 4: Relay Setting (Junction Box)
Remote Reset
If the alarm is setup for latching status, then it can be reset by momentarily connecting RRST (Remote Reset) to –PWR in the Junction Box(Relay only). Refer to Figure 5 and Table 4.
Final Setup
Ensure all internal settings are complete Securely close Housing Ensure centre line of reflector is positioned over the Yellow Dot. Refer to
Figure 3.
Clean detector lens Mount and align detector
The Junction Box (Relay only) has a two-position DIP Switch to define the Coil and Latch Status for the Fire Relay. Refer to Figure 5, "Junction Box Connection – Analog/Relay Board” for DIP Switch location.
Note: The default Fire Relay is normally De-energized/Non-Latching.
The Fault Relay is factory set to normally Energized/Non-latching and cannot be modified.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 14 November 23, 2012
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DETECTOR FUNCTIONALITY
DETECTOR WINDOW/LENS
Figure 7: Detector Viewing Windows (Non-heater version shown)
START UP PROCEDURE
Once powered up, the UV/IRS-H2 will begin a 90 second start up routine. During this time, the current output will be 3 mA. The UV and IR source lights and the Green power LED will be on for the 90 seconds. Once the start up procedure has finished, and no faults are present, the detector will begin normal operation (current output 4 mA and Green LED will remain on).
System Check
Once powered up, the system should be checked. Refer to the section entitled
"Manual Check Procedure " for instructions.
WARNING: When testing the system, ensure all external equipment is disabled to prevent unwanted alarm activation. Enable external equipment once testing is completed.
MONITOR
The Detector’s status can be determined by monitoring the current loop
and/or the condition LEDs.
Condition StatusLEDs
There are three (3) LEDs used to indicate the status of the detector (refer to Table 5: Status LEDs and Current Output).
Note: An optional heater is available to eliminate condensation on the glass window/lens.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 15 November 23, 2012
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LED Status
Current
O/P
Green LED
(PWR)
Red LED
(Alarm)
Yellow LED
(Fault)
Internal power Fault or system power out of range
1mA
OFF Solid Automatic or manual VI Test Failure
2mA
OFF
OFF
Flashing
Power up – 90 secs start delay
3mA
Solid
OFF
OFF
Normal Operation
4mA
Solid
OFF
OFF
Background UV Source
6mA
Solid
OFF
OFF Background IR Source
8mA
Solid
OFF
OFF
Manual VI Testing Adequate
10mA
Solid
Solid
OFF Manual VI Testing Good
11mA
Solid
Solid
OFF
Manual VI Testing Excellent
12mA
Solid
Solid
OFF
Early Warning – Intermittent UV/IR detected
16mA
Solid
OFF
OFF
Fire Confirmed
20mA
OFF
Flashing
OFF
Condition StatusCurrent Output
The Current Loop status can also be measured to determine detector condition.
Test Jacks are available on the Analog board in the Net Safety Multi-Purpose Junction Box. Refer to MAN-0081 for details. The area must be de-classified prior to opening the Junction Box. The detector can also be monitored using the 4-20 mA Signal Output.
Table 5: Status LEDs and Current Output
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 16 November 23, 2012
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DETECTOR MAINTENANCE
Although an automatic testing of the optics is done every 90 seconds, the system should be periodically checked. To maintain maximum sensitivity, the viewing window and reflector should be cleaned on a routine basis depending on the type and amount of contaminants in the area.
TESTING
WARNING: When testing the system, ensure all external equipment is disabled to prevent unwanted activation.
Manual Check Procedure
The whole system should be checked periodically with a Net Safety UV/IR test lamp to make sure that the detectors are not obstructed, that the area covered by the detector has not changed and that there is no fault in the VI circuit.
1. Activate and direct the UV/IR test lamp at the detector viewing window.
The current output will change with the amount of radiation being detected and the Red LED will flash (refer to Table 5 - Status LEDs and Current Output”).
