Physical Device Revision 2.1Web Server Revision 2.3.19
NOTICE
Read this manual before working with the product. For personal andsystem safety, andforoptimum product performance, make sure you thoroughly understand the contentsbeforeinstalling, using, or maintaining this product.
Within the United States, Emerson Process Management hastwotoll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.1-800-999-9307 (7:00 am to 7:00pm CST)
North American ResponseCenter
Equipment service needs.1-800-654-7768 (24 hours—includes Canada)Outside of the United States, contact your local Rosemount representative.
Theproducts describedin this documentare NOTdesigned for nuclear-qualifiedapplications. Using non-nuclear qualified products inapplicationsthatrequire nuclear-qualified hardware or productsmay cause inaccurate readings.
Forinformationon Rosemountnuclear-qualified products, contact your local Rosemount Sales Representative.
Rosemount and the Rosemount logotypeare registered trademarks of Rosemount Inc.PlantWeb is a registered trademarkof one ofthe Emerson Process Management group ofcompanies.Honeywell is a registered trademark of Honeywell Inc.All other marks are the propertyof their respective owners.
OUNDATION
FModbusis aregistered trademark of SchneiderAutomation,Inc.Cover Photo: 3402_housing_2-1.tif
Thismanual provides installation and troubleshooting instructions for the Rosemount 3420 Fieldbus Interface Module (FIM).
Thesectionsinthis manual provide information on installing,operating, and maintaining theRosemount 3420 Fieldbus Interface Module.
•Section2: Installation contains mechanical and electrical installation instructions.
•Section3: Configuration provides instructionon commissioning and operating the Rosemount 3420 Fieldbus Interface Module.Information on software functions, configuration parameters, andonline variablesare also included.
•Section4: Operation and Maintenance containsoperationand maintenance techniques.
•Section5: Troubleshooting provides troubleshooting techniques for the most common operations.
•AppendixA: Reference Data supplies reference and specification data,as wellas ordering information.
•AppendixB: Approval Information contains intrinsic safetyapprovalinformation, European ATEXdirective information,andapproval.
•AppendixC: Fieldbus Status Valuescontains fieldbus function block output status codes.
•AppendixD: Modbus Configuration in Honeywell
•AppendixE: Integer Scaling containsinformation on configuring andscaling integers.
•AppendixF: AMS3420
•AppendixG: CSI 9120 MachineryHealthTransmitter
™
Suite: Intelligent Device Manager withRosemount
®
TDC APM/HPM
Service andSupport
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To expedite the return processoutside of the United States, contact the nearest Rosemount representative.
Within the United States,callthe Rosemount National Response Center using the 1-800-654-RSMT(7768) toll-free number. Thiscenter, available 24 hoursa day, will assist you with any needed information or materials.
Thecenter will ask for product model and serial numbers, andwillprovide a Return Material Authorization (RMA) number. The center will also ask for the process materialto which the product waslast exposed.
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RosemountNational Response Center representatives willexplain the additionalinformation and procedures necessary toreturn goods exposed tohazardous substance can avoid injury if theyare informed of and understandthe hazard. If the product being returned was exposed to a hazardoussubstance as defined byOSHA, a copy of the required Material SafetyData Sheet (MSDS) for each hazardous substance identified mustbe included withthe returned goods.
Dimensional drawings are included in AppendixA: Reference Data. A PC withan Ethernet port is required toperformthe initial configuration of the device.
Instructionsand proceduresin this section may requirespecial precautionstoensure the safety of the personnel performing the operations. Information thatraises potential safety issuesis indicated by a warning symbol(). Please refer tothe following safety messagesbefore performing an operation preceded by this symbol.
Explosions couldresult indeath or seriousinjury:
•Do not remove the transmitter from its mountingenclosure inexplosive atmospheres when the circuit is live.
•Verify that the operatingatmosphere of the transmitter is consistentwith the appropriate hazardous locations certifications.
Electrical shock could cause death orserious injury. Ifthe device is installed in ahigh-voltage environment and afault condition or installation erroroccurs,high voltage maybe present on transmitter leads and terminals.
•Use extreme caution when makingcontact with the leads andterminals.
Failure tofollow these installation guidelines could result in deathor seriousinjury:
•Make sure only qualified personnel performthe installation.
General Considerations
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TheRosemount 3420 may be mounted in anyGeneral Purpose location.Besure the covers are secured tightly toprevent exposure of the electronics tomoisture and contamination.
CONFIGURATION NOTE
Before connecting the fieldbussegments to the Rosemount 3420, you mustfirstconnect a PC and configure the Rosemount 3420. Once the PlugandPlay features have been set up youcanthen make the final connectionof the segmentsto theRosemount 3420 terminalstrip.
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System Requirements
Operating System:
•Windows2000, service pack 4
•Windows XP (Home or Professional), service pack 1
•Windows 2003
•Windows Vista(or newer)
If the operatingsystem requirementis not met,the setup willdisplay a message and stop.
Applications:
•Internet Explorer 6.0
•Sun Microsystems
™
Java™ Runtime 1.4.1
(or newer)
If the user manual isbeing installed,the followingapplication isalsorequired:
•Adobe
®
Acrobat® 5.0
(or newer)
If the Network Assistantor OPC Proxy Setup utilities are beinginstalled,the followingapplication is also required:
•.NET Framework1.1
If anyof the above requirements are notmet, the setup discwill install the following:
•Typicalinstallation (allfeatures, but none of the above installed): 35 mb
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INSTALLATION PROCEDURE
Rosemount 3420
Software Installation
Toprepare a PC tocommunicate withthe 3420,insert the Setup Assistant & SupportFiles CD thatcame withyour 3420. Follow thedirections in the installation windows to install the desiredcomponents.
At the
Setup Type
screen, select
Complete
or
Custom
depending on your specific needs. Customsetup allowsyou tochoose whether to installthe following options:
When thisfeature isselected, setup willinstall any additional software
3420 User Interface
3420 Reference Manual
Network Assistant
OPC Client Runtime
OPC Proxy Setup
required to use this PCas a user interface for the 3420. Thismay include installingMicrosoftInternet Explorer and SunMicrosystemsJava Runtime.
When this feature is selected, setupwill install an electronic copy ofthe Rosemount 3420 Reference Manual (this manual) on the PC. Thismay include installingAdobe Acrobat Reader.
When this feature is selected, setupwill install Network Assistant,a program thatautomates network configuration changestosupport 3420 configuration.
When this feature is selected, setupwill install softwarethatwill allow OPC clients running on this PC toaccessthe 3420.
When this feature is selected, setupwill install the OPC Proxy Setup program to configure which 3420swill be accessed by OPC clientsrunning on this PC
Once you have selectedthe desired options,continuewith installation byclicking
Next
.Other selectable optional featuresinclude a desktop icon for the network assistant, a desktop icon for OPC Proxy Setup, and whether to startOPC deviceCOM server automatically.
OPC Installation
Physical Installation
While using an OPC client (such asMatrikon OPC Explorer), installthe OPC Proxy Setupapplication.This will allow OPC Clientusers to define the IPaddress ofthe 3420 OPC Server to access.
NOTE:
If youneed access to more than one 3420OPC Server, all IP addressesshould be defined in the OPC Proxy Setup application.
When the OPC Proxy Setup is completed,the OPC Client will listthe available OPC Servers.You maythen choose and connecttothe desired server(s).
Once connected, add groupsand tags for OPC Client access.
For dimensional drawing information refer to AppendixA:Reference Data on pageA-4.
The castaluminumhousing encloses the electronics circuitry of the FIM.The front of the enclosure hastwo covers;anupper cover and a junction boxcover.
Theupper cover provides access to the electronicsassembly which includesthe microprocessor, fieldbus interfaceboards, fieldbus power conditioners/terminators,and the power supply board.
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The junction boxcover provides access tothe terminalblock. Toopen either cover of the enclosure,use aappropriate screwonthe unhinged side of the enclosure.
1
/4 inch blade screwdriver toremove the
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Rosemount 3420
Mounting Procedure
The FIM can be mounted to a support bracket on a wall or to a pipe.
Mounting the FIM to a Support Bracket
Thefollowing hardware and toolsareneeded:
15
•Four
/16 inch bolts
•Mounting support
3
•
/8 inch drill
1
•
/2 inch socket-headwrench
Mountthe FIM bydoing the following:
1.Drill four
3
/8 inch (9.525 mm) holes in the support bracket to which the
FIM will be mounted.
1
2.Using a bracket with four
/2 inch socket-head wrench, attach the FIM tothe support
15
/16 inch bolts.
Mounting the FIM to a Pipe
The following hardware tools are needed:
•Pipe mount with holesspaced 2.81 inch (71 mm) apart horizontally and
11.15 inch (283 mm) apart vertically.
•Two
•
5
/16 inch U-bolts
1
/2 inch socket-headwrench
Mountthe FIM bydoing the following:
Grounding the FIM
Wiring the FIM
1.Insert one U-boltaround the pipeandthrough the top mounting holesof the pipe mount andthe FIM and another U-bolt through the bottommounting holes of the pipe mountandthe FIM.
1
2.Using a
/2 inch socket-head wrench, fasten nuts to the U-bolts.
If mountingthe Rosemount3420 in the field, ground theFIM witha connection of 1 Ω orlessleading from the external grounding lug toearthground. If mounting the FIM in the controlroom, a cabinet ground is sufficient. In either location, followlocalor plant electricalcodes.
FIM wiring isdone in the terminal block. For accessto the terminal block, open the junction boxcover followingthe instruction “Installation Procedure” on page2-3. The terminal block label is located onthe insideof the FIMjunction box cover.
1
At the bottom of the junction box in
/2 inch NPT conduit entries are four plastic plugs that were placed there at the factory.Four metalplugswere shipped with the FIM and are used to seal anyunused ports.
The FIM caseshould alwaysbe grounded in accordance with national and localelectricalcodes. The most effective grounding method is directconnection to earth ground withminimalimpedance.
Theinternal Ground Connection located withthe supply terminalsis the Internal Ground Connection screw. This screwis identified by the following symbol:
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NOTE
Grounding the FIM casevia threaded conduit connection may notprovide sufficient ground.
The wiring shouldinclude an externalpower shut-off switch or an externalcircuit breaker. This device shouldbe located near the FIM.
Figure2-1. Terminal WiringDiagram
FIM Input PowerConnection
Connecting the Devices
Ethernet 1
Case
Ethernet 2
24 V DC
Power Input
++
-
S
Tx
Fiber Optic
Modbus
Ethernet
Rx
+
Fieldbus 1
-AB
-
Fieldbus 3
Fieldbus 2
SS
SS
Fieldbus 4
-
+
-
+
TheFIMis designed to be poweredby 24 V dc power. Use apower supplysuitable for 185°F with sufficient capacityto power both the FIM and allofthefieldbusdevicesthatare connected to it. The Rosemount 3420 requires 500 mA.About 300 mA of additional currentshould beallocated for each H1 segment ifthe unit is configured with internal power conditioners.The positive and negative power terminalsare found on theleft side of the terminal block.A caseground isalso found on the left hand side of the compartment.
Ethernet
The 3420 isequipped with one or two 10/100 Base-T Ethernet interface receptacles on the left side of the terminal block.Connect the FIM tothe PC that will be used for configuration,using thecrossover cable provided with the
3420. You may also connect the 3420 to an existing Ethernet Hub,Switch orRouter.
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2-6
Thesecond Ethernet portonthe 3420 terminal block is an optional factory-configured redundant Ethernet port. (ordering option OutputCode 2)
Fieldbus
The fieldbus terminalsare found on the right side of the terminalblock in 4 sets of three terminals for the positive and negativeconductors and a shield. Although theFIMisnot polaritysensitive, other components in the segmentsuch as junction blocks may require correct polarity.
Modbus
The Modbusinterface terminalsare located in the upper-middle of the wiringblock next tothe power input. The Modbusinterface is polarity sensitive. Connect the negative tothe right mostterminal (B) and the positive to the leftterminal (A).
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Rosemount 3420
Modbus TerminationSetup
Figure 2-2.Modbus Setup
NOTE:
Do not open the 3420 electronics housing in an explosive atmosphere.
