Rosemount 340 Trace Moisture Analyzer-Rev N Manuals & Guides

Rosemount Analytical
M
ODEL
T
RACE MOISTURE ANALYZER
I
NSTRUCTION MANUAL
081854-N
340
OTICE
N
The information contained in this document is subject to change without notice.
Teflon® is a registered trademark of E.I. duPont de Nemours and Co., Inc. Viton® is a registered trademark of E.I. duPont de Nemours and Co., Inc. Freon12® is a registered trademark of E.I. duPont de Nemours and Co., Inc. SNOOP
®
is a registered trademark of NUPRO Co.
Manual Part Number 081854-P January 2001 Printed in U.S.A.
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, California 92807-1802
C
PREFACE
SAFETY SUMMARY ..........................................................................................P1
SPECIFICATIONS - GENERAL .........................................................................P3
Non-Portable Analyzers...........................................................................P3
Portable Analyzers...................................................................................P3
SPECIFICATIONS - PERFORMANCE...............................................................P4
SPECIFICATIONS - ALARM OPTION (PANEL MOUNT ANALY ZERS ONLY)..........P4
SPECIFICATIONS - SAMPLE............................................................................P5
CUSTOMER SERVICE, TECHNICAL ASSISTANCE AND FIELD SERVICE............P6
RETURNING PARTS TO THE FACTORY.........................................................P6
TRAINING ......................................................................................................P6
DOCUMENTATION............................................................................................P6
ONTENTS
SECTION 1. INTRODUCTION
1.1 INSTRUMENT CONFIGURATIONS............................................................1
1.2 SAMPLE GASES.........................................................................................3
1.2.1 Suitable Sample Gases .................................................................4
1.2.2 Unsuitable Sample Gases .............................................................4
SECTION 2. INSTALLATION
2.1 FACILITY PREPARATION...........................................................................5
2.1.1 Outline and Mounting Dimensions.................................................5
2.1.2 Interconnection Diagram (Explosion Proof Analyzers Only)..........5
2.1.3 Location ......................................................................................5
2.1.4 Utility Specifications.......................................................................6
2.2 UNPACKING...............................................................................................6
2.3 ELECTRICAL CONNECTIONS...................................................................6
2.3.1 Output Selection and Cable Connections for Potentiometric
Recorder.......................................................................9
081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
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ONTENTS
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2.3.2 Output Selection and Cable Connections for Current Recorder
(AC Analyzers Only)..................................................... 10
2.3.3 Alarm Output Connection and Alarm Function Selection
(Optional, for Panel Mounted Analyzers Only) ............. 11
2.3.4 Setting the Deadband.................................................................... 12
2.3.5 Electrical Interconnection for Explosion Proof Analyzer................ 12
2.3.6 Electrical Power Connection ......................................................... 12
2.4 SAMPLE CONNECTIONS AND SAMPLE HANDLING
RECOMMENDATIONS ................................................................ 13
2.5 PURGE CONNECTIONS AND REQUIREMENTS ..................................... 14
SECTION 3. OPERATING CONTROLS AND INDICATORS
3.1 RANGE SELECTOR SWITCH AND METER.............................................. 17
3.2 SAMPLE FLOW CONTROL VALVE AND SAMPLE FLOWMETER........... 17
3.3 BYPASS FLOW CONTROL VALVE AND BYPASS FLOWMETER........... 18
3.4 CONTROLS OF ALARM SETPOINT ACCESSORY (PANEL MOUNT
ANALYZERS ONLY) .................................................................... 18
SECTION 4. STARTUP PROCEDURE - SYSTEMS UTILIZING
PRESSURIZED SAMPLE GAS
4.1 INITIAL DRY-DOWN................................................................................... 22
4.2 SYSTEM LEAK CHECK.............................................................................. 23
4.2.1 Soap Solution or SNOOP Method................................................. 24
4.2.2 Variable Bypass Method ............................................................... 24
4.3 INSTRUMENT CALIBRATION.................................................................... 24
4.3.1 Computation of Sample Flowmeter Settings................................. 25
4.3.2 Pressure (Elevations) Corrections To Computed Flowmeter
Values .......................................................................... 27
4.3.3 Experimental Calibration of Sample Flowmeter............................ 27
4.3.4 Temperature Corrections (Portable Analyzers Only)..................... 28
S
ECTION
5.1 CALIBRATION PROCEDURE FOR SAMPL E FLOWMETER OF TRACE
5. S
TARTUP PROCEDURE
L
OW PRESSURE SAMPLING ACCESSORY
MOISTURE ANALYZER............................................................... 30
- S
YSTEMS UTILIZING THE
5.2 OPERATING PARAMETER SELECTION.................................................. 32
5.2.1 Vacuum Reading........................................................................... 32
5.2.2 Sample Flowmeter Setting............................................................ 32
5.3 SETUP FOR NORMAL OPERATION......................................................... 33
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January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
SECTION 6. OPERATION
6.1 RECOMMENDED CALIBRATION FREQUENCY .......................................35
