Rosemount 8782 Quick Start Guide

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Quick Start Guide
00825-0100-8782, Rev AA
November 2019
Rosemount™ 8782 Slurry Magnetic Flow Meter Transmitter
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Quick Start Guide November 2019

1 Safety

Failure to follow these installation guidelines could result in serious injury
or death.
Installation and servicing instructions are for use by qualified personnel
only. Do not perform any servicing other than that contained in the operating instructions, unless qualified.
Potential electrostatic charging hazard: Rosemount Magnetic flow
meters ordered with non-standard paint options or non-metallic labels may be subject to electrostatic discharge. To avoid electrostatic charge build-up, do not rub the flow meter with a dry cloth or clean with solvents.
Verify that the operating environment of the sensor and transmitter is
consistent with the appropriate Agency Approval.
If installed in an explosive atmosphere, verify that the device certification
and installation techniques are suitable for that particular environment.
To prevent ignition of flammable or combustible atmosphere,
disconnect power before servicing circuits.
Explosion hazard: Do not disconnect equipment when a flammable or
combustible atmosphere is present.
Follow national, local, and plant standards to properly earth ground the
transmitter and sensor. The earth ground must be separate from the process reference ground.
Shock hazard: Shut off power before servicing. Do not operate without
power compartment cover.
CAUTION
In cases where high voltage/high current are present near the meter
installation, ensure proper protection methods are followed to prevent stray voltage/current from passing through the meter. Failure to adequately protect the meter could result in damage to the transmitter and lead to meter failure.
Completely remove all electrical connections from both sensor and
transmitter prior to welding on the pipe. For maximum protection of the sensor, consider removing it from the pipeline.
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2 Introduction

This document provides basic installation guidelines for the Rosemount 8782 Magnetic Slurry wall-mount transmitter.
For sensor installation refer to the Rosemount™ MS Magnetic Slurry Flow
Meter Sensor Quick Installation Guide
For additional installation information, configuration, maintenance, and
troubleshooting, refer to the Rosemount™ 8782 Magnetic Slurry Flow
Meter with HART Protocol Reference Manual
All user documentation can be found at www.emerson.com. For more contact information see Emerson Flow customer service.

2.1 Return policy

Emerson procedures must be followed when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Emerson employees. Failure to follow Emerson procedures will result in your equipment being refused delivery.
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Quick Start Guide November 2019

2.2 Emerson Flow customer service

Email:
Worldwide: flow.support@emerson.com
Asia-Pacific: APflow.support@emerson.com
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800 522 6277 U.K. 0870 240
Canada +1 303 527
5200
Mexico +41 (0) 41
7686 111
Argentina +54 11 4837
7000
Brazil +55 15 3413
8000
Venezuela +58 26 1731
3446
The Netherlands
France 0800 917 901 India 800 440 1468
Germany 0800 182
Italy 8008 77334 China +86 21 2892
Central & Eastern
Russia/CIS +7 495 995
Egypt 0800 000
Oman 800 70101 Thailand 001 800 441
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444
1978
+31 (0) 704 136 666
5347
+41 (0) 41 7686 111
9559
0015
0684
Australia 800 158 727
New Zealand 099 128 804
Pakistan 888 550 2682
9000
Japan +81 3 5769
6803
South Korea +82 2 3438
4600
Singapore +65 6 777
8211
6426
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3 Pre-installation

