Rosemount 3420 Fieldbus Interface Module Manuals & Guides

Reference Manual
00809-0100-4023, Rev DA March 2006
Rosemount 3420
Fieldbus Interface Module
www.rosemount.com
00809-0100-4023, Rev DA March 2006
Rosemount 3420

Rosemount 3420 Fieldbus Interface Module (FIM)

Physical Device Revision 2.1 Web Server Revision 2.3.19
NOTICE
Read this manual before working with the product. For personal and system safety , and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
Within the United States, Emerson Process Management has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions. 1-800-999-9307 (7:00 am to 7:00 pm CST)
North A me rica n Res pon se Cente r
Equipment service needs. 1-800-654-7768 (24 hoursincludes Canada) Outside of the United States, contact your local Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. Honeywell is a registered trademark of Honeywell Inc. All other marks are the property of their respective owners.
OUNDATION
F Modbus is a registered trademark of Schneider Automation, Inc. Cover Photo: 3402_housing_2-1.tif
is a trademark of the Fieldbus Foundation.
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Reference Manual
00809-0100-4023, Rev DA March 2006
Rosemount 3420
Table of Contents
SECTION 1 Introduction
SECTION 2 Installation
SECTION 3 Configuration
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Using th i s M anual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Safety M es s ages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Software Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
OPC Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Mounting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Grounding the FIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Wiring the FIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
FIM Input Power Conne cti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Connecting t he Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Modbus Terminati on S etu p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
RS485 Seri al Int erface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Private Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3420 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Redundant Eth ernet Configu rati o n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
System Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Page Opti ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Point M onitoring Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Setting Up the Page Columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Application Data Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Setting Up the Home Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Restart App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Fieldbus Fi e ld Dev i ces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Mappi ng F i eldbus Tags to M odb us Regi s ters (Web Int erface) . . . . . . . .3-16
Mappi ng F i eldbus Tags to M odb us Regi s ters (FTP) . . . . . . . . . . . . . . . .3-17
Predefined Di agn os ti c Regi s t ers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
OLE for Process Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
www.rosemount.com
Rosemount 3420
Snapshot Fi les . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Trend Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Reference Manual
00809-0100-4023, Rev DA
March 2006
Snapshot Fi le Setu p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
New or Edit Snapshot Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Snapshot Fi le Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Retrieving Snaps hot Fi le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Trend Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Trend Collections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
View Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
SECTION 4 Operation and Maintenance
SECTION 5 Troubleshooting
APPENDIX A Reference Data
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Fieldbus S egments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Alarm Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Alarm Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Alarm Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Acknowledge an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Application Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Graphs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
TearOff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Communication Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
APPENDIX B Approval Information
APPENDIX C Fieldbus Status Values
TOC-2
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Unio n Di recti ve Information . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Hazardous Locati on Certification s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Certi fi cati o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
IECEx Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Fieldbus S tat us Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Reference Manual
00809-0100-4023, Rev DA March 2006
Rosemount 3420
APPENDIX D Modbus Configuration in Honeywell® TDC APM/HPM
APPENDIX E Integer Scaling
APPENDIX F AMS Suite: Intelligent Device Manager with Rosemount 3420
APPENDIX G CSI 9120 Machinery Health Transmitter
Modbus Confi gurat i on in Honeywell® TDC APM/ HPM . . . . . . . . . . . . . . . . . D-1
Integer Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Configurin g Scaled I nte gers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Step 1: Determine Maximum Integer . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Step 2: Determine t he Gai n (S lope) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Step 3: Determine Offse t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Using I n tege r Scaling to Defi ne Range Li mit s . . . . . . . . . . . . . . . . . . . . . . . . E-3
Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F -1
Network Configu rati o n for Rosemount 3420. . . . . . . . . . . . . . . . . . . . . . . . . . . F -2
Using th e Foundat i on
AMS Device Manag er. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F -2
AMS Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-3
The 3420 Web Browser and AM S Device Man ager . . . . . . . . . . . . . . . . . . . . . F -3
Launching the 3420 Web Brows er from AMS Dev ice Manager . . . . . . . . . . . .F -3
Purpose of the CSI 9210 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Introduct i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Alarm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
Point Pages Configuration - MAI Blocks . . . . . . . . . . . . . . . . . . . . . . . . . G-4
Point Pages Configuration-AI blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
Transducer Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
Health MAI Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
Temperature MAI Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
Health AI Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
Temperature AI Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
Speed AI Block Configu rati o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
Channel Mappi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
Fieldbus HS E System Interface in
Glossary
Networking Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Fieldbus Defi ni t i ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
TOC-3
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
TOC-4
00809-0100-4023, Rev DA March 2006
Section 1 Introduction
Rosemount 3420
OVERVIEW
Using this Manual
This manual provides installation and troubleshooting instructions for the Rosemount 3420 Fieldbus Interface Module (FIM).
The sections i n thi s manual provi de informati on on i ns talling, operati n g, and maintaini ng the Rosemount 3420 Fieldbus Interface M odu le.
Sectio n 2: I ns tallati on contai ns mechanical and electrical ins tallati on instructions.
Sectio n 3: Confi gurat i on provides i ns t ructi on on commissi oni ng and operating t he Rose mount 3420 Fi eldbus In terface M odu le. I nformation on software functi ons , confi gurat i on parameters, and online v a riables are also included.
Sectio n 4: Operat i on and Maintenance contains operatio n and maintenance techni ques .
Section 5: Troubleshooting provides troubleshooting techniques for the most common operations .
Appendix A: Reference Data supplies reference and specification data, as well as ordering information.
Appendi x B : A pproval Information contains i nt rins i c safet y approval information, E uropean ATEX directi ve information, and approv a l.
Appendix C: Fieldbus Status Values contains fieldbus function block output status codes.
Appendix D: Modbus Configuration in Honeywell
Appendi x E : I n teg er Scalin g contains i nformation on confi guri ng and scaling int egers .
Appendi x F: AMS 3420
Appendi x G: CSI 9120 Machi nery Health Transmitter
Suite: Intelligent Device Manager with Rosemount
®
TDC APM/HPM
Service and Support
www.rosemount.com
To expedite the return process outside of the United States, contact the nearest Rosemount representative.
Within the United States, call the Rosemount National Response Center using the 1-800-654-RSM T (7768) toll-free number. This center, avai lable 24 hours a day, will assist you with any needed information or materials.
The center will ask for product model and serial numbers, and will provi de a Return Mat eri al Aut hori zati on (RM A ) number. The center will also ask for the process material to which the product was last exposed.
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
Rosemount Nation al Respons e Cent er represen tatives w i ll explai n th e additional information and procedures necessary to return goods exposed to hazardous subs tance can av oid injury i f they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.
1-2
00809-0100-4023, Rev DA March 2006
Section 2 Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-3
Rosemount 3420
OVERVIEW
Safety Messages
Warnings
Dimensional drawings are included in Appendix A: Reference Data. A PC with an Ethernet port i s requi red t o perform the initi al configu rati o n of the dev i ce.
Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety mess ages before performing an operati on preceded by this sy mbol.
Explosions could result in death or serious injury:
Do not remove the transmitter from its mounting enclosure in explosive atmospheres when the circuit is live.
Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications.
Electrical shock could cause death or serious injury. If the device is installed in a high-voltage environment and a fault condition or i n stallation error occurs, high voltage may be present on transmitter leads and terminals.
Use extreme caution when making contact with the leads and terminals.
Failure to follow these installation guidelines could result in death or serious injury:
Make sure only qualified personnel perform the installation.
General Considerations
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The Rosemount 3420 may be mounted in any General Purpos e locati on. Be sure the cov ers are s ecured ti gh tly to prev ent expos ure of the electroni cs to moisture and contaminati o n.
CONFIG URATION NOTE
Before connecting the fieldbus segments to the Rosemount 3420, you must first connect a PC and confi gure t he Rosemount 3420 . Once th e Plug and Play features have been set up you can then make the final connection of the segments to the Rosemount 3420 te rminal stri p.
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
System Requirements
Operating S ystem :
Windows 2000, s ervice pack 4
Windows XP (Home or Professional), service pack 1
Windows 2003
Windows Vista (or newer)
If the operati ng system requirement is not met, the se tup w ill dis play a message and stop.
Applications:
Internet Explorer 6.0
Sun Microsystems
Java Runtime 1.4.1
(or newer)
If the user manual is bei ng i ns talled, the following applicat i on i s also requi red:
Adobe
®
Acrobat® 5.0
(or newer)
If the Netw ork As s i s tant or OPC Proxy Se tup ut i li ti e s are bei ng in stalled, the following application i s also requi red:
.NET Framework 1.1
If any of the abov e requirements are not met, the setup dis c will install the following:
Internet Explorer 6.0 service pack 1
Sun Microsystems
Adobe
®
Acrobat Reader® 7.0
Java Runtime 1.5.0_04
.NET Framework 1.1
2-2
Hard disk space:
Maximum installation (i ncludin g all upgrades performed by the set up
disc): 250 mb
Typical installation (all features, but none of the above installed): 35 mb
Reference Manual
00809-0100-4023, Rev DA March 2006
INSTALLATION PROCEDURE
Rosemount 3420
Software Installation
To prepare a PC to communicate with the 3420, i ns ert th e Set up As s is tant & Support Fi les CD that came wit h you r 3420. Follow the di recti on s i n t he installati on w i ndow s to ins tall the desi red components.
At the
Setup Type
screen, select
Complete
or
Custom
depending on your specific needs. Custom setup allows you to choose whether to install the following options:
When this feature is selected, setup will install any additional software
3420 User Interface
3420 Reference Manual
Network Assistant
OPC Client Runtime
OPC Proxy Setup
required to use this PC as a user interface for the 3420. This may include installing Microsoft Internet Explorer and S un Microsystems Java Runtime.
When this feature is selected, setup will install an electronic copy of the Ros emount 34 20 R ef erenc e Manu al (t his manual) on t he P C . This may include installing Adobe Acrobat Reader.
When this feature is selected, setup will install Network Assistant, a program that automates network configuration changes to support 3420 configuration.
When this feature is selected, setup will install software that will allow OPC clients running on this PC to access the 3420.
When this feature is selected, setup will install the OPC Proxy Setup program to configure which 3420s will be accessed by OPC clients running on this PC
Once you have selected the desi red opt i ons , conti nue wi t h i ns tallati on by clicking
Next
. Other selectable optional features include a desktop icon for the network assistant, a desktop icon for OPC Proxy Setup, and whether to start OPC dev i ceCOM serve r automati cally.
OPC Installation
Physical Inst all atio n
While using an OPC client (such as Matrikon OPC Explorer), install the OPC Prox y Setup applicat i on. This w i ll allow OPC Client users to defi ne t he I P address of the 3420 OPC Server to access.
NOTE:
If you need access to more than one 3420 OPC S erver, all IP address es should be defined in the OPC Proxy Setup application.
When the OPC Proxy Setup is completed, the OPC Client will list the avai lable OPC Servers. You may then choose and connect to the desi red server(s).
Once connected, add groups and tags for OPC Client access.
For dimension al drawi ng i nformati on refer to Append ix A : Reference Data on page A-4.
The cast aluminum housing encloses the electronics circuitry of the FIM. The front of the enclosure has two cov e rs; an upper cov er and a juncti on box cover.
The upper cover prov i des access to t he electroni cs assembly w hich i ncludes the microprocessor, fieldbus int erface boards, fieldbus pow er conditi one rs/te rminators , and the pow er s upply board.
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The junction box cover provides access to the terminal block. To open either cover of the enclosure, use a appropriate s crew on the unhi n ged si de of the enclosure.
1
/4 inch blade screwdri ver to remove the
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Rosemount 3420
Mounting Procedure
The FIM can be mounted to a support bracket on a wall or to a pipe.
Moun tin g the FIM to a Supp ort Brack et
The followi ng hardw are and to ols are needed:
15
•Four
/16 inch bolts
Mount i ng su pport
3
/8 inch drill
1
/2 inch socket-head wrench
Mount the FIM by doi ng th e following:
1. Drill four
3
/8 inch (9.525 mm) holes in the support bracket to which the
FIM will be mounted.
1
2. Using a bracket wit h four
/2 inch socket-head wrench, attach the FIM to the support
15
/16 inch bolts.
Moun tin g the FIM to a Pipe
The following hardware tools are needed:
Pipe mount with holes spaced 2.81 inch (71 mm) apart horizontally and
11.15 inch (283 mm) apart vertically.
•Two
5
/16 inch U-bolts
1
/2 inch socket-head wrench
Mount the FIM by doi ng th e following:
Grounding the FIM
Wiring the FIM
1. Insert one U-bolt around the pipe and through the top mounting holes of the pipe mount and the FIM and another U-bolt through the bottom mounting holes of the pipe mount and the FIM.
1
2. Using a
/2 inch socket-head wrench, fasten nuts to the U-bolts.
If mounting the Ros emount 3420 i n the fi eld, ground the FI M w i th a connection of 1 Ω or less leading from the external grounding lug to earth ground. If mounting the FIM in the control room, a cabinet ground is sufficient. In either location, follow local or plant electrical codes.
FIM wiring is done in the terminal block. For access to the terminal block, open the junction box cover following the i ns tru ction “I n sta llation P rocedure” on page 2-3. The terminal block label is located on the inside of the FI M junction box cover.
1
At the bottom of the junction box in
/2 inch NPT conduit entries are four plastic plugs that were placed there at th e factory. Four metal plugs were shipped with the FIM and are used to seal any unused ports.
The FIM case should always be grounded in accordance with national and local electrical codes. The most effective grounding method is direct connection to eart h ground w i th mini mal impedance.
The internal Ground Connecti on located w i th the s upply te rminals i s t he Internal Ground Connect i on s crew. This screw is i dent i fi ed by the following symbol:
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NOTE
Grounding th e FI M case vi a th readed conduit connection may not prov i de sufficient ground .
The wiring should include an external power shut-off switch or an external circuit breaker. This device should be located near the FIM.
Figure 2-1. Terminal Wiring Diagram
FIM Input Power Connection
Connecting the Devices
Ethernet 1
Case
Ethernet 2
24 V DC
Power Input
++
-
S
Tx
Fiber Optic
Modbus
Ethernet
Rx
+
Fieldbus 1
-AB
-
Fieldbus 3
Fieldbus 2
SS
SS
Fieldbus 4
-
+
-
+
The FIM i s des i g ned to be pow ered by 24 V dc p owe r. Use a power supply suitable for 185°F with sufficient capacity to power both the FIM and all of the fieldbus devices that are connected to it. The Rosemount 3420 requires 500 mA. About 300 mA of additi onal current should be allocated for each H1 segment if the unit is configured with internal power conditioners. The positive and negative power terminals are found on the left side of the terminal block. A case ground is also found on the left hand side of the compartment.