ModbusRTU is transmittedon an RS485 physical layer. Three dip-switchesare provided to enable the RS485 circuitry witha network terminator. The switches are found inside the electronics housing onthe RS485 communication board located in the top center ofthe housing. Switch 2 placesa 120 ohmterminator on the bus.Thiswould be used to match cable impedance ifneeded todampenreflections on long cable runs.Itsuse willdepend on the baud rate and cable length ofthe Modbusnetwork.
Switches 1 and 3 are connected topull-up and pull-down resisters on the Modbus network. These resistersare used toprevent noise frombeing interpreted asvalid communications during periods when nocommunicationsare occurring on the network. Onlyone setis required on an RS485 network.
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RS485 Serial Interface
Figure2-3. Typical two-wiremulti-drop network.
TheRS485 standard describes a balancedtransmission line operating in a shared or multi-drop model. As manyas 32 driver/receiver pairscan share a single network.
Figure2-3 shows a typical two-wire multi-drop network such asused with theRosemount3420. The RS485 specifications indicate that the transmission line should be terminated at both ends ofthe network. Howevertermination should only be used with high data rates above 115kb and long cable runs soitshould not be necessarywith the transmission rates used bythe Rosemount 3420.
Explosions could result in death or serious injury:
•Inan Explosion-Proof and Flame-Proofenvironment, do not openthe Rosemount 3420 electronic housing in an explosiveatmosphere.
•Covermust be fully engaged to meet Explosion-Proofrequirements.
Toconfigurethe Rosemount3420, a private network between a PC and the Rosemount 3420 must first be established. This can be done witha PCdedicated tothe Rosemount3420 or a PCused for another purpose can be temporarilyconfiguredfor the task. If a PC from another network isused, carefullyrecord the current IP addressand other settings sothe PCcan be returned to itsoriginal network when configuration of the Rosemount 3420isfinished. If using a PC attached toanother network, shutdown the PCand removeit fromthe network before proceeding to set up the Rosemount 3420 private network.
Configurefrom the CD
The simplest wayto configure the PC for use withthe 3420 isto use the Network Assistant installed from theCD included withthe 3420.
Configuration of the FIMis done through itsweb interface.To access the device,you must createa private LAN with a subnet of 192.168.1.XX. TheFIMwillappear on this LAN at the IPaddress 192.168.1.10.
1.Using the cross-over Ethernet cable, attach your PC totheRosemount 3420.
2.Launch the network assistanton your PC by double-clicking on itsdesktopiconor byselecting it from the start menu.
3.If prompted, select the network adapter that you connected tothe
3420.
4.Click on the "Direct" buttontoestablish a direct connection tothe
3420.
www.rosemount.com
Whenyou are readyto remove the PC from the 3420 firstopen the Network Assistant and selectvalues.To check the connection,proceed to step 5 below.
Normal
to return the settings ofthe PCto their original
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The PC addressand host settingscan also be changed manually usingthe followingprocedure for Windows XP. The procedure for other operating systems may vary slightly:
1.On your PC, install the Java Plug-infound on the CD providedwith the 3420. You can also findthe JavaPlug-in at:http://java.com/
2.Download the Java software and installit on your computer.
3.Under
Network Connections
in your
Control Panel
:a.Selectb.Right click to select
(TCP/IP)
c.Select the
address to d.Set your Network addressto 255.255.255.0e.SelectOK or
been opened.
4.Using the crossover ethernet cable, attach your PC to the Rosemount
3420.Add an entry in your hosts for the fim3420.
5.Check the Network connectionby typing: PINGfim3420 in the Command Prompt. If you seereplies you knowyou have the hosts filesetup properly.
6.Openyour Internet Explorer browser.
7.Inyour browser address bar type: http://fim3420.
8.Pressredirected to the 3420 home page.)
9.At thea.LogOn asUser:b.Password of:
Local Area Connection
Properties
, then click the
Use the followingIPaddress
192.168.1.12
Enter
. (You should get a message displayed that you are being
Enter Network Password
fieveladmin
Properties
Close
for each of the settingswindows that have
admin
, select button
box:
Internet Protocol
button and set your IP
3420 Network
3-2
NOTE
Before leaving anywebpage that you make changes to, click your changes willbe lost.
Click
Setup>Network>Address
parameters. If theFIMisconnected toa LAN or ifmore than one FIM willbeused on a private network, the unit will need to be given a new IP address and a newhostname.A new entry willneed to be addedtoyour hostfile with thenewIPaddress and Hostname using the Network Assistant or the manualprocedure described above.
Address
If you will be attaching the 3420 to an internal Intranet, you may select to havethe device attainan IPaddressvia DHCP or be statically assigned an IPaddress(Figure3-1).Contact your network administrator ifyou are notsure which selection isappropriate.
on the left menu tree toenter network
Submit
, or all
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Figure 3-1. Network Address
Rosemount 3420
NOTE
Ifyou accidentallymisconfigure the network settings and can notreach the device at the new IP address,return the device tothe private LAN you used for initial configurationwith only theone 3420 connected. You can still accessthe FIMby itsdefault IP address (192.168.1.10) in thisenvironment.
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Backup Address
This address should only needtobechanged ifyour internal corporate network usesnon-routable IP addresses for its internaluse and they use the
192.168.1.xxx subnet. If this is the case, you willwant to change the default IPaddress toan address that does not conflict withan address that isinuse.Please consult your network administrator ifyou can not makethatdetermination yourself.
Click
Setup>Network>Backup Address
to configure the backup IP Address
settings.Be verycareful when changing these settings. The device can be rendered
unusable ifthese values are modified incorrectly.
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PC
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Redundant EthernetConfiguration
If the 3420 has been ordered with a redundant network interface, the network setup page (
Setup>Network>Address
) will display a secondary interface as
shown below.
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Thesecond network interface allows the 3420 to be accessedwith two separate network addresses. The redundant interfacesprovide the 3420 witha degree of fault tolerance to network failures. The following network topologyis supported:
PC
LAN A
(Subnet 192.168.1.XX)
PC
LAN B
(Subnet 192.168.2.XX)
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Rosemount 3420
NOTE
The subnet numbers listed inthe diagram are an example. Any valid networksubnets are acceptable.
If you willbe using the redundant ethernet feature, you may select to have thedevice obtainan IP address via DHCP or be staticallyassigned anIPfor the secondary interface. Contact your network administratorif you are not sure which selection isappropriate.
Security
Table 3-1. DefaultPasswords
Table 3-2. Access Table
Click
Setup>Security
tochange the passwords. These passwords allowforvarying levels of application access. The administrator can modify any systemor field device setting. In contrast, the operator is only ableto modify someFieldbus parameters. Use caution when changing the administrator password. Ifthe administrator passwordis lost, you will notbeable to set up the Rosemount 3420. The FIMis shippedwith the following defaultpasswords:
Read-only access to AI andMAI blocks. (VFDs andother blocksare notvisible.
but with read-write access.All parameters of all blocks
(Read-Write).
No additionalprivileges
System Time Setup
Click
Setup>Time
to configure the system time. Ifyour Rosemount3420 isconnected to a network and you wantto use this feature,youshould select a timeserver at your facility or one near yougeographicallyto insure accuratetimeadjustments. The device willfunction properly withthis feature disabled but data timestamps willbe lessaccurate and timeupdates must be entered for each Rosemount3420.
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Page Options
Point Monitoring Pages
Figure 3-2.Point MonitorPage
To use a network time server, check the box
Enable Network Time Protocol
enter the IP addressofthe time server and select the appropriate NTP packet version.
Alternatelyyou can set thetimemanually. Thisis accomplishedbyunchecking the “Enable Network TimeProtocol” check box.This will enableyou to enter information into the “Date” and “Time” fields.
Click
Setup>Page Options
to configure the pointmonitor and applicationmonitor pages. You can alsoselect which page you wish touse asthe 3420 home page.
PointMonitor Pagesprovide ameans to view the PV or Output of a Function Block andits status on one or more web pages. Multiple pagescanbe configured to fit the application.
Click
Setup>Page Options>Point Pages
to display the currentlist of Point
Monitor Pages.
,
To create a new Page click
New
. Toedit an existing page click on
Edit
tothe
right ofthe page name.The editing screen providesa means of selecting the system tagsthat you
wish to include onthe page.
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Figure 3-3.Editing a new page
Rosemount 3420
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Figure 3-4. Choose a Value
To add a newtag,clickon
New Entry
anda blank line will be added tothe page. Then select the icon to the right of Point Name to select one of the tagsconnected to the system.
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Continue the same processuntil allof thetags are entered. Then click
Submit
at the bottom of the page.
NOTE
Onlyenabled blocks will appear inthe menu. To enable blocks, see Blocks on page3-9.
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Setting Up the Page Columns
Figure 3-5.Point MonitorColumns
Whenyou are finished setting up the pointpages,click on
Options>Point Columns
on theleft menu.Thispage allowsyou toselect
Setup>Page
which columnsyouwant displayedon the Point Monitoring Pages.
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Application Data Configuration
Check the columnsyouwish displayed and click on
Submit
. To view aPoint
Monitoring Page see Monitor on page4-5.
Toconfigurethe data for the monitor application, click
Options>App Data
.
Setup>Page
A monitoring page is automaticallycreated for each application that isconfigured on the 3420 Fieldbus segments. Checkthe fields that you wishtodisplay and then click
Submit
.
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Rosemount 3420
Setting Up the Home Page
Figure 3-6.Home Page
Toselect thefirst screenseenonthe startup of the web interface click
Setup>Page Options>Home Pages
. Check eitherthe Menu Page (default),
Fieldbus Diagnostics,or one of the Point Monitoring Pages.Then click
Submit
.
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Restart App
FIELDBUS FIELD DEVICES
Devices
Blocks
Click
Setup>Restart Apps
to restart the Rosemount 3420 applicationsoftware. This is notneeded during normal operation butmay be required when adding a device description or during troubleshooting of a system issue.Simply select
Yes
to restart orNo toabort.The restart willtake about 1-5 minutes, after whichthe FIM displays the message “Finished restart of the 3420 software.”
The FIM collectsdata based on the tag ofthe function blocks in the devices. Ifthe devicesare not pre-configured with thisinformation it can be edited usingthe FIMweb interface.
Click
Setup>Fieldbus>Devices
to rename the Physical Devices (PD) tagsfor individual devices.Ifthe device isnot already identified with a PD tag you can usethis display to enter them intothe device.Tagnames may be 32 characters in length and are casesensitive.Once all of the device PD tagshave been entered, click
Submit
. Allow 2 minutes for the update to take effectifseveral tags are changed atonce.
Click
Setup>Fieldbus>Blocks
toset up your fieldbus blocks. If the device’s functionblocks are not alreadyidentified with a tag thenyou can use thisdisplay toenter them into thedevice. This tag information is used toassign Modbus registers, OPC Connections and other functions inthe FIM. Block names (tags) may be 32 characters in length and are casesensitive. Normallynotallfunction blockswill be used in an application. This displayallowsonlythoseblocks in actual use to be scheduled to optimize the performance of the Rosemount 3420. Also, each block'salarm handling can be individuallyenabled soalarms are automatically reported and logged.
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Enable Blocks
Toenable a block, locate thedeviceon the Block Setup page using the
Previous
simply check the boxunder
Enable Alarms
Toenable an alarm,locate the deviceon the Block Setup page using the
Previous
alarm to, check the boxundertochoose which typeof alarms toenable, the limit,andanoptional alarmmessage for each type. When you are finished, click
NOTE
Tooptimize performance of the 3420, disable any unused blocks.
and
and
Next
buttons. Whenyou find theblock you wanttoenable,
Enable Block
Next
buttons. Whenyou find thedevice you wantto add an
Alarms
, thenclick
. You may then click the
Submit
Submit
.
.
Limits
button
Application
Once allthe changes have been made,click update to take effectif several tagsarechanged at once.
NOTE
All function block tags mustbeunique on anyRosemount 3420.
Click
Setup>Fieldbus>Application
each segment. Ffunction blocksto be linked tothe input of other function blocksto facilitate advanced calculations andcontrol strategies.
Overview
Click
Setup>Fieldbus>Application>Overview
status and whether the application isactive.Clickadditional applications.