6.2 SHUTDOWN ...............................................................................................35
ONTENTS
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S
ECTION
7.1 PRINCIPLE OF OPERATION......................................................................39
7.2 FLOW SYSTEM ..........................................................................................39
7.3 ELECTRONIC CIRCUITRY.........................................................................41
7. I
7.3.1 Electrolytic Call and Switch Assembly (All Analyzers) ...................41
7.3.2 Amplifier Circuit Board (All Analyzers)...........................................41
7.3.3 Current Output Board (Optional for AC Analyzers Only)................42
7.3.4 ±15 Volt Power Supply (AC Analyzers Only)................................ 43
7.3.5 Alarm Setpoint Accessory and Universal Alarm Board (Optional,
NSTRUMENT THEORY
for Panel Mount Analyzers Only)...................................44
SECTION 8. MAINTENANCE
8.1 CARE OF THE ELECTROLYTIC CELL ......................................................45
8.2 REPLACING ELECTROLYTIC CELL..........................................................45
8.3 CLEANING AND RE-SENSITIZING ELECTROLYTIC CELL, USING
P/N 642257 KIT.............................................................................46
S
ECTION
9.1 SUBNORMAL OR ZERO METER READING..............................................49
9.2 OFF-SCALE METER READING..................................................................49
9.3 ERRATIC METER READING......................................................................50
S
ECTION
10.1 CIRCUIT BOARD REPLACEMENT POLICY ............................................51
10.2 SELECTED REPLACEMENT PARTS.......................................................51
GENERAL PRECAUTIONS FOR HANDLING & STORING HIGH PRESSURE CYLINDERS WARRANTY FIELD SERVICE AND REPAIR FACILITIES
9. S
ERVICE
10. R
EPLACEMENT PARTS
081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
iii
ONTENTS
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F
IGURES
1-1. Panel Mounted Trace Moisture Analyzer................................................... 2
1-2. Explosion-Proof Trace Moisture Analyzer.................................................. 2
1-3. Portable Trace Moisture Analyzer and Flowmeter Accessory....................3
2-1. Interior of Panel Mount Analyzer................................................................6
2-2. Interior of Explosion Proof Analyzer........................................................... 7
2-3. Locations of Selector Plugs on Circuit Boards........................................... 8
2-4. Universal Alarm Board Connections.......................................................... 8
2-5. Connections for Potentiometric Recorder with Intermediate Span ............ 9
2-6. Installation of Purge Kit.............................................................................. 14
3-1. Operating Controls of Panel Mount Analyzer............................................. 19
3-2. Operating Controls of the Explosion Proof Analyzer.................................. 19
3-3. Operating Controls of the Portable Analyzer and Flowmeter Accessory... 20
5-1. Interconnection of Low Pressure Analysis System.................................... 30
6-1. Ice Point vs. Parts-Per-Million H2O by Volume.......................................... 37
7-1. Schematic Diagram of Internal Flow System............................................. 40
10-1. 194782 Door Assembly – Panel Mount Instrument................................. 53
10-2. Chassis Assembly.................................................................................... 55
10-3. 193005 Portable AC Trace Moisture Analyzer ......................................... 57
10-4. 194772 Flowmeter Accessory.................................................................. 58
TABLES
2-1. Accessory Devices for Sample Pressure Ranges......................................15
4-1. Typical Settings for Sample Flowmeter ..................................................... 25
4-2. Normal Barometric Pressures for Various Elevations................................ 26
6-1. Conversion Factors for Water Vapor Concentrations................................ 36
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January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
DRAWINGS (LOCATED IN REAR OF MANUAL)
193136 Installation Drawing - Model 340 Panel Mount 194745 Pictorial Wiring Diagram - Trace Moisture Analyzer, Portable AC 194749 Schematic Diagram - Portable DC 194754 Schematic Diagram - Trace Moisture Analyzer (sheet 1 only) 194757 Schematic Diagram - Trace Moisture Analyzer, Portable AC 194759 Interconnect Diagram - Trace Moisture Analyzer, Explosion Proof 194760 Schematic Diagram, Alarm Setpoint Assembly (sheet 3 only) 194761 Pictorial Wiring Diagram - Trace Moisture Analyzer, Panel Mount 194771 Board Assembly, Battery Pack 194775 Installation Drawing - Model 340 Portable 194789 Installation Drawing - Model 340 Explosion Proof 619710 Schematic Diagram - ±15V Power Supply 620696 Schematic Diagram - Universal Alarm 624265 Board Assembly, Amplifier (sheet 2 only) 654443 Schematic Diagram, Current Output Board 780213 Schematic Diagram, 230 VAC Operation 780796 Pictorial Wiring Diagram, 230 VAC Operation
ONTENTS
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081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
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NOTES
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January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
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REFACE
SAFETY SUMMARY
To avoid explosion, loss of life, personal injury and damage to this equipment and on-site property, all personnel authorized to install, operate and service the Model 340 Trace Moisture Analyzer should be thoroughly familiar with and strictly follow the instructions in this manual. Save these instructions.