Ethernet
The 3420 is equipped with one or two 10/100 Base-T Ethernet interface receptacles on the left side of the terminal block. Connect the FIM to the PC that will be used for configuration, using the crossover cable provided with the
3420. You may also connect t he 3420 to an exis ting Ethernet Hub, Sw i tch or Router.
S P E
. 2 0 A
I 0 2 4 3
/ 0 2 4 3
2-6
The second Ethernet port on the 3420 te rminal block is an optional factory-confi gured redundan t E thernet port . (orderi ng opt i on Out put Code 2)
Fieldbus
The fieldbus terminals are found on the right side of the terminal block in 4 sets of three terminals for the positive and negative conductors and a shield. Although the FI M is not polarit y sensi ti ve, other components in th e segment such as junction blocks may requi re correct polarity.
Modbus
The Modbus interface terminals are located in the upper-middle of the wiring block next to the pow er i nput . The M odb us interface i s polari ty sensi t i ve. Connect the negative to the right most terminal (B) and the positive to the left terminal (A).
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Rosemount 3420
Modbus Termination Setup
Figure 2-2. Modbus Setup
NOTE:
Do not open the 3420 electronics hous ing i n an explosive atmosphere.
Modbus RTU is trans mit ted on an RS485 physical layer. Three dip-swi tche s are provided to enable the RS485 circuitry with a network terminator. The swi t ches are found i ns ide th e electroni cs hous ing on the RS485 communication board located in the top center of the housing. Switch 2 places a 120 ohm terminator on the bus. This would be used to match cable impedance if needed to dampen reflections on long cable runs. Its use w i ll depend on the baud rate and cable length of the Modbus network.
Swi tche s 1 and 3 are connected t o pull-up and pull-down resisters on the Modbus network. These resisters are used to prevent noise from being interpreted as valid communications during periods when no communications are occurring on the network. Only one set is required on an RS485 network.
S P E
. 1 0 A F 0 2 4 3
/ 0 2 4 3
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RS485 Serial Interface
Figure 2-3. Ty pical two-wire multi-drop network.
The RS485 standard descri bes a balanced trans miss i on line operat i ng i n a shared or multi-drop model. As many as 32 driver/receiv er pai rs can share a single network.
Figure 2-3 shows a typical two-wire multi-drop network such as used with the Rosemount 3420. The RS485 speci fi cat ions i ndicate that the trans mis s i on line should be terminated at both ends of the network. However termination should only be used with high data rates above 115kb and long cable runs so it should not be neces s ary with th e trans mis sion rates used by the Rosemount 3420.
S P E
. 4 0 A
H 0 2 4 3
/ 0 2 4 3
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Section 3 Configuration
Fieldbus Field Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-9
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-15
Snapshot Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-21
Trend Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-23
Rosemount 3420
Private Networks
Explosions could result in death or serious injury:
In an Explosion-Proof and Flame-Proof environment, do not open the Rosemount 3420 electronic housing in an explosive atmosphere.
Cover must be fully engaged to meet Explosion-Proof requirements.
To configure the Ros emount 3420, a pri vate network bet w een a PC and th e Rosemount 3420 must first be established. This can be done with a PC dedicated t o the Ros emount 3420 or a PC used for anothe r purpose can be temporarily configu red for the task. I f a PC from another netwo rk is use d, carefully record the current IP addres s and other s etti ng s s o the P C can be returned to its ori gi nal netw ork w hen configurat i on of the Ros emount 3420 is finished. If using a PC attached to another network, shut down the PC and remove it from the network before proceedi ng to s et up th e Rose mount 3420 private network.
Configure from the CD
The simplest way to configure the PC for use with the 3420 is to use the Network As s i s tant ins talled from the CD included with the 3420.
Configurati on of the FI M is done t hrough its we b i nterface. To access the devi ce, y ou must create a private LAN wi t h a subn et of 192.16 8.1 .X X . The FIM will appear on this LA N at th e I P addres s 192. 168.1. 10.
1. Using the cross-over Ethernet cable, attach your PC to the Rosemount 3420.
2. Launch the netwo rk ass i s tant on y our PC by double-clicking on its desktop icon or by selecti n g it from the start menu.
3. If prompted, select the netw o rk adapter that y o u connected t o the
3420.
4. Click on the "Direct" button to esta blish a di rect connect i on to the
3420.
www.rosemount.com
When you are ready to remove t he PC from the 3420 first open the Net w ork Assi s tan t and s elect values. To check the connection, proceed to step 5 below.
Normal
to return the settings of the PC to their original
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The PC address and ho st setting s can al so be ch ang ed m anu al ly usi ng the following proce dur e for Wind ows XP. The procedu re for oth er operating systems may vary slightly:
1. On your PC, i ns tall the Java Plug-in found on the CD prov i de d with the 3420. You can also find the Java Plug-i n at: http://java.com/
2. Download the Jav a so ftware and i ns tall it on yo ur computer.
3. Under
Network Connections
in your
Control Pa nel
: a. Select b. Ri g ht click to s elect
(TCP/IP)
c. Select the
address to d. Set your Network add ress to 255.255.255.0 e. Select OK or
been opened.
4. Using the crossover ethernet cable, attach your PC to the Rosemount
3420. Add an entry in your hosts for the fim3420.
5. Check the Network connecti on by ty pi n g: P I NG fim3420 in t he Comm and Prompt. If you see replies you know you have the hosts file setup properly.
6. Open your I n ternet Explorer browser.
7. In y our brow s er addres s bar type: http: // fi m3420.
8. Press redirected to the 3420 home page.)
9. At the a. LogOn as User: b. Pass w ord of:
Local Area Connection
Properties
, then click the
Use the following I P addre ss
192.168.1.12
Enter
. (You should get a message displayed that you are being
Enter Network Password
fieveladmin
Properties
Close
for each of the settings windows that have
admin
, select button
box:
Internet P roto col
button and set your IP
3420 Network
3-2
NOTE
Before leavi ng any web page that y ou make changes to, click your changes will be lost.
Click
Setup>Network>Address
parameters. If the FI M is connected to a LAN or if more than one FI M w i ll be used on a private network, the unit will need to be given a new IP address and a new hostname. A new ent ry w i ll need to be added to y ou r host file wit h the new IP address and Host name using the Network Assistant or the manual procedure described above.
Address
If you will be attaching the 3420 to an internal Intranet, you may select to have the device attain an IP address via DHCP or be statically assigned an IP address (Fi gure 3-1). Contact yo ur netw ork admini s t rator i f y ou are not sure which s electi on i s appropriat e.
on the left menu tree to enter network
Submit
, or all
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Figure 3-1. Network Address
Rosemount 3420
NOTE
If you accidentally misconfigure the network settings and can not reach the device at the new IP address, return the device to the private LAN you used for initial configuration with only the one 3420 connected. You can still access the FIM by its default IP address (192.168.1.10) in this environment.
F
I T
. S S E R D D A K R O
W T E N
/ A C
V E R
/ 0 2 4 3
Backup Address
This address s hould only need to be changed i f y our int ernal corporate network uses non-routable IP addresses for its internal use and they use the
192.168.1.xxx subnet. If this is the case, you will want to change the default IP address to an address that does not conflict with an address that is in use. Please consult your network administrator if you can not make that determinati on y o urse lf.
Click
Setup>Network>Backup Address
to configure the backup IP Address
settings. Be very careful when changing these settings. The device can be rendered
unusable if these values are modified incorrectly.
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Redundant Ethernet Configuration
If the 3420 has been ordered with a redundant network interface, the network setup page (
Setup>Network>Address
) will display a seconda ry i nt erface as
shown below.
F
I T
. T
N A D N U D E R
/ S T O H S N E E R C S
/ 0 2 4 3
The second network i nterface allows th e 3420 to be acces se d with two separate netw ork address es . The redundant i nt erfaces prov ide the 3420 with a degree of fault tolerance to network failures. The following network topology is supported:
PC
LAN A
(Subnet 192.168.1.XX)
PC
LAN B
(Subnet 192.168.2.XX)
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Rosemount 3420
NOTE
The subnet numbers listed in the diagram are an example. Any valid network subnets are acceptable.
If you will be using the redundant ethernet feature, you may select to have the devi ce obtai n an I P addres s via DHCP or be sta tically ass i gn ed an I P for the secondary interface. Contact your network administrator if you are not sure which s electi on i s appropriat e.
Security
Table 3-1. Default Passw ords
Table 3-2. Access Table
Click
Setup>Security
to change the passwords. These passwords allow for varying levels of application access. The adm inistrator can m odify any system or field device setting. In contrast, the operator is only able to modify some Fieldbus parameters. Us e cauti o n wh en changi ng the admini s t rator password. I f the admini s t rator passw o rd is lost , you will not be able to set up the Rosemount 3420. The FI M is shi pped with the following default passwords:
ID PASSWORD
Executive (exec) showme Operator (oper) runit Maintenance (maint) keepitgoing Administrator (admin) fieveladmin
Role HTML Access Explorer view Ac ce ss
Executive (exec) With the exception of factory settings
(Setup/factory.html), can get any page (Read-Only access).
Operator (oper) No additional privileges Same values as executive,
Maintenance (maint)
Administrator (admin)
Can set device PD tags
Can set block tags
Can configure Modbus communications
Can configure Modbus register map
Can configure snapshots
Can co nfig ure Plug and Play an d Operating Modes
Can configure network settings (address, default).
•Can set passwords
Can se t tim e se tti ng s
Can set home page options
Can restart applications
Re ad- on ly acc e ss to AI an d MAI blocks. (VFDs and other blocks are not visible.
but with read-write access. All parameters of all blocks
(Read-Write).
No additional privileges
System Time Setup
Click
Setup>Time
to configure the system time. If y our Ros emount 3420 i s connected to a netw ork and y ou w ant to us e thi s feature, y ou should select a timeserv er at your facility or one near y ou geographi cally to i ns ure accurate time adjustments. The device will function properly with this feature disabled but data time stamps will be less accurate and time updates must be entered for each Rosemount 3420.
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Page Options
Point Monitoring Pages
Figure 3-2. Point Monitor Page
To use a network tim e server, check the box
Enable N e t work Time Pr ot o c ol
enter the IP address of the time server and select the appropriate NTP packet version.
Alternately y ou can set the ti me manually. This is accomplished by unchecking the “Enab le Netwo rk Time Protocol” check box. This w i ll enable you to ent er i nformation i nto the “Dat e” and “Time” fields.
Click
Setup>Pa ge Op tion s
to configure the poi nt monitor and appli cation monitor pages. You can also select which page you wish to use as the 3420 home page.
Point M onitor Pages prov ide a means to view t he PV or Outpu t of a Functi on Block and its statu s on one or more web pages. Multiple pages can be configured to fit the application.
Click
Setup>Pa ge Op tion s>P o int Page s
to dis play th e current lis t of Poi n t
Monitor Pages.
,
To create a new Page click
New
. To edit an existing page click on
Edit
to the
right of the page name. The editing screen provides a means of selecting the system tags that you
wis h to i nclude on the page.
F
I T
. S E G A P T N
I O P
/ A C
V E R
/ 0 2 4 3
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Figure 3-3. Editing a new page
Rosemount 3420
F
I T
. E G A P G N
I T
I D E
/ A C
V E R
/ 0 2 4 3
Figure 3-4. Choos e a Value
To add a new tag, click on
New Entry
and a blank line w i ll be added to the page. Then select the icon to the right of Point Name to select one of the tags connected to the system.
F
I T
. E U L A V E S O O H C
/ A C
V E R
/ 0 2 4 3
Continue t he same process unti l all of the tags are entered. Then click
Submit
at the bottom of the page.
NOTE
Only enabled blocks will appear in the menu. To enable blocks, see Blocks on page 3-9.
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Setting Up the Page Columns
Figure 3-5. Point Monitor Columns
When you are fini s hed s ett ing up th e poi nt pages, click on
Options>Point Columns
on the left menu. This page allows y ou to select
Setup>Page
which columns you wan t di s play ed on the Point M onit ori ng P ages .
F
I T
. S N
M U
L O C
/ A C
V E R
/ 0 2 4 3
Application Data Configuration
Check the columns you wis h di s play ed and click on
Submit
. To view a Point
Moni t ori ng P age se e M oni tor on page 4-5.
To configure the data for the monitor appli cation, click
Options>App Data
.
Setup>Page
A monitoring page is automatically created for each application that is configured on the 3420 Fieldbus segments. Check the fields that you wish to display and t hen click
Submit
.
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Rosemount 3420
Setting Up the Home Page
Figure 3-6. Home Page
To select the firs t s creen see n on the sta rtup of the w eb i nt erface click
Setup>P age Op tio ns> Hom e P ages
. Check either the Menu Page (default),
Fieldbus Di agn osti cs , or one of the Poi nt Monitori ng P ages . Then click
Submit
.
F
I T
. S N O
I T P
O E G A P
/ A C
V E R
/ 0 2 4 3
Restart App
FIELDBUS FIELD DEVICES
Devices
Blocks
Click
Setup>Restart Apps
to restart the Rosemount 3420 application software. Thi s i s not needed duri ng normal operation but may be requi red when adding a device description or during troubleshooting of a system issue. Simply select
Yes
to restart or No to abort. The restart w i ll take about 1-5 minutes, after which the FIM di s play s th e message “Fi n is hed res tart of the 3420 software.”
The FIM collects data based on the tag of the function blocks in the devices. If the devices are not pre-configured with this information it can be edited using the FIM web interface.
Click
Setup>Fieldbus>Devices
to rename the Physical Devices (PD) tags for individual devi ces . If the device is not already i den ti fi ed w i t h a PD tag you can use this di s play to ent er them int o the device. Tag names may be 32 characters in length and are case sens i t ive. Once all of the device PD tags have been entered, click
Submit
. Allow 2 minutes for the update to take effect if sev eral tags are changed at once.
Click
Setup>Fieldbus>Blocks
to set up your fieldbus blocks. If the device’s function blocks are not already id entified wi th a tag the n y ou can use thi s display t o enter the m into the dev i ce. This tag i nformatio n i s us ed to ass i gn Modbus registers, OPC Connections and other functions in the FIM. Block names (tags) may be 32 characters in length and are case sensitive. Normall y not all function blocks will be used in an applicati on . Thi s di s play allows only those blocks in actual use to be scheduled to optimize the performance of the Rosemount 3420. Also, each block's alarm handling can be individually enabled so alarms are automatically reported and logged.
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Enable Bl ocks
To enable a block, locate the devi ce on the Block Setu p page using t he
Previous
simply check the box under
Enable Alarm s
To enable an alarm, locate the dev ice on the Block Setup page using t he
Previous
alarm to, check the box under to choose whi ch t y p e of alarms to enable, the limit, and an option al alarm message for each type. When you are finished, click
NOTE
To optimize performance of the 3420, dis able any unu se d blocks.
and
and
Next
buttons. When y ou fi nd the block you w ant to enable,
Enable Block
Next
buttons. When y ou fi nd the dev ice you want to add an
Alarms
, then click
. You may then click the
Submit
Submit
.
.
Limits
button
Application
Once all the changes have been made, click update to take effect if sev eral tags are changed at once.
NOTE
All function block tags must be unique on any Rose mount 3420.
Click
Setup>Fieldbus>Application
each segment. F function blocks to be linked to the input of other function blocks to facilitate advanced calculatio ns and control strategi es .