Before installing the transmitter, there are several pre-installation steps that should be completed to make the installation process easier:
Identify options and configurations that apply to your application
Set the hardware switches if necessary
Consider mechanical, electrical, and environmental requirements
Note
Refer to the product reference manual for more detailed requirements.
Identify options and configurations
The typical transmitter installation includes a device power connection, a 4-20mA output connection, and sensor coil and electrode connections. Other applications may require one or more of the following configurations or options:
Pulse output
Discrete input/discrete output
HART multidrop configuration
The transmitter may have up to four user-selectable hardware switches. These switches set the alarm mode, internal/external analog power, internal/external pulse power, and transmitter security. The standard configuration for these switches when shipped from the factory is as follows:
Table 3-1: Hardware switch default settings
Setting Factory configuration
Alarm mode High
Internal/external analog power Internal
Internal/external pulse power External
Transmitter security Off
The analog power switch and pulse power switches are not available when ordered with intrinsically safe output, ordering code B.
In most cases, it is not necessary to change the setting of the hardware switches. If the switch settings need to be changed, refer to the product reference manual.
Be sure to identify any additional options and configurations that apply to the installation. Keep a list of these options for consideration during the installation and configuration procedures.
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Mechanical considerations
The mounting site for the transmitter should provide enough room for secure mounting, easy access to conduit entries, full opening of the transmitter covers, and easy readability of the Local Operator Interface (LOI) screen (if equipped).
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November 2019 Quick Start Guide
Figure 3-1: Rosemount 8782 Dimensional Drawing
9.0
(229)
(71)
2.8 (79)
3.1
C
12.0
(306)
11.2
(283)
D
17.7
(449)
(89)
3.5
11.4
(49)
1.9
1.7
1.9
(43)
(49)
(289)
A
B
3.9
(99)
7.8
(198)
(40)
1.6
A. Conduit entry, ½–14 NPT (4 places) B. Ground lug C. LOI keypad cover
D. Lower cover opens for electrical connections
Note
Dimensions are in inches (Millimeters)
Electrical considerations
Before making any electrical connections to the transmitter, consider national, local, and plant electrical installation requirements. Be sure to have
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Quick Start Guide November 2019
the proper power supply, conduit, and other accessories necessary to comply with these standards.
The transmitter requires external power. Ensure access to a suitable power source.
Table 3-2: Electrical Data
Electrical data
Power input AC power:
90–250 VAC ( ), 1.5A, 120 VA
Standard DC power: 12–42 VDC ( ), 8.6 A, 120 W
Pulsed circuit Internally powered (Active): Outputs up
4-20mA output circuit Internally Powered (Active): Outputs up
Um 250 V
Coil excitation output 2.0 A, 85 V max, 80 W max
to 12 VDC, 12.1 mA, 73 mW Externally powered (Passive): Input up to
28 VDC, 100 mA, 1 W
to 25 mA, 24 VDC, 600 mW Externally Powered (Passive): Input up to
25 mA, 30 VDC, 750 mW
Environmental considerations
Remote mounted transmitters may be installed in the control room to protect the electronics from the harsh environment and to provide easy access for configuration or service.
Table 3-3: Transmitter housing environmental ratings
Type Rating
Ingress protection IP66, IP69
NEMA 4X
Pollution Degree 2
Maximum altitude rating 13,123 ft (4000 m) at rated input
power voltage (90–250 VAC)
16,404 ft (5000 m) at maximum
input power voltage of 150 VAC
Note
For complete environmental and other specifications, refer to the product reference manual.
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4 Mounting

Wall mount transmitters are shipped with mounting hardware for use on a 2 inch (50 mm) pipe or flat surface.
Figure 4-1: Mounting bracket
A
B
B
A
B
B
A. U-bolt B. Fasteners
4.1
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Pipe mounting

1. Assemble the hardware and transmitter housing on the pole as shown in Figure 4-1.
2. Tighten the nuts to ensure a snug fit.
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4.2 Surface mounting

Attach the transmitter to the mounting location using customer supplied mounting screws. The installation of the transmitter shall be rated for four (4) times the weight of the transmitter or 44lbs (20kgs).
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5 Wiring

5.1 Conduit entries and connections

Transmitter conduit entries ports are ½"-14NPT as standard, M20 conduit connections will use an adapter. Conduit connections should be made in accordance with national, local, and plant electrical codes. Unused conduit entries should be sealed with the appropriate certified plugs. The plastic shipping plugs do not provide ingress protection.