2. Turn off the UV/IR test lamp after successful check.
3. Repeat steps 1 & 2 for all detectors in the system.
4. After all detectors have been checked, return the system to the normal
operating mode and enable any external equipment.
Automatic Visual Integrity (VI) Test
The detector performs an automatic Visual Integrity (VI) test every 90 seconds during normal operation. If the lens is dirty, obstructed, or the reflector is dirty, obstructed or misaligned, the unit will perform a number of VI tests to confirm the presence of the obstruction.
If the obstruction is temporary, the unit will return to normal after the obstruction is removed. If the obstruction remains, the unit will drop the current output to 2 mA and the yellow LED will flash continuously indicating a misaligned reflector, failed sensor or contaminants on the window or reflector. The detector will remain in this condition until the problem is corrected. The detector window should be promptly cleaned (refer to "Cleaning window/Lens & reflector" ) or the obstruction removed. Also refer to the troubleshooting section – Possible Problems & Solutions.
Manual VI Test
This test procedure can assist with maintenance planning and is often performed during commissioning. The detector has a manual VI input and the manual VI test is performed by:
connecting Manual VI to system power by a direct connection OR connecting a momentary contact push button between system power and
the manual VI input.
The Net Safety Junction Box is optional and is available with or without a
Manual VI Test Switch (for Analog models). Activate the Manual VI Test Switch with the magnet if the switch is available, otherwise use other available options mentioned above for manual VI Test.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 17 November 23, 2012
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Note: The manual VI feature is optional. If not used, leave the M VI input
disconnected or tied to system common.
The Manual VI test will return one of four current output responses depending upon the cleanliness of the detector window and reflector, the alignment of the reflector or the state of the sensor.
Poor (2 mA) clean optical surfaces, align reflector Adequate (10 mA) clean optical surfaces, check reflector alignment
Good (11 mA) optical surfaces moderately clean Excellent (12 mA) optical surfaces perfectly clean.
Test Procedure
1. Connect the manual VI test input terminal to system power by either a
direct connection or manual push button. For Analog models, activate the Manual VI Test Switch if available inside the Net Safety Junction Box, with the external magnet provided. Otherwise use other Manual VI Test options previously mentioned.
2. Hold the manual VI input at this voltage for at least two seconds. The
Green and Red LED will be activated for the duration of the test.
3. The detector will output a current that corresponds to the quality of the
VI reading obtained (see Table 5), after it performs a VI test reading.
4. Release the manual VI test input. The detector should immediately return
to normal operation.
5. If a VI fault is present, the current output will indicate 2 mA and the
Yellow LED will flash.
.
WARNING: The detector will stay in the manual VI test mode as long as the manual VI input is held at the system power voltage. During the manual VI test all other detector functions are disabled. It is therefore imperative that after this test is performed the manual VI test input be released.
A visual integrity (VI) fault may be simulated by completely misaligning or removing the reflector, then putting the unit in MVI test mode. When this is done, the unit will go into fault indicated by the flashing yellow LED and a current output of 2 mA. Once the reflector is properly aligned (indicated in Figure 3 and Figure 7) and the unit taken out of MVI test mode, the unit will return to normal operation with a current output of 4 mA.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 18 November 23, 2012
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CLEANING WINDOW/LENS AND REFLECTOR
When cleaning the window and reflector use the cloth and the cleaning solution provided with the detector. Use only the provided cleaning solution as some cleaners can leave a residue or film that may block IR radiation.
To minimize dirt accumulation around the VI surface, a product such as Net Safety’s Air Shield should be purchased to minimize particulate build up on the viewing window.
WARNING: Always bypass Alarm Output when performing maintenance tasks and ensure all external equipment are disconnected/ deactivated.