Overview
Click
Setup>Fieldbus>Application>Overview
status and w het her the app licati on i s acti ve. Click additi on al applicatio ns.
New Ap pl icati on s
Each applicati on i s the collection of all function blocks linked on an indi v idual segment and must be giv en a name to ident i fy it . Then each function block that will be included in the application is added. Select the function block by its tag from the drop down list and then select been added to the applicat i on, the i ndivi dual links can be set up. S elect
Entry
to add a link to the applicati o n. From the drop down list of the firs t column select the function block output you wish to link to another block. Then in the second column select the function block input you wis h to connect t o the output. Continue adding links and click added.
OUNDATION
to set up the links between functions for
Fieldbus technology allows the output of
Submit
add
submit
. Allow 2 minutes for the
to show the name, segment,
New Application
. After the function blocks have
when all links have been
to set up
New
3-10
Download
Click
Setup>Fieldbus>Application>Download
and their stat us . The Ov erv i ew page w i ll show all avai lable applications and their current status. While multiple applications can exist for a segment, only one may be active at any one ti me. Check the you wish to use and then
submit
to initiate the download process.
to show a lis t of seg ments
Active
box on the appli cation
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Rosemount 3420
Advanced
Figure 3-7. Plug and Play
Click on
Setup>Fieldbus>Application>Download
to see the stat us of each Fieldbus s egment. Check the box on the left and click Submit to init i alize a download for that segment. A s tat us butt on w i ll show amber while the download is in process and turn green w hen complete. If the status butt on turns red it ind i cate s an uns uccess ful download. Se e the Troubleshootin g section for more information.
Click
Setup>Fieldbus>Advanced
to access the advanced fieldbus setu p
features.
Plug and Play
Plug and Play configures devices for monitoring applications automatically the first ti me the dev i ces are connect ed to the 3420. Cli ck
Setup>Fi el dbu s>Advan ced> Pl u g and Play>S ettin gs
to initialize your fieldbus blocks. This screen w i ll also allow you to change any of the default values.
A portion of the plug and play is device speci fic. For example, a Rosemount 3144P dev i ce channel configurat i on is s et s o that the fi rst analog in put block is set for sens or 1, and the second analog i nput block is s et for sens or 2. Fo r the Rosemount 3051, the fi rs t analog i nput block is se t up for press ure. .
Tabl e 3-3. Plug and Play Default Settings
When the Rosemount 3420 and all of the fieldbus devices have been set up the way you want them, click
Setup>Fieldbus>Blocks
Description Default Setting
Enable Plug and Play check Default Temperature Units deg C Default Pressure Units in H Default Flow Units ft/s
.
submit
. Be sure the blocks are enabled in
O 68 ° F
2
F
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. Y A L P G U L P
/ A C
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/ 0 2 4 3
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Description Default Setting
Differential Pressure in H2O 68 ° F Static Pressure psi Mass Flow (Rosemount 3095) lb/sec Mass Flow (Micro Motion 2700) g/s Volume Flow (Micro Motion 2700) L/s Density (Micro Motion 2700) g/cm Concentration (Rosemount Analytical 5081-A & Xmt-A) ppm Concentration (Rosemount Analytical 5081-CT & Xmt-CT) uS/cm Conductivity (Rosemount Analytical 5081-CT & Xmt-CT) uS/cm pH (Rosemount Analytical 5081-A, Xmt-A, 5081-pH & Xmt-pH pH Distance (Rosemount 5600) m Velocity (Rosemount 5600) m/s Volume (Rosemount 5600) m
The Rosemount 848T temperature transmitter provides 8 AI blocks and 1 MAI block. An MAI block processes all eight inputs at once. The speed at w hich the Rosemount 3420 scans all of the measurements from the devi ces on the fieldbus segments is dependent on the number of AI, MAI, and other function blocks being polled. For example if 13 Rosemount 848T's were polled with MAI blocks the scan time would be approximately 1 second for all 104 values. If the same 13 devi ces w ere polled wi th the AI blocks the scan ti me would be about 9 seconds (See Table 3-4 on page 3-12).
3
3
Table 3-4. Scan Rate
Number of Blocks scanned on each segment
1 0.3 seconds 2 0.4 seconds 4 0.7 seconds 8 1.2 seconds 16 3.6 seconds 32 4.3 seconds 64 6.0 seconds 128 11.1 seconds
Scan rate
Run Plug and Play
Click
Setup>Fieldbus>Advanced>Plug and Play>Run
to dis play Run P lug and Play set t i ngs . This page allows y ou to run (and re-run) plug and play devices by selecting the re-initialize with the Plug and Play settings and clicki ng
Run
box on the right for each device that you wish to
submit
. It also shows
the segment, device and its current status.
Network Parameters
Click
Setup>Fieldbus>Advanced>Network Parms
to display the fieldbus network parameters. Under normal circumstances these values should not have to be changed . How ever if a new dev i ce i s added to a s egment wi th signi fi cant ly di fferent communication capabi lit i es , i t may requi re th at th es e values be adjusted. Contact Rosemount technical support before making any changes.
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Figure 3-8. Network Parameters
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High Speed Ethernet (HSE) Alarms
Click
Setup>Fieldbus>Advanced>HSE
to enable or disable HSE A larms, and display the Alarm Distribution Address and Alarm Distribution Port. Alerts are generated by dev ices and then alarms are propagated through the Rosemount 3420 to the As s et Management Sys t em (AMS ) so ftware. I f y our 3420 is equipped with a second Ethernet port, you will need to select the one to be used for the HSE connect i on ot t he AMS software.
The Rosemount 3420 also supports PlantWeb Alerts (PW Alerts). Se e Alarm Summary on page 4-7 for more on alarms.
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Figure 3-9. Example of Supported Device Types
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Device Types
Click
Setup>Fieldbus>Advanced>Device Types
Rosemount 3420 supported device types that are currently loaded and supported by the Rosemount 3420. To add a device description for a new device or new revision of a device, use the the zip file or ffo file on the PC. Add the file and then select the corresponding sym file.
The Usage indi cator w i ll be green if the Devi ce Des cri pto r (DD) is i n us e by a devi ce connect ed to the 3420, orange if the DD is loaded but not us ed, and red if there is a device connected but a DD is not available in the 3420. There are DDs on the CD ROM that came with the 3420. Otherwise, you can obtain DDs from the device vendor or the Fieldbus Foundation at http://www.fieldbus.org.
to display all your
BROWSE
button to locate ei th er
Device Configu rati on
The configuration of each device attached to the Rosemount 3420 can be saved and restored at a later time. This also allows device configurations that are similar to be copied repeatedly to other devices that are connected to the Rosemount 3420. Click
Setup>Fi el db us>Advan ced> Devi ce Con fig
to save, load or manage your device configurations. You can also view which configurations are supported and the details of the configurations.
Device configurations are automatically saved for each device connected to the 3420. Click on
Setup>Fieldbus>Advanced>Device Config>Save
to vi ew a lis t of all devices . Au to-s aved configurati ons us e the P DTag as the configuration name. A device’s configuration can also be saved manually by selecting the device and providing a name for the configuration. Check the
Show auto-saved offline devices
to see a device that is no longer
connected to the 3420, but has a saved configurati on.
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To load a saved confi gurat i on i nto a device, click on
Setup>Fi el dbu s>Advan ced> Devi ce Con fig>Lo ad
configurati on or the device int o w hich the confi gurat i on w i ll be loaded. All compatible devi ces and confi gurati ons w i ll be highligh ted. I f the device is a replacement, check the to replicate all of the tag names. If you are copy i n g configu ratio ns to othe r devices, leave these boxes unchecked. Check the
configurations
configurations. To delete or rename a manually saved configuration, click
Setup>Fi el dbu s>Advan ced> Devi ce Con fig> M a nage
configuration and then either type a new name and click
Delete
To vi e w a list of all devices tha t s upport the sa v e /load feature, click on Setup>Fieldbus> Advanced>Device Config>Supported. Saved configurations can be loaded into a device with any supported revision. However, not all revisions will support the same features and a warning message will appear whenev er you load a configuration i nt o a dev ice w i t h a di fferent revision tha n the saved configuration.
to permanently remove the configuration from memory.
box to se e a complete list of all manual and auto-save d
Load device PD tag
and
. Select either the saved
Load block na m es
Show auto-save
. Select the
Rename
boxes
, or just click
MODBUS
Communication
The Rosemount 3420 supports both Modbus RTU over the RS485 serial port and Modbus TCP/IP over the Ethernet interface. Click configure the M odbus I n terface. Thi s page is auto matically redi rected to Setup>Modbus>Communication . M o st of thes e set t i ngs are self-ex planatory and are related to configuring the serial port to match the setti ngs used by the Modbus M as t er. If you are us ing Modbus TCP/ I P ove r the Et hernet then the communication settings (baud rate, parity, stop bits) can be ignored.
Click
Setup>Modbus>Communication
Communicat i on se tt i ngs. The measured values can be represent ed as ei the r a single register integer number, a scaled integer or a two-register (standard or swapped) floating point number. One common difference in Modbus masters is the repres entat ion of a floating poi nt number. The default used by the FIM3420 is a Standard Floatin g Poi n t but thi s confi gurati on page also allows you to us e S w apped Float i ng Poi nt which reverses the order i n w hi ch the data in the floating point registers is sent. For more on scaled integers, see Appendi x E: Integer S caling.
The “Response delay ti meentry allows you to have the Ros emount 3420 wait for a specified amount of time before it outputs its response to the master request. S ome master devi ces may not be able to immediately recei ve the response due to recei ver setup ti me. This set ting accommodates thos e master devi ces .
The unmapped register respons e s ett i ng allows the selecti on of the v alue entered int o a regis t er if no tag is ass i gn ed to i t .
to configure the Modbus
Setup>Modbus
to
As an opti on you may elect to have a speci fie d v alue replace the actual reading from the field device in the event of an error. This will allow a host to recognize an error condition with out t he need to read a se parate s et of regist ers containing the stat us i ndicat ors .
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Figure 3-10. Modbus Communication
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The Scaled Floating Point option allows the user to return values as a scaled integer rathe r than the di rect inte ger. Using Gain and Offset, the values can show pos i t i v e v alues , negat i ve values or both.
For more on integer scaling, s ee Sect i on E: In teg er Scaling on page E-1.
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Mapping Fieldbus Tags to Modbus Registers (Web Interface)
Click
Setup>Modbus>Mapping
to map Fieldbus tags to Modbus Registers. This allows a M odbus master to read a gi ven registe r on the FI M and effectively be readi ng a parameter from a device on the Fieldbus. The mapping webpage prov i de s t he abi lity to assi gn a regi s ter number to any function block output by s electing th e block tag from a drop down list (see Modbus Columns on page 3-18). If the value is a binary state, the State column is used to select which state will be mapped to the register. Binary values may also be i nverted if desi red by checki ng the Invert checkbox. The information available for mapping is not limited to what is shown on the menu. Additional device information, if the devices are present and connected, may be obtained by viewing the complete block and parameter list using the Explorer . Type the complete tag.parameter.subparameter string into the
name
field to map that parameter to a register.
point
Click the column header to sort the data by regi s ter number or point name. I f there is a device wi th duplicat e Block Names, only th e block for the first devi ce found w i ll be displaye d. Check the Fieldbus/Block Setup di s play to veri fy th at th ere are no duplicat e Functi on block tags.
The FIM 3420 i ncludes a column for choosing the State of the regist er (True, False, etc.), and an additional column which allows the user to in v ert the state.
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Figure 3-11. Register Mapping
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Mapping Fieldbus Tags to Modbus Registers (FTP)
This mapping is contained in comma-separated-value (or csv) file on the FIM. As an alternati ve to using t he mapping w ebpage, this file can be read, modified, and re-written to the FIM. This file is named modbus.csv and is located on the FIM at the path:
/home/fievel/config/modbus.csv
To get the configuration file:
1. Open a new I nterne t Explorer wi ndow.
2. Enter ftp://fi m3420 in t he navigati on field (where “fim3420” is th e name of the Rosemount 3420 you are configuri ng).
3. At the user prompt, ente r
4. At the password prompt, enter
fievel
fievel
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5. Open the
6. Open
modbus.csv
config
folder.
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7. Choose
Open
or
Save
8. You may be prompted to re-enter the use rname and passw ord.
Use Excel to modify the file.
To send the file back to the Rosemount 3420:
1. Save your changes.
2. When finished, simply close the windows.
After the download has been completed, the FIM wi ll detect the changes and will start using the new mappings within 20 seconds. The modbus.csv file may contain multiple columns based on the typ e of input, and the us e of state, invert or global scales.
Here is an example of a small modbus.csv file:
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Modb us Co lu m ns
The columns used i n the Modbus CSV fi le are the following:
1
Point Name
2
Register
3
State
4
Invert
5
Gain
6
Offset
NOTE
State and Inv ert are only use d for dis crete v alues. Gai n and Offset are only meaningful when scaling is used without global scale values. If not used, they can be left empty.
Modbus Register Rules
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The small ex ample file above i s compliant wi th s ome rules that y ou must follow when changing the mappin gs. These rules are:
When the Function B lock Output data i s i n floating p oint format it
requires two registers. Therefore nothing may be mapped into the next regist er speci fi ed for a floating poin t measurement v alue.
Status information use s one regi s t er and can be located in adjacent
regist ers of the s tatu s i nformati on of other tags.
Contiguous registers must all be of the same type.
Do not use regis t ers 4900 1 through 49011
(see Predefi ne d Di agnos t ic Regi s te rs on page 3-19 ).
Modb us Reg ister Gui del in es
The Modbus prot ocol allows for reading contig uous regi s ters of the same dataty pe i n one read reques t from the Modbu s Master (up to 127 regis t ers can be communicated i n one read reques t ). To take advantage of efficiently reading registers, the following guidelines are suggested:
Fieldbus out put STATUS tags should be mapped to registers i n one
contiguous block starting at register 40001. Each tag requires one register.
Fieldbus out put VALUE tags should be mapped to regis ters i n one
contiguous block starting at register 45001. Each tag requires two regist ers. So me Modbus hos ts use s pecifi c regi s ter numbers for different types of data. Use the register numbers suggested by your Modbus hos t.
Fieldbus COIL tags should be mapped to regist ers i n one cont iguou s
block starting at register 19001. Each tag requires one register.
Predefined Diagnostic Registers
The followi ng i s a table of predefined diagnos tic registers . Do not use any of these regi st ers i n the Modbus regis te r map file (modbus.csv).
Table 3-5. Predefined Di agn os tic Regi s t ers
Description Register
Current Year Current Month Current Day Current Hour Current Minute Current Second Messages Received 49007 Corrupt Messages Received 49008 Messages Sent with Exception (error responses) 49009 Messages Sent Count 49010 Valid Messages Ignored (when in listen only mode) 49011
(1) Time is reported in GMT.