DANGER is used to indicate the presence of a hazard which will cause severe personal injury, death, or substantial property damage if the warning is ignored
WARNING is used to indicate the presence of a hazard which can cause severe personal injury, death, or substantial property damage if the warning is ignored.
CAUTION is used to indicate the presence of a hazard which will or can cause minor personal injury or property damage if the warning is ignored.
NOTE is used to indicate installation, operation, or maintenance information which is important but not hazard-related.
WARNING: ELECTRICAL SHOCK HAZARD
Do not operate without doors and covers secure. Servicing requires access to live parts which can cause death or serious injury. Refer servicing to qualified personnel.
For safety and proper performance this instrument must be connected to a properly grounded three-wire source of power.
Alarm switching relay contacts wired to a separate power source must be disconnected before servicing.
081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
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REFACE
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WARNING: POSSIBLE EXPLOSION HAZARD
This analyzer is of a type capable of analysis of sample gases which may be flammable. If used for analysis of such gases, the detection section of the analyzer must be either in an explosion proof enclosure suitable for the hazard classification of the gas, or protected by a continuous dilution purge system in accordance with Standard ANSI/NFPA-496-1986 (Chapter 8) or IEC Publication 79-2-1983 (Section Three).
If explosive gases are introduced into this analyzer, the sample containment system must be carefully leak checked upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken, to ensure that the system is in leak proof condition. Leak check instructions are provided in Section 4.2.
Internal leaks resulting from failure to observe these precautions could result in an explosion, causing death, personal injury or property damage.
WARNING: HIGH PRESSURE GAS CYLINDERS
Fuel, air and calibration gas cylinders are under pressure. Mishandling of gas cylinders could result in death, injury or property damage. See General Precautions for Handling and Storing High Pressure Cylinders, in the rear of this manual.
CAUTION: PARTS INTEGRITY
Tampering or unauthorized substitution of components may adversely affect safety of this product. Use only factory documented components for repair.
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January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
SPECIFICATIONS - GENERAL NON-PORTABLE ANALYZERS
CATALOG NUMBER 193000
AC Power1: 107 to 127 VAC 50/60 Hz ±0.5 Hz, 80 Watts maximum Sample System Materials: 316 stainless steel, Viton, Teflon Case: General purpose, panel mounting, purgeable
CATALOG NUMBER 193001
AC Power1: 107 to 127 VAC 50/60 Hz ±0.5 Hz, 80 Watts maximum Sample System Materials: Brass, aluminum, neoprene, Buna-N, stainless
steel. Case: General purpose, panel mounting, purgeable
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ATALOG NUMBER
193004
AC Power1: 107 to 127 VAC 50/60 Hz ±0.5 Hz, 80 Watts maximum Sample System Materials: 316 stainless steel, Viton, Teflon Case: Detector module: Class I, Group D, Division 1.
Control Module: General purpose, purgeable
PORTABLE ANALYZERS
C
ATALOG NUMBER
AC Power: 107 to 127 VAC 50/60 Hz ±0.5 Hz, 20 Watts maximum Sample System Materials: Brass, aluminum, neoprene, Buna-N, stainless
steel.
Case: Portable with carrying handle.
C
ATALOG NUMBER
DC Power: ±15 VDC from self-contained battery pack. Sample System Materials: Brass, aluminum, neoprene, Buna-N, stainless
steel.
Case: Portable with carrying handle.