O-ring
The rubber o-ring on the detector housing is used to ensure the detector is watertight. The housing should be opened periodically and the o-ring inspected for breaks, cracks or dryness. To test the o-ring, remove it from the detector housing and stretch it slightly. If cracks are visible, the o-ring should be replaced. If it feels dry to the touch, a thin coating of lubricant should be applied (such as polyalphaolefin grease). When re-installing the o­ring, be sure that it is properly seated in the groove on the housing.
The o-ring must be properly installed and in good condition to prevent water from entering the detector and causing failure. The life expectancy of rubber o- rings varies depending on the type and amount of contaminants present in the area. The person who maintains the system must rely on experience and common sense to determine how frequently the rings should be inspected. A coating of lubricant should also be applied to the enclosure threads before reassembling the detector to help prevent moisture from entering.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 19 November 23, 2012
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HOW TO RETURN EQUIPMENT
A Material Return Authorization number is required in order to return equipment. Please contact Net Safety Monitoring at (403) 219-0688 before returning equipment or consult our Service Department to possibly avoid returning equipment.
If you are required to return equipment, include the following information:
1. A Material Return Authorization number (provided over the phone to
you by Net Safety).
2. A detailed description of the problem. The more specific you are
regarding the problem, the quicker our Service department can determine and correct the problem.
3. A company name, contact name and telephone number.
4. A Purchase Order, from your company, authorizing repairs or request for
quote.
5. Ship all equipment, prepaid to:
Net Safety Monitoring Inc
2721 Hopewell Place NE Calgary, Alberta, Canada T1Y 7J7
6. Mark all packages: RETURN for REPAIR
Waybills, for shipments from outside Canada, must state:
Also, please ensure a duplicate copy of the packing slip is enclosed inside the box indicating item 1-4 along with the courier and account number for returning the goods.
All Equipment must be Shipped prepaid. Collect shipments will not be accepted.
Pack items to protect them from damage and use anti-static bags or aluminium- backed cardboard as protection from electrostatic discharge.
Equipment being returned for repair. All charges to be billed to the sender.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2-A-X/H2-AR-X 20 November 23, 2012
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False Alarm Condition
Possible Problem
Possible Solution
Current O/P
Green LED
Yellow LED
Red LED
0 mA
Solid/ off
Shorted signal Output Loss of Power Loose Wire(s)
Check wiring Check fuses (3 AMP fuse on bottom PCB) (any in-line power fuse). Check power source at unit
1 mA
Solid
Internal power fault or System power out of range
Check power supply.
2 mA
Flashing
VI (visual integrity) fault
Clean window (use Net Safety Monitoring Lens cleaner only). Check for obstruction(s) within Field of View. Check reflector position and alignment Check UV / IR source bulb.
If 4-20 output is not used, jumper it to negative PWR(Com-); close current loop.
6 mA
Solid
Background UV source
Confirm external UV source by covering detector window so it is blind to all radiation. - If signal goes away, background UV is present. Field of View should be cleared of UV sources/activities (i.e., cracked lenses on sodium/mercury vapour bulbs, welding, grinding, flare stacks, etc.); realign detector coverage area; redefine Time Delay; reset Sensitivity setting. - If signal persists, electrical wiring or detector electronics may be at fault
8 mA
Solid
Background IR source
Confirm external IR source by covering detector window so it is blind to all radiation. - If signal goes away, background IR is present. Field of View should be cleared of IR sources/activities (i.e., hot bodied sources like manifolds, heaters, etc); (realign detector coverage area; redefine Time Delay; reset Sensitivity setting. - If signal persists, electrical wiring or detector electronics may be at fault
10 mA
Solid
Solid
Manual VI test (adequate)
Clean all optical surfaces (use Net Safety Monitoring Lens cleaner only)
11 mA
Solid
Solid
Manual VI test (good)
No action required, optics are moderately clean
12 mA
Solid
Solid
Manual VI test (excellent)
No action required, all optical surfaces are perfectly clean
TROUBLESHOOT
The occurrence of a false alarm may be due to various factors. In order to determine the source of a false alarms, keep accurate records including time, date, weather conditions, activities in area, etc. Consult the following table for possible solutions to false alarm conditions.