(1)
(1)
(1)
(1)
(1)
(1)
49001 49002 49003 49004 49005 49006
The Mess age Se nt Count i s the most use ful data for determining i f the Modbus slave is finding errors in the messages or is rejecting the messages. The messages received and messages sent count should be the same if no errors are encountered.
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OLE FOR PROCESS CONTROL
The OPC menu selections will only be se en on 3420 FIMs ordered w i t h the OPC opti on.
NOTE
OPC pages will only be available if your Rosemount 3420 was ordered using the OPC option codes (option codes 1 and 4 under
Communication
).
Ethernet
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The
Browse Tree
display s the poi nt values that are currently acti ve in OPC.
This page also allows y ou to add and remov e measurement points .
When configured, the OPC Stati s ti cs w i ll be vis i ble under
Diagnostics>Advanced>OPC
Statisti cs. See OPC Stati sti cs on page 4-4
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SNAPSHOT FILES
Rosemount 3420
Snapshot File Setup
Figure 3-12. S napsho t S etup
Click
Setup>Snapshots
to display the current snapshot collection information. Snapshots are files in the specified format (CSV or XML) that contain perio di cally captured data and the opt i ona l time stamp of selected devi ce values.
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New or Edit Snapshot Data
Data can be accessed by a host system by reading a file using FTP over Ethernet. The files are called Snapshot files.
New Snapshot
will take you to an edi t screen tha t w ill allow you to select the name of the snapshot, the interval of collection, the file format, an optional timestamp and selected dev i ce v alues . A dd va lues to be collected by selecting
New Entry
and then selecti ng the tag from the drop down menu. Tags are not limited to what i s s hown on the menu. Addi tional device tags may be obtained by entering the complete tag.parameter information.
Once the file has been set up y ou can click on the file name to disp lay the current contents of the file.
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Figure 3-13. New or Edit Snapshot Data
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Snapshot File Format
The file is in Comma Separated Value (CSV) or XM L format as follows:
The file consists of a series of lines that contain two fields: the label for the value and the value itself.
The first record whi ch contai ns the data t i mestamp is opt i onal. If enabled, it is always the first value reported. Time values are reported in GMT time.
Function blocks may be selected from the list, but are not limited to that list.
The label for each value is the fully qualified name of the value. Th is is :
<block tag>. <parameter name>.<subparameter name> Ex a mple: TT-800-1.OUT.STATUS
The label is user definable.
The value is a textual representat i on of the poin t bei ng collected. If the point cannot be collected (the device is offline, etc.), a value of the form: “error: <descriptive message>” is written.
The following is an example of the records for reading information:
Example of Readings
Timestam p ,07 /0 5/0 1 18 :0 0:0 0. 00 9 TT-800X.FB VFD.TT-800-1.OUT.STATUS,Good_NonCascade: NonSpecific:NotLimited TT-800-1.OUT.VALUE,27.66525 TT-800-1.MODE_BLK.ACTUAL,Auto TT-800-1.OUT_SCALE.UNITS_INDEX,%
If a label is specified it will be used to label the value in the file. If a label is not s peci fi ed, the fi le wi ll report the block tag name.
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Retrieving Snapshot File
To get a file manually using the ftp client on Windows®, perform the following steps:
1. Open a new I nterne t Explorer wi ndow.
2. Enter ftp://fi m3420 in t he navigati on field (where “fim3420” is th e
name of the Rosemount 3420 you are configuri ng).
3. At the user prompt, ente r
4. At the password prompt, enter
5. Open the folder called
fievel
fievel
snapshot
6. Double click the icon for the snapshot file.
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TREND COLLECTION
Trend Settings
The Trend Setup page is located at
Setup>Trends
. This page allows the user to add or remove trends. It also display s i nformatio n about t he acti ve trends, including time and status. For monitori ng trend s, se e Trend on page 4-8 of this manual.
Setup>Trends>Settings
This page allows the use r to configu re the max imum number of series displayed, the maximum initial samples and the retained data duration. To change any of these values, click in the field, enter the new numerical value and click submit when finished. A trend collection can contain several data points w hi ch are access ible when a trend report is request ed. The field
Maximum series displayed
will limit the number of data points dis play ed on
the graphical trend page. The
Maxi m um in iti al samp le s
displayed on the graphical trend page. The
limits the number of data points initially
Retained data duration
specifies the time period that the data is saved while a trend graph is being displayed. Some data may be lost once the page is closed if this duration i s longer than the duration set up for the collection. The
View Port In terval
specifies the
time period v i s i b le in the graphi cal trend page.
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Trend Collections
Setup>Trends>Collections
This page shows the trends currectly active. It also includes overview data on the last collection and next collection times. The collection interval specifies how frequently the data i s up dated. The Data retent i on peri od speci fi es th e length of time the data is saved in the 3420. M ore poi n ts can be added to a collection than the number defined as additional points not available on the graphical trend page wi ll be available in the trend report.
Create a New Trend
1. Click
2. Enter the name of the trend, collection int erval and data retention
3. Click
4. Click the button to the righ t of the
NOTE
Only enabled points w i ll appear in the data poin t lis t .
5. Enter a label for the data point. This w i ll appear on the graph when
6. Repeat Steps 3 - 5 for all the desired data poi nts .
7. Click
New Trend
period in the appropriate text fields.
New Entry
name of the point value if you know it).
monitoring th e trend.
Submit
to add a data point.
when finished.
Maximum series displayed
Point Name
field (or enter the
. The
View Trend
Edit a Trend
1. Click
2. Change or add desired values.
3. Click
Delete a Trend
1. Click
2. Click OK in the pop-up window.
To view the graph of a trend, select trend you wish to see. See Trend on page 4-8 for graph functions and controls.
To view a report of the trend, select the desired times and format of your report. Click the report.
Edit
Submit
Delete
when finished.
.
Monitor>Trend>Graph
Monitor>Trend>Report
Generate Report
, then choose the
. Then choose
to vi ew
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Section 4 Operation and Maintenance
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-1
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-2
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-5
Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-8
Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-9
OVERVIEW
On power up, the FIM will determine what devices are attached to each of the fieldbus segments. If Plug and Play has been selected i n th e Setup, each devi ce w i ll be interrogated and any unscheduled function blocks will be init i alized as speci fi ed on t he page. The first time the unit is powered up it is recommended that no devices be connected so that t he Plug and Play s etti n gs can be configured. The FI M will poll and update the values at a frequency depending on the number of function blocks bein g polled on each segment according to Table 3-4 on page 3-12.
Setup>Fieldbus>Advanced>PlugandPlay
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DIAGNOSTICS
Fieldbus Segments
Alarm Log
Advanced
Click
Diagnostics
to vi ew the s tatu s of y our Fi eldbus s egments, A larm Log
and Adv anced Di agno st ics .
Fieldbus segment diagnostics are provided to give you a quick view of what is attached to the Rose mount 3420. I t shows how many segments are acti ve and how many dev ices are attached to each segment. I t also show s th e current state of plug and play.
The alarm log display s a lis t of alarms that have been act i vated, thei r respecti v e ti mestamps, the Block on whi ch th e alarm occurred, the alarm type, value, subcode, and event. For more on alarms, see “Alarm Notification on page 4-6.
Fieldbu s Com m u ni catio n Statistics
The fieldbus communication statistics provide information on fieldbus packets and details on the status of the internal communication link between the 3420 CPU and the host stack card.
The
Messag es Transmitted
incrementing s tead i ly on seg ments that have devi ces in stalled. The
retries list changes
the segment. Click
should be a small number and should only increment rarely. The
should only change when devices are added and removed from
Refresh
and
Good M e ssage s Receiv ed
should be
periodically to view that the i nterface i s
Total
Live
communicating correctly.
Figure 4-1. Fi e ldbus Statist i cs
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Figure 4-2. Modbus Statistics
Modb us Co m m uni cati on Statistics
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The modbus communicati ons stat i s tics provi de i nformati on on the data and packets receiv ed and trans mit te d by th e modbus slav e int erface. Se lect
Seri al S tats
if you want to monitor the RS485 Modbus link or
TCP Stats
if you
are monitoring the Modbus TCP/I P communication s. The followi ng i s a table of predefined diagnos tic registers . Do not use any of
these regi st ers i n the Modbus regis te r map file (modbus.csv).
Table 4-1. Predefined Di agn os tic Regi s t ers
Description Register
Current Year Current Month Current Day Current Hour Current Minute Current Second Messages Received 49007 Corrupt Messages Received 49008 Messages Sent with Exception (error responses) 49009 Messages Sent Count 49010 Valid Messages Ignored (when in listen only mode) 49011
(1) Time is reported in GMT.
(1)
(1)
(1)
(1)
(1)
(1)
49001 49002 49003 49004 49005 49006
A Modbus host has access to digital information. The Message Sent Count is the most useful data for determining if the Modbus slav e i s findi ng e rrors in the messages or is rejecti ng th e messages . The messages received and messages sent count should be the same if no errors are encountered.
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OPC Statistics
The OPC Statisti cs page contai ns a table showing the number of OPC items, how many are active and how many OPC items updates are available.
System Statistics
The system statistics provide an overview of various internal CPU resources that are being us ed by the Rosemount 3420.
Time Statistics
The time statistics display the device, segment, and PC times.
Client/Server
The client serv er di agnos t ics provide detailed informati on about the Rosemount 3420 application server and the client browser that is being used to view the Rosemount 3420.
The information gathered about y ou r PC is:
Browser name
•Browser version
Operating system platform
Screen height
Screen width
Screen color depth
User agent
Java enabled flag
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MONITOR
Figure 4-3. To view all of the columns that are possible, click the
A l l Co lu m ns
top of the page.
button on the
To view a Monitoring Page, click
Monitor
from the menu on the left side.
The menu items under the Moni tor menu wi ll show the poi nt pages that have been configured as w ell as the Poi nt Data page w hich contai n s all of the scheduled function blocks, th e Alarm Summary, and the Application Summary..
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Figure 4-4. With all columns display e d y ou can return t o the origin al dis play by clickin g on
Reduce Colum n s
on the left
menu.
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Figure 4-5. You can rearrange the page by clicking on one of the column headings. Click
Restore Order
to get the dis play back to its origin ally configured order.
on the left menu
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Alarm Notification
When an alarm event occurs, i t i s visi ble i n two places, the Alarm Summary page and in the header bar on all pages. In the heade r bar, there are five alarm states i dent ifi ed by the following icons :
No alarms
Unacknowledged alarms present (flashing)
Active alarms, none unacknowledged
Lost connection to 3420 (flashing)
Internal annunciation error
Mous i ng over the alarm icon will display a tool tip related to the alarm notification. Clicking on the alarm icon will take you to the Alarm Summary page.
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Alarm Summary
The alarm summary display s w hi ch alarms are active. Only blocks wi t h alarms enabled will be shown. By clicking on
All Alarms
, you can se e which alarms are no longer active but that hav e not been acknow ledged. Click on the icon under the detail column to view more information about the alarm condition.
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Acknowledge an Alarm
Application Summary
To acknowledge an alarm, click alarm(s) you wis h to acknow ledge and click
F
OUNDATION
Fieldbus techno logy allows the output of function blocks to be
Monitor>Alarm Summary
Acknowledge
. Select the .
linked to the inpu t of other function blocks to faci litat e advanced calculations and control strategi es . The Applicat i on Su mmary page shows a lis t of applicati ons . The M oni tor butt on w i ll open a disp lay sho w i ng each link between a block output and block input for the applicati on runni ng on the Fielbus se gment.
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TREND
Graphs
Reports
The trend pages (
Monitor>Trend
) allow the user to view either a graph of the outputs of the devices or generate a report. The report can be generated in one of three formats: Comma Separated Variable (CSV), Excel, or XML.
Monitor>Trend>Graph
This is where the user can graphically monitor the trends. If there are multiple trends, select the one you wish to view from the menu on the left under Graph.
Monitor>Trend>Report
F
I T
. H P A R G
_ D N E R T
/ A C
V E R
/ 0 2 4 3
TearOff
The 3420 FIM so ftware i s capable of generating reports from the trend collections. To generate a report, select the trend from the list on the left, then enter start and end times. Finally, select the desired format and click Generate Report. The generated file will automatically open.
To set up Trends, see “Trend Collection” on page 3-23 of this manual.
TearOff is a Java Applet tha t allows t he w hole applet to be pulled off the browser page. This i s done by grabbing the grey bar along the left edge and then dragging it off the browser window . Please note that this window (reall y a dialog box) is not resizable while it is torn off the browser page. The size of the windo w can be selected from the preselected si zes found in th e
TearOffSize
menu. When the applet is torn off, closing the floating window will put it back into the
browser.
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Rosemount 3420
EXPLORER
Figure 4-6. Tree View
Click on
Explorer
to vi e w data from each of the field devices . The fieldbus
ex plorer prov i des a tree v i ew of:
Fieldbus s egments
Devices on a segment
Blocks in a dev i ce
Parameters in a block
F
I T
. R E R O L P X E
/ A C
V E R
/ 0 2 4 3
To change a value of a parameter, select and click on the specific parameter. A dialog box will appear all owing you to either make a selection or to enter the data directly. Numerous parameters in a function block may not be changed while the block is running, in which case the MODE of the block must first be set to OOS (OUT OF SERVICE). Parameters that may be changed will be shown i n
BOLD
font. Remember to change the M ODE back to the orig i nal
setti ng (A uto is us ually the default) after making any changes .
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Section 5 Troubleshooting
Select the Help menu in the top right of the web browser to view information on product installation, setup and configuration, diagnostics, and monitoring. I n addi ti on, Fi eldbus , field dev ice, and specifi c Rosemount 3420 facts are avai lable.
To find the appropri at e phone suppo rt contact, see the Rosemount S upport
Table 5-1. General Troubleshooting
Symptom
PC does not communicate with the Rosemount 3420
Fieldbus device is not detected
(1)
web page at: or email the tech specialists at:
Specialist-PlantWeb.EPM-RTC@EmersonProcess.com
Contact your local representative for additional service support, see “Service Support on page 1-1.
Cause Recommended Actions
http://www.rosemount.com/support/support.html
Check to see if you are using a cross-over cable
Use the PING command described in Section 3: Configuration to verify the IP address and the FIM name
Check that the browser has the proxy server turned off
Check that the IP address of the PC is set as indicated in Section 3: Configuration
Use the backup address as indicated in Section 3: Configuration
Restart the computer to be sure these changes have taken effect
Check your installation for correct wiring, grounding and that a field terminator is installed at each end of the segment.
Rosemount 3420
Device does not show up on segment Unknown Recycle power to device
Transducer Blocks not displayed on the Explorer view . F unction b loc k s c an be seen.
www.rosemount.com
No power to device 1. Ensure the device is connected to the segment.
Segment problems Electronics failing 1. Electronics board loose in housing.
Incompatible network settings Change host network parameters.
User is logged in as “Operator Log in asAdministrator
Continued on N ex t Pa ge
2. Check voltage at terminals. There should be 9–32Vdc.
3. Check to ensure the device is drawing c urrent. There should be approximately 17 mA.
2. Replace electronics.
Refer to host documentation for procedure.
