Rosemount 356 Nuclear Connector Manuals & Guides

Reference Manual
00809-0100-4856 Rev AE
February 2020
Rosemount 356
Rosemount 356 Nuclear Connector
Rosemount 356
Reference Manual
00809-0100-4856 Rev AE
February 2020
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ii
Reference Manual
00809-0100-4856 Rev AE
February 2020
Rosemount 356
Rosemount 356 Nucl ear Connector
Read this manual before working with the product. For personal and system safety, and for optimum performance, make sure you thoroughly understand the contents of this manual before installing, using or maintaining this product.
For Assistance: Within the United States, contact Rosemount Nuclear at
1-952-949-5200. Outside the United States, contact th e neares t Ros em ount representative. Customer Feedback:
Your feedback is important to us, please send comments or suggestions to: Chan.RNII-CustomerFeedback@emersonprocess.com

NOTICE

Title Page iii
Rosemount 356
Reference Manual
00809-0100-4856 Rev AE
February 2020
shown below:
Rosemount 356 Connectors are manufactured under a quality system that meets the requirements of ISO
Rosemount Nucl ear Warranty and Limitations of Remedy
The warranty and limitations of remedy applicable to this Rosemount equipment are as stated on the reverse side of the current Rosemount quotation and customer acknowledgment forms.

RETURN OF MATERIAL

Authorization for return is required from Rosemount Nuclear prior to shipment. Contact Rosemount Nuclear (1-952-949-5200) for details on obtaining Return Material Authorization (RMA). Rosemount Nuclear Instruments will not accept any returned material without a Return Material Authorization. Material returned without authorization is subject to return to customer.
Material returned for repair, whether in or out of warranty, should be shipped prepaid to:
Rosemount Nuclear 8200 Market Boulevard Chanhassen, MN 55317 USA

IMPORTANT

Rosemount 356 Nuclear Connector has been tested for Nuclear Class 1E usage according to the standards
KTA 3505-2005
9001, KTA 1401, KTA 3507 and the applicable portions of IAEA-50-C-Q. During qualification testing, interfaces were defined betw een trans mitter/connector and the surrounding environment that are essential to meeting requirements of the qualification standards listed above.
In order to maintain the qualified status of the transmitter/connector system, the essential environmental interfaces must not be compromised. Performance of any operations on the connector other than those specifically authorized in this manual has the potential for compromising an essential environmental interface.
Where the manual uses the terms requirement, mandatory, must or required, the instructions so referenced must be carefully followed. Rosemount Nuclear expressly disclaims all responsibility and
liability for connectors for which the foregoing has not been complied with by the user.
iv Title Page
Reference Manual
00809-0100-4856 Rev AE
February 2020
Rosemount 356
Page
(Rev AD)
Page
(Rev AE)
Cover,
throughout
Cover,
throughout
Change revision date from March 2013 to February 2020; change revision from AD to AE.
Cover,
throughout
Cover,
throughout
Replace Rosemount Nuclear Instruments, Inc. with Rosemount Nuclear per current practice.
Throughout
Throughout
Replace reference to Loctite PST 580 with Loctite® 580™.
TOC-2,
1-2, 2-8
TOC-2,
1-2, 2-8
2-2
2-2
Add “as indicated in the 356 Product Data Sheet” for available options.
2-2
2-2
Remove reference to 4-wire configuration.
2-3
2-3
Replace figure 2-1 with better resolution for clarity.
2-3
2-3
Fix typos in “Customer Installed Instrument Side Connector”.
Add figure 2-4a for current configuration with footnote of (As of February 2020) footnote (Up to February 2020).
2-5
2-5
Fix typo in ‘TEST’ terminal.
2-7
2-7
Add border to figure 2-7.
3-2
3-2
Update figures 3-2 and 3-3 description to remove material reference.
3-3
3-3
Add “Original” to figures 3-4 and 3-5 and footnote of (Up to February 2020).
A-2
A-2
Amend General Considerations.
NOTE
The above Revision Status list summarizes the changes made. Please refer to both manuals for complete comparison details.
Revision Status
Changes from March 2013 (Rev AD) to February 2020 (Rev AE)
Throughout Throughout
Changes
Replace Emerson logo.
Add “This page intentionally left blank” for clarity.
2-4 2-4
and amended figure 2-4 to be figure 2-4b, Former/Original Configuration with
Title Page v
Reference Manual
00809-0100-4856 Rev AE
February 2020
Rosemount 356
SECTION 1
Using this Manual ........................................................................ 1-1
SECTION 2
Overview ..................................................................................... 2-1
Safety Messages General Considerations Electrical Considerations
Mechanical Considerat Installation Procedure
SECTION 3
Overview ..................................................................................... 3-1
Safety Messages General Considerations Mechanical Considerations Installation Procedure
SECTION 4
Overview ..................................................................................... 4-1
Safety Messages General Considerations Maintenance
APPENDIX A
Overview ..................................................................................... A-1
Safety Messages General Considerations Field Side Kit Contents Required Tools A
Post
Introduction
Table of Contents
Installation of Instrument Side onto Device
Installation of Field Side onto Instrument Side
Maintenance
......................................................................... 2-1
.............................................................. 2-2
............................................................. 2-2
Polarity ........................................................................... 2-2
Factory Installed Instrument Side Connector ................. 2-3
Customer Installed Instrument Side Connector ............. 2-3
ions ......................................................... 2-4
................................................................. 2-5
Preparation of the Instrument Side Connector............... 2-5
Installation of the Instrument Side onto 3152
Pressure Transmitter ...................................................... 2-6
Electrical Connection to 3152 Pressure
Transmitter ..................................................................... 2-7
......................................................................... 3-1
.............................................................. 3-1
......................................................... 3-1
................................................................. 3-4
......................................................................... 4-1
.............................................................. 4-1
................................................................................ 4-2
Procedure for On-site
......................................................................... A-1
Assembly of Field Side Connector
ssembly Procedures ................................................................. A-3
Prepare Cable and Attach Crimp Contacts .................... A-4
Install Cable Gland ......................................................... A-6
Assemble Field Side of Connector ................................. A-8
-Assembly Tests ................................................................ A-11
Contents TOC-1
for Assembly ...................................................... A-3
.............................................................. A-2
................................................................ A-2
Rosemount 356
Reference Manual
00809-0100-4856 Rev AE
February 2020
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TOC-2
Reference Manual
00809-0100-4856 Rev AE
February 2020
Rosemount 356
USING THIS MANUAL
This manual is designed to assist in installing, operating and maintaining the Rosemount 356 Nuclear Connector. The manual is organized into the following sections:
NOTE
Refer to Rosemount Qualification/Test Reports and Product Data Sheet dimensional drawings.