New Applications
Each application is the collectionof all functionblocks linkedon an individualsegment andmust be given a name to identifyit.Then each function block that will be included in the application is added. Select the function block by itstag from the drop down listand then selectbeen added to theapplication,the individual links can be set up. Select
Entry
toadda link tothe application. From thedrop downlist of the first column select the function block output you wish tolink to another block. Then in thesecond column selectthe functionblock input you wishto connect tothe output. Continue adding linksand click added.
OUNDATION
™
toset up the links between functions for
Fieldbus technology allows the output of
Submit
add
submit
. Allow 2 minutes for the
to show the name, segment,
New Application
. After the function blocks have
when all links have been
to set up
New
3-10
Download
Click
Setup>Fieldbus>Application>Download
and their status.The Overview page will show all available applicationsand their currentstatus. While multipleapplications can exist for a segment, onlyone may be activeat anyone time.Check the you wish touse and then
submit
to initiate the download process.
toshow a list of segments
Active
box on the application
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Rosemount 3420
Advanced
Figure 3-7. Plug and Play
Click on
Setup>Fieldbus>Application>Download
to see thestatusof each Fieldbus segment. Check the boxonthe leftand click Submit toinitialize a download for that segment. A statusbutton will show amber while thedownload isinprocess and turn green whencomplete.If the status button turns red itindicates an unsuccessful download. See the Troubleshootingsection for more information.
Click
Setup>Fieldbus>Advanced
to accessthe advanced fieldbus setup
features.
Plug and Play
Plug and Playconfigures devices for monitoring applications automaticallythe firsttime thedevices are connected to the3420. Click
Setup>Fieldbus>Advanced>Plug andPlay>Settings
toinitialize yourfieldbus blocks. Thisscreen willalsoallow you to change any of the default values.
Aportion of the plugandplayis device specific. For example,a Rosemount3144P device channel configurationis set sothatthe first analoginputblock isset for sensor 1, and thesecond analog inputblock is set for sensor 2. Forthe Rosemount 3051, the first analoginputblock is set up for pressure. .
Table 3-3. Plug and Play DefaultSettings
When the Rosemount 3420 and allofthe fieldbus devices havebeen set upthe way you wantthem, click
Setup>Fieldbus>Blocks
DescriptionDefault Setting
Enable Plug and PlaycheckDefault Temperature Unitsdeg CDefault Pressure Unitsin HDefault Flow Unitsft/s
The Rosemount 848T temperature transmitter provides 8 AI blocks and 1 MAIblock.An MAIblock processesall eightinputs at once.The speed at which the Rosemount 3420 scansall of the measurements from the devices on thefieldbussegments is dependent on the number of AI, MAI,and other function blocks being polled. For example if 13 Rosemount 848T's were polled withMAIblocks the scantimewould beapproximately 1 second for all 104 values. Ifthe same13devices were polled with theAIblocks the scan time would be about9 seconds (See Table 3-4 on page3-12).
to display Run Plug and Playsettings. Thispage allowsyou torun (and re-run) plug and playdevicesby selecting the re-initialize with the Plug and Playsettings and clicking
Run
boxonthe rightfor each device that you wishto
submit
. It alsoshows
the segment, device and itscurrent status.
Network Parameters
Click
Setup>Fieldbus>Advanced>Network Parms
to display thefieldbusnetwork parameters. Under normal circumstances these valuesshould nothave to be changed. However if a new device isadded to a segment withsignificantly different communication capabilities, itmay require that these values be adjusted. Contact Rosemount technical support before making anychanges.
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Figure3-8. Network Parameters
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High Speed Ethernet(HSE)Alarms
Click
Setup>Fieldbus>Advanced>HSE
to enable or disable HSE Alarms,and displaythe AlarmDistributionAddress and Alarm Distribution Port.Alertsare generated bydevices and then alarmsare propagated through the Rosemount3420 to the Asset Management System (AMS) software. Ifyour 3420 is equipped with a second Ethernet port, you willneed to select the one tobe used for the HSE connection ot the AMSsoftware.
TheRosemount 3420 also supportsPlantWeb Alerts(PW Alerts). See AlarmSummary on page4-7 for more onalarms.
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Figure 3-9.Example of Supported Device Types
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Device Types
Click
Setup>Fieldbus>Advanced>Device Types
Rosemount 3420 supported device types that are currently loaded and supported by the Rosemount 3420. To add a device description for a newdevice or new revision of a device, use the the zip file or ffo file onthe PC. Addthe file and then select the corresponding sym file.
TheUsage indicator willbegreenifthe Device Descriptor (DD) is in use bya device connected to the3420, orangeif theDD isloaded but not used,and red if there is a device connected but a DD is not available in the 3420. There are DDs on the CD ROM that came with the 3420. Otherwise, you can obtainDDs from the device vendor orthe Fieldbus Foundation athttp://www.fieldbus.org.
to displayall your
BROWSE
button to locateeither
Device Configuration
The configuration of each device attached to the Rosemount 3420 can be saved and restored at a later time. This also allows device configurations thatare similar tobe copied repeatedly toother devicesthat are connected to the Rosemount 3420. Click
Setup>Fieldbus>Advanced>Device Config
tosave, load or manage your device configurations. You can also view whichconfigurationsare supported and the details of the configurations.
Device configurations are automaticallysaved for each device connected tothe 3420. Click on
Setup>Fieldbus>Advanced>Device Config>Save
toview a list of alldevices. Auto-saved configurations use the PDTag as the configuration name. A device’sconfiguration can also be saved manually byselecting the device and providing a name for the configuration. Checkthe
Show auto-saved offline devices
to see a device that is no longer
connected to the 3420, but hasa saved configuration.
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Toload a saved configuration into a device, click on
Setup>Fieldbus>Advanced>Device Config>Load
configuration or the device intowhich the configuration willbeloaded.All compatibledevices and configurations willbe highlighted. Ifthe device isareplacement, check the toreplicate all of the tag names. If you are copying configurationstootherdevices, leave these boxes unchecked. Check the
configurations
configurations.To delete orrename a manuallysaved configuration, click
Setup>Fieldbus>Advanced>Device Config>Manage
configuration and then eithertype a newname and click
Delete
Toviewa listof all devices that supportthe save/load feature,click on Setup>Fieldbus> Advanced>Device Config>Supported. Saved configurationscan be loaded intoa device with anysupported revision. However, not allrevisionswillsupportthe same features and a warning message will appear whenever you load a configuration intoa device with a different revision thanthe saved configuration.
topermanently removethe configuration from memory.
boxto see a complete list of all manual and auto-saved
Load devicePD tag
and
. Select either the saved
Load block names
Show auto-save
. Selectthe
Rename
boxes
, or just click
MODBUS
Communication
The Rosemount 3420 supports both Modbus RTU over the RS485 serialport and ModbusTCP/IP over the Ethernet interface. Clickconfigure theModbus Interface. Thispage is automaticallyredirected toSetup>Modbus>Communication. Most of these settingsareself-explanatoryand are related to configuringthe serial port tomatch the settings used bythe ModbusMaster. Ifyou are using Modbus TCP/IPover the Ethernetthenthe communication settings (baud rate, parity,stop bits) can be ignored.
Click
Setup>Modbus>Communication
Communication settings.The measuredvaluescan be represented aseithera single register integer number, a scaled integer or a two-register (standardor swapped) floating point number. One common difference in Modbusmastersisthe representation of a floating point number. The defaultusedbythe FIM3420is a Standard FloatingPoint butthis configuration pagealsoallows you to use Swapped Floating Pointwhichreversesthe order in which the data in the floating point registersis sent. For more on scaled integers,see AppendixE: Integer Scaling.
The“Response delaytime” entryallows you to have the Rosemount 3420 wait for a specified amount oftimebefore it outputs its response to the masterrequest. Somemaster devices may notbeable to immediately receive the response due to receiver setuptime. Thissetting accommodatesthose master devices.
Theunmapped register response setting allowsthe selection of the value entered intoa register if no tag isassigned to it.
to configure the Modbus
Setup>Modbus
to
As an option you may electto have a specifiedvalue replace the actualreading from the field device in the event ofan error. Thiswillallow a host torecognize an error condition without the need to read a separate set of registers containing the statusindicators.
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Figure 3-10. ModbusCommunication
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The Scaled Floating Point option allows the user to return values asa scaledinteger rather than thedirect integer. Using Gainand Offset, the valuescan show positive values, negative values or both.
For more oninteger scaling, see SectionE: Integer Scaling onpage E-1.
tomap Fieldbus tagsto ModbusRegisters.This allowsa Modbus master to read a given register on the FIM and effectively be readinga parameter fromadeviceon the Fieldbus. The mapping webpage provides the ability to assign a register number to anyfunctionblock outputby selecting the block tag from a drop down list (see Modbus Columns on page3-18). Ifthe value is a binarystate,the State columnis used to select which state will be mapped tothe register. Binaryvalues may also be inverted if desired by checking the Invert checkbox. Theinformation available formapping is not limited to what is shown on the menu. Additional device information, ifthe devicesare present and connected, maybe obtained byviewing the complete block and parameterlist using the Explorer. Type the complete tag.parameter.subparameter string into the
name
field to map that parameter to a register.
point
Click the column header tosortthe data byregister number or point name.Ifthere is a device withduplicate Block Names, only the block for the firstdevice found will be displayed. Check the Fieldbus/Block Setup display toverify that there areno duplicate Function block tags.
TheFIM3420 includesacolumn for choosing the State of the register (True,False, etc.), and an additional columnwhich allows theuser toinvert the state.
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Figure 3-11. Register Mapping
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Mapping FieldbusTagsto Modbus Registers (FTP)
This mapping iscontained in comma-separated-value (or csv) file onthe FIM.As an alternative to using the mapping webpage,this file canbe read,modified, and re-written tothe FIM. This file isnamed modbus.csv and islocated on the FIMat the path:
/home/fievel/config/modbus.csv
To get the configuration file:
1.Opena new Internet Explorer window.
2.Enter ftp://fim3420 in the navigation field (where “fim3420” is the name of the Rosemount 3420 you are configuring).
3.At theuser prompt, enter
4.Atthe password prompt, enter
fievel
fievel
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5.Open the
6.Open
modbus.csv
config
folder.
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7.Choose
Open
or
Save
8.You may be promptedto re-enter the usernameandpassword.
Use Excel to modify the file.
To send the fileback to the Rosemount 3420:
1.Save your changes.
2.When finished, simply close the windows.
After thedownload has been completed,the FIM willdetectthe changes and willstart using the new mappings within20seconds. Themodbus.csvfilemaycontain multiplecolumns based on thetypeof input,andthe use of state,invert or global scales.
Here is an example of a smallmodbus.csvfile:
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Modbus Columns
Thecolumns used in the Modbus CSV file are the following:
1
Point Name
2
Register
3
State
4
Invert
5
Gain
6
Offset
NOTE
State and Invert are only usedfor discrete values.Gain and Offset are onlymeaningful whenscaling isused without global scalevalues. If not used, theycan be leftempty.
Modbus Register Rules
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Thesmall example file above iscompliant with somerules that you mustfollow when changing the mappings. These rules are:
•Whenthe Function Block Output data is in floating pointformat it
requires two registers.Therefore nothing may be mapped into the nextregister specifiedfor a floating point measurement value.
•Status information uses one register and canbe located in adjacent
registers of the status information of other tags.
•Contiguous registers must all be of the same type.
•Do not use registers 49001 through49011
(see PredefinedDiagnostic Registers on page3-19).
Modbus RegisterGuidelines
TheModbus protocol allows for reading contiguousregisters of the samedatatype in one read request from the Modbus Master (up to 127 registerscan becommunicated in one read request). Totake advantage of efficientlyreading registers,the following guidelines are suggested:
•Fieldbus outputSTATUS tags should be mapped to registersinone
contiguousblock starting at register 40001. Each tag requires oneregister.
•Fieldbus outputVALUEtags shouldbe mapped toregisters in one
contiguousblock starting at register 45001. Each tag requires two registers. Some Modbus hostsuse specificregister numbersfor different types of data. Use the register numbers suggested by yourModbus host.
