Rosemount 330858 User Manual

PRELIMINARY
Rosemount™ 3308 Series Wireless Guided Wave Radar, 3308A
Reference Manual
00809-0100-4308, Rev CA
August 2017
PRELIMINARY
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Contents
1Section 1: Introduction
2Section 2: Transmitter Overview
Contents
August 2017
1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Product recycling/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1 Theory of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Wireless by Emerson
2.3 Application characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.1 Tank shape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.2 In-tank obstructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.3 Interface level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Probe selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3Section 3: Installation
3.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Review mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Recommended mounting position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Flange connection on nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.3 Installation in non-metallic tanks and open-air applications . . . . . . . . . . . . . . . . . . . . . . 19
3.3.4 Installation in still pipe/chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Review mounting preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.1 Measure tank height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 Shorten the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.3 Mount a centering disc for pipe installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.5 Anchor the probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.1 Flexible single/twin lead probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5.2 Rigid single lead probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.5.3 Coaxial probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.6 Mount device on tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.6.1 Threaded tank connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Contents
3.6.2 Tank connection with flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PRELIMINARY
Contents
August 2017
Reference Manual
00809-0100-4308, Rev CA
3.6.3 Tank connection with loose flange (“plate design”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.6.4 Tank connection with Tri Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.6.5 Segmented probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.7 Ground the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.8 Install the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.9 Position the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.10Utilize the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.10.1Rotate the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.10.2Retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4Section 4: Configuration
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.3 Configuration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.4 System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.4.1 Confirm correct device driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.5 Get started with your preferred configuration tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.5.1 AMS Wireless Configurator (version 12.0 or later is required) . . . . . . . . . . . . . . . . . . . . . 61
4.5.2 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.6 Join device to wireless network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.6.1 Power up the wireless device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.6.2 Connect to device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.6.3 Configure update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.6.4 Obtain network ID and join key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.6.5 Enter network ID and join key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.6.6 Verify device joins network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.7 Configure device using guided setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.7.1 Connect to device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.7.2 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.7.3 Optional setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.8 Verify level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5Section 5: Operation
5.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.2 Device display screen messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.2.1 Variable screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.2.2 Diagnostic button screen sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.3 View measurement values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
iv
Contents
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
6Section 6: Service and Troubleshooting
Contents
August 2017
5.3.1 View current measurement values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.3.2 View trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.3.3 Interpret measurement status bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.4 Check device status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2 Alert messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.2.1 Device display alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.2.2 Alert messages in AMS Wireless Configurator and Field Communicator. . . . . . . . . . . . 86
6.3 Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.3.1 Incorrect level readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.3.2 Incorrect or missing interface level reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.3.3 Power module troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.3.4 Device display troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.3.5 Wireless network troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.4 Service and troubleshooting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.4.1 Reading the echo curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.4.2 Adjusting thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.4.3 Viewing measurement history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.4.4 Reviewing network join status and details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.4.5 Locating the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.4.6 Using the simulation mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.4.7 Using the verification method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.5 Application challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.5.1 Resolving thin oil layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.5.2 Handling disturbances at the top of the tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.5.3 Interface measurements with fully submerged probes. . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.5.4 Noise or weak surface echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.6 Power module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.7 Transmitter head replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.8 Probe replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.9 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Contents
AAppendix A: Specifications and Reference Data
A.1 Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
A.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
A.1.2 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
v
PRELIMINARY
Contents
August 2017
Reference Manual
00809-0100-4308, Rev CA
A.1.3 Interface measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.1.4 Accuracy over measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
A.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
A.2.2 Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
A.2.3 Display and configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
A.2.4 Temperature limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
A.2.5 Process temperature and pressure rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
A.2.6 Flange rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
A.2.7 Plate design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
A.2.8 Interface measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
A.2.9 Conditions used for flange strength calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