5.2 Conduit requirements

For installations with an intrinsically safe electrode circuit, a separate
conduit for the coil cable and the electrode cable may be required.
For installations with non-intrinsically safe electrode circuit, a single
dedicated conduit run for the coil drive and electrode cable between the sensor and the remote transmitter may be acceptable. Removal of the barriers for intrinsic safety isolation is permitted for non-intrinsically safe electrode installations.
Bundled cables from other equipment in a single conduit are likely to
create interference and noise in the system. See Figure 5-1.
Electrode cables should not be run together in the same cable tray with
power cables.
Output cables should not be run together with power cables.
Select conduit size appropriate to feed cables through to the flowmeter.
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Figure 5-1: Best practice conduit preparation
5.3
A
B
A. Safety ground B. Power C. Coil
D. Output
E. Electrode
C D E
A
A

Sensor to transmitter wiring

Remote cable kits can be ordered directly using the kit numbers shown in
Table 5-1 and Table 5-2. Equivalent Alpha cable part numbers are also
provided as an alternative. To order cable, specify length as quantity desired. Equal length of component cables is required.
Examples:
25 feet = Qty (25) 08732-0065-0001
25 meters = Qty (25) 08732-0065-0002
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Table 5-1: Component cable kits - standard temperature (-20°C to 75°C)
Cable kit # Description Individual
08732-0065-0001 (feet) Kit, component cables, Std
temp (includes Coil and Electrode)
08732-0065-0002 (meters) Kit, component cables, Std
temp (includes Coil and Electrode)
08732-0065-0003 (feet) Kit, component cables, Std
temp (includes Coil and I.S. Electrode)
08732-0065-0004 (meters) Kit, component cables, Std
temp (includes Coil and I.S. Electrode)
cable
Coil Electrode
Coil Electrode
Coil Instrinsically
Safe Blue Electrode
Coil Instrinsically
Safe Blue Electrode
Alpha p/n
2442C 2413C
2442C 2413C
2442C Not available
2442C Not available
Table 5-2: Component cable kits - extended temperature (-50°C to 125°C)
Cable kit # Description Individual
08732-0065-1001 (feet) Kit, Component Cables, Ext
Temp. (includes Coil and Electrode)
08732-0065-1002 (meters) Kit, Component Cables, Ext
Temp. (includes Coil and Electrode)
08732-0065-1003 (feet) Kit, Component Cables, Ext
Temp. (includes Coil and I.S. Electrode)
08732-0065-1004 (meters) Kit, Component Cables, Ext
Temp. (includes Coil and I.S. Electrode)
cable
Coil Electrode
Coil Electrode
Coil Intrinsically
Safe Blue Electrode
Coil Intrinsically
Safe Blue Electrode
Alpha p/n
Not available Not available
Not available Not available
Not available Not available
Not available Not available
Cable requirements
Shielded twisted pairs or triads must be used. See Figure 5-2. Cable lengths should be limited to less than 300 feet (100 m).
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Figure 5-2: Individual component cables
A B
1 2
C
3
D
E
F
A. Coil drive B. Electrode C. Twisted, stranded, insulated 14 AWG conductors
D. Drain
E. Overlapping foil shield F. Outer jacket
G. Twisted, stranded, insulated 20 AWG conductors
1 = Red
2 = Blue
3 = Drain
17 = Black
18 = Yellow
19 = White
3
17 18 19
G
Cable preparation
Prepare the ends of the coil drive and electrode cables as shown in Figure
5-3. Remove only enough insulation so that the exposed conductor fits
completely under the terminal connection. Best practice is to limit the unshielded length (D) of each conductor to less than one inch. Excessive removal of insulation may result in an unwanted electrical short to the transmitter housing or other terminal connections. Excessive unshielded
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B
C
A
November 2019 Quick Start Guide
length, or failure to connect cable shields properly, may also expose the unit to electrical noise, resulting in an unstable meter reading.
Figure 5-3: Cable ends
A. Unshielded length B. Coil C. Electrode
Shock hazard! Potential shock hazard across remote junction box terminals 1 and 2 (85V).
Explosion hazard! Electrodes exposed to process. Use only compatible transmitter and approved installation practices. For process temperatures greater than 284°F (140°C), use a wire rated for 257°F (125°C).
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Remote junction box terminal blocks
Figure 5-4: Remote junction box views
B
A
A. Sensor B. Transmitter
Note
Junction box appearance and configuration may vary, but terminal numbering is consistent for all junction box types.
Table 5-3: Sensor/transmitter wiring
Wire color Sensor terminal Transmitter terminal
Red 1 1
Blue 2 2
Coil drain 3 or float 3
Black 17 17
Yellow 18 18
White 19 19
Electrode drain
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or float
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5.4 Wiring sensor to transmitter