•Fieldbus COIL tagsshouldbemapped to registers in one contiguous
block starting at register 19001. Each tag requires one register.
Predefined DiagnosticRegisters
Thefollowing isa table of predefined diagnostic registers. Do notuse any oftheseregistersinthe Modbus register map file (modbus.csv).
Table 3-5. Predefined Diagnostic Registers
DescriptionRegister
Current YearCurrent Month Current DayCurrent HourCurrent MinuteCurrent SecondMessages Received49007Corrupt Messages Received49008MessagesSent with Exception (error responses)49009Messages SentCount49010Valid Messages Ignored(whenin listen only mode)49011
(1)Time is reported in GMT.
(1)
(1)
(1)
(1)
(1)
(1)
490014900249003490044900549006
TheMessage Sent Count isthe most useful data for determining if the Modbus slave isfinding errors in the messages or isrejecting the messages. The messages received and messagessent countshould be the sameifno errors are encountered.
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OLE FOR PROCESS CONTROL
TheOPC menu selectionswill only be seen on3420 FIMs ordered withthe OPC option.
NOTE
OPC pages will only be available ifyour Rosemount 3420 was ordered using the OPC option codes(option codes 1 and 4 under
Communication
).
Ethernet
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The
Browse Tree
displaysthe point values that are currently active in OPC.
This page also allows you to add and removemeasurement points.
Whenconfigured, theOPC Statistics will be visibleunder
Diagnostics>Advanced>OPC
Statistics. SeeOPC Statistics on page4-4
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SNAPSHOT FILES
Rosemount 3420
Snapshot File Setup
Figure 3-12. Snapshot Setup
Click
Setup>Snapshots
to displaythe current snapshot collection information. Snapshots are files in the specified format (CSVor XML) thatcontain periodically captured data and the optionaltime stampof selecteddevice values.
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New or Edit SnapshotData
Data can be accessed by a host systemby reading a file using FTPover Ethernet. The files are called Snapshot files.
NewSnapshot
willtake you to an editscreen that will allowyou toselectthe name ofthe snapshot, the interval of collection, the file format,an optionaltimestamp and selected device values. Add values to be collected byselecting
New Entry
and then selecting the tag from thedropdownmenu.Tagsare not limited to whatis shown on themenu. Additional device tagsmay be obtained byenteringthe completetag.parameter information.
Once the filehas been setupyou can click on the filename todisplaythe current contentsof thefile.
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Figure3-13. New orEdit Snapshot Data
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Snapshot File Format
Thefile is in Comma Separated Value (CSV) or XML formatas follows:
•The file consistsofa series oflines that contain two fields: the label for the value and the value itself.
•Thefirst record which containsthe data timestamp is optional. Ifenabled, itis alwaysthe first value reported. Timevaluesare reported in GMT time.
•Function blocks may be selected from the list, but are not limited to thatlist.
•Thelabel for each value isthe fullyqualified name of the value. Thisis:
•Thevalue is a textual representation of the point beingcollected. Ifthe pointcannot be collected (the device isoffline, etc.),a value ofthe form: “error: <descriptive message>” is written.
The following is an example of the records for reading information:
•If a label is specified it will be used to label the value in the file. Ifa labelisnot specified,the file will reportthe block tag name.
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Retrieving Snapshot File
To get a file manuallyusing the ftp client on Windows®, perform the following steps:
1.Opena new Internet Explorer window.
2.Enter ftp://fim3420 in the navigation field (where “fim3420” is the
name of the Rosemount 3420 you are configuring).
3.At theuser prompt, enter
4.Atthe password prompt, enter
5.Open the folder called
fievel
fievel
snapshot
6.Double click the icon for the snapshot file.
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TREND COLLECTION
Trend Settings
The Trend Setup page is located at
Setup>Trends
. Thispage allows the user toaddor removetrends. It also displays information about the active trends, including time and status. For monitoring trends, see Trendon page4-8 ofthis manual.
Setup>Trends>Settings
This page allows the user toconfigurethe maximum number of seriesdisplayed, the maximum initialsamples and the retained data duration. Tochange anyofthese values, click in the field, enter the new numerical value and click submitwhen finished. Atrend collection can contain several datapoints which are accessible when a trend reportis requested.The field
Maximum series displayed
willlimit the number of data points displayedon
the graphicaltrend page.The
Maximum initialsamples
displayed on the graphicaltrend page.The
limitsthe number of data points initially
Retained data duration
specifies the time period that the data issaved while a trend graph isbeing displayed.Somedatamaybelost once the page isclosedif this duration is longer than the duration set up for the collection.The
View Port Interval
specifies the
time period visible in the graphical trend page.
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Trend Collections
Setup>Trends>Collections
This page shows the trends currectly active. It alsoincludes overview data on the lastcollection and next collection times.The collection interval specifieshow frequentlythe data isupdated. The Data retention periodspecifies the length of timethe data is savedinthe 3420.More points can be added toa collection than the number defined asadditionalpointsnot available on the graphicaltrend page will be available inthe trend report.
Create a New Trend
1.Click
2.Enter the nameof the trend, collectioninterval and data retention
3.Click
4.Click the button to theright of the
NOTE
Only enabled points willappear inthe data point list.
5.Enter a label for the data point.This will appear on the graph when
6.Repeat Steps3 - 5 for allthe desired data points.
7.Click
New Trend
period in the appropriatetext fields.
New Entry
name ofthe point value ifyou know it).
monitoring the trend.
Submit
toadda data point.
when finished.
Maximum series displayed
Point Name
field (or enter the
. The
View Trend
Edit a Trend
1.Click
2.Changeor add desired values.
3.Click
Delete a Trend
1.Click
2.Click OK in the pop-up window.
To view the graph ofa trend, select trend you wishto see. See Trendon page4-8 for graph functionsand controls.
To view a report of the trend, selectthe desired times and format of yourreport.Click the report.
On power up, the FIMwill determine whatdevices are attached to each of the fieldbus segments. If Plug and Playhas beenselected in the Setup,eachdevice willbe interrogated and any unscheduledfunction blockswill be initialized asspecified on the page. The first time the unit is powered up it isrecommended that no devicesbe connected so that the Plugand Play settingscan be configured.The FIMwillpoll and update the values ata frequencydepending onthe number offunctionblocks beingpolled on each segment accordingtoTable 3-4 onpage3-12.
Setup>Fieldbus>Advanced>PlugandPlay
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DIAGNOSTICS
Fieldbus Segments
Alarm Log
Advanced
Click
Diagnostics
to viewthe status of your Fieldbus segments, AlarmLog
and Advanced Diagnostics.
Fieldbussegment diagnostics are provided to giveyou a quick view of what isattached to the Rosemount 3420. Itshows how manysegments are activeand how manydevices are attached to each segment.Italsoshows the current state of plug and play.
Thealarm log displays a listof alarms that have been activated, their respectivetimestamps, the Block on which the alarm occurred,the alarmtype, value, subcode, and event. Formore on alarms, see “Alarm Notification” on page4-6.
Fieldbus Communication Statistics
Thefieldbuscommunication statistics provide information on fieldbus packetsand details on the status of the internal communication link between the 3420 CPU and the host stack card.
The
Messages Transmitted
incrementing steadilyonsegments that have devices installed. The
retrieslist changes
the segment. Click
shouldbe a small number and should onlyincrement rarely. The
should only changewhen devicesareadded and removed from
Refresh
and
Good MessagesReceived
shouldbe
periodicallyto view that the interface is
Total
Live
communicating correctly.
Figure 4-1. Fieldbus Statistics
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Figure 4-2.Modbus Statistics
Modbus CommunicationStatistics
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Themodbus communicationsstatistics provide information on the data and packets received and transmittedby the modbus slave interface. Select
Serial Stats
if you want to monitor the RS485 Modbus link or
TCP Stats
if you
are monitoring the Modbus TCP/IPcommunications.Thefollowing isa table of predefined diagnostic registers. Do notuse any of
Current YearCurrent Month Current DayCurrent HourCurrent MinuteCurrent SecondMessages Received49007Corrupt Messages Received49008MessagesSent with Exception (error responses)49009Messages SentCount49010Valid Messages Ignored(whenin listen only mode)49011
(1)Time is reported in GMT.
(1)
(1)
(1)
(1)
(1)
(1)
490014900249003490044900549006
A Modbus host has access to digitalinformation. The Message Sent Count isthe most useful data for determiningif the Modbus slave isfindingerrors inthe messages or is rejecting the messages.The messages received and messages sent count should be the sameif no errors are encountered.
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OPC Statistics
TheOPC Statistics pagecontainsa table showing the number of OPC items,howmany are active and how manyOPC itemsupdates are available.
System Statistics
The systemstatistics provide an overview of various internal CPU resourcesthat are being used bythe Rosemount3420.
Time Statistics
The time statistics display the device, segment, and PCtimes.
Client/Server
Theclient server diagnostics providedetailed information aboutthe Rosemount 3420 application server and the clientbrowser that isbeing usedto viewthe Rosemount 3420.
Theinformation gathered aboutyour PCis:
•Browser name
•Browser version
•Operating systemplatform
•Screen height
•Screen width
•Screen color depth
•User agent
•Java enabled flag
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MONITOR
Figure 4-3.To view all ofthe columns that are possible, click the
All Columns
topof the page.
buttonon the
To view a Monitoring Page, click
Monitor
from the menuon the left side.
Themenu items under the Monitor menu will show thepointpages that have been configured as well asthe PointData page which contains all of the scheduledfunction blocks, the Alarm Summary, and the Application Summary..
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Figure4-4. With all columns displayed you can return tothe original display byclickingon
Reduce Columns
on the left
menu.
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Figure 4-5. You can rearrange the page by clicking on one ofthe columnheadings. Click
Restore Order
to get the displayback to itsoriginally configured order.
on the left menu
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Alarm Notification
Whenan alarm eventoccurs, itis visible intwo places,the Alarm Summarypage and inthe header bar on all pages. Inthe header bar, there are fivealarmstates identified bythe following icons:
•No alarms
•Unacknowledged alarmspresent (flashing)
•Active alarms, none unacknowledged
•Lost connection to 3420 (flashing)
•Internal annunciation error
Mousing over the alarmicon will display a tooltip related tothe alarmnotification. Clicking on the alarm icon willtake you to the Alarm Summarypage.
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Alarm Summary
Thealarm summary displays which alarmsare active. Only blocks withalarms enabled will be shown. Byclicking on
All Alarms
,you can see which alarmsare no longer active but thathave notbeen acknowledged. Click on the icon under the detail columnto view more information about the alarmcondition.
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Acknowledge an Alarm
Application Summary
Toacknowledge an alarm,click alarm(s) you wish to acknowledge and click
F
OUNDATION
™
Fieldbustechnologyallows theoutput of functionblocks tobe
Monitor>Alarm Summary
Acknowledge
. Select the.
linkedtothe input of other function blocks to facilitate advanced calculationsand controlstrategies. The Application Summarypage shows a list of applications. TheMonitor button willopen a displayshowing each link between a block output and block inputfor the application runningon the Fielbus segment.
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TREND
Graphs
Reports
The trend pages (
Monitor>Trend
) allow the user toview either a graph of the outputs ofthe devicesor generate a report. The report can be generated inone of three formats: CommaSeparated Variable (CSV),Excel,or XML.
Monitor>Trend>Graph
This is where the user can graphically monitor thetrends. If thereare multipletrends, select the one you wish to view from the menu on the left under Graph.
Monitor>Trend>Report
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TearOff
The3420 FIM software is capable of generatingreports from the trend collections. Togenerate areport, select the trend from the list on the left, then enter startand end times.Finally, selectthe desired format and click Generate Report.The generated file willautomatically open.
To set up Trends,see “Trend Collection” on page3-23 ofthis manual.
TearOff is a JavaApplet that allows the whole applet tobe pulled off the browser page. This is done bygrabbing the grey bar alongthe leftedge and then dragging it off the browserwindow. Please note that thiswindow (really adialog box) isnot resizable whileit is torn off the browser page. The size of the windowcan be selected fromthe preselected sizesfound in the
TearOffSize
menu.When the applet is torn off, closing the floating window will put it back into the
browser.