Rosemount 3420
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Symptom
Device does not stay on segment
Can’t log in to 3420 Web Site Forgot username or password Rosemount must reset passwords Contact Rosemount
Can’t find a specific page or functionality
Can see fieldbus device, but cant see the fieldbus blocks
Can’t expand any function blocks DD not installed Install DD
Can see some fieldbus blocks, but not all fieldbus blocks
(1) The corrective actions should be done with consultation of your system integrator. (2) Wiring and installation 31.25 kbit/s, voltage mode, wire medium application guide AG-140 available from the fieldbus Foundation.
(1)
Cause Recommended Actions
(2)
Incorre ct sign a l le v els. Refer to host documentation for procedure.
Excess noise on se gment. Refer to host documentation for procedure.
Electronics failing 1. Tighten electronics board.
Other Check for water in the terminal housing.
Using an older version of Firmware Purchase and install updated Firmware.
Dev ice not commissioned Wait for device to auto commission or enable commissioning
Block not enabled Enable block from 3420 block list User does not have sufficient
privileges
1. Check for two terminators.
2. Excess cable length.
3. Bad Power supply or conditioner
1. Check for incorrect grounding.
2. Check for correct shielded wire.
3. Tighten wire connections.
4. Check for corrosion or moisture on terminals.
5. Check for Bad power supply.
2. Replace electronics.
Support..
and cycle power on device
Use higher level login and password
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Table 5-2. Fieldbus Status Troubleshooting
Rosemount 3420
Returned Value Action
OUT.STATUS is Bad:: OutOfService
MODE.ACTUAL=OOS, MODE.TARGET=AUTO, and BLOCK_ERR=Power_up
Error Dialog on Parameter Write Most parameters require the block be placed in OOS
OUT.STATUS=Bad::ConfigurationError For AI/MAI blocks:
Verify that the MODE.TARGET of the block in question is in Auto.
Verify that the MODE.TARGET of the transducer block or function block that is connected to the block in question is in Auto.
Verify that the MODE.TARGET of the resource block of the device containing the block is set to Auto.
•Go to
Setup>Fieldbus>Blocks
block
The block is not scheduled.
The Rosemount 3420 will schedule AI and MAI blocks automatically but will not schedule other blocks.
•Go to
Setup>Fieldbus>Blocks
block
for the write to be accepted:
Edit the MODE.TARGET to OOS
Wait for the MODE.ACTUAL to transition to OOS
Make desired parameter change:
Edit the MODE.TARGET to Auto
Wait for the MODE.ACTUAL to transition to Auto
Para m eter chan g e is com plete.
LTYPE must be set correctly fo r the application
CHANNEL must be set to a valid transducer channel
XD_SCALE and OUT_SCALE must have valid UNITS and EU_0 and EU_100 values for the application
For transducer blocks:
Sensor configuration must be valid
to schedule the
to schedule the
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A ppendix A Reference Data
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page A-1
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . .page A-4
Ordering I nfo rm atio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-5
SPECIFICATIONS
Rosemount 3420
Functional Specifications
Power Input Options
24 V dc 500 milliamps required to power the Rose mount 3420 module. Additional current is required to power the field devices. The 3420 will distribute power to the devices on the
H1 segments.
Environmental
Operating Temperature Range:
-40 to 60°C (-40 to 140°F) with internal power conditioners
-40 to 70°C (-40 to 158°F) with power conditioners mounted externally Operating Humidity Range:
0-95% relative humidity (non-condensing)
www.rosemount.com
Rosemount 3420
Reference Manual
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March 2006
Performance Specifications
Physical Specifications
The rate at which the individual inputs are scanned on each H1 segment depends on the number of Function Blocks that have been enabled according to the following table:
Number of Function Blocks scanned on each segment
10.3 seconds 2 0.4 seconds
40.5 seconds 8 0.7 seconds 16 1.0 seconds 32 2.7 seconds 64 3.1 seconds 128 7.0 seconds
Scan rate
Ex a mple: A segment wi th 13 848T temperature transmit ters us i ng th e M A I block will have all 104 inputs scanned every 1.0 seconds . I f the i ndi vidual AI blocks are scanned the update rate would be approximately 6 seconds.
The rate at which the host application accesses data in the 3420 will depend on the configuration of the serial communication link and the specific software being used.
Weight
10.7 lb (4.85 kg)
Materia l of Con structi on
Housing
Low-copper aluminum, NEMA 4X and IP65 IE C 529
Pollution Degree 2
Paint
Polyurethane
Cover Gasket
Rubber
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Rosemount 3420
Communication Specifications
RS485
2-wire communication link for Modbus multidrop connections Baud rate: 57600, 38400, 19200, or 9600 Protocol: Mo dbus RTU Wiring: S i ngle tw i st ed shielded pair, 18 AWG. Wiring distance i s
approx i mately 5,00 0 ft. (1,524 m)
Ethernet
Webserver and M odbus TCPIP OPC with Webserver and Modbus TCPIP HSE for AM S w i t h Webserv er and M o dbus TCPI P HSE for AM S w i t h OP C, Webserver and Modbus TCPIP
Modbus
Supports Modbus RTU and TCP/IP with 32 bit floating point values, integers , and scaled integers .
M o dbus regi s ters are ass i gned to meas urement inputs by th e TAG of the analog input block.
Modbus register numbers are specified by the user.
The status of each variable is available in a 16 bit register.
The configurat i on of the M odbus in terface is accomplished us i ng w eb pages generated by the Rosemount 3420.
H1 Fieldbus
Up to four H1 F Up to 16 fieldbus devices can be connected to each H1 segment. The number of devices will depend on the power consumption of each device and the type of cable used. The 3420 internal power conditioners supply each H1 segment with 288 milliamps of current. Temperature applications using the 848T 8-input temperature tran smit te r exclusiv ely, can have up to 13 848T transmitte rs on each se gment usi ng t he i nte rnal power condit i oners .
Each segment optionally includes a power conditioner and terminator. The user is required to provi de a secon d terminat or for the field end of the segment. If external power condi ti o ners are used th e user i s respo nsi ble for providing both terminators for each segment and their mounting and wiring to the Rosemount 3420.
NOTE
It i s recommended that ex te rnal power condi t ioners be us ed i n any critical applicati ons . Thi s w ill allow the 3420 to be remove d for maintenance and allow the fieldbus segments to conti nue functi oning should the 3420 be unavailable.
OUNDATION
fieldbus segments are supp orted .
A-3
Rosemount 3420
DIMENSIONAL DRAWINGS
Figure A-1. Rosemount 3420 Fieldbus I nt erface M odule
3.51 (89)
9.02 (229)
3.06 (78)
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2.99 (76)
12.03 (305)
Lower Cover
Remove for
Electrical
Connections
2.96 (75)
17.70 (449)
NOTE Dime ns ion s are in inc he s (mil lim ete rs) .
11.36 (289)
1.14 (29)
Ground
Lug
4.78 (121)
3.08 (78)
6.72 (170)
11.15 (283)
3.99 (101)
1
/2 inch NPT Conduit Connection (4 Places)
1.59 (40)
, M O
T T O B , T N O R
S
F
P
,
E
.
E
D
D
I
E
S
S
\ L
O
A
L
N
C _
O
I
M
S
O
N
T
E
T
M
I
O B
D
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ORDERING INFORMATION
Model Product Description
3420 Fieldbus Interface Module
Code Power Input
A 24 VDC
Code Output
1 RS48 5 + Ethernet 2 RS485 + Redundant Ethernet 3 RS485 + Fiber Optic Ethernet
Code Fieldbus Input
A One H1 Fieldbus Segment B Two H1 Fieldbus Segments C Three H1 Fieldbus Segments D Four H1 Fieldbus Segments
Code Power Conditioner + Terminator for each segment
0 No power conditioner or terminators (must be supplied by others) 1 One power conditioner and terminator mounted in the 3420 housing 2 Two power conditioner and terminators mounted in the 3420 housing 3 Three power conditioner and terminators mounted in the 3420 housing 4 Four power conditioner and terminators mounted in the 3420 housing
Code RS-485 Communication Options
N No RS-485 Communication A Modbus RTU
Code Ethernet Communication Options
0 Webserver and Modbus TCPIP 1 OPC with Webserver and Modbus TCPIP 2 HSE for AMS with Webserver and Modbus TCPIP 4 HSE for AMS with OPC, Webserver and Modbus TCPIP
Code Other Options
HTG Calculations
HTG HTG and Hybrid Calculations
Product Certi fica tio ns
N1 CENELEC Type n (ATEX) N5 Factory Mutual (FM) Division 2 Approval (non-incendive) N6 Canadian Standards Association (CSA) Division 2 A pproval N7 IECEx Type n
Adapters
J1 CM 20 Conduit Adapter J2 PG 13.5 Conduit Adapter
Typical Model Number:3420A1A1N0
(1) Consult factory for availability
(1)
Rosemount 3420
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March 2006
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00809-0100-4023, Rev DA March 2006
Rosemount 3420
A ppendix B A pprov al Infor mat ion
Approved Manufacturing Locations
European Union Directive Information
Hazardous Location Certifications
Rosemount Inc. – Chanha ss en , M innesota, USA Rosemount Temperature GmbH – Germany Emerson Process Management Priv at e Li mit ed – Si ng apore
The EC declaration of conformity for all appl icable European directives for this product can be found on the Rosemount webs i t e at w w w.rosemount.com. A hard copy may be obtained by contacting your local sales representative.
ATEX Directive (94/9/EC)
Rosemount Inc. complies w i t h the ATEX Directive.
Electro M ag neti c Com patibi l ity (EMC) (89/336/EE C)
EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997 – I ndu st ri al
CE
CE Marking
Compliance with E uropean Uni o n EMC
North American Certifications
Factory Mu tual (FM) Ap pro vals N5 FM Divi si on 2 (Non-in cend ive )
Certifi cate Number: 2N7A0. A X Nonincendi ve for Class I, Div ision 2, Groups A, B ,C, and D; Dust I gni t ionproo f for Class II,II I, Div ision 1, Groups E,F, and G; Indoor/outdoor locations; NEMA Type 4X Temperature Code: T4 (T
= -4C TO +60°C)
amb
www.rosemount.com
Canadian Standards Associatio n (CSA) N6 CSA Division 2 & Dust Ign itionproof
Certifi cate Number: 1489720 Suitable for Class I, Division 2, Groups A,B,C,D; Dust I gni t ionproo f for Class II, Groups E,F, and G; Suitable for Class III Hazardous Locations. Install per Rosemount drawi ng 03420-1011. Temperature Code: T4 (-40°C CSA Enclosure Type 4X
Ta 60°C)
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
European Certification
IECEx Certification
N1 CENEL E C Type n (ATEX)
Certifi cate Number: Bas eefa03ATEX0613X ATEX Marking: II 3 G EEx nA nL IIC T4(-40°C Rated Voltage: 28V
Conditions of Installation X:
1. The Apparatus is not capable of withstanding the 500V insulation test required by Clause 9. 4 of EN 50021: 1999 . Thi s must be taken int o account when installing the apparatus.
N7 IE CE x Type n
Certifi cate Number: I ECE x BAS 04.0 013X Ex nC IIC T4 (-40°C Rated Voltage: 28V
Conditions of Installation X:
1. The Apparatus is not capable of withstanding the 500V insulation test required by Clause 8 of IE C 79-15: 1987. This must be taken in to account when installing the apparatus.
Ta 60°C)
Ta +60°C)
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Rosemount 3420
A ppendix C Fieldbus Status Val ues
This section contains the list of poss ible v alues for the Fie ldbus out put STATUS along with their meaning and a possible reason the status may have this v alue. Thi s is included as a convenien ce for interpreti ng the sta tus from the Fieldbus.