193005
193006
3
2
1
When requested by customer as a "special", the Model 340 Trace Moisture Analyzer has been modified for operation on
230 VAC power. To verify AC power requirements for an analyzer, see the instrument name-rating plate. If the instrument has the 230 VAC power modification, the following drawings are applicable:
780213 Schematic Diagram, 230 VAC Operation
2
Air purge. When installed with user supplied components, meets requirements of Type Z purge per ANSI/NFPA 496-
3
Air purge. When installed with user supplied components, meets requirements of Type Z purge per ANSI/NFPA 496-
081854-P Rosemount Analytical January 2001
780796 Pictorial Wiring Diagram, 230 VAC Operation
1986, Chapter 2, for installation in Class I, Division 2 locations per National Electrical Code (ANSI/NFPA-70) for
analyzers sampling non-flammable gases. Analyzer sample flammable gases must be contained in a suitable explosion
proof enclosure or protected by a continuous dilution purge.
1986, Chapter 2, for installation in Class I, Division 2 locations per National Electrical Code (ANSI/NFPA-70).
Model 340 Trace Moisture Analyzer
P3
REFACE
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SPECIFICATIONS - PERFORMANCE
R
ANGES
0 to 10, 0 to 50, 0 to 100, 0 to 500, 0 to 1000 ppm H2O by volume
ACCURACY
±5% of fullscale (not applicable to 0 to 10 ppm range or to hydrogen or oxygen sample stream containing less than 25 ppm H2O
S
ENSITIVITY
Less than 1 ppm
BYPASS FLOW
Adjustable of 0 to 2 cubic feet per hour (940 cc/min.) is standard in non­portable instruments, and is obtainable for portable instruments through use of optional flowmeter accessory
A
MBIENT TEMPERATURE
0°F to 120°F (-18°C to 49°C)
R
ECORDER POTENTIOMETRIC OUTPUT
All analyzers provide selectable output of 0 to 10 mV, 0 to 100 mV, 0 to 1 V, or 0 to 5 V
R
ECORDER CURRENT OUTPUT OPTION (FOR
AC
POWER ANALYZERS ONLY
)
Plug-in circuit board provides 4 selectable outputs:
Output (mA) Maximum Permissible Load (ohms) 0 to 5 800 1 to 5 8000 4 to 20 2000 10 to 50 700
SPECIFICA TIONS - ALARM OPTION (PANEL MOUNT ANALYZERS ONLY)
S
ETPOINT ACCURACY
±1/2 of fullscale, or 25 mV
R
EPEATABILITY
1% of fullscale
S
ETPOINT RANGE
0 to 100% or 0 to 5 VDC, displayed on front panel meter
H
YSTERESIS
2% of fullscale is standard, adjustable by changing resistor on circuit board
P4
O
UTPUT
(1) isolated (2) 190 VDC or VAC maximum, (3) 1.5 amperes AC or DC maximum
January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
SPECIFICATIONS - SAMPLE
S
AMPLE FLOW RATE
100 cc/minute
SAMPLE PRESSURE
Standard range 10 to 100 psig (69 to 690 kPa). Low Pressure Sampling Accessory provides range of 10 inches mercury
vacuum to +10 psig.
S
AMPLE TEMPERATURE
32°F to 120°F (0°C to 80°C)
S
AMPLE INLET/OUTLET CONNECTIONS
1/8 inch bulkhead tube fittings (Double ferrule compression type)
REFACE
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081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
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REFACE
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CUSTOMER SERVICE, TECHNICAL ASSISTANCE AND FIELD SERVICE
For order administration, replacement Parts, application assistance, on-site or factory repair, service or maintenance contract information, contact:
Rosemount Analytical Inc.
Process Analytical Division
Customer Service Center
1-800-433-6076
RETURNING PARTS TO THE FACTORY
Before returning parts, contact the Customer Service Center and request a Returned Materials Authorization (RMA) number. Please have the following information when you call: Model Number, Serial Number, and Purchase Order Number or Sales Order
Number.
Prior authorization by the factory must be obtained before returned materials will be accepted. Unauthorized returns will be returned to the sender, freight collect.
When returning any product or component that has been exposed to a toxic, corrosive or other hazardous material or used in such a hazardous environment, the user must attach an appropriate Material Safety Data Sheet (M.S.D.S.) or a written certification that the material has been decontaminated, disinfected and/or detoxified.
Return to:
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, California 92807-1802
USA
TRAINING
A comprehensive Factory Training Program of operator and service classes is available. For a copy of the Current Operator and Service Training Schedule contact the Technical Services Department at:
Rosemount Analytical Inc.