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EXPLORER
Figure 4-6.Tree View
Click on
Explorer
toviewdatafrom each of the field devices. The fieldbus
explorer provides a tree view of:
•Fieldbus segments
•Devices on a segment
•Blocks in a device
•Parameters in a block
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To change a value ofa parameter, select and click on the specific parameter.A dialog box will appear allowing you to either make a selection or to enter the data directly. Numerousparameters in a functionblock maynot be changed while the block is running, in which casethe MODEofthe block mustfirst be set to OOS (OUTOF SERVICE). Parameters that may be changed willbe shown in
BOLD
font. Remember to change the MODE back to theoriginal
setting (Autois usually the default) after making any changes.
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Section 5Troubleshooting
Select the Help menu inthe top right ofthe web browser to viewinformation on product installation, setup and configuration, diagnostics,and monitoring.In addition, Fieldbus,fielddevice, and specificRosemount 3420 facts are available.
Tofind the appropriate phonesupport contact,seethe Rosemount Support
Table 5-1. GeneralTroubleshooting
Symptom
PC does not communicate with theRosemount 3420
Fieldbusdevice is not detected
(1)
web pageat: or email the tech specialists at:
Specialist-PlantWeb.EPM-RTC@EmersonProcess.com
Contact your localrepresentative for additionalservice support, see “Service Support” on page1-1.
CauseRecommended Actions
http://www.rosemount.com/support/support.html
•Check to see if you areusing a cross-overcable
•Use the PING command described in Section3:Configuration to verify the IPaddress and the FIM name
•Checkthat the browser has the proxy server turnedoff
•Check that the IP addressofthe PC is set as indicated inSection3: Configuration
•Use the backupaddress as indicatedinSection3: Configuration
Restart the computer to be sure these changes havetaken effect
•Checkyourinstallation for correct wiring,grounding and that a field terminator is installed ateach end of the segment.
Rosemount 3420
Devicedoes notshow up on segmentUnknownRecycle power to device
Transducer Blocks not displayed on the Explorer view. Function blocks can be seen.
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Nopower todevice1.Ensure the device is connected to the segment.
Segment problemsElectronics failing1.Electronicsboard loose in housing.
User islogged in as “Operator”Log in as “Administrator”
Continued on NextPage
2.Check voltage at terminals. There should be 9–32Vdc.
3.Check to ensure the device is drawingcurrent. There should be approximately 17 mA.
2. Replace electronics.
Refer to host documentation for procedure.
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Symptom
Devicedoes notstay on segment
Can’t log in to 3420Web SiteForgot username or passwordRosemount must reset passwords Contact Rosemount
Can’t find a specificpage orfunctionality
Can see fieldbusdevice, but can’t seethe fieldbus blocks
Can’t expandany function blocksDD notinstalledInstall DD
Can see some fieldbus blocks, but not all fieldbus blocks
(1)The corrective actions shouldbe done with consultation of your system integrator.(2)Wiring and installation 31.25 kbit/s, voltage mode, wire medium application guide AG-140 available from the fieldbus Foundation.
(1)
CauseRecommended Actions
(2)
Incorrect signallevels. Refer to hostdocumentation forprocedure.
Excess noise onsegment.Refer to hostdocumentation forprocedure.
Electronicsfailing1. Tighten electronicsboard.
OtherCheck for water in the terminalhousing.
Using an olderversion of FirmwarePurchase and install updated Firmware.
Device not commissionedWait for device to auto commission or enable commissioning
Block not enabledEnable block from 3420blocklistUser does not have sufficient
24 V dc500 milliampsrequired to power the Rosemount 3420module.Additional current isrequired topower the field devices.The3420 will distributepower to the devices on the
H1 segments.
Environmental
Operating Temperature Range:
-40 to 60°C (-40 to 140°F) with internal power conditioners
-40 to 70°C (-40 to 158°F) with powerconditioners mounted externallyOperating HumidityRange:
0-95% relative humidity(non-condensing)
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Rosemount 3420
Reference Manual
00809-0100-4023, RevDA
March 2006
PerformanceSpecifications
Physical Specifications
The rate atwhich the individual inputsare scanned on each H1 segmentdepends on the number of Function Blocks that have been enabled according to the following table:
Example: Asegment with13848T temperature transmitters using the MAIblock will have all 104 inputsscannedevery 1.0 seconds.If the individual AIblocks are scanned the update rate would be approximately6 seconds.
The rate atwhich the hostapplication accesses data in the 3420 will depend on the configuration ofthe serial communication link and the specificsoftware being used.
Weight
10.7 lb (4.85 kg)
Material of Construction
Housing
Low-copper aluminum, NEMA4X and IP65IEC 529
Pollution Degree2
Paint
Polyurethane
Cover Gasket
Rubber
A-2
Reference Manual
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Rosemount 3420
Communication Specifications
RS485
2-wire communication link for Modbus multidrop connectionsBaud rate:57600, 38400, 19200, or 9600Protocol: ModbusRTUWiring: Single twisted shielded pair, 18 AWG.Wiring distance is
approximately 5,000 ft. (1,524 m)
Ethernet
Webserver and Modbus TCPIPOPC with Webserver and Modbus TCPIPHSE for AMS with Webserver and Modbus TCPIPHSE for AMS with OPC, Webserver andModbus TCPIP
Modbus
•Supports Modbus RTU and TCP/IP with 32 bit floating point values, integers, andscaled integers.
•Modbusregisters are assigned to measurementinputsby the TAGof theanalog input block.
•Modbus register numbersare specified bythe user.
•The status of each variableis available in a 16 bit register.
•Theconfigurationof the Modbus interface is accomplished using web pages generated bythe Rosemount 3420.
H1 Fieldbus
Up to four H1 FUp to16 fieldbus devices can be connected to each H1 segment. The number of deviceswill depend on the power consumption of each device and the type of cableused. The 3420 internal powerconditionerssupply each H1 segment with 288 milliamps of current. Temperature applicationsusing the 848T8-input temperature transmitter exclusively,canhave up to13848Ttransmitters on each segment using the internal power conditioners.
Each segmentoptionallyincludes a power conditioner and terminator. The user is required to provide a secondterminator for the field end of the segment. Ifexternal power conditionersare used the user isresponsible for providing both terminators for each segment and their mounting and wiring tothe Rosemount 3420.
NOTE
It isrecommended that external power conditioners be used inanycriticalapplications. This willallow the 3420 to be removed for maintenance and allowthe fieldbus segmentsto continue functioning should the 3420 be unavailable.
CodePower Conditioner + Terminator for each segment
0No power conditioneror terminators (must be suppliedby others)1One powerconditioner and terminator mounted in the 3420 housing2Two power conditioner and terminators mountedin the 3420 housing3Three power conditioner and terminatorsmountedin the 3420housing4Four power conditioner and terminators mounted in the 3420 housing
CodeRS-485 Communication Options
NNo RS-485CommunicationAModbus RTU
CodeEthernet Communication Options
0Webserver and Modbus TCPIP1OPC with Webserver and Modbus TCPIP2HSE for AMS with Webserver and ModbusTCPIP4HSE for AMS with OPC, Webserver andModbus TCPIP
CodeOther Options
HTG Calculations
HTGHTG and Hybrid Calculations
Product Certifications
N1CENELEC Typen (ATEX)N5Factory Mutual (FM)Division2 Approval (non-incendive)N6Canadian Standards Association (CSA) Division 2ApprovalN7IECEx Type n
TheEC declarationof conformity for all applicable European directives for thisproductcan be found on the Rosemountwebsite at www.rosemount.com.Ahard copy may be obtained bycontacting yourlocal sales representative.
ATEX Directive (94/9/EC)
RosemountInc. complies withthe ATEXDirective.
Electro Magnetic Compatibility (EMC) (89/336/EEC)
EN 50081-1: 1992; EN 50082-2:1995;EN61326-1:1997 – Industrial
Certificate Number: 2N7A0.AXNonincendive for Class I,Division 2, GroupsA,B,C,and D;Dust Ignitionproof for Class II,III,Division 1, Groups E,F,and G; Indoor/outdoor locations;NEMA Type 4XTemperature Code: T4 (T
= -40°C TO +60°C)
amb
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Canadian StandardsAssociation (CSA)N6CSA Division2 & Dust Ignitionproof
Certificate Number: 1489720Suitable for Class I,Division 2, Groups A,B,C,D;Dust Ignitionproof for Class II, GroupsE,F, and G;Suitable for Class III Hazardous Locations.Install per Rosemount drawing03420-1011.TemperatureCode: T4 (-40°C CSA Enclosure Type 4X
1.TheApparatus is notcapableof withstanding the 500V insulation testrequiredby Clause 9.4 of EN 50021: 1999. This must be taken intoaccount when installing the apparatus.
1.TheApparatus is notcapableof withstanding the 500V insulation testrequiredby Clause 8 of IEC 79-15: 1987.This mustbetakeninto account when installing the apparatus.
≤
Ta≤ 60°C)
≤
Ta≤ +60°C)
B-2
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Rosemount 3420
Appendix CFieldbus Status Values
This section contains thelist of possiblevaluesfor the Fieldbus outputSTATUS alongwith their meaningand a possible reasonthe statusmay have thisvalue. Thisis included as a convenience for interpretingthe status fromthe Fieldbus.
StatusDescriptionPossible Cause
0Bad::NonSpecific:NotLimited
1Bad::NonSpecific:LowLimited
2Bad::NonSpecific:HighLimited
3Bad::NonSpecific:Constant
4Bad::ConfigurationError:NotLimited
5Bad::ConfigurationError:LowLimited
6Bad::ConfigurationError:HighLimited
7Bad::ConfigurationError:Constant
8Bad::NotConnected:NotLimited
9Bad::NotConnected:LowLimited
10Bad::NotConnected:HighLimited
11Bad::NotConnected:Constant
12Bad::DeviceFailure:NotLimited
13Bad::DeviceFailure:LowLimited
14Bad::DeviceFailure:HighLimited
15Bad::DeviceFailure:Constant
16Bad::SensorFailure:NotLimited
•There is no specific reason why the value is bad
•Used forpropagation
•There is no specific reason why the value is bad
•Used forpropagation
•There is no specific reason why the value is bad
•Used forpropagation
•There is no specific reason why the value is bad
•Used forpropagation
•Set if the value isnot useful becausethere is some otherproblem with the block,depending on what a specificmanufacturer can detect
•Set if the value isnot useful becausethere is some otherproblem with the block,depending on what a specificmanufacturer can detect
•Set if the value isnot useful becausethere is some otherproblem with the block,depending on what a specificmanufacturer can detect
•Set if the value isnot useful becausethere is some otherproblem with the block,depending on what a specificmanufacturer can detect
•Set if the value isrequired to be connected and isnotconnected
•Set if the value isrequired to be connected and isnotconnected
•Set if the value isrequired to be connected and isnotconnected
•Set if the value isrequired to be connected and isnotconnected
•Set if the sourceofthe value isaffectedby a devicefailure
•Set if the sourceofthe value isaffectedby a devicefailure
•Set if the sourceofthe value isaffectedby a devicefailure
•Set if the sourceofthe value isaffectedby a devicefailure
•Set if the device can determine this condition
•The Limits define which direction hasbeen exceeded
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Rosemount 3420
StatusDescriptionPossible Cause
17Bad::SensorFailure:LowLimited
18Bad::SensorFailure:HighLimited
19Bad::SensorFailure:Constant
20Bad::NoComm_WithLastUsableValue:NotLimited
21Bad::NoComm_WithLastUsableValue:LowLimited
22Bad::NoComm_WithLastUsableValue:HighLimited
23Bad::NoComm_WithLastUsableValue:Constant
24Bad::NoComm_WithNoUsableValue:NotLimited
25Bad::NoComm_WithNoUsableValue:LowLimited
26Bad::NoComm_WithNoUsableValue:HighLimited
27Bad::NoComm_WithNoUsableValue:Constant
28Bad::OutOfService:NotLimited
29Bad::OutOfService:LowLimited
30Bad::OutOfService:HighLimited
31Bad::OutOfService:Constant
64Uncertain::NonSpecific:NotLimited
65Uncertain::NonSpecific:LowLimited
66Uncertain::NonSpecific:HighLimited
67Uncertain::NonSpecific:Constant
68Uncertain::LastUsableValue:NotLimited
69Uncertain::LastUsableValue:LowLimited
70Uncertain::LastUsableValue:HighLimited
71Uncertain::LastUsableValue:Constant
72Uncertain::SubstituteValue:NotLimited
•Set if the device can determine this condition
•The Limits define which direction hasbeen exceeded
•Set if the device can determine this condition
•The Limits define which direction hasbeen exceeded
•Set if the device can determine this condition
•The Limits define which direction hasbeen exceeded
•Set if this value had been set by communication,which has now failed
•Set if this value had been set by communication,which has now failed
•Set if this value had been set by communication,which has now failed
•Set if this value had been set by communication,which has now failed
•Set if there has neverbeen any communication withthisvalue since itwas last Out of Service
•Set if there has neverbeen any communication withthisvalue since itwas last Out of Service
•Set if there has neverbeen any communication withthisvalue since itwas last Out of Service
•Set if there has neverbeen any communication withthisvalue since itwas last Out of Service
•The value isnot reliable because the blockis not being evaluated,andmay be under construction by a configurer
•Set if the block mode is O/S
•The value isnot reliable because the blockis not being evaluated,andmay be under construction by a configurer
•Set if the block mode is O/S
•The value isnot reliable because the blockis not being evaluated,andmay be under construction by a configurer
•Set if the block mode is O/S
•The value isnot reliable because the blockis not being evaluated,andmay be under construction by a configurer
•Set if the block mode is O/S
•There is no specific reason why the value is uncertain
•Used forpropagation
•There is no specific reason why the value is uncertain
•Used forpropagation
•There is no specific reason why the value is uncertain
•Used forpropagation
•There is no specific reason why the value is uncertain
•Used forpropagation
•Whatever waswriting this value hasstoppeddoing so
•Whatever waswriting this value hasstoppeddoing so
•Whatever waswriting this value hasstoppeddoing so
•Whatever waswriting this value hasstoppeddoing so
•Set when the value iswritten when the block is notOut of Service
•Set if the value isgood and the block has anunacknowledged Alarm with a priority greater thanorequal to 8
•Set if the value isgood and the block has anunacknowledged Alarm with a priority greater thanorequal to 8
•There is no reasonwhy the value is good
•Noerror or special condition is associated with this value
•There is no reasonwhy the value is good
•Noerror or special condition is associated with this value
•There is no reasonwhy the value is good
•Noerror or special conditionis associated with this value.