A.3 Physical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.3.1 Material selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.3.2 Tank connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.3.3 Housing and enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.3.4 Flange dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.3.5 Probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
A.3.6 Material exposed to tank atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
A.3.7 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
A.3.8 End weight and anchoring options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.3.9 Engineered solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
A.4 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
A.5 Spare parts and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
A.6 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
BAppendix B: Product Certifications
B.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
B.2 European Union directive information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
B.3 Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
B.4 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
B.5 Ordinary location certification for FM approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
B.6 Hazardous locations certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
B.6.1 U.S.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
B.6.2 Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
B.6.3 Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
B.6.4 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
B.6.5 Brazil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
vi
Contents
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
CAppendix C: High Gain Remote Antenna Option
Contents
August 2017
B.6.6 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
B.6.7 Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
B.6.8 EAC – Belarus, Kazakhstan, Russia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
B.6.9 Taiwan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
B.7 Other certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
B.8 Approval drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
C.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
C.2 Functional and physical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.2.2 Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.2.3 Coaxial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.2.4 RF Lightning Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.2.5 Mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.2.6 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.3 Review installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.3.1 Antenna mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.3.2 Antenna height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.3.3 Affix coaxial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.3.4 Install coaxial drip loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.3.5 Apply coaxial sealant moisture protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.4 Transient/lightning considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.4.1 Gateway transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.4.2 RF lightning arrestor ground connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
C.5 Install the high gain remote antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
DAppendix D: Configuration Parameters
D.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
D.2 Menu overview of the Device Descriptor (DD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
D.3 Configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
D.3.1 Guided setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
D.3.2 Manual setup - Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
D.3.3 Manual setup - Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Contents
D.3.4 Alert setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
D.3.5 Echo Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
EAppendix E: Alert Message Mapping
vii
PRELIMINARY
Contents
August 2017
Reference Manual
00809-0100-4308, Rev CA
viii
Contents
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Rosemount™ 3308 Series Wireless Guided Wave Radar Level Transmitter
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions. United States - 1-800-999-9307 (7:00 am to 7:00 pm CST) Asia Pacific- 65 777 8211 Europe / Middle East / Africa - 49 (8153) 9390
North American Response Center
Equipment service needs. 1-800-654-7768 (24 hours a day — includes Canada) Outside of these areas, contact your local Emerson
Power Module Considerations.
Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge.
Battery hazards remain when cells are discharged. Power modules should be stored in a clean and dry area. For maximum battery life, storage temperature
should not exceed 30 °C. The Power Module may be replaced in a hazardous area. The Power Module has surface resistivity
greater than one gigaohm and must be properly installed in the wireless device enclosure. Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up.
Shipping considerations for wireless products.
The unit was shipped to you without the Power Module installed. Please remove the Power Module prior to shipping the unit.
Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Primary lithium batteries (charged or discharged) are regulated during transportation by the U.S. Department of Transportation. They are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements before shipping.
representative.
Title Page
August 2017
Title Page
ix
PRELIMINARY
Title Page
August 2017
Reference Manual
00809-0100-4308, Rev CA
Explosions could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Installation of device in an explosive environment must be in accordance with appropriate local,
national and international standards, codes, and practices.
Ensure device is installed in accordance with intrinsically safe or non-incendive field practices.
Electrical shock can result in death or serious injury.
Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up.Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for
non-metallic tanks.
Care must be taken during transportation of power module to prevent electrostatic charge build-up.Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all
persons.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of
electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge.
Process leaks could result in death or serious injury.
Only qualified personnel should install the equipment.Install transmitter prior to process start-up.Install and tighten process connectors before applying pressure.Handle the transmitter carefully.Do not remove the transmitter while in operation.If the process seal is damaged, gas could escape from the tank when removing the transmitter head
from the probe.
Failure to follow safe installation guidelines could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Make sure the transmitter is installed by qualified personnel and in accordance with applicable code
of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the protection
provided by the equipment.
x
Title Page
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for static-sensitive components can result in damage to the electronic components. Do not remove the electronic boards from the Rosemount 3308 Series Transmitter.
To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons.
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or
products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Sales
Representative. Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed
of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by Occupational Safety and Health Administration (OSHA), a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.
Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6 m).
Changes or modifications to the equipment not expressly approved by Rosemount Inc. could void the user’s authority to operate the equipment.
Title Page
August 2017
Title Page
xi
PRELIMINARY
Title Page
August 2017
Reference Manual
00809-0100-4308, Rev CA
xii
Title Page
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Section 1 Introduction
1.1 Using this manual
The sections in this manual provide information on installing, configuring, operating, and maintaining the Rosemount
Section 2: Transmitter Overview provides an introduction to theory of operation and description of the
transmitter. Information on applications and a probe selection guide are also included.
Section 3: Installation contains mechanical and electrical installation instructions.
Section 4: Configuration provides instructions on how to configure and make the transmitter join the
wireless network.