Phone: 1-714-986-7600
FAX: 1-714-577-8006
D
OCUMENTATION
The following Model 340 Trace Moisture Analyzer instruction materials are available. Contact Customer Service or the local representative to order.
081854 Instruction Manual (this document)
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January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
I
NTRODUCTION
1
The Model 340 Trace Moisture Analyzer automatically and continuously measures water vapor concentrations, up to a maximum of 1000 ppm, in a gaseous sample stream. The determination is based on the simultaneous absorption and electrolysis of water. The instrument has a wide range of applications, in monitoring many gases used in manufacturing processes. (Suitable and unsuitable sample gases are listed in Section 1.2.)
Permissible sample pressure range for the standard instrument is 10 to 100 psig. Optional sampling accessories permit monitoring gas streams at atmospheric or sub-atmospheric pressures.
The analyzer provides direct readout on a front panel meter and a selectable output for an accessory potentiometric recorder. With all AC operated versions of the analyzer, a selectable output for a current type recorder is obtainable through use of an optional plug in the circuit board.
1.1 INSTRUMENT CONFIGURATIONS
The Model 340 Analyzer is made in the following configurations:
1. Panel Mounted Analyzer, Figure 1-1, with detector, electronic circuitry, and operating controls housed in a single purgeable case. Available with internal flow system of either stainless steel (193000 Analyzer) or brass (193001 Analyzer).
2. The 193004 Explosion Proof Analyzer, Figure 1-2. Designed for use in the chemical, petrochemical, and petroleum industries, in applications where the sample stream contains flammable gases, or where explosive vapors may be present at the installation site. Control section is similar to that of the Panel Mounted Analyzer. Detector section is contained in an explosion proof housing that meets the requirements for installation under hazardous conditions specified as Class 1, Group D, Division 1, in the National Electrical Code. Flow system is of stainless steel.
3. Portable Analyzer, Figure 1 -3. Available for operation on either 115 VAC, 50/60 Hz (193005 Analyzer) or ±15 VDC from a self contained battery pack (193006 Analyzer).
Except where specifically stated otherwise, information in this manual applies to all versions of the instrument.
081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
1
NTRODUCTION
I
Alarm Setpoint Accessory
Note:: Illustration applicable to 193000 and 193001 Analyzers
IGURE
F
1-1. P
ANEL MOUNTED TRACE MOISTURE ANALYZER
Alarm Setpoint Accessory
IGURE
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2
Detector Section Control Section
Note:: This instrument is no longer available – Consult Factory
1-2. E
XPLOSION-PROOF TRACE MOISTURE ANALYZER
January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
Note:: Illustration applicable to 193005 and 193006 Analyzers
NTRODUCTION
I
IGURE
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1-3. P
ORTABLE TRACE MOISTURE ANALYZER AND FLOWMETER ACCESSORY
1.2 SAMPLE GASES
WARNING: POSSIBLE EXPLOSION HAZARD
This analyzer is of the type capable of analysis of sample gases which may be flammable. If used for analysis of such gases, the detection section of the analyzer must be either in an explosion proof enclosure suitable for the hazardous classification of the gas , or, protected by a continuous dilution purge system in accordance with Standard ANSI /N FPA-496 -1986 (Chapter 8) or IEC Publication 79-2-1983 (Section Three).
If explosive gases are introduced into this analyzer, the sample containment system must be carefully leak checked upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken, to ensure that the system is in leak proof condition. Leak check instructions are provided in Section 4.2.
Internal leaks resulting from failure to observe these precautions could result in an explosion causing death, personal injury or property damage.
Determination of whether a sample stream of a particular composition is suitable for monitoring depends on its compatibility with the construction materials in a) the detector cell, and b) the instrument flow system. In all instruments, the detector cell utilizes a thin film of phosphorous pentoxide (P2O6) on rhodium electrodes. Depending on the intended
081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
3
NTRODUCTION
I
application of a given instrument version, its internal flow system is constructed of either stainless steel (for corrosion resistance) or brass (for non-corrosive sample gases only).
1.2.1 S
UITABLE SAMPLE GASES
Elemental Gases
Argon, Helium, Neon, Nitrogen, Oxygen, Hydrogen.
Inorganic Gaseous Mixtures and Compounds
Air, Carbon Dioxide, Carbon Monoxide, Sulphur Dioxide, Sulphur Hexafluoride.
Organic Gaseous Compounds
Butane, Ethane, Freon 12 , Methane, Propane, Halogenated Hydrocarbons.