•There is no reason why the value is good. No error or special conditionis associated with this value
•The value isan initialized value from a source (cascade input, remote-cascade-in, andremote-output inparameters)
•The value isan initialized value from a source (cascade input, remote-cascade-in, andremote-output inparameters)
•The value isan initialized value from a source (cascade input, remote-cascade-in, andremote-output inparameters)
•The value isan initialized value from a source (cascade input, remote-cascade-in, andremote-output inparameters)
•The value isan initialization value for a source (backcalculation input parameter), because thelower loopis broken orin the wrong mode
•The value isan initialization value for a source (backcalculation input parameter), because thelower loopis broken orin the wrong mode
•The value isan initialization value for a source (backcalculation input parameter), because thelower loopis broken orin the wrong mode
•The value isan initialization value for a source (backcalculation input parameter), because thelower loopis broken orin the wrong mode
•The value is from a block which doesnot have a target mode thatwould use this input
•The value is from a block which doesnot have a target mode thatwould use this input
•The value is from a block which doesnot have a target mode thatwould use this input
•The value is from a block which doesnot have a target mode thatwould use this input
•The value isfrom a Control Selector which hasnot selectedthe corresponding input
•This tells the upper block to limit in one direction,not to initialize
•The value isfrom a Control Selector which hasnot selectedthe corresponding input
•This tells the upper block to limit in one direction,not to initialize
Rosemount 3420
C-5
Rosemount 3420
StatusDescriptionPossible Cause
210Good_Cascade::NotSelected:HighLimited
211Good_Cascade::NotSelected:Constant
212Good_Cascade::DoNotSelect:NotLimited
213Good_Cascade::DoNotSelect:LowLimited
214Good_Cascade::DoNotSelect:HighLimited
215Good_Cascade::DoNotSelect:Constant
216Good_Cascade::LocalOverride:NotLimited
217Good_Cascade::LocalOverride:LowLimited
218Good_Cascade::LocalOverride:HighLimited
219Good_Cascade::LocalOverride:Constant
220Good_Cascade::FaultStateActive:NotLimited
221Good_Cascade::FaultStateActive:LowLimited
222Good_Cascade::FaultStateActive:HighLimited
223Good_Cascade::FaultStateActive:Constant
224Good_Cascade::InitiateFaultState:NotLimited
225Good_Cascade::InitiateFaultState:LowLimited
226Good_Cascade::InitiateFaultState:HighLimited
227Good_Cascade::InitiateFaultState:Constant
•The value isfrom a Control Selector which hasnot selectedthe corresponding input
•This tells the upper block to limit in one direction,not to initialize
•The value isfrom a Control Selector which hasnot selectedthe corresponding input
•This tells the upper block to limit in one direction,not to initialize
•The value isfrom a block whichshould notbe selected by a control selectorblock, duetoconditions in or above the block
•The value isfrom a block whichshould notbe selected by a control selectorblock, duetoconditions in or above the block
•The value isfrom a block whichshould notbe selected by a control selectorblock, duetoconditions in or above the block
•The value isfrom a block whichshould notbe selected by a control selectorblock, duetoconditions in or above the block
•The value isfrom a block that has been overridenby alocal keyswitch
•This also implies Not Invited
•The value isfrom a block that has been overridenby alocal keyswitch
•This also implies Not Invited
•The value isfrom a block that has been overridenby alocal keyswitch
•This also implies Not Invited
•The value isfrom a block that has been overridenby alocal keyswitch
•This also implies Not Invited
•The value isfrom a block that has FAULT-STATE active
•This also implies Not Invited
•The value isfrom a block that has FAULT-STATE active
•This also implies Not Invited
•The value isfrom a block that has FAULT-STATE active
•This also implies Not Invited
•The value isfrom a block that has FAULT-STATE active
•This also implies Not Invited
•The value isfrom a block that wants its downstreamoutputblock to go to Fault State
•The value isfrom a block that wants its downstreamoutputblock to go to Fault State
•The value isfrom a block that wants its downstreamoutputblock to go to Fault State
•The value isfrom a block that wants its downstreamoutputblock to go to Fault State
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Appendix DModbus Configuration in
Honeywell
Refer to the Honeywell Manual OP01-501APM/HPMSerial Interface Optionsfor information on ModbusConfiguration.
TheRosemount 3420 can addressregistersupto 65535. TDC requires that you usespecific register ranges toreadfloating point numbers. The Honeywellmanual contains thefollowing information:
“Floating pointformat data for the address range 20001 to 29999 isreturned instandard IEEE floating point formatexcept that the lowandhigh words are swapped.This formatis appropriate for the Modicon 984 Programmable Logic Controller (PLC).”
This requires setting the swapped floating point option in theRosemount 3420 on theModbus Setup Page.
Using IntegerScaling toDefine Range Limits . . . . . . . . .E- 3
Rosemount 3420
INTEGER SCALING
CONFIGURING SCALED INTEGERS
If youreadprocess variables from integer registers,the 3420 ordinarilyreturns a rounded integer,such as2712 to represent2711.97 grams per minute, or 1 toindicatea densityof 1.2534 grams per cubiccentimeter.
Integer scalingcauses the3420 to return integers,accurate to one part in65536, representing themeasured value of the processvariable,such as50000to represent a mass flow rate of 50grams per second. Scaled integersamplifyand linearize small changes in critical process variables.
You can implement integer scaling for the following purposes:
•To offsetnegative values such as subzero temperatures or reverse flowrates, sotheycan be read aspositiveintegers.
•To increaseoutput resolution of values such asdensity,temperature,pressure, or low flowrates.
Ifyouconfigure integer scaling for more than one processvariable,the samemaximum integer appliesto all scaled process variables. Each scaledprocess variablecan have itsown offset and scale factor.
Todetermine a scaled integer proportional tothe measured value of a process variable, the 3420 uses a variation of the linear equation. The equationrepresents a linear correction of themeasured value:
y= Ax- (B - 32768)
Where:
y=Scaled integer returned bythe3420
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A= Gain for scaled integer valuesx = Measured value of the process variableB = Offset for scaled integervalues
Rosemount 3420
Reference Manual
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March 2006
To configure integer scaling of process variables, followthese steps:
1.Selecta maximum integer and write its value in the appropriatefield
on the
Setup>Modbus>Communications
globalscale factors and offsets enter these on the samepage.Otherwise:
2.Derive a gain for each desired processvariable and writethe values
tothe appropriate I/O point.
3.Derivean offset for each desired processvariable and write the
values to the appropriate I/O point.
page. Ifyouare using
Step 1: Determine Maximum Integer
Ascaled integer is the valueof y in the equation presented above. The maximuminteger isthe highest integer proportional to a measured value of aprocess variable. The default maximum integeris65534.
KEY TOUSING MAXIMUM INTEGERS
If integer scaling appliestomore than one process variable, all scales mustshare the same maximum integer,but may have different offsets and scalefactors.
You can programa maximum integer below the default maximum integer. The maximuminteger selected maybe determined bythe Modbus host’scapabilities.For example, the Honeywell control system allowstransmission of integer values from 0 to 9999 or from0to 4096.
The overflowinteger is defined asthe maximum integer plus 1.Therefore, ifthe maximuminteger is 1000, the overflow integer is1001. If thedefault maximum integer isused(65534), the default overflow integer is65535.
The 3420 returns the overflowinteger ifthe measured value of a processvariablederives an integer higher than themaximuminteger.The transmitter also returns the overflowinteger ifanyof the following alarmconditionsexists:
•Sensor failure
•Input overrange
•Density outside sensorlimits
•Temperature outside sensor limits
•Transmitter electronics failure
Step 2: Determine the Gain (Slope)
Step 3: Determine Offset
E-2
Thescale factor isthe value of A inthe equationabove. Thescale factor equals the linear slope of the integers,whichare proportionalto measuredvalues of the process variable. Thescale factor therefore is a ratio that compares the change inthe measured value to the proportional change invalue of the scaled integers.
Theoffset for scaled integers isthe value of B inthe equationabove. Theintercept, or the offsetminus 32768, equalsthe value of the process variable that is represented bya scaled integer value of0. The offset enablesscaled integers, whichalways have positive values, torepresent negative valuessuch as a subzero temperature or a reverseflow rate.
Since B (theoffset) always hasa valuefrom 0 to 65534, the3420uses thefollowingequation to derive a positive or negative intercept:
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Rosemount 3420
Intercept = Offset - 32768
•The maximum negative intercept is -32768, where the offset = 0.
•The intercept is0, where the offset= 32768
•Themaximumpositive interceptis 32767, where theoffset = 65535
So, althoughyou write the offset asan integer from 0 to 65535, theprocessvariablecan have a value lessthan,equal to, or greater than 0.
USING INTEGER SCALING TO DEFINE RANGE LIMITS
The maximum integer, offsets,and scale factors establish programmable limits on process variables. Establish an integer scale for programmable limitson process variablesaccording to either of thetwo methods described below.
Method 1
Follow thesesteps whilereferring to Example 1 and Example 2.
1.Use the following equations to set up scaled integer limits
correspondingto lower and upper range values of the processvariable.
×()
OffsetGain x
Gain
1
y
2y1
----- ----------- -=
x
2x1
y2–32768+=
–
–
Where:
x
= Lower range value
1
x
= Upper range value
2
= Maximum integer
y
1
=An integer (usually 0) with lower than themaximuminteger
y
2
2.Write the integer value of y(the maximum integer)to the appropriate
configuration entry field.
3.Write theinteger value of A(the gain) to the appropriateconfiguration
entry field.
4.Write the integer value of B (the offset) to the appropriate
configuration entry field.