Table 6: Possible Problems and Solutions
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 21 November 23, 2012
Net Safety Monitoring
Acetaldehyde Acetone Acrylonitrile Ethyl Acrylate Methyl Acrylate Ethanol Ammonia Aniline Benzene 1, 3 Butadiene 2-Butanone Butylamine Chlorobenzene 1-Chloro-1- Nitropropane Chloroprene
Cumene Cyclopentadiene O-Dichlorobenzene P-Dichlorobenzene Methyl Methacrylate Alpha-Methylstyrene Naphthalene Nitroethane Nitrobenzene Nitromethane 1-Nitropropane 2-Nitropropane 2-Pentanone Phenol Phenyl Clycide Ether Pyridine
Hydrogen Sulfide Styrene Tetrachloroethylene Toluene Trichloroethylene Vinyl Toluene Xylene
APPENDIX A: COMMON UV ABSORBING GASES
Since the UV/IRS-H2-A & UV/IRS-H2-AR fire detectors are designed to detect Hydrogen based fires by responding to the ultra-violet (UV) and Infrared (IR) radiation they emit, it is very important to be aware of UV absorbing gases that may be present between the detector and the sources of potential fires. Small concentrations of these types of gases may not absorb enough UV radiation to cause a problem, but when higher concentrations of these gases are present the detectors may become blind as not enough ultra-violet radiation can reach them to activate an alarm. Moving detectors closer to the probable source of fire and increasing the sensitivity of the detector can help to overcome this problem in some cases. Following is a list of common UV absorbing gases:
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 22 November 23, 2012
Net Safety Monitoring
APPENDIX B: ELECTROSTATIC SENSITIVE DEVICE (ESD)
Electrostatic discharge (ESD) is the transfer, between bodies, of an electrostatic charge caused by direct contact or induced by an electrostatic field. The most common cause of ESD is physical contact. Touching an object can cause a discharge of electrostatic energy—ESD! If the charge is sufficient and occurs
near electronic components, it can damage or destroy those components. In some cases, damage is instantaneous and an immediate malfunction occurs. However, symptoms are not always immediate—performance may be marginal or
seemingly normal for an indefinite period of time, followed by a sudden failure. To eliminate potential ESD damage, review the following guidelines:
Handle boards by metal shieldstaking care not to touch electronic components
Wear grounded wrist or foot straps, or ESD shoes or heel grounders to dissipate unwanted static energy
Prior to handling boards, dispel any charge in your body or equipment
Ensure components are transported and stored in static safe packaging
When returning boards, carefully package in the original carton and static protective wrapping
Ensure ALL personnel are educated and trained in ESD Control Procedures
In general, exercise accepted and proven precautions normally observed when handling electrostatic sensitive devices. A warning label is placed on the packaging, identifying product using electrostatic sensitive semiconductor devices.
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 23 November 23, 2012
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APPENDIX C: RESISTANCE TABLE
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 24 November 23, 2012
Net Safety Monitoring
Models
UV/IRS-H2-A (Analog)
UV/IRS-H2-AR (Analog/Relay)
Operating Voltage
10 to 32 VDC
Power Consumption
At 10Vdc: Nominal 95mA/ 0.95W. Maximum 225mA/ 2.25W
*With Heater: Nominal 200mA/ 2.0W. Maximum 345mA/ 3.45W
At 24Vdc: Nominal 45mA/ 1.1W. Maximum 115mA/ 2.76W
*With Heater: Nominal 90mA/ 2.16W. Maximum 165mA/ 3.96W
At 32Vdc: Nominal 35mA/ 1.12W. Maximum 105mA/ 3.36W
*With Heater: Nominal 70mA/ 2.24W. Maximum 145mA/ 4.64W
At 10Vdc: Nominal 95mA/ 0.95W. Maximum 225mA/ 2.25W
*With Heater: Nominal 200mA/ 2.0W. Maximum 335mA/ 3.35W
At 24Vdc: Nominal 45mA/ 1.1W. Maximum 115mA/ 2.76W *With Heater: Nominal 90mA/ 2.16W. Maximum 165mA/ 3.96W
At 32Vdc: Nominal 35mA/ 1.12W. Maximum 105mA/ 3.36W *With Heater: Nominal 70mA/ 2.24W. Maximum 145mA/ 4.64W
In Rush Current
1.5A for 22ms
Current Output
0 to 20 mA – Into a max loop impedance of 800Ohms @ 32Vdc or 150Ohms @ 11.0Vdc. Non-Isolated loop supply
Relay Output
N/A
Form C contacts rated 1A @ 30Vdc, 0.5A @125Vac. Selectable energized/ de­energized, latching/ non-latching Fire relay. Fault relay fixed as energized/ non-latching
Field of View
128° Horizontal @ 50% of maximum on axis distance for Hydrogen (H2). See Table 2 for more information.