1.2.2 U
NSUITABLE SAMPLE GASES
Gases that react with P206 to produce additional water
Example: alcohols, HF.
Gases that react with construction materials of the instrument Gases that react with P2O6 to alter required absorption characteristics of the P2O
film
6
Examples: ammonia, amines.
Gases that polymerize to form a solid or liquid phase (they gradually desensitize the detector cell by coating or clogging)
Example: Unsaturated hydrocarbons - alkynes, alkadienes and alkenes.
Gases that contain particulate solid or liquid materials such as dust and dirt found in furnace atmosphere gases.
These must be avoided or filtered out upstream; oil mist or dust from some types of dryers can clog the detector cell or desensitize the P2O6 film by forming a layer over the film.
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January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
I
NSTALLATION
2
2.1 FACILITY PREPARATION
Sections 2.1.1 through 2.1.4 provide information that may be required prior to installation.
2.1.1 O
For significant dimensions of the instrument, refer to the appropriate Drawing at the back of the manual.
2.1.2 I
Drawing 194759 shows electrical interconnection for the 193004 Explosion Proof Analyzer.
Note:: Separate conduits should be used for the power cable and the interconnection cable.
2.1.3 L
Ambient temperature range for all analyzers is 0°F to 120°F (-18°C to 49°C). Additional requirements, specific to the various analyzer configurations, are given in the following:
193000 and 193001 Panel Mounted Analyzers
Install in a clean area, not subject to excessive vibration or extreme temperature variations. Preferably, the instrument should be mounted near the sample stream, to minimize transport time.
UTLINE AND MOUNTING DIMENSIONS
NTERCONNECTION DIAGRAM (EXPLOSION PROOF ANALYZERS ONLY
OCATION
)
193004 Explosion Proof Analyzer
Detector Section: Criteria for installation site are proximity to sample point, protection from environment, and accessibility for servicing. Protect the unit adequately against shock and extreme vibration.
Control Section: Principal criteria for the installation site is that it must be outside the hazardous area. Hazardous locations are defined in Article 500 of the National Electrical Code. An additional consideration is convenience in taking readings and servicing the unit.
081854-P Rosemount Analytical January 2001
Model 340 Trace Moisture Analyzer
5
NSTALLATION
I
2.1.4 U
Electrical power requirements are listed in the following table:
193000 and 193001 Panel Mounted Analyzers 193004 Explosion Proof Analyzer
193005 Portable Analyzer 107 to 127 VAC, 50/60 Hz, 20 watts 193006 Portable Analyzer
TILITY SPECIFICATIONS
107 to 127 VAC 50/60 Hz, 80 watts
± 15 VDC from self contained battery pack
2.2 UNPACKING
Unpack instrument carefully. For a list of items supplied in the shipping kit, refer to Section Ten.
2.3 ELECTRICAL CONNECTIONS
Depending on the particular options used, electrical setup may entail insertion of various selector plugs into appropriate positions in the associated circuit boards. Locations of circuit boards and other components within the several analyzer configurations are shown in Figures 2-1 and 2-2. Locations of selector plugs on the individual circuit boards are shown in Figure 2-3.
IGURE
F
6
2-1. I
NTERIOR OF PANEL MOUNT ANALYZER
January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
NSTALLATION
I
Make electrical connections in the following sequence:
1. If a recorder is to be used, select the particular output required and make the appropriate cable connections as explained in Section 2.3.1 (potentiometric recorder) or Section 2.3.2 (current recorder). All analyzers provide potentiometric output. Current output is obtainable from AC operated instruments only, through use of the optional current output circuit board.
2. If an alarm system is to be used, select the desired function and connect the output as explained in Section 2.3.3 Alarm output is obtainable from panel mounted instruments only, through use of the Alarm Setpoint Accessory and Universal Alarm Board in combination.
3. W ith Explosion Proof Analyzer, interconnect detector and control modules per Section
2.3.4.
4. Supply electrical power to analyzer per Section 2.3.5.
IGURE
F
081854-P Rosemount Analytical January 2001
2-2. I
NTERIOR OF EXPLOSION PROOF ANALYZER
Model 340 Trace Moisture Analyzer
7
NSTALLATION
I
IGURE
F
IGURE
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8
2-3. L
2-4. U
OCATIONS OF SELECTOR PLUGS ON CIRCUIT BOARDS
NIVERSAL ALARM BOARD CONNECTIONS
January 2001 Rosemount Analytical 081854-PModel 340 Trace Moisture Analyzer
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