Status Description Possible Cause
0 Bad::NonSpecific:NotLimited
1 Bad::NonSpecific:LowLimited
2 Bad::NonSpecific:HighLimited
3 Bad::NonSpecific:Constant
4 Bad::ConfigurationError:NotLimited
5 Bad::ConfigurationError:LowLimited
6 Bad::ConfigurationError:HighLimited
7 Bad::ConfigurationError:Constant
8 Bad::NotConnected:NotLimited
9 Bad::NotConnected:LowLimited
10 Bad::NotConnected:HighLimited
11 Bad::NotConnected:Constant
12 Bad::DeviceFailure:NotLimited
13 Bad::DeviceFailure:LowLimited
14 Bad::DeviceFailure:HighLimited
15 Bad::DeviceFailure:Constant
16 Bad::SensorFailure:NotLimited
There is no specific reason why the value is bad
Used for propagation
There is no specific reason why the value is bad
Used for propagation
There is no specific reason why the value is bad
Used for propagation
There is no specific reason why the value is bad
Used for propagation
Set if the value is not useful because there is some other problem with the block, depending on what a specific manufacturer can detect
Set if the value is not useful because there is some other problem with the block, depending on what a specific manufacturer can detect
Set if the value is not useful because there is some other problem with the block, depending on what a specific manufacturer can detect
Set if the value is not useful because there is some other problem with the block, depending on what a specific manufacturer can detect
Set if the value is required to be connected and is not connected
Set if the value is required to be connected and is not connected
Set if the value is required to be connected and is not connected
Set if the value is required to be connected and is not connected
Set if the source of the value is affected by a device failure
Set if the source of the value is affected by a device failure
Set if the source of the value is affected by a device failure
Set if the source of the value is affected by a device failure
Set if the device can determine this condition
The Limits define which direction has been exceeded
www.rosemount.com
Rosemount 3420
Status Description Possible Cause
17 Bad::SensorFailure:LowLimited
18 Bad::SensorFailure:HighLimited
19 Bad::SensorFailure:Constant
20 Bad::NoComm_WithLastUsableValue:NotLimited
21 Bad::NoComm_WithLastUsableValue:LowLimited
22 Bad::NoComm_WithLastUsableValue:HighLimited
23 Bad::NoComm_WithLastUsableValue:Constant
24 Bad::NoComm_WithNoUsableValue:NotLimited
25 Bad::NoComm_WithNoUsableValue:LowLimited
26 Bad::NoComm_WithNoUsableValue:HighLimited
27 Bad::NoComm_WithNoUsableValue:Constant
28 Bad::OutOfService:NotLimited
29 Bad::OutOfService:LowLimited
30 Bad::OutOfService:HighLimited
31 Bad::OutOfService:Constant
64 Uncertain::NonSpecific:NotLimited
65 Uncertain::NonSpecific:LowLimited
66 Uncertain::NonSpecific:HighLimited
67 Uncertain::NonSpecific:Constant
68 Uncertain::LastUsableValue:NotLimited
69 Uncertain::LastUsableValue:LowLimited
70 Uncertain::LastUsableValue:HighLimited
71 Uncertain::LastUsableValue:Constant
72 Uncertain::SubstituteValue:NotLimited
Set if the device can determine this condition
The Limits define which direction has been exceeded
Set if the device can determine this condition
The Limits define which direction has been exceeded
Set if the device can determine this condition
The Limits define which direction has been exceeded
Set if this value had been set by communication, which has now failed
Set if this value had been set by communication, which has now failed
Set if this value had been set by communication, which has now failed
Set if this value had been set by communication, which has now failed
Set if there has never been any communication with this value since it was last Out of Service
Set if there has never been any communication with this value since it was last Out of Service
Set if there has never been any communication with this value since it was last Out of Service
Set if there has never been any communication with this value since it was last Out of Service
The value is not reliable because the block is not being evaluated, and may be under construction by a configurer
Set if the block mode is O/S
The value is not reliable because the block is not being evaluated, and may be under construction by a configurer
Set if the block mode is O/S
The value is not reliable because the block is not being evaluated, and may be under construction by a configurer
Set if the block mode is O/S
The value is not reliable because the block is not being evaluated, and may be under construction by a configurer
Set if the block mode is O/S
There is no specific reason why the value is uncertain
Used for propagation
There is no specific reason why the value is uncertain
Used for propagation
There is no specific reason why the value is uncertain
Used for propagation
There is no specific reason why the value is uncertain
Used for propagation
Whatever was writing this value has stopped doing so
Whatever was writing this value has stopped doing so
Whatever was writing this value has stopped doing so
Whatever was writing this value has stopped doing so
Set when the value is written when the block is not Out of Serv i ce
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Status Description Possible Cause
73 Uncertain::SubstituteValue:LowLimited
74 Uncertain::SubstituteValue:HighLimited
75 Uncertain::SubstituteValue:Constant
76 Uncertain::InitialValue:NotLimited
77 Uncertain::InitialValue:LowLimited
78 Uncertain::InitialValue:HighLimited
79 Uncertain::InitialValue:Constant
80 Uncertain::SensorConversionNotAccurate:NotLimited
81 Uncertain::SensorConversionNotAccurate:LowLimited
82 Uncertain::SensorConversionNotAccurate:HighLimited
83 Uncertain::SensorConversionNotAccurate:Constant
84 Uncertain::EngUnitRangeViolation:NotLimited
85 Uncertain::EngUnitRangeViolation:LowLimited
86 Uncertain::EngUnitRangeViolation:HighLimited
87 Uncertain::EngUnitRangeViolation:Constant
88 Uncertain::Subnormal:NotLimited
89 Uncertain::Subnormal:LowLimited
90 Uncertain::Subnormal:HighLimited
91 Uncertain::Subnormal:Constant
128 Good_NonCascade::NonSpecific:NotLimited
129 Good_NonCascade::NonSpecific:NotLimited
130 Good_NonCascade::NonSpecific:HighLimited
Set when the value is written when the block is not Out of Serv i ce
Set when the value is written when the block is not Out of Serv i ce
Set when the value is written when the block is not Out of Serv i ce
Set when the value of an input parameter is written while the block is Out of Service
Set when the value of an input parameter is written while the block is Out of Service
Set when the value of an input parameter is written while the block is Out of Service
Set when the value of an input parameter is written while the block is Out of Service
Set if the value is at one of the sensor limits
The Limits define which direction has been exceeded
Set if the value is at one of the sensor limits
The Limits define which direction has been exceeded
Set if the value is at one of the sensor limits
The Limits define which direction has been exceeded
Set if the value is at one of the sensor limits
The Limits define which direction has been exceeded
Set if the value lies outs i de of th e range of values defi n ed f or this parameter
The Limits define which direction has been exceeded
Set if the value lies outs i de of th e range of values defi n ed f or this parameter
The Limits define which direction has been exceeded.
Set if the value lies outs i de of th e range of values defi n ed f or this parameter
The Limits define which direction has been exceeded
Set if the value lies outs i de of th e range of values defi n ed f or this parameter
The Limits define which direction has been exceeded
Set if a value derived from multiple values has less than the required number of Good sources
Set if a value derived from multiple values has less than the required number of Good sources.
Set if a value derived from multiple values has less than the required number of Good sources
Set if a value derived from multiple values has less than the required number of Good sources
There is no specific reason why the value is good
No error or special condition is associated with this value
There is no specific reason why the value is good
No error or special condition is associated with this value
There is no specific reason why the value is good
No error or special condition is associated with this value
Rosemount 3420
C-3
Rosemount 3420
Status Description Possible Cause
131 Good_NonCascade::NonSpecific:Constant
132 Good_NonCascade::ActiveBlockAlarm:NotLimited
133 Good_NonCascade::ActiveBlockAlarm:LowLimited
134 Good_NonCascade::ActiveBlockAlarm:HighLimited
135 Good_NonCascade::ActiveBlockAlarm:Constant
136 Good_NonCascade::ActiveAdvisoryAlarm:NotLimited
137 Good_NonCascade::ActiveAdvisoryAlarm:LowLimited
138 Good_NonCascade::ActiveAdvisoryAlarm:HighLimited
139 Good_NonCascade::ActiveAdvisoryAlarm:Constant
140 Good_NonCascade::ActiveCriticalAlarm:NotLimited
141 Good_NonCascade::ActiveCriticalAlarm:LowLimited
142 Good_NonCascade::ActiveCriticalAlarm:HighLimited
143 Good_NonCascade::ActiveCriticalAlarm:Constant
144 Good_NonCascade::UnacknowledgedBlockAlarm:NotLimited
145 Good_NonCascade::UnacknowledgedBlockAlarm:LowLimited
146 Good_NonCascade::UnacknowledgedBlockAlarm:HighLimited
147 Good_NonCascade::UnacknowledgedBlockAlarm:Constant
148 Good_NonCascade::UnacknowledgedAdvisoryAlarm:NotLimited
149 Good_NonCascade::UnacknowledgedAdvisoryAlarm:LowLimited
150 Good_NonCascade::UnacknowledgedAdvisoryAlarm:HighLimited
151 Good_NonCascade::UnacknowledgedAdvisoryAlarm:Constant
152 Good_NonCascade::UnacknowledgedCriticalAlarm:NotLimited
153 Good_NonCascade::UnacknowledgedCriticalAlarm:LowLimited
There is no specific reason why the value is good
No error or special condition is associated with this value.
Set if the value is good and the block has an active Block Alarm
Set if the value is good and the block has an active Block Alarm.
Set if the value is good and the block has an active Block Alarm
Set if the value is good and the block has an active Block Alarm
Set if the value is good and the block has an active Alarm with a priority less than 8
Set if the value is good and the block has an active Alarm with a priority less than 8
Set if the value is good and the block has an active Alarm with a priority less than 8
Set if the value is good and the block has an active Alarm with a priority less than 8
Set if the value is good and the block has an active Alarm with a priority greater than or equal to 8
Set if the value is good and the block has an active Alarm with a priority greater than or equal to 8
Set if the value is good and the block has an active Alarm with a priority greater than or equal to 8
Set if the value is good and the block has an active Alarm with a priority greater than or equal to 8
Set if the value is good and the block has an unacknowledged Block Alarm
Set if the value is good and the block has an unacknowledged Block Alarm
Set if the value is good and the block has an unacknowledged Block Alarm
Set if the value is good and the block has an unacknowledged Block Alarm
Set if the value is good and the block has an unacknowledged Alarm with a priority less than 8
Set if the value is good and the block has an unacknowledged Alarm with a priority less than 8
Set if the value is good and the block has an unacknowledged Alarm with a priority less than 8
Set if the value is good and the block has an unacknowledged Alarm with a priority less than 8
Set if the value is good and the block has an unacknowledged Alarm with a priority greater than or equal to 8
Set if the value is good and the block has an unacknowledged Alarm with a priority greater than or equal to 8
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Status Description Possible Cause
154 Good_NonCascade::UnacknowledgedCriticalAlarm:HighLimited
155 Good_NonCascade::UnacknowledgedCriticalAlarm:Constant
192 Good_Cascade::NonSpecific:NotLimited
193 Good_Cascade::NonSpecific:LowLimited
194 Good_Cascade::NonSpecific:HighLimited
195 Good_Cascade::NonSpecific:Constant
196 Good_Cascade::InitializationAcknowledge:NotLimited
197 Good_Cascade::InitializationAcknowledge:LowLimited
198 Good_Cascade::InitializationAcknowledge:HighLimited
199 Good_Cascade::InitializationAcknowledge:Constant
200 Good_Cascade::InitializationRequest:NotLimited
201 Good_Cascade::InitializationRequest:LowLimited
202 Good_Cascade::InitializationRequest:HighLimited
203 Good_Cascade::InitializationRequest:Constant
204 Good_Cascade::NotInvited:NotLimited
205 Good_Cascade::NotInvited:LowLimited
206 Good_Cascade::NotInvited:HighLimited
207 Good_Cascade::NotInvited:Constant
208 Good_Cascade::NotSelected:NotLimited
209 Good_Cascade::NotSelected:LowLimited
Set if the value is good and the block has an unacknowledged Alarm with a priority greater than or equal to 8
Set if the value is good and the block has an unacknowledged Alarm with a priority greater than or equal to 8
There is no reason why the value is good
No error or special condition is associated with this value
There is no reason why the value is good
No error or special condition is associated with this value
There is no reason why the value is good
No error or special condition is associated with this value.
T her e is n o reason wh y the value is good. N o error or s p ec ial condition is associated with this value
The value is an initialized value from a source (cascade input, remote-cascade-in, and remote-output in parameters)
The value is an initialized value from a source (cascade input, remote-cascade-in, and remote-output in parameters)
The value is an initialized value from a source (cascade input, remote-cascade-in, and remote-output in parameters)
The value is an initialized value from a source (cascade input, remote-cascade-in, and remote-output in parameters)
The value is an initiali zation value for a source (back calculation input parameter), because the lower loop is broken or in the wrong mode
The value is an initiali zation value for a source (back calculation input parameter), because the lower loop is broken or in the wrong mode
The value is an initiali zation value for a source (back calculation input parameter), because the lower loop is broken or in the wrong mode
The value is an initiali zation value for a source (back calculation input parameter), because the lower loop is broken or in the wrong mode
T he value is f r om a bloc k wh ic h does not have a target mode that would use this input
T he value is f r om a bloc k wh ic h does not have a target mode that would use this input
T he value is f r om a bloc k wh ic h does not have a target mode that would use this input
T he value is f r om a bloc k wh ic h does not have a target mode that would use this input
The value is from a Control Selector wh ich has not selected the corresponding input
This tells the upper block to limit in one direction, not to initialize
The value is from a Control Selector wh ich has not selected the corresponding input
This tells the upper block to limit in one direction, not to initialize
Rosemount 3420
C-5
Rosemount 3420
Status Description Possible Cause
210 Good_Cascade::NotSelected:HighLimited
211 Good_Cascade::NotSelected:Constant
212 Good_Cascade::DoNotSelect:NotLimited
213 Good_Cascade::DoNotSelect:LowLimited
214 Good_Cascade::DoNotSelect:HighLimited
215 Good_Cascade::DoNotSelect:Constant
216 Good_Cascade::LocalOverride:NotLimited
217 Good_Cascade::LocalOverride:LowLimited
218 Good_Cascade::LocalOverride:HighLimited
219 Good_Cascade::LocalOverride:Constant
220 Good_Cascade::FaultStateActive:NotLimited
221 Good_Cascade::FaultStateActive:LowLimited
222 Good_Cascade::FaultStateActive:HighLimited
223 Good_Cascade::FaultStateActive:Constant
224 Good_Cascade::InitiateFaultState:NotLimited
225 Good_Cascade::InitiateFaultState:LowLimited
226 Good_Cascade::InitiateFaultState:HighLimited
227 Good_Cascade::InitiateFaultState:Constant
The value is from a Control Selector wh ich has not selected the corresponding input
This tells the upper block to limit in one direction, not to initialize
The value is from a Control Selector wh ich has not selected the corresponding input
This tells the upper block to limit in one direction, not to initialize
The value is from a block which should not be selected by a control selector block, due to conditions in or above the block
The value is from a block which should not be selected by a control selector block, due to conditions in or above the block
The value is from a block which should not be selected by a control selector block, due to conditions in or above the block
The value is from a block which should not be selected by a control selector block, due to conditions in or above the block
The value is from a block that has been overriden by a local key switch
This also implies Not Invited
The value is from a block that has been overriden by a local key switch
This also implies Not Invited
The value is from a block that has been overriden by a local key switch
This also implies Not Invited
The value is from a block that has been overriden by a local key switch
This also implies Not Invited
The value is from a block that has FAULT-STATE active
This also implies Not Invited
The value is from a block that has FAULT-STATE active
This also implies Not Invited
The value is from a block that has FAULT-STATE active
This also implies Not Invited
The value is from a block that has FAULT-STATE active
This also implies Not Invited
The value is from a block that wants its downstream output block to go to Fault State
The value is from a block that wants its downstream output block to go to Fault State
The value is from a block that wants its downstream output block to go to Fault State
The value is from a block that wants its downstream output block to go to Fault State
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Appendix D Modbus Configuration in
Honeywell
Refer to the Honeywell Manual OP01-501 APM/HPM Serial Interface Options for information on Modb us Configu rati o n.
The Rosemount 3420 can address regi st ers up to 65535. TDC requires th at you use speci fi c regis te r ranges t o read floating point numbers. The Honeyw ell manual contains the following i nformatio n:
“Floating point format data for the address range 20001 to 29999 is returned in standard IE E E f loat ing poin t form at except that the low and high words are swapped. This form at is appropriate f or the Mod icon 984 Programmable Logic Controller (PLC).
This requires setting the swapped floating point option in the Rosemount 3420 on the Modbus S etu p Page.
®
TDC APM/HPM
www.rosemount.com
Rosemount 3420
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A ppendix E Int eger Scali ng
Integer Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E - 1
Configuri ng Scal ed I nteg ers. . . . . . . . . . . . . . . . . . . . . . . . E - 1
Using Integer Scaling to Define Range Limits . . . . . . . . .E - 3
Rosemount 3420
INTEGER SCALING
CONFIGURING SCALED INTEGERS
If you read process v ariables from integer registers , the 3420 ordi n ari ly returns a rounded int ege r, such as 2712 to represent 2711.97 grams per minute, or 1 to indicate a density of 1.2534 grams per cubic centimeter.
Intege r scaling causes the 3420 to return i ntegers , accurate to one part i n 65536, represent i ng the measured v alue of the process v ariab le, such as 50000 to represent a mass flow rate of 50 grams per second. Scaled integers amplify and linearize s mall changes in critical process v a ri ables.
You can implement integer scaling for the followin g purpos es :
To of fset negative values such as subzero temperatures or reverse flow rates, so they can be read as positive in tege rs.
To increas e output reso luti on of va lues such as density, temperature, pressure, or low flow rates .
If you configure i nt eger s caling for more than one process vari ab le, the same maxi mum integer applies to all scaled process v ari ables. E ach scaled process variable can have its own offset and scale factor.