Spectral Range
UV radiation over the range of 185 to 260 nanometres (1850 to 2600 angstroms); IR radiation in the 3.09 micron range
Time Delay
DIP switch selectable 0, 3, 5, 7 seconds,
Sensitivity Settings
DIP switch selectable 8, 16, 24 or 32 counts per seconds
Temperature & RH
Operational (-50°C to +75°C / -58°F to 167°F). 0 – 95% RH non condensing
Metallurgy & IP/NEMA
Aluminum or SS316 (factory sealed housing). IP66 and NEMA 4X
Weight (with swivel)
2.1Kg /4.5lbs (SS316 Option @ 3.4Kg/ 7.5lbs)
Approvals
0575 II2G, EEx d II B+H2 T5
class I, Div 1, Grps A,B,C,D, T5. Ex d IIB+H2 T5. Class I, Zone 1, Grps IIB+H2 T5; Nema 4X, IP66.
APPENDIX D: SPECIFICATIONS
NOTE: Performance with maximum sensitivity setting and zero second time delay
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 25 November 23, 2012
Net Safety Monitoring
Un-Modulated without fire
Modulated with out fire
Un-Modulated with fire
Modulated with fire
Electrical Heater(1000W)
No Effect at 5 Ft
8mA output at 3Hz, 5 Ft, no effect other frequency or at 15 Ft
No Effect at 5 Ft
No Effect at 5 Ft
300W Halogen Lamp
No Effect at 5 Ft
8mA output at 3Hz, 5 Ft, no effect other frequency or at 15 Ft
No Effect at 5 Ft
No Effect at 5 Ft
40W Fluorescent Lamp
No Effect at 5 Ft
No Effect at 5 Ft
No Effect at 5 Ft
No Effect at 5 Ft
70W Hi Pressure Sodium Lamp
No Effect at 5 Ft
No Effect at 5 Ft
No Effect at 5 Ft
No Effect at 5 Ft 250W Metal Halide
No Effect at 5 Ft
No Effect at 5 Ft
No Effect at 5 Ft
No Effect at 5 Ft
Un-Modulated without fire
Modulated with out fire
Un-Modulated with fire
Modulated with fire
Direct Sunlight
No Effect
8mA output at 3Hz, no effect at other frequency
No Effect
No Effect
Indirect Sunlight
No Effect
8mA output at 3Hz, no effect at other frequency
No Effect
No Effect
Arc Welding
No Effect further than 20 Ft. False alarm at 15Ft
6mA output at 20 Ft False alarm at 15Ft
No Effect farther than 20 Ft
No Effect farther than 20 Ft
APPENDIX E: UVIRS-H2 DATA
In Door Interference and false alarm Test
Out Door Interference and false alarm Test
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 26 November 23, 2012
Net Safety Monitoring
UVIRS-H2 Field of View with a 24” Plume at a distance of 55 feet
Degrees
APPENDIX F: UVIRS-H2 GRAPHICAL FIELD OF VIEW DATA
MAN-0101 Rev 01 UVIRS-H2-A/H2-AR & UVIRS-H2 -A-X/H2-AR-X 27 November 23, 2012
Net Safety Monitoring Inc. 2721 Hopewell Place NE, Calgary, AB Canada T1Y 7J7 1-866-FIREGAS (347-3427) | ph. (403) 219-0688 | fx. (403) 219-0694
http://www.net-safety.com | | Email: nsmsales@net-safety.com
PRODUCT SERVICES CONTACT INFORMATION Telephone [ 8am - 5pm MDT ]: (403) 769-6074 | (403) 717-8219 Fax: (403) 219-0694 Email: productservices@net-safety.com
http://www.net-safety.com/service/product_services.html
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Condition
Possible Cause
Possible Solution
Detector intermittently powers up/down
Faulty power supply or /wiring. Faulty electronics.