Section 5: Operation contains operation techniques such as viewing measurement data and display
functionality.
Section 6: Service and Troubleshooting provides troubleshooting techniques for the most common
operating problems, as well as diagnostic and error messages, and service instructions.
3308 Series Transmitter. The sections are organized as follows:
Introduction
August 2017
Appendix A: Specifications and Reference Data supplies reference and specification data, as well as ordering
information.
Appendix B: Product Certifications contains hazardous locations certifications and approval drawings.
Appendix C: High Gain Remote Antenna Option contains specification and installation information of the high
gain remote antenna option.
Appendix D: Configuration Parameters provides a menu overview for the Device Descriptor in AMS Wireless
Configurator and the Field Communicator. Description of the configuration parameters is also included.
Appendix E: Alert Message Mapping outlines the most important alerts in the HART
Additional Status Field for Rosemount 3308 Series.
1.2 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed in accordance with local and national legislation/regulations.
®
command 48
Introduction
1
PRELIMINARY
Introduction
August 2017
Reference Manual
00809-0100-4308, Rev CA
2
Introduction
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Section 2 Transmitter Overview
Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3
Wireless by Emerson™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7
Application characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7
Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 9
Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Probe selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
2.1 Theory of operation
The Rosemount™ 3308 Series is the first true wireless level transmitter that is based on the Time Domain Reflectometry (TDR) principle. Low power nano-second-pulses are guided along a probe submerged in the process media. When a pulse reaches the surface of the material it is measuring, part of the energy is reflected back to the transmitter, and the time difference between the generated and reflected pulse is converted into a distance from which the total level or interface level is calculated (see Figure 2-1). See
Figure 2-2 for a schematic overview of the signal processing.
Transmitter Overview
August 2017
The reflectivity of the product is a key parameter for measurement performance. A high dielectric constant of the media gives better reflection and a longer measuring range.
Figure 2-1. Guided Wave Radar Operating Principle
Signal Amplitude
A
G
B
D
Time
C
E
F
H
I
Tra nsm itter Ov erv iew
A. Reference Peak F. Upper Reference Point B. Product Surface Peak G. Probe Length C. Product Level H. Tan k Hei gh t D. Interface Peak I. Zero Reference Point E. Interface Level
3
PRELIMINARY
Transmitter Overview
August 2017
Figure 2-2. Flowchart of the Signal Processing
Reference Manual
00809-0100-4308, Rev CA
Microwave module
A/D converter
Peak search
Peak interpolation
Echo identifier
Distance filtering
Variable calculation
Aout handler LCD handler HART
®
Reference peak
This peak is caused by the transition between transmitter and the tank vapor space or air. It is used by the transmitter as a starting reference point for distance to the level surface.
Product surface peak
This peak indicates the product level and is caused by a reflection from the product surface.
Interface peak
This peak indicates the interface level. The peak is caused by reflection from the interface between an upper product and a bottom product with a relatively high dielectric constant. This peak is identified when the Measurement Mode is set to Product Level and Interface Level or Interface Level with Submerged Probe.
Probe end peak
It is caused by reflection from the probe end. If the probe is grounded, the peak will be positive. If the probe end is submerged in a high dielectric media, such as water, it will not be visible.
Upper reference point
The Upper Reference Point is located at the underside of the threaded adapter, transmitter flange, or Tri Clamp, as illustrated in Figure 2-3 on page 5.
4
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Figure 2-3. Upper Reference Point
NPT BSPP (G) FlangeATri Cla mp
A. Upper Reference Point B. Probe Length
Transmitter Overview
August 2017
B
Zero reference point
The Zero Reference Point is selected by the user and is usually located close to or at the bottom of the tank. The Zero Reference Point can be set to any position in the tank by adjusting the Tank Height.
Tank height
The Tank Height is the distance from the Upper Reference Point to the Zero Reference Point. The transmitter measures the distance to the product surface and subtracts this value from the Tank Height to determine the level.
Probe length
The probe length is the distance between the Upper Reference Point and the end of the probe. If a weight is used at the end of the probe it shall be included.
Blind zones
The measuring range depends on probe type, dielectric constant of the product and installation environment, and is limited by the Blind Zones at the very top and bottom of the probe. In the Blind Zones, the accuracy exceeds ±1.18 in. (30 mm), and measurements may not be possible. Measurements close to the Blind Zones will have reduced accuracy.