To determine a scaled int eger proport i onal to the measured v a lue of a process variable, the 3420 uses a variation of the linear equation. The equation represents a linea r correction of the measured v alue:
y = Ax - (B - 32768)
Where:
y = Scaled int eger retu rned by the3420
www.rosemount.com
A = Gain for scaled int eger va lues x = Measured value of the process variable B = Offset for scaled integer values
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To configure integer scaling of process variables, follow these steps:
1. Select a maxi mum integer and wri t e i ts v alue in t he appropri at efi eld
on the
Setup>Modbus>Communications
global scale factors and offsets ent er thes e on the s ame page. Otherwise:
2. Deriv e a gai n for each desi red process v ari a ble and wri te the v a lues
to the appropriat e I / O poi n t.
3. Derive an offset for each desired process variable and write the
values to t he appropri at e I/ O poi n t.
page. If you are usi ng
Step 1: Determine Maximum Integer
A scaled intege r is the v alue of y i n th e equat i on pres ent ed above. The maximum integer is the highest integer proportional to a measured value of a process variable. The default maximum integer is 65534.
KEY TO USING MA XIMUM INTEGERS
If inte ger scali ng applies to more than one process v ari able, all scales must share the same maximum integer, but may have different offsets and scale factors.
You can program a m axim um integer below the default m aximum integer. The maximum integer selected may be determined by the Modbus hosts capabiliti es . F or ex a mple, the Honey w ell control sys t em allows transmis sion of integer v alues from 0 to 9999 or from 0 to 4096.
The overflow integer is defined as the maximum integer plus 1. Therefore, if the maxi mum integer is 1000, the overflow integer i s 1001. If the default maxi mum integer is used (65534), th e default ov erflow i nt eger i s 65535.
The 3420 returns the overflow integer if the measured value of a process vari able deri v e s an int eger hi ghe r than the max i mum integer. The transmitter also returns the overflow integer if any of the following alarm conditions exists:
Sensor failure
Input overrange
Density outside sensor limits
Temperature outside sensor limits
Transmitter electronics failure
Step 2: Determine the Gain (Slope)
Step 3: Determine Offset
E-2
The scale factor is the v alue of A in the equa tio n above. The scale factor equals the linear slope of the int egers, which are proportional to measured values of the process variable. The scale factor therefore is a rati o th at compares the change in the measured value to th e proporti o nal change in value of the scaled int egers .
The offset for scaled integers is the value of B in the equatio n above. The intercept, or the offset minus 327 68, equa ls the v alue of the process variable that is represented by a scaled integer value of 0. The offset enables scaled integers , w hich always have posit i v e v a lues, t o represe nt negat i ve values such as a subzero temperature or a rev erse flow rate.
Since B (the offset) alway s has a v alue from 0 to 65534, the3420 uses the following equati on to derive a posi ti ve or negativ e i nt ercept :
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Rosemount 3420
Intercept = Offset - 32768
The maximum negative intercept is -32768, where the offset = 0.
The intercept is 0, where the offset = 32768
The maximum positi ve intercept is 32767 , w here the offset = 65535
So, although y ou w ri t e the offset as an int eger from 0 to 65535, the process vari able can hav e a v alue less than, equal to, or greater th an 0.
USING INTEGER SCALING TO DEFINE RANGE LIMITS
The maximum integer, offsets, and scale factors establish programmable limits on process variables. Establish an integer scale for programmable limits on process v ari ables accordin g to eit her of the tw o methods des cri bed below.
Method 1
Follow these st eps w hi le referring to E xample 1 and Example 2.
1. Use the following equat ions to s et up s caled int eger limits
correspondin g to lower and upper range values of the process variable.
×()
Offset Gain x
Gain
1
y
2y1
----- ----------- -=
x
2x1
y2– 32768+=
Where:
x
= Lower range va lue
1
x
= Upper range value
2
= Maximum integer
y
1
= An int eger (us ually 0) with lower than the max i mum integer
y
2
2. Write the integer value of y (the maximum integer) to the appropriate
configurati on ent ry field.
3. Write the integer value of A (the gain) to the appropriate configuration
entry fi eld.
4. Write the integer value of B (the offset) to the appropriate
configurati on ent ry field.
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Exampl e 1
The 3420 FIM is connected to a Honeywell TDC3000 control system using a PLC Gateway. The control system engineer sets up an analog input point to bring in volume flow, which enables use of flow limit alarms in the control sys t em. On the control system, an analog input poi nt has limits of 0 to 4095, with any input greater than 4095 indicating a bad” process variable. The lower range limit is -100 barrels/day. The upper range limit is 300 barrels/ day.
1. Set up the maximum integer, if necessary.
2. Set up scaled int eger limits correspon di ng to the lower and upper
range values.
3. Determine the gain:
y2y1–
------- --------- -= –
x
2x1
4095 0
------- ----------- ----------- ---- -= 300 100
()
4095
------ ------ -=
400
10.2375=
4. Determine the offset:
Gain x
×()
y1– 32768+=
1
10 100
()×[]
1000 32768+=
0 32768+=
31768=
Exampl e 2
5. The calculated scale factor of 10.2375 was rounded down to 10, s o the actual transmitt er range will slightly ex ceed the des i red range of
-100 to 300. To allow proper scaling of the analog in put point data by the Honey w ell control sys t em, calculate the actual transmitter range corresponding to scaled integer values of 0 and 4095:
Lower range v alue
100==
x
1
Upper range value
y
2y1
+
------ ---------- -= x
Gain
4095 0
----- ----------- ------ 100= 10
1
309.5=
Scale the mass flow rate so 0 represents -100 poun ds /minut e (lb/min) and 30,000 represents 200 lb/min.
Scale factor:
y
2y1
------- --------- -= –
x
2x1
30000 0
------- ----------- ----------- ---- -= 200 100
()
30000
------ ------- ---=
300
100=
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Rosemount 3420
Offset:
Gain x
×()
y2– 32768+=
1
100 100
()
[]
Method 2
Choose a maximum integer equal to or less than 65534, then using the linear equation present ed to solv e for A (the sca le factor) and B (the offset), as shown i n Example 3.
1. Write the integer value of y (the maximum integer) to the appropriate I/O point
2. Write the integ er v alue of A (the scale factor) to the appropri at e I / O point
3. Write the integ er v alue of B (the offset) to the appropri at e I / O poi nt
0 32768+=
22768=
Exampl e 3
The mass flow rate needs to remain between 30 and 40 grams per minute (g/min). Scale the mass flow rate so 0 represents a flow rate of 40.000 g/min, and 10,001 represents a flow rate greater than 40.000 g/min.
10000 A 40
0A30
()B(
32768
32768
=
)
=
)
()B(
Solve for A:
10000 A 10
A
A1000=
=
10000
------ --------- -=
10
()
Solve for B:
10000 1000 40
10000 40000 B
10000 40000 32768 B+=
B 62768=
32768
=
(
32768
=
)
)
()B(
The maximum integer is 10,000. If the mass flow rate exceeds 40.000
g/min, the trans mitt er returns the in teger 10,001.
The scale factor is 1000. A change of 1 in the value of the integers
represents a change of 0.001 g/min i n th e mass flow rate.
The offset is 62,768. If the mass flow rate drops to 30.000 g/min, the
transmitte r returns a 0.
E-5
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Rosemount 3420
A ppendix F AM S Suite: Intelligent Device
Manager with Rosemount 3420
BENEFITS
AMS Suite provides a comprehensi ve and integrate d family of predi ctive and proactive maintenance applicati ons i ncluding a common interface to device diagnostics. AMS for more than 141 F 267 HART and reporting too ls presen ts a s ingle applicat i on for predict i ve diagnos ti cs , documentation, calibrat i on management, and dev ice confi gurat i on.
When used in conjunction with the Rosemount 3420 Fi eldbus Interface Module, I nt elligent Device Manage r prov ide s a pow erful tool for complete management of a plants valuable instrument and valve assets. Besides provi di n g a user-fri endly i nt erface for configuri ng, di a gnos i ng, and calibrat i ng a plants fieldbus dev ices , I nte lligent Device Ma nager provides a complete hist ori cal Audi t Trail of all events associa ted w i t h the se act i viti es . The Alert Monitor within Intelligent Device Manager quickly alerts the user of diagnostic conditions associated with the fieldbus devices connected to the 3420. Calibration management of these devices is easily handled by the Calibration Assistant SNAP-ON The AMS Controller provides advanced diagnos ti cs on complete control valv e assemblies.
®
devices from 39 m anufacturers. Its comprehensive set of anal ysis
Suit e: ValveLink® SNAP-ON for the FIELDVUE® Digital Valve
Suite: Intelligent Device Manager provides support
OUNDATION
available with AMS Suite Intelligent Device Manager.
fieldbus devices from 33 manufacturers, and
www.rosemount.com
F
OUNDATION
Fieldbus HSE Network Displayed in AMS Device Manager with Rosemount
3420 Connected
Rosemount 3420
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NETWORK CONFIGURATION FOR ROSEMOUNT 3420
Establis hi n g a connecti on betw een Intelligent Dev i ce M a nager and the 3420 is easy. The following steps are required.
1. Stop Intelligent Device Ma nager i f it i s running
2. Select
3. Click
4. Select
5. Click
6. Enter a name for the HSE network. This will be the name that wi ll
7. Click
8. Select the Primary HSE NI C A ddres s. Thi s is th e I P addres s of the
9. Check the box that sa y s
10. Click
11. Click
When AMS Device M anager i s restart ed, the F Network wi ll now sho w up in bot h the Explorer and Devi ce Connect i on v i ew. Right click on the F
Rebuild Hierarchy all devices
selecting the plus sign on the 3420 icon and the fieldbus segment desired. A list of all devices on the s egment wi ll be dis play ed.
Start | Programs | AMS Device M ana ger | Network
Configuration
Add
FF HSE Network
Network Component Type dialog box.
Install
appear at the top of the 3420’s branch in A M S Device Man ager.
NEXT
NIC card to whi ch t he 3420 (s) are connecte d.
acknowledgement of fieldbus alerts
FINISH Close
. When the scan is compete, the user can expand the interface by
from the Windows Task Bar.
.
from the list of netw orks i n t he Select
.
Enable P roce ssin g an d
OUNDATION
OUNDATION
. Next, right click on the 3420 icon and request a
Fieldbus HSE Network icon and request
Fieldbus HSE
Scan of
USING THE FOUNDATION FIELDBUS HSE SYSTEM INTERFACE IN AMS DEVICE MANAGER
The F
OUNDATION
Manager to view and confi gure fi eldbus devices connecte d to the 3420 Fieldbus I nt erface M odu le.
The 3420 Fieldbus Interface Module is connected to the AMS Device Manager PC through an E therne t card. (a dedi cate d Et hernet card is recommended). AM S Device Man ager su pports up to 16 3420’s i n one
OUNDATION
F multiple Ethernet segments i s not sup porte d.
A fieldbus device m ust be commissioned in order for AMS Device manager to communicate w i t h i t.
Foundation Fieldbus HSE Network Hierarchy
OUNDATION
A F the top of the netwo rk hierarchy in Dev i ce Connecti on Vi ew or Dev ice Ex p lorer View. The second level of the hierarchy di s play s the HS E lin ki ng devi ces . The icon displayed for an HSE linking dev ice is prov i ded by the manufacturer.
The third level of hierarchy displays the fieldbus H1 links. The fourth level of the hierarchy displays the fieldbus devices. The icons within the HSE network have conte xt menus from which you can perform vario us AMS Devi ce Manager and device function s.
Fieldbus HS E S ystem Interface lets y ou us e AMS Devi ce
Fieldbus HSE Network. Communications wi th th e 3420’s on
Fieldbus HS E net w ork i s represent ed by its icon, w hi ch i s at
F-2
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Rosemount 3420
AMS Tags
THE 3420 WEB BROWSER AND AMS DEVICE MANAGER
When a device i s added to AMS Devi ce M a nager, a unique AMS Tag is automatically ass i g ned to th e device. For F
OUNDATION
Fieldbus HSE devices, the AMS tag defaults to the fieldbus physical device (PD) tag. If that tag already exists in the database, a suffix is added to the tag name to make it unique.
The 3420 Web Browser described elsew here i n the manual provi d es an ex cellent complement to the functionality provided by AMS Dev i ce M anag er. Although all fieldbus devi ce data is access ible via the 3420 Web browser, AMS Device Manager provides the best way to configure a devices Resource and Transducer Blocks. AMS Device Manager also provides an excellent way to view a devices diagnostic alert conditions using Alert Monitor. On the other hand, configuri ng a device’s Function Blocks such as Analog I np ut B locks, PID Blocks, etc. should be handled by the 3420 Web Browser. This includes the linking of these blocks into “control in the field” control applications.
The followi ng chart i ndicates what functi ons are best performed in the 3420 Web Browser and whi ch functi ons are bes t performed by th e AMS Devi ce Manager when dealing with a typical transmitter such as a Rosemount 3051S pressure transmitter.
Common Functions Performed by AMS Device Manager and 3420 Web Browser
User Function AMS Device Manager 3420 Web Browser
Configuring a Device’s Resource Block Configuring a Devices Transducer Block Setting up a Device’s Analog Input Block
(including Transducer Scale, I/O Type, etc.) Configuring a Control Strategy in a Fieldbus
Device (i.e. PID, etc.) Running a Setup or Calibration Procedure (i.e.
method) for a Device Monitoring PlantWeb Alerts Viewing Detailed Device Status Documenting All Changes Made to a device
(i.e. Audit Trail) Calibrating a Device Keeping Track of Documentation, Notes, and
Help Related to a Device
XAlternate X Alternate
X
X
X
X XAlternate
X
X
X
LAUNCHING THE 3420 WEB BROWSER FROM AMS DEVICE MANAGER
The 3420 Web Browser is eas i ly launched by right clicki ng on the 3420 I con under the F the “
OUNDATION
Launch 3420 Setup Utility
Fieldbus HSE System Interface branch and selecting
” entry in the context menu. The first time the Web Browser is launched, it will be necessary to enter the User Name and Passw o rd. The default User Name is
admin
.
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The default Password is Name and Password i f the “remember password box is selected. The use and functionalit y of the 342 0 Web Browse r is des cri bed elsew he re in thi s manual. When the user is fini s hed w i th th e Web Browse r, the browser windo w merely needs to be closed and th e use r wi ll be returned to the previ ous A M S Device Mana ger v i e w.
Using AMS Devi ce M an age r s Alert Mo ni tor with the Rose m ont 3420
The Alert Monitor in AMS Device Manager provides a powerful means to monitor device alerts reported from the fieldbus devices connect ed to th e
3420. When an alert is reported, the “alarm bell in the lower corner of the AMS Device Manager screen is lit and the alert shows up in the Alert Monitor window. By right clicking a specific alert, a status screen is displayed identi fying the specific alert conditions . B y dragging the “?” s ymbol onto th is alert, additi o nal information about the sp eci fi c alert can be obtained.
fieveladmin
. It i s not neces sa ry to enter the Us er
When the alert condition is corrected, it disappears from the Alert Monitor screen. These dev ice alerts are also captured and stored in the Audi t Trail.