E-3
Rosemount 3420
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March 2006
Example 1
The 3420 FIMis connected to a HoneywellTDC3000 controlsystem using a PLC Gateway.The controlsystem engineer sets up an analog input point tobring in volume flow, which enables use of flow limitalarms in the controlsystem. On the control system, an analog inputpointhas limits of 0 to4095, with any input greater than 4095 indicating a “bad” processvariable.The lower range limit is-100 barrels/day.The upper range limitis 300 barrels/day.
1.Set up the maximum integer, ifnecessary.
2.Set up scaled integer limitscorresponding tothe lower and upper
range values.
3.Determine the gain:
y2y1–
------- --------- -=
–
x
2x1
4095 0–
------- ----------- ----------- ---- -=
300100–
()
–
4095
------ ------ -=
400
10.2375=
4.Determine the offset:
Gain x
×()
y1–32768+=
1
10100–
()×[]
1000–32768+=
0–32768+=
31768=
Example 2
5.Thecalculatedscale factor of 10.2375was roundeddownto 10, sothe actual transmitter range will slightly exceedthe desired range of
-100 to 300. Toallow proper scaling of the analoginput point data bythe Honeywell controlsystem, calculate the actual transmitter range corresponding toscaled integer values of 0 and 4095:
Lower range value
100–==
x
1
Upper range value
y
–
2y1
+
------ ---------- -=x
Gain
4095 0–
----- ----------- ------ 100–=
10
1
309.5=
Scale the mass flow rate so 0 represents -100 pounds/minute (lb/min) and30,000 represents 200 lb/min.
Scale factor:
y
–
2y1
------- --------- -=
–
x
2x1
30000 0–
------- ----------- ----------- ---- -=
200100–
()
–
30000
------ ------- ---=
300
100=
E-4
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Rosemount 3420
Offset:
Gain x
×()
y2–32768+=
1
100100–
()
–
[]
Method 2
Choose a maximum integer equal to or less than 65534, then using the linear equationpresented tosolve for A (the scale factor) and B (the offset),asshown in Example 3.
1.Write the integer value of y(the maximum integer)to the appropriate I/O point
2.Write the integer value of A (thescale factor) to the appropriate I/Opoint
3.Write the integer value of B (theoffset) tothe appropriate I/O point
0–32768+=
22768=
Example 3
The mass flowrate needs to remain between 30 and 40 grams per minute (g/min). Scale the mass flow rate so 0 represents a flowrate of40.000 g/min,and 10,001 represents a flowrate greater than 40.000 g/min.
10000A 40
0A30
()B(
–32768
–32768
–=
)
–=
)
()B(
Solve for A:
10000A 10
A
A1000=
=
10000
------ --------- -=
10
()
Solve for B:
100001000 40
1000040000B
1000040000 32768 B–+=
B62768=
–32768
–=
(
–32768
–=
)
)
()B(
•The maximum integeris10,000. Ifthe mass flow rate exceeds 40.000
g/min, the transmitter returns theinteger 10,001.
•Thescale factor is1000. Achange of 1 in the valueof the integers
represents a change of 0.001 g/min in the massflow rate.
•Theoffset is62,768. If themassflow ratedropsto 30.000 g/min, the
transmitter returnsa 0.
E-5
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March 2006
E-6
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Rosemount 3420
Appendix FAMS™ Suite: Intelligent Device
Manager with Rosemount3420
BENEFITS
AMS™Suite provides a comprehensive and integratedfamily of predictive and proactivemaintenance applications including a common interface todevice diagnostics.AMSfor more than 141 F267 HARTand reporting toolspresents a single application for predictive diagnostics,documentation, calibration management, anddevice configuration.
Whenused in conjunctionwith the Rosemount 3420 Fieldbus Interface Module,IntelligentDeviceManager provides a powerful toolfor completemanagement ofa plant’svaluable instrument and valve assets. Besidesproviding a user-friendly interface for configuring, diagnosing, and calibrating a plant’s fieldbus devices,Intelligent Device Manager provides a complete historical AuditTrail of all eventsassociated with these activities. TheAlertMonitor within Intelligent Device Manager quickly alerts the user of diagnostic conditionsassociated with the fieldbusdevices connected to the 3420. Calibration management of these devices is easily handled by the Calibration Assistant SNAP-ONThe AMSController provides advanced diagnostics on completecontrol valve assemblies.
®
devicesfrom39manufacturers. Its comprehensive setof analysis
™
Suite: ValveLink® SNAP-ON™ for the FIELDVUE® Digital Valve
™
Suite: Intelligent Device Manager providessupport
OUNDATION
™
available with AMS™Suite Intelligent Device Manager.
™
fieldbus devices from33 manufacturers, and
www.rosemount.com
F
OUNDATION
™
Fieldbus HSE Network Displayed in AMS Device Manager with Rosemount
3420 Connected
Rosemount 3420
Reference Manual
00809-0100-4023, RevDA
March 2006
NETWORK CONFIGURATION FOR ROSEMOUNT 3420
Establishinga connection between Intelligent Device Manager and the3420 is easy. The following stepsare required.
1.Stop Intelligent Device Manager if itis running
2.Select
3.Click
4.Select
5.Click
6.Enter a name for the HSEnetwork.Thiswill be thename that will
7.Click
8.Selectthe Primary HSE NIC Address. Thisis the IPaddress of the
9.Check the box that says “
10.Click
11.Click
WhenAMS Device Manager isrestarted,the FNetwork willnowshowupin both theExplorer and Device Connection view. Right click on the F
Rebuild Hierarchyall devices
selecting the plussign on the 3420 icon and the fieldbus segment desired. A listof all devices on the segmentwill be displayed.
Start | Programs |AMSDeviceManager |Network
Configuration
Add
FF HSE Network
Network Component Type dialog box.
Install
appear atthe top of the 3420’sbranch in AMS Device Manager.
NEXT
NICcard to which the 3420 (s) are connected.
acknowledgement of fieldbusalerts
FINISHClose
. When the scan is compete, the user can expand the interface by
from the Windows Task Bar.
.
from the listof networks in the Select
.
Enable Processing and
”
OUNDATION
OUNDATION
. Next, right click on the 3420 icon and request a
™
Fieldbus HSE Network icon and request
™
Fieldbus HSE
Scan of
USING THE FOUNDATION™FIELDBUS HSE SYSTEMINTERFACE INAMS DEVICE MANAGER
The F
OUNDATION
Manager to view and configure fieldbus devices connected to the3420 Fieldbus Interface Module.
The 3420 Fieldbus Interface Module isconnected tothe AMS Device Manager PCthrough an Ethernet card. (adedicatedEthernetcard isrecommended). AMS Device Manager supportsupto163420’s in one
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A fieldbus device mustbe commissioned inorder for AMS Device manager to communicate with it.
Foundation Fieldbus HSE Network Hierarchy
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A Fthe top of the network hierarchy in Device Connection View or Device Explorer View. The second level of the hierarchydisplaysthe HSE linking devices. The icon displayed for an HSE linking device is providedby themanufacturer.
The third levelof hierarchydisplaysthe fieldbusH1 links.The fourth level ofthe hierarchy displays the fieldbus devices. Theicons within the HSEnetwork have contextmenus from which you can performvariousAMS Device Manager and device functions.
™
Fieldbus HSE SystemInterface lets you use AMSDevice
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FieldbusHSE Network. Communicationswith the 3420’s on
™
Fieldbus HSE network is represented byits icon, which isat
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AMS Tags
THE 3420 WEB BROWSER AND AMSDEVICE MANAGER
Whena device isadded toAMS Device Manager, a unique AMSTag isautomaticallyassigned to the device. For F
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Fieldbus HSEdevices, the AMS tag defaults to the fieldbus physicaldevice (PD) tag.If thattag already existsin the database, a suffix is added to the tag name tomake itunique.
The3420 Web Browser describedelsewhere in the manual provides an excellent complement tothe functionality providedby AMSDevice Manager.Although all fieldbus device data is accessible via the 3420Web browser,AMS Device Manager providesthe best way to configure a device’s Resource and TransducerBlocks. AMS Device Manager also providesan excellent waytoviewa device’s diagnostic alert conditions using AlertMonitor. On the other hand, configuring a device’s FunctionBlockssuch asAnalog Input Blocks,PID Blocks,etc. shouldbe handled bythe 3420 Web Browser. Thisincludes the linking of these blocks into “control in the field” control applications.
Thefollowing chart indicates whatfunctions are best performed in the 3420 Web Browser and which functions are best performedby the AMSDevice Manager when dealing witha typicaltransmitter suchas a Rosemount 3051S pressure transmitter.
Common Functions Performed by AMS Device Manager and 3420 Web Browser
User FunctionAMS DeviceManager3420 Web Browser
Configuring a Device’s ResourceBlockConfiguringa Device’s Transducer BlockSetting up a Device’sAnalogInput Block
(including Transducer Scale, I/O Type,etc.)Configuringa Control Strategy in a Fieldbus
Device (i.e. PID, etc.)Running a Setup or CalibrationProcedure(i.e.
method) for a DeviceMonitoring PlantWeb AlertsViewing Detailed Device StatusDocumenting All Changes Made to a device
(i.e. Audit Trail)Calibrating a DeviceKeeping Track of Documentation, Notes, and
Help Related to aDevice
XAlternateXAlternate
X
X
X
XXAlternate
X
X
X
LAUNCHING THE 3420WEB BROWSER FROM AMS DEVICE MANAGER
The3420 Web Browser is easily launched byright clickingon the 3420 Icon under the Fthe “
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Launch 3420 Setup Utility
™
Fieldbus HSE System Interface branch and selecting
” entry in the context menu. The first timethe Web Browser is launched, itwill be necessary toenter the User Nameand Password. Thedefault User Name is
admin
.
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The default Password isNameand Password ifthe “remember password” box isselected. The use and functionalityof the 3420 Web Browser is described elsewhereinthismanual.When the user is finished with the Web Browser,the browser windowmerely needs to be closed and the user willbereturned tothe previous AMS Device Manager view.
Using AMS Device Manager’sAlert Monitor with the Rosemont 3420
The Alert Monitor inAMSDevice Manager provides a powerfulmeans tomonitor devicealerts reported fromthe fieldbus devices connected to the
3420. When an alertis reported,the “alarmbell” in the lower corner of the AMS Device Managerscreen islit and the alert shows up in the Alert Monitorwindow. Byright clicking a specific alert,a status screen isdisplayedidentifying the specific alertconditions. Bydragging the“?” symbol onto thisalert, additional information aboutthe specific alert can beobtained.
fieveladmin
. Itis notnecessary toenter theUser
When the alert condition iscorrected, it disappears from the Alert Monitor screen. Thesedevicealerts are also capturedand stored in theAudit Trail.
AMS Alert Monitor displays PlantWeb Alerts as they happen
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Detailed status information can be called up from AMS Alert Monitor
Inorder for device alerts tobe reported to the Alert Monitor from the 3420,somesetup isrequired.The followingis a list of setup requirements to ensure correct operation of AlertMonitor:
1.Whenperforming theNetwork Configuration for AMS Device Manager, check the “
Fieldbus Alerts
described above.
2.Somedevices allowspecificdevicealerts to be enable or disabled. Inthese cases, make sure the alerts are enabled.These settingsare typically in the device’s Transducer Block and can be changed via AMS Device Manager.
3.Some devicesallow a device alertto be suppressed. This is differentthan disabling the alert. Make sure the alert isnot suppressed. Thissetting ittypicallyinthe device’s Resource Block.
4.For a device to have itsalertsshow up in Alert Monitor, itmust be inthe AMS Device Manager Plant Database. Make sure the fieldbusdevice connected to the 3420 has been placed inthe Plant Database. This is done be “dragging” the device shown under the 3420toafolder in the PlantDatabase.
5.For a device to show up in Alert Monitor, it must be include in the AlertMonitor List. This isdone using the following steps:
a.) Selectb.) Selectc.) Select the device(s) to be added and select d.) SelectOK again
CONFIGUREADD
Enable processing and acknowledgement of
” box when setting up the fieldbusHSE Network as
fromthe AlertMonitor Window
from the DeviceMonitor List
OK
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6.For an alert toshow up in Alert Monitor, itis necessarythatthe Device Description for that device be available inthe 3420. The methodfor doing thisis described under the “Advanced” subsection inthe Section labeled Fieldbus Field Devices earlier in thismanual.Usually thisis notnecessary unless thedevice involved is not a commonlyused fieldbus device.