Figure 5-5: Wiring using component cable
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5.5 Power and I/O terminal blocks

Open the bottom cover of the transmitter to access the terminal block.
Note
To connect pulse output and/or discrete input/output, and for installations with intrinsically safe outputs, refer to the product reference manual.
Figure 5-6: Terminal blocks
N 1 2 9 10 5 6 19 18
L1 3 11 12 7 8 17
Table 5-4: Power and I/O terminals
Terminal number AC version DC version
1 Coil Positive Coil Positive
2 Coil Negative Coil Negative
3 Coil Shield Coil Shield
5 + Pulse + Pulse
6 – Pulse – Pulse
(1)
7
(1)
8
(2)
9
(2)
10
(2)
11
(2)
12
17 Electrode Reference Electrode Reference
18 Electrode Negative Electrode Negative
19 Electrode Positive Electrode Positive
N AC (Neutral) DC (–)
Analog HART Analog HART
Analog HART Analog HART
+ Discrete In/Out 2 + Discrete In/Out 2
– Discrete In/Out 2 – Discrete In/Out 2
+ Discrete In/Out 1 + Discrete In/Out 1
– Discrete In/Out 1 – Discrete In/Out 1
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Table 5-4: Power and I/O terminals (continued)
Terminal number AC version DC version
L1 AC L1 DC (+)
(1) Note Polarity: Internally Powered, Terminal 7 (–) Analog HART, Terminal 8 (+)
Analog HART. Externally Powered, Terminal 7 (+) Analog HART, Terminal 8 (–) Analog HART
(2) Only available with ordering code AX.
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5.6 Powering the transmitter