AMS Alert Monitor displays PlantWeb Alerts as they happen
F-4
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Rosemount 3420
Detailed status information can be called up from AMS Alert Monitor
In order for devi ce alerts to be reported to t he Alert Mon i to r from the 3420, some setup is required. The following is a list of setup requirements to ensure correct operation of Alert M onitor:
1. When performing the Network Configurat i on for AM S Device Manager, check the “
Fieldbu s Alerts
described above.
2. Some devices allow specific device alerts to be enable or disabled. In these cases, make sure the alerts are enabled. These settings are typically in the device’s Transducer Block and can be changed via AMS Device Mana ger.
3. Some devices allow a device alert to be suppressed. This is different than dis ablin g the alert. M a ke sure the alert is not su ppres s ed. Thi s setti ng i t ty pi cally in the device’s Resource Block.
4. For a devi ce to have its alerts show up i n A lert M oni tor, it must be in the AMS Device Manager Plant Database. Make sure the fieldbus device connected to the 3420 has been placed in the Plant Database. This is done be “draggi n gthe dev i ce sho w n under the 3420 to a folder in the Plant Database.
5. For a device to show up in Alert Monitor, it must be include in the Alert Monitor List. This is done using the following steps:
a.) Select b.) Select c.) Select the device(s) to be added and select d.) Select OK again
CONFIGURE ADD
Enable processing and acknowledgement of
” box w hen s ett i ng up th e fieldbus H SE Netw ork as
from the Alert M oni t or Windo w
from the Device M oni t or Li s t
OK
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6. For an alert to show up in Alert Monitor, it is necessary that the Devi ce Des cri pti on for that device be av ai lable in the 3420. The method for doing this i s des cri bed unde r the “Advanced subsect i on in the Section labeled Fieldbus Field Devices earlier in this manual. Usually thi s i s not ne cessary unless the dev i ce involved i s not a commonly used fi eldbus device.
7. For a devi ce to s how up i n the A lert M onit or, it is neces s ary that the “Reports” option be enabled. For Rosemount devices, this field is found under the “Option s” tab i n th e Resou rce Block.
8. Finally, it is necess ary that a device connected to the 3420 change from the normal to alert state for it to show up i n the Alert M onitor. If the device is already in the alert state when the device is added to the Alert Monitor List, it will not show up until it transitions into the alert state agai n.
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A ppendix G CSI 9120 Machinery Healt h
Transmitter
PURPOSE OF THE CSI 9210 APPENDIX
INTRODUCTION
The purpose of this appendix is to provide pertinent details needed to use the Rosemount 3420 in conjuncti on w it h the CS I 9120 Machinery Health Transmitt er. This appendi x focuses pri marily on the P lantWeb Alert configurati on and th e AI and M A I functi o n block configurati on . The CSI 9210 transducer block configurati on detai ls are contai ned i n the CS I 9210 user manual and the user is encouraged to consu lt thi s separat e manual for the ex planati o n of these detai ls as they are not contained in t hi s appendix t o the 3420 user manual.
The CSI 9210 Machinery Health Transmitter is a four-wire, field mountable, intelligent device that tight ly i nt egrate s machinery health analysi s i nt o the process automati on environment. Each device monitors a single machine train consisting of one AC induction motor coupled to one centrifugal pump. Analys i s results are deli ve red as:
OUNDATION
•F
Machinery Health Values to F
Fieldbus block alerts
OUNDATION
Fieldbus-capable process
automation systems v i a Ana log Inp ut functi o n blocks.
The CSI 9210 collects data from various sensor inputs and assesses the health of the motor-pump machine train . Thi s as s es s ment is bas ed on an analysis engine that has been specifically optimized and embedded into the devi ce for the parti cular machine train .
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Motor-pump combinations are the backbone of most industries. The processes that are being driven by these pumps are the life blood of the plant. Unfortunately, many of these mechanical assets contri but e to hi g her than desired maint enance cos ts and are often responsi ble for the majority of unplanned process dow ntime. The CSI 9210 provi d es an opt i mized so lution for easy device implementation as the data collection logic and the data analysi s logi c are factory configu red. The data collection logic and the analysi s logic are based on the speci fi c needs of motor-pump combinations typically found in process industries.
SCOPE
Block Configuration
This section covers the configuration details needed to configure and commiss i on thi s dev i ce using the Rosemount 3420 Fie ldbus I nt erface Module.
Ensure that all of the resource, transducer, and function blocks are set up to operate properly.
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For the fieldbus block setup, select
Setup>Fieldbus>Blocks
to ensure all of the blocks are enabled. Then, to ensure the alarms are enabled, check the alarms box for Resource 1000.
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Alarm Configuration
To configure the Alarm Enabling, click on Explorer and then in the window at the right, open the device and then open th e Reso urce 1000 block.
To propagate the alarms correctly, set the "ADVISE_PRI, MAINT_PRI, & FAILED_PRI" to 2.
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Also , c h eck " AD VISE_ MASK, MAINT _ MASK, & FAIL ED _ MASK" to ver if y th a t none of the alarms are masked. When usi ng the 3420 wi t h A M S Device Manager, go to
Setup>Fieldbus>Advanced>HSE Alarms
and check the
box for "Enable HSE A larms.
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If the 3420 wi ll not be used w i t h AMS Device Manager, uncheck this box to put the 3420 in th e stand alone mode. The change will need to be submitted and then the application will need to be restarted.
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Point Pages Configuration - MAI Blocks
To configure the 3420 w eb page for viewing t he process values produced by the CSI 9210’s MAI function blocks, click on Setup, Page Options, and then Point Pages.
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Enter "9210-M A I " for the name of the point page. Click bottom of the page. Nex t, click on the
browse
button under the poi nt name.
New Entry
at the
Select the output you want to monitor and t hen go i nto edi t mode in order to set-up the points.
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On this set -up page, type in the des i red names for each of the points . The recommended names are:
MAI1600 out_1 - Ove rall health out_2 - Moto r health out_3 - Coupling health out_4 - Pump health MAI1700 out_1 - Ambient temp out_2 - Skin temp out_3 - Aux1 out_4 - Aux2 out_5 - Term panel temp out_6 - Interna l temp Click on submit to save the page.
Point Pages Configuration-AI blocks
To set-up the 3420’s w eb page to v iew the CSI 9210’s AI functi on block values, click on name of the point page and click
Setup>P age Op tio ns> Po in t Pag es
New Entry
at the bottom of the page.
. Enter "9210-AI" for the
Click on the browse button under the point name and select the output that is to be monitored.
Set the following values:
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AI180 0.ou t - Speed AI190 0.ou t - Ov e rall Health AI2000.out - Motor Health AI2100.out - Coupling Health AI220 0.ou t - Pump Health
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AI230 0.ou t - Driver Temp AI240 0.ou t - Ambient Temp Click on Submit to save the page.
Transducer Block Configuration
Health MAI Block Configuration
For the device to function optimall y , the transducer blocks must be configured. Each transducer block is related to a speci fic part (or combinati on) or the motor-pump equipment train:
Equipment setup (Transducer 1200) Motor s etu p (Transducer 1300) Coupling setup (Transducer 1400) Pump setup (Transducer 1500) The user should refer to the CSI 9210 users manual for a definit i on of all of
the set-up terms and recommendations for the transducer blocks.
All of the blocks must be set correctly or the blocks will not function properly. Click on explorer, Click on MAI1600 (Health Values) and to setup, click on Mode and set the Target to OOS. (Out of Service). Set Channel to Custom.
Set the following values: L_TYPE = Indirect OUT_SCALE 100% s cale = 100 OUT_SCALE 0% s cale = 0 OUT_SCALE E ngi ne eri ng Units = % XD_SCAL E 100% of scale = 1 XD_SCAL E 0% of scale = 0 XD_SCAL E E ngi ne eri ng Uni ts = no uni ts
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Channel1 = Overall Health Channel2 = Motor Health Channel3 = Coupling Health Channel4 = Pump Health Set Target back to Auto
Temperature MAI Block Configuration
Click on the MAI1700 block and to setup, click on Mode and s et t he Target to OOS. (Out of Serv i ce). Set the Channel to Custo m and set the following parameter values:
L_TYPE = Direct OUT_SCALE 100% of scale = M aximum Desired Temp OUT_SCALE 0% of scale = Minimum Desired Temp OUT_SCALE E ngi ne eri ng Uni ts = °F or °C XD_SCAL E 100% of scale = M aximum Desired Temp XD_SCAL E 0% of scale = Minimum Desired Temp XD_SCAL E E ngi ne eri ng Uni ts = °F or °C Channel1 = Ambient Temp Channel2 = Motor Temp Channel3 = Aux 1 Channel4 = Aux 2 Channel 5 = Term Panel Temp Channel6 = Enclosure Temp After ensuring the values are set correctly, set the Target back to Auto.
Health AI Block Configuration
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To configure any one of the four Health AI blocks, firs t, click on explorer and then set the followi ng AI block values:
1800 = Current Speed 1900 = Overall Health 2000 = Motor Health 2100 = Coupling Health 2200 = Pump Health 2300 = Driv er Temp 2400 = Ambient Temp Set the Health AI block values: L_TYPE = Indirect OUT_SCALE 100% s cale = 100 OUT_SCALE 0% s cale = 0 OUT_SCALE E ngi ne eri ng Units = % XD_SCAL E 100% of scale = 1
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XD_SCAL E 0% of scale = 0 XD_SCAL E E ngi ne eri ng Uni ts = no uni ts
Temperature AI Block Configuration
Speed AI Block Configuration
Channel Mapping
Set the Temperature AI' block values: L_TYPE = Direct XD_SCAL E 100% of scale = M aximum Desired Temp XD_SCAL E 0% of scale = Minimum Desired Temp XD_SCAL E E ngi ne eri ng Uni ts = °F or °C OUT_SCALE – Sa me as XD_SCA LE
Set the Speed AI block values: L_TYPE = Indirect OUT_SCALE 100% s cale = Ma ximum RPM (3600) OUT_SCALE 0% s cale = 0 OUT_SCALE E ngi ne eri ng Units = RPM XD_SCAL E 100% of scale = M aximum HZ (60) XD_SCAL E 0% of scale = 0 XD_SCALE. UNITS = Hz
The channel mapping should be set to the following values: Overall HealthCh1 Motor HealthCh2 Coupling HealthCh3 Pump Health – Ch4
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Motor Speed – Ch5 Ambient Temperature – Ch6 Skin Temperature – Ch7 Aux1 Temperature – Ch8 Aux2 Temperature – Ch9 Term Panel Temperature – Ch10 Internal Housing Te mperature – Ch11
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NETWORKING DEFINITIONS
Rosemount 3420

Glossary

Networking Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . .Glossary-1
Fieldbu s Defin iti on s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary-2
Term Definitions
DHCP
NTP/SNTP
Domain Name
FTP
Host Name
HTML
HTTP
IP
Netmask
Network Broadcast
Gateway
Dynamic Host Configuration Protocol: Used to configure the network parameters automatically. This device contains a DHCP Client to retrieve the network configuration parameters f rom a DHCP server on the network.
Network or Simple Network Time Protocol: Us ed to set the system time. This device contains an NTP client for keeping the system time synchronized with a network time server.
A unique designator on the internet composed of symbols separated by dots such as: this.domain.com
File Transfer Protocol: A method for transferring files to and from remote computers on the network.
A unique designator in a domain associated with the IP address of a device such as: device.this.domain.com. In that example the hostname is device.
Hyper Text Markup Language: The file format used to define pages viewed with a web browser.
Hyper Text Transfer Protocol: The protocol that defines how a web server sends and receives data to and from a web browser.
Inter net Prot ocol: T he protoc ol that s peci f ies how data is trans mit ted over the internet.
A string of 1's and 0's that mask out or hide the network porti on of an IP address leaving only the host component.
The portion of the network that the device resides on. The address that a station can send to that will be received by all
devices on the network. The address of the node on the network that serves as an entrance
to other networks.
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Rosemount 3420
FIELDBUS DEFINITIONS
Term Definitions
Termi nator
Resourc e B loc k
Transducer Block
Function Block
Anal og Inp ut (AI ) Function Block
Multiple Ana log Input (M AI) Function Block
Mode Target
Mode: Out of Service
Mode: Auto
Mode: Manual
Macrocycle
Schedule
Link Master
Link Active Schedule Device
Device Tag Block Tag Para me ter N am e Subparameter Name
A device attached to the end of a communications bus or network to absorb signals so they do not reflect back.
The resource block defines device specific characteristics such as software revisions, hardware revision and materials of const ruction.
The transducer block defines device specific input/output characteristics for function block application purposes. It contains universal parameters and device specific parameters such as trim limits, sensor type , se nso r se rial numbe r a n d se nso r dia g nostic information.
Function blocks define the capabilities of the high level measurement and control available in the device. There are many possible function block capabilities contained in a device such as analog input, discrete input, discrete output, signal characterizer , arithmetic, integrator, PD or PID control, input select or or analog output.
Scanned by the Rosemount 3420.
Provides up to 8 variable in one function block, reducing scan times.
- The mode requested by the operator
Actual
- The current mode of the block which may differ from the target based on the current operating conditions. The actual mode is calculated during block execution.
Permitted Normal
- The desired operating mode of the block.
In t his m o d e t h e algo rithm of t h e b lock is no l o n ger bei n g execu ted and any outstanding alarms will be cleared. This is the high est priority mode.
In thi s m ode the bloc k algorit hm i s b eing executed wi t h new value and status as well as mode being computed each Macrocycle or execution of the block
In this mode the block output is not being calculated although it may be limited. It is set directly by the operator through an interface device.
The period of execution in which the function block schedule is defined.
The rate and relative time which function blocks process their inputs and generate their outputs. The schedule defines when a function block is triggered to start execution
A link master device is a device that is capable of becoming the LAS. There is a bid procedure that is followed that selects the link master device with the lowest node address.
The LAS performs five functions:
Maintains the schedule to send compel data (CD) messages (DLPDU's) to devices on the network. This is the highest priority function.
Sends probe node (PN) messages to unused addresses to detect new devices added to the link/segment and adds them to t he Live List when found.
Periodically distributes data link time and link schedule time
Send pass token (PT) messages to devices to provide them the opportunity to send unscheduled data.
Monitor responses to pass token (PT) messages and removes devices from the Live List when a device fails to use or return the token.
The 32 character name of the device. The 32 character name of the function block. The name of the function block parameter. The name of the function block sub parameter.
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- The modes allowed by target during operation
Glossary-2
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Rosemount and the Rosemount logotype are registered trademarks of Rosemount, Inc. All other marks are the property of their respective owners.
Emerson P roc es s Manage me nt
Rosemount Inc.
8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) 1-800-999-9307 T (International) (952) 906-8888 F (952) 949-7001
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Emerson P roc es s Manage me nt Shared Services LTD.
Heath Place Bognor Regis West Sussex PO22 9SH England T 44 (1243) 863 121 F 44 (1243) 867 554
Emerson Process Management Asia Pacific Private Limited
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2006 Ro se mount Inc. All rights re se rved.
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