Figure 2-4 illustrates how the measuring range is related to the Blind Zones and the areas with reduced
accuracy. Values for different probe types and dielectric constants are presented in section “Ac cu ra cy
over measuring range” on page 114.
Tra nsm itter Ov erv iew
5
PRELIMINARY
Transmitter Overview
August 2017
Figure 2-4. Blind Zones
Reference Manual
00809-0100-4308, Rev CA
A
B
C
D
E
A. Upper Blind Zone D. Reduced Accuracy B. Reduced Accuracy E. Lower Blind Zone C. Recommended Measuring Range
Note
Measurements may not be possible in the Blind Zones, and measurements close to the Blind Zones will have reduced accuracy. Therefore, the alarm points should be configured outside these zones.
6
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
2.2 Wireless by Emerson
The Emerson Wireless network is a self-organizing solution. Wireless field instruments send data to a Gateway, directly or routed through any of the wireless devices in the network, as illustrated in
Figure 2-5. Multiple communication paths are managed and analyzed in parallel to assure optimal
communication and sustained network reliability even if obstructions are introduced.
Figure 2-5. Emerson Wireless Network
Transmitter Overview
August 2017
Gateways interface with existing host systems using industry standard protocols, and native integration into DeltaV
Interference from other radios, WiFi, and EMC sources is avoided through Time Synchronized Channel Hopping and Direct Sequence Spread Spectrum (DSSS). Also, a layered security implementing industry standard Encryption, Authentication, Verification, Anti-Jamming, and Key Management ensures that data transmissions are secure and received only by the Gateway.
and Ovation™ is transparent and seamless.
2.3 Application characteristics
2.3.1 Tank shape
The guided wave radar transmitter is insensitive to the tank shape. Since the radar signal travels along a probe, the shape of the tank bottom has no effect on the measurement performance. The transmitter handles flat or dish-bottom tanks equally well.
Tra nsm itter Ov erv iew
7
PRELIMINARY
Transmitter Overview
August 2017
2.3.2 In-tank obstructions
The Rosemount 3308 Series Transmitter is relatively insensitive to objects in the tank since the radar signal is transmitted along a probe.
Avoid physical contact between probes and agitators as well as applications with strong fluid movement unless the probe is anchored. If the probe can move within 1 ft. (30 cm) away from any object, such as an agitator, during operation then probe tie-down is recommended.
In order to stabilize the probe for side forces, you have the option to either hang a weight at the probe end (flexible probes only) or fix/guide the probe to the tank bottom.
2.3.3 Interface level measurement
Rosemount 3308 Series Transmitter is well suited for measuring the interface of oil and water, or other liquids with significant dielectric differences.
Figure 2-6. Interface Level Measurement
Reference Manual
00809-0100-4308, Rev CA
B
A
B
A. Product Level B. Interface Level
All probes can be used for measuring interfaces. Single probes are the preferred choice in almost all applications but depending on the application and installation geometries a coaxial probe or a flexible twin probe may be a better fit.
For measuring the interface level, the transmitter uses the residual wave of the first reflection. Part of the wave, which was not reflected at the upper product surface, continues until it is reflected at the lower product surface. The speed of this wave depends fully on the dielectric constant of the upper product.
The maximum allowable upper product thickness/measuring range is primarily determined by the dielectric constants of the two liquids. Target applications include interfaces between oil/oil-like and water/water-like liquids. For such applications the upper product dielectric constant is low (<3) and the lower product dielectric constant is high (>20). Refer to “Interface measurements” on page 119 for further interface application guidelines.
Emulsion layers
Sometimes there is an emulsion layer (mix of the products) between the two products which, depending on its characteristics, will affect interface measurements. Please consult factory for guidelines on how to handle emulsion layers.
8
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
2.4 Application examples
The Rosemount 3308 Series Transmitter is suited for aggregate (total) level measurements on a wide range of liquids, semi-liquids, and liquid to liquid interfaces.
Moreover, the reliable and accurate guided wave radar technology offers a versatile solution that is virtually unaffected by process conditions such as temperature, pressure, vapor gas mixtures, density,
turbulence, bubbling/boiling, varying dielectric media, pH, and viscosity.
Production, storage, and buffer tanks
Low pressure separators
The Rosemount 3308 Series Transmitter is ideal for production and shorter storage or buffer tanks that contain oil, gas condensate, water, or chemicals.
The Rosemount 3308 Series Transmitter can measure both level and interface level in for example separator applications.