Before connecting power to the transmitter, be sure to have the necessary electrical supplies and required power source:
Wire the transmitter according to national, local, and plant electrical requirements.
If installing in a hazardous location, verify that the meter has the appropriate hazardous area approval. The hazardous area ratings are located on the main nameplate tag attached to the side of the transmitter.
Supply wire requirements
Use 10–18 AWG wire rated for the proper temperature of the application. For wire 10–14 AWG use lugs or other appropriate connectors. For connections in ambient temperatures above 122 °F (50 °C), use a wire rated for 194 °F (90 °C). For DC powered transmitters with extended cable lengths, verify that there is a minimum of 12VDC at the terminals of the transmitter with the device under load.
Electrical disconnect requirements
Connect the device through an external disconnect or circuit breaker per national and local electrical code.
Overcurrent protection
The transmitter requires overcurrent protection of the supply lines. Fuse rating and compatible fuses are shown in Line power fuses.
Installation category
The installation category for the transmitter is OVERVOLTAGE CAT II.
AC power system installation requirements
Neutral-earth power requirements
The power system must have a neutral that is locally bonded to earth, or
provide both line to earth and neutral to earth voltage limitation of no more than 250 VAC.
Power line impedance
Sources of inductance on the AC power system, such as isolation
transformers, must be limited to less than 1 mH at 120 VAC, and 2 mH at 240 VAC.
Power terminals
For AC powered transmitter (90–250VAC, 50/60 Hz):
Connect AC Neutral to Terminal N and AC Line to Terminal L1.
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November 2019 Quick Start Guide
For DC powered transmitter:
Connect negative to Terminal N and positive to Terminal L1.
DC powered units may draw up to 8.6 A.
Power supply
90 VAC to 250 VAC @ 50/60Hz.Overvoltage Category II
Single Phase Earthed Neutral System
12 VDC to 42 VDC.
Note
For applications with sensors greater than 14 inch (350 mm) and process temperature greater than 212 °F (100 °C), consult an Emerson Flow representative (see back page) when applying less than 18 VDC to power terminals.
Line power fuses
Power supply type Rating Manufacturer part number
90–250 VAC 2.5 A, 250 VAC Bel Fuse 3AG 2.5-R, Littlefuse
12–42 VDC 12 A, 250 VAC Bel Fuse 3AB 12-R, Littlefuse
312025, or equivalent
314012, or equivalent
Power consumption
90 VAC to 250 VAC: 120 VA maximum
12 VDC to 42 VDC: 120 W maximum
Inrush/Start-up current
The power system must be capable of supporting inrush/start-up currents of:
AC supply: Maximum 7 A (<5 ms)
DC supply: Maximum 13 A (<5 ms)
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0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
1.40
90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250
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AC power supply requirements
Units powered by 90 VAC to 250 VAC have the following power requirements. Peak inrush is 7 A at 250 VAC supply, lasting approximately 1 ms.
Figure 5-7: AC current requirements
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2
3
4
5
6
7
8
9
10
12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42
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DC power supply requirements
Units powered by 12 VDC power supply may draw up to 8.6 A of current steady state. Peak inrush is 13 A at 12 VDC supply, lasting approximately 1 ms.
Figure 5-8: DC current requirements
A. Supply current (amps) B. Power supply (VDC)
Covers
Use the transmitter lower door screw to secure the terminal compartment after the instrument has been wired. Follow these steps to ensure the housing is properly sealed to meet ingress protection requirements:
1. Ensure all wiring is complete and close the lower door.
2. Tighten the lower door screw until the lower door is tight against the housing. Metal to metal contact of the screw bosses is required to ensure a proper seal.
Note
Application of excessive torque may strip the threads or break the screw.
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3. Verify the lower door is secure.
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5.7 Analog output

The analog output signal is a 4-20 mA current loop. Depending on the IS output option, the loop can be powered internally or externally via a hardware switch located on the front of the electronics stack. The switch is set to internal power when shipped from the factory. Intrinsically safe analog output requires a shielded twisted pair cable. For HART communication, a minimum resistance of 250 ohms is required. It is recommended to use individually shielded twisted pair cable. The minimum conductor size is 24 AWG (0.51 mm) diameter for cable runs less than 5,000 feet (1,500 m) and 20 AWG (0.81 mm) diameter for longer distances.
Note
For more information about the analog output characteristics, refer to the product reference manual.
Figure 5-9: Analog output wiring
A B
A. Terminal #7 B. Terminal #8
Note
Terminal polarity for the analog output is reversed between internally and externally powered.
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November 2019 Quick Start Guide
Table 5-5: Terminal assignment by power source type
Power source Terminal #7 Terminal #8
Internal 4–20 mA negative (–) 4–20 mA positive (+)
External 4–20 mA positive (+) 4–20 mA negative (–)
Figure 5-10: Analog loop load limitations
600
A
C
0
10.8 30
B
A. Load (ohms) B. Power supply (volts) C. Operating region
R
Vps = power supply voltage (volts)
R
= 31.25 (Vps–10.8)
max
= maximum loop resistance (ohms)
max
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6 Basic Configuration

Once the flow meter is installed and power has been supplied, the transmitter must be configured using the LOI, if equipped, or a configuration tool, such as ProLink III Software, AMS Device Manager, or AMS Trex Device Communicator. Configuration settings are saved in nonvolatile memory within the transmitter. Descriptions of more advanced functions are included in the product reference manual.