SECTION 1: INTRODUCTION

Section 2: Installation of Instrument Side onto Device

Provides mechanical and electrical installation considerations of the Instrument Side portion of the connector.

Section 3: Installation of Field Side onto Instrument Side

Provides mechanical and electrical installation considerations of the Field Side portion of the connector.

Section 4: Maintenance

Provides basic hardware maintenance considerations for the 356 Connector
Appendix A: Procedure for On-site Assembly of Field Side Connector
Provides instructions for assembling the field side portion of the connector on-site.
s for details on testing, performance specifications and
.
Rosemount 356
Reference Manual
00809-0100-4856 Rev AE
February 2020
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1-2
Reference Manual
00809-0100-4856 Rev AE
February 2020
Rosemount 356
Overview .................................................................................... page 2-1
Installation Procedure .............................................................. page 2-5

SAFETY MESSAGES

Procedures and instructions in this section may require special

Warnings

WARNING
WARNING

OVERVIEW

This section contains the following installation considerations:
SECTION 2: INSTALLATION OF INSTRUMENT SIDE ONTO
DEVICE
Safety Messages ....................................................................... page 2-1
General Considerations ........................................................... page 2-2
Electrical Considerations ........................................................ page 2-2
Mechanical Considerations ..................................................... page 2-4
General Considerations
Electrical Considerations
o Polarity o Factory Installed Instrument Side Connector o Customer Installed Instrument Side Connector
Mechanical Considerations
Installation Procedure
o Preparation of the Instrument Side Connector o Installation of the Instrument Side onto 3152 Pressure
Transmitter
o Electrical Connection to 3152 Pressure Transmitter
precautions to ensure the safety of the personnel performing the operation. Refer to the following safety messages before performing an operation preceded by this symbol.
Electrical shock can result in death or in jury.
Avoid contact with the connector leads and device terminals
When installing the instrument side of the connector onto the housing of the device, take care to prevent the lead wires from becoming twisted or from being cut by any potential sharp edges inside the electronics housing. The same care must be taken when removing the connector from the device.
Rosemount 356
Reference Manual
00809-0100-4856 Rev AE
February 2020
or to Rosemount transmitters.
NOTE
the instrument/connector interface becomes the user’s responsibility.
NOTE
When installing the 356 on other devices, consult the device device.
GENERAL CONSIDERATIONS
Measurement accuracy of any type of instrument depends upon proper installation of the device and its associated piping, valves, and electrical connections. W hen insta lling the 356 Connector onto a device, consider the need for easy access, personnel safety and suitable connector/device environment.
The 356 Connector is available with M20x1.5 threads or PG13.5 threads as indicated in the 356 Produc t Data Shee t . Before installing the instrument side onto the intended device, ensure that the device housing includes compatible threads or that a qualified thread adaptor is available f or use.
The instructions contained in this section apply only when the 356 Connector is ordered separately from the intended device. If the 356 is not factory-installed, qualification of the device/connector interface becomes the end user’s responsibility.
The KTA qualification of the 356 was completed in conjunction with the Rosemount 3152 Pressure Transmitter. As such, most instructions in this section are focused on activities related to installation of the instrument side onto the 3152. However, it should be noted that the use of the 356 Connector is not limited to t he 315 2
If the 356 Connector is not factory-installed by RNII, qualification of
ELECTRICAL CONSIDERATIONS
Polarity
manufacturer’s documentation for specific instructions related to the
This section contains information to be considered prior to preparing the instrument side connector for installation. Read this section carefully before proceeding to ensure the connector and device will function properly when installed.
Prior to installing a 356 instrument side connector, it is important to understand the polarity requirements and characteristics of the connector. Incorrect polarity can lead to non-functioning de vices or , in some cases, a damaged device.
The 356 instrument side connector can be provided in 2- or 3-wire configurations. Figure 2-1 shows the wiring scheme for 2- and 3­wire configurations.
Pin #1 or pin #2 can be connected to positive (+) terminal of the intended device. Careful consideration must be given to ensure that the same pin is designated and identified as positive (+) on both instrument side and field side connectors.
2-2
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