Transmitter Overview
August 2017
Waste tanks and sump pits
Chamber applications
Oil
Oil
Water
The Rosemount 3308 Series Transmitter is a good choice for waste tanks and underground tanks, such as sump pits.
The Rosemount 3308 Series Transmitter is a good choice for both chamber and pipe installations.
Tra nsm itter Ov erv iew
9
PRELIMINARY
Transmitter Overview
August 2017
2.5 Components of the transmitter
The Rosemount 3308 Series transmitter housing contains advanced electronics for signal processing. The transmitter housing is made of aluminum or stainless steel, depending on specified option code.
The radar electronics produces an electromagnetic pulse which is guided by the probe.
There are different probe types available for various applications: Flexible Single Lead, Rigid Single Lead, Flexible Twin Lead, and Coaxial.
Figure 2-7. Transmitter Components
D
A
B
Reference Manual
00809-0100-4308, Rev CA
E
C
FG
HI JKL
A. Radar Electronics G. NPT B. Flanged Process Connections H. Flexible Single Lead with weight C. Probe I. Rigid Single Lead D. Dual Compartment Housing J. Flexible Twin Lead with weight E. Threaded Process Connections K. Coaxial F. BSPP (G) L. Segmented rigid single lead probe
10
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Transmitter Overview
August 2017
2.6 Probe selection guide
Use the following guidelines to choose appropriate probe for your Rosemount 3308 Series transmitter:
Table 2-1. Probe Selection Guide. G=Good, NR=Not Recommended, AD=Application Dependent (consult factory)
Flexible single
lead
Measurements
Level G G G G
Interface (liquid/liquid) G G G G
Process medium characteristics
Changing density G G G G
Changing dielectric
Wide pH variations G G G G
Pressure changes G G G G
Tem per atu re chan ges G G G G
Condensing vapors G G G G
Bubbling/boiling surfaces G G G G
Foam (mechanical avoidance) NR NR NR AD
Foam (top of foam measurement) AD AD AD NR
Foam (foam and liquid measurement) AD AD AD NR
Clean liquids G G G G
Liquid with dielectric<2.0
Coating liquids
Viscous liquids
Crystallizing liquids AD AD NR NR
Solids/Powders NR NR NR NR
Fibrous liquids G G NR NR
Tank environment considerations
(2)
(3)
(4)
(4)
GGGG
AD AD AD AD
G G NR NR
GGADNR
Rigid single lead,
segmented rigid
single lead
Flexible twin
lead
Coaxial
(1)
Probe is close (<12 in./30 cm) to disturbing objects NR NR AD G
Tall and narrow mounting nozzles (diameter <6 in./15 cm and height>diameter + 4 in./10 cm)
Probe might touch nozzle / disturbing object NR NR NR G
Liquid or vapor spray might touch probe NR NR NR G
High turbulence AD
Turbulent conditions causing breaking forces AD NR AD NR
Non-metallic tanks or open atmosphere applications AD
1. Not in fully submerged applications.
2. For overall level applications a changing dielectric has no effect on the measurement. For interface measurements a changing dielectric of the top fluid will degrade the accuracy of the interface measurement.
3. See Table A-1 on page 113 for more information.
4. See Table A-2 on page 113 for more information.
5. Ok If probe is anchored.
6. Not suitable in applications with disturbing EMC from nearby equipment.
Tra nsm itter Ov erv iew
AD AD AD G
(5)
(6)
GAD
(6)
AD
AD
(5)
(6)
G
G
11
PRELIMINARY
Transmitter Overview
August 2017
Reference Manual
00809-0100-4308, Rev CA
12
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Section 3 Installation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Review mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16
Review mounting preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Anchor the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 33
Mount device on tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
Ground the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
Install the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
Position the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55
Utilize the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 56
3.1 Safety messages
Installation
August 2017
Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a
warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.
Failure to follow safe installation guidelines could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Make sure the transmitter is installed by qualified personnel and in accordance with applicable code
of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the protection
provided by the equipment.
Explosions could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Installation of device in an explosive environment must be in accordance with appropriate local,
national and international standards, codes, and practices.
Ensure device is installed in accordance with intrinsically safe or non-incendive field practices.
Installation
13
PRELIMINARY
Installation
August 2017
Reference Manual
00809-0100-4308, Rev CA
Electrical shock can result in death or serious injury.
Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up.Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for
non-metallic tanks.
Care must be taken during transportation of power module to prevent electrostatic charge build-