6.1 Basic Setup

Tag
Tag is the quickest and shortest way of identifying and distinguishing between transmitters. Transmitters can be tagged according to the requirements of your application. The tag can be up to 32 characters long.
Calibration number
The sensor calibration number is a 16-digit number generated at the factory during flow calibration, is unique to each sensor, and is located on the sensor tag.
Flow units (PV)
The flow units variable specifies the format in which the flow rate will be displayed. Units should be selected to meet your particular metering needs. .
Line size
The line size (sensor size) must be set to match the actual sensor connected to the transmitter. The size must be specified in inches.
Upper range value (URV)
The URV sets the 20 mA point for the analog output. This value is typically set to full-scale flow. The units that appear will be the same as those selected under the flow units parameter. The URV may be set between –39.3 ft/s to
39.3 ft/s (–12 m/s to 12m/s). There must be at least 1 ft/s (0.3 m/s) span between the URV and LRV.
Lower range value (LRV)
The LRV sets the 4 mA point for the analog output. This value is typically set to zero flow. The units that appear will be the same as those selected under the flow units parameter. The LRV may be set between –39.3 ft/s to 39.3 ft/s (–12 m/s to 12m/s). There must be at least 1 ft/s (0.3 m/s) span between the URV and LRV.
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Auto zero
The Auto zero is recommended for optimum performance when a flow meter is initially installed, and it typically does not need to be performed again. However, if process conditions drastically change, a new Auto zero is recommended. The sensor must be filled completely with process fluid at zero flow. For more information, refer to the product reference manual.

6.2 Local operator interface (LOI)

To access the transmitter menu, press the XMTR MENU key. Use the UP, DOWN, LEFT(E), and RIGHT arrows to navigate the menu structure.
The display can be locked to prevent unintentional configuration changes. The display lock can be activated through a HART communication device, or by holding the UP arrow for three seconds and then following the on-screen instructions.

6.3 Other configuration tools

Table 6-1 shows the approximate category or location of basic setup
parameters for typical configuration tools.
Table 6-1: Approximate setup category/locations for typical configuration tools
Function Category/Location
Flow Units
PV Upper Range Value (URV)
PV Lower Range Value (LRV)
Auto zero
Calibration Number Basic Setup Setup
Line Size Basic Setup Setup
Tag Device Info Identification
Long Tag Device Info Identification
Basic Setup
Basic Setup AO
Basic Setup AO
Diagnostics
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7 Product Certifications

For detailed approval certification information and installation drawings, please see the appropriate document listed below:
Document number 00825-MA00-0009: Rosemount 8782 and MS
Approval Document - Class Division
Document number 00825-MA00-0010: Rosemount 8782 and MS
Approval Document - IECEx and ATEX
Document number 00825-MA00-0011: Rosemount 8782 and MS
Approval Document - North America Zone
Document number 00825-MA00-0012: Rosemount 8785 Approval
Document
Document number 00825-MA00-0013: Rosemount 8782 and MS
Approval Document - EAC EX
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*00825-0100-8782*
00825-0100-8782, Rev. AA
Quick Start Guide
November 2019
Emerson Automation Solutions USA
7070 Winchester Circle Boulder, Colorado USA 80301 T +1 303-527-5200 T +1 800-522-6277 F +1 303-530-8459
www.emerson.com
Emerson Automation Solutions Europe
Neonstraat 1 6718 WX Ede The Netherlands T +31 (0) 70 413 6666 F +31 (0) 318 495 556
www.micromotion.nl
©
2019 Rosemount, Inc. All rights reserved.
The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount, 8600, 8700, 8800 marks are marks of one of the Emerson Automation Solutions family of companies. All other marks are property of their respective owners.
Emerson Automation Solutions Asia
1 Pandan Crescent Singapore 128461 Republic of Singapore T +65 6363-7766 F +65 6770-8003
Emerson Automation Solutions United Kingdom
Emerson Process Management Limited Horsfield Way Bredbury Industrial Estate Stockport SK6 2SU U.K. T +44 0870 240 1978 F +44 0800 966 181
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