Replace power supply or/ check wiring. Contact factory.
Detector does not power up - Green LED Off
(See Figure 7 when locating LEDs, also refer to
“Start Up Procedure” on page 15)
Faulty power supply or/wiring. Voltage to detector outside specified range. Blown inline fuse. Faulty electronics (no power to detector)
Replace power supply or/ check wiring. Change/correct input voltage to detector. Replace inline fuse. Contact factory.
Unstable 4-20mA signal
Unshielded cables used for wiring or improper
shield and ground connection.
Faulty electronics.
Confirm shield & ground wiring. Follow wiring
guidelines specific to installation & equipment.
Contact factory.
No 4-20mA Output Signal (0 mA) at and after
start-up (see Start Up Procedure on page 15)
Open/broken 4-20mA signal loop wiring. Faulty electronics.
Close 4-20mA signal loop wiring. Contact factory.
1.0mA Fault - Solid Yellow LED
(See Figure 7 on page 15 when locating LEDs)
Power supply failure. Supply voltage to detector less than 10Vdc. Detector internal power supply failure.
Replace power supply. Confirm supply voltage (10-32Vdc) to detector. Contact factory.
1.6mA Fault - Flashing Yellow LED
(See Figure 7 on page 15 when locating LEDs)
VI test fault in UV path.
*Align reflector properly. Clean reflector &/or
lens. Perform MVI test. Contact factory.
1.8mA Fault - Flashing Yellow LED
(See Figure 7 on page 15 when locating LEDs)
VI test fault in IR path.
*Align reflector properly. Clean reflector &/or
lens. Perform MVI test. Contact factory.
2.0mA Fault - Flashing Yellow LED
(See Figure 7 on page 15 when locating LEDs)
Missing VI reflector. Complete misalignment of VI reflector. Dirty VI reflector &/or lens. Damaged or cracked lens.
*Fit & align VI reflector. Perform MVI test. *Align VI reflector properly. Perform MVI test. *Clean VI reflector &/or lens. Perform MVI test. Contact factory.
6mA Output Signal 8mA Output Signal
UV radiation detected. IR radiation detected.
OR
Detector sensor(s) too sensitive.
Locate & remove background UV radiation. Locate & remove background IR radiation. Adjust sensitivity & time delay settings. See
pages 13 & 14
16mA or 20mA, no fire present
UV & IR radiation present. Damaged or faulty sensor(s). Faulty electronics.
Locate & remove background UV & IR radiation. Contact factory. Contact factory.
erroneous relay state
(for –AR, analog-relay model detector)
Voltage to detector outside specified range. Faulty electronics.
Adjust power supply voltage /check wiring. Contact factory.
REF-0005 (Rev 0) December 09, 2010.
ADDENDUM
TROUBLESHOOTING GUIDE: UV/IRS Flame Detectors
* See “Reflector Positioning” on page 9, “Cleaning Window/Lens and Reflector” on page 19 and “Manual VI (MVI) Test” on pages 17 & 18.*
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