7.For a device to show up inthe AlertMonitor, itis necessarythatthe “Reports” option be enabled.For Rosemount devices, thisfield isfound under the“Options” tab in the Resource Block.
8.Finally,it isnecessary that a device connected tothe 3420 changefrom thenormal toalert statefor it to show up in theAlertMonitor. Ifthe device isalready in the alert state when the device is added to theAlert Monitor List, itwill notshow up until ittransitionsintothe alert state again.
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Appendix GCSI 9120 Machinery Health
Transmitter
PURPOSE OF THE CSI 9210 APPENDIX
INTRODUCTION
Thepurpose of this appendix is to provide pertinent details neededto use the Rosemount3420 inconjunction withthe CSI 9120 Machinery HealthTransmitter. This appendixfocuses primarilyonthe PlantWebAlertconfiguration and the AIand MAI functionblock configuration. The CSI 9210transducerblock configuration detailsare contained in the CSI 9210user manual and the user is encouragedtoconsult thisseparate manual for theexplanationof thesedetailsas theyare not contained in thisappendix tothe 3420 user manual.
The CSI 9210 MachineryHealth Transmitter is a four-wire, field mountable, intelligentdevicethattightly integrates machinery health analysis intothe processautomation environment. Each device monitors a single machine train consisting of one ACinduction motor coupled to one centrifugalpump. Analysisresults are deliveredas:
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•Machinery Health Values to F
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Fieldbus block alerts
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Fieldbus-capable process
automation systems via Analog Input functionblocks.
The CSI 9210 collects data fromvarioussensor inputsand assessesthehealth of the motor-pump machine train. This assessment isbased onananalysisengine that has been specifically optimized and embedded into the device for the particular machine train.
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Motor-pump combinationsare the backbone of most industries.The processes that are being driven by these pumps are the life blood of the plant.Unfortunately, many of these mechanical assetscontribute to higher than desired maintenance costsandare often responsible for the majority of unplanned processdowntime. The CSI 9210provides an optimized solution for easydevice implementation asthe data collection logic and the data analysis logic are factoryconfigured. Thedata collection logic and theanalysis logic are based on thespecific needs of motor-pump combinationstypically found in processindustries.
SCOPE
Block Configuration
Thissection coversthe configuration detailsneeded to configure and commissionthis device using the Rosemount 3420 Fieldbus Interface Module.
Ensure that allofthe resource, transducer, and function blocks are set up tooperate properly.
Toconfigurethe Alarm Enabling,click on Explorer and then in the window at the right,open the device and then open the Resource1000 block.
To propagate the alarmscorrectly, set the "ADVISE_PRI, MAINT_PRI, &FAILED_PRI" to2.
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Also, check "ADVISE_MASK, MAINT_MASK, & FAILED_MASK" to verify thatnone of the alarmsare masked. Whenusing the 3420with AMS Device Manager, go to
Setup>Fieldbus>Advanced>HSE Alarms
and check the
boxfor "Enable HSE Alarms.”
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If the 3420will not be used withAMSDevice Manager,uncheck thisbox toputthe 3420 in the standalonemode.The change willneed to be submitted and then the application will needtoberestarted.
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Point Pages Configuration - MAIBlocks
Toconfigurethe 3420 web page for viewing the process values produced bythe CSI 9210’sMAI function blocks, click on Setup, Page Options, and then Point Pages.
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Enter "9210-MAI" for thename of the point page. Click bottom of the page. Next,click on the
browse
button under the pointname.
New Entry
atthe
Selectthe output you wanttomonitor and then go intoedit mode in order toset-up the points.
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On thisset-up page, typein the desired namesfor each of the points. The recommended names are:
MAI1600 out_1 - Overall healthout_2 - Motor healthout_3 - Coupling healthout_4 - PumphealthMAI1700 out_1 - Ambient tempout_2 - Skin tempout_3 - Aux1out_4 - Aux2out_5 - Termpanel tempout_6 - InternaltempClick on submit to save the page.
Point Pages Configuration-AI blocks
Toset-up the3420’s web pageto viewthe CSI 9210’sAIfunction block values, click on name of the pointpage and click
Setup>Page Options>Point Pages
New Entry
at the bottomof the page.
. Enter "9210-AI" for the
Click on the browse button underthe point name and select the outputthat isto be monitored.
Set the following values:
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AI1800.out - SpeedAI1900.out - Overall HealthAI2000.out - Motor HealthAI2100.out - Coupling HealthAI2200.out - Pump Health
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AI2300.out - Driver TempAI2400.out - Ambient TempClick on Submit to savethe page.
Transducer Block Configuration
Health MAI BlockConfiguration
For the device to functionoptimally, thetransducer blocksmustbeconfigured. Each transducer block is related toa specificpart(or combination) or the motor-pump equipment train:
Equipment setup (Transducer 1200)Motor setup (Transducer 1300)Coupling setup(Transducer 1400)Pump setup (Transducer 1500)Theuser should refer tothe CSI 9210user’s manual for a definition of allof
the set-up terms and recommendationsforthe transducer blocks.
All of the blocks must be set correctly or the blockswill notfunction properly.Click on explorer, Click on MAI1600 (Health Values) and to setup,clickon Mode and set the Target toOOS.(Out of Service). Set Channelto Custom.
Set the following values:L_TYPE = IndirectOUT_SCALE 100% scale = 100OUT_SCALE 0% scale = 0OUT_SCALE Engineering Units = %XD_SCALE 100% of scale = 1XD_SCALE 0% of scale = 0XD_SCALE Engineering Units = nounits
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Channel1 = Overall HealthChannel2 = Motor HealthChannel3 = Coupling HealthChannel4 = Pump HealthSet Targetback to Auto
Temperature MAI Block Configuration
Click on the MAI1700 block and to setup, click onMode and set the Target to OOS. (Outof Service).Setthe Channelto Custom and set the following parameter values:
L_TYPE = DirectOUT_SCALE 100% of scale= Maximum DesiredTempOUT_SCALE 0% of scale = MinimumDesiredTempOUT_SCALE Engineering Units = °For °CXD_SCALE 100% of scale = Maximum Desired TempXD_SCALE 0% of scale = MinimumDesiredTempXD_SCALE Engineering Units = °For °CChannel1 = Ambient TempChannel2 = Motor TempChannel3 = Aux1Channel4 = Aux2Channel 5 = Term Panel TempChannel6 = Enclosure TempAfter ensuring the values are set correctly, set the Targetback to Auto.
Health AI BlockConfiguration
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Toconfigureany one of the four Health AI blocks,first,click on explorer and then set the following AI block values:
1800 = CurrentSpeed1900 = OverallHealth2000 = Motor Health2100 = Coupling Health2200 = PumpHealth2300 = Driver Temp2400 = AmbientTempSet the Health AI blockvalues:L_TYPE = IndirectOUT_SCALE 100% scale = 100OUT_SCALE 0% scale = 0OUT_SCALE Engineering Units = %XD_SCALE 100% of scale = 1
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XD_SCALE 0% of scale = 0XD_SCALE Engineering Units = nounits
Temperature AI Block Configuration
Speed AI Block Configuration
Channel Mapping
Set the Temperature AI' block values:L_TYPE = DirectXD_SCALE 100% of scale = Maximum Desired TempXD_SCALE 0% of scale = MinimumDesiredTempXD_SCALE Engineering Units = °For °COUT_SCALE – Same as XD_SCALE
Set the Speed AI blockvalues:L_TYPE = IndirectOUT_SCALE 100% scale = Maximum RPM (3600)OUT_SCALE 0% scale = 0OUT_SCALE Engineering Units = RPMXD_SCALE 100% of scale = Maximum HZ(60)XD_SCALE 0% of scale = 0XD_SCALE. UNITS = Hz
The channelmapping should be set to the following values:Overall Health – Ch1Motor Health – Ch2Coupling Health – Ch3PumpHealth – Ch4
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Motor Speed – Ch5Ambient Temperature – Ch6Skin Temperature – Ch7Aux1 Temperature – Ch8Aux2 Temperature – Ch9Term Panel Temperature – Ch10Internal Housing Temperature – Ch11
Dynamic HostConfigurationProtocol: Used to configure thenetwork parameters automatically. Thisdevice contains a DHCP Client to retrievethe network configuration parameters from aDHCP server onthe network.
Network or Simple NetworkTimeProtocol: Used to set the systemtime. This device contains an NTP client for keeping the systemtime synchronizedwith a network time server.
Aunique designatoron theinternet composed of symbolsseparated by dots suchas: this.domain.com
FileTransfer Protocol: A method for transferring files to andfromremote computers on the network.
A unique designatorin adomain associatedwith theIP address ofadevice such as: device.this.domain.com. In that example thehostname isdevice.
Hyper Text Markup Language: The file format used to define pagesviewedwith a web browser.
Hyper Text Transfer Protocol: The protocolthat defines how a webserversends andreceives datatoand from a web browser.
Internet Protocol: The protocol that specifies how data is transmittedover the internet.
A string of 1's and0'sthat mask out orhide the network portion ofan IP addressleaving only the hostcomponent.
The portionofthe network that the device resideson.The address that a station can send to that willbe received byall
devices on the network.The addressof the node on the network that serves as an entrance
to other networks.
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Rosemount 3420
FIELDBUS DEFINITIONS
TermDefinitions
Terminator
Resource Block
Transducer Block
Function Block
Analog Input (AI)Function Block
Multiple Analog Input (MAI) FunctionBlock
ModeTarget
Mode: Out ofService
Mode: Auto
Mode: Manual
Macrocycle
Schedule
Link Master
Link Active Schedule Device
Device TagBlock TagParameter NameSubparameter Name
A device attached to the end of a communicationsbusor network to absorb signals so they do not reflect back.
The resource block defines device specific characteristics suchassoftware revisions, hardware revisionand materials of construction.
The transducer block defines device specificinput/output characteristics for function block applicationpurposes. It containsuniversal parametersand device specific parameterssuch astrimlimits, sensortype, sensor serial number and sensordiagnostic information.
Function blocks define the capabilitiesofthe high level measurementandcontrol available inthe device. There are many possible function block capabilities contained in adevice such as analog input, discreteinput, discreteoutput, signal characterizer,arithmetic, integrator, PDorPIDcontrol, inputselector or analogoutput.
Scanned bythe Rosemount3420.
Provides upto8 variable inone function block,reducingscan times.
-The mode requested by the operator
Actual
- The current mode of the block which may differ from thetarget based on the current operating conditions.Theactual mode iscalculated during block execution.
PermittedNormal
- The desired operating mode of theblock.
Inthis mode the algorithm of the block is nolonger being executed andany outstanding alarmswill be cleared. This isthe highest prioritymode.
In this mode the blockalgorithm is being executed with new value and status aswellasmode being computed each Macrocycleor executionof the block
In this mode the block output is not being calculated although it maybe limited. It isset directly by the operator through an interface device.
The period of execution in which the function block schedule isdefined.
The rate and relativetime which function blocks processtheirinputsandgenerate their outputs.The schedule defineswhena functionblock is triggered to start execution
A link masterdevice is a device thatis capable of becoming the LAS.There is a bid procedure that is followedthatselects the link masterdevice with the lowest node address.
The LAS performs five functions:
•Maintains the schedule to send compel data (CD)messages(DLPDU's) to devices onthe network. Thisis the highest priorityfunction.
•Sends probe node (PN) messages to unused addresses to detectnew devices added tothe link/segment and adds them to the LiveList whenfound.
•Periodically distributes data link time and linkschedule time
•Send pass token(PT) messages to devices to provide them theopportunity to send unscheduleddata.
•Monitor responses to pass token (PT) messagesand removes devices from the Live List when adevice failstouseorreturn thetoken.
The 32character name of the device.The 32character name of the function block.The name of the functionblockparameter.The name of the functionblocksubparameter.
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-The modesallowed by target duringoperation
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Rosemount and the Rosemount logotypeare registered trademarks of Rosemount, Inc.All other marks are the propertyof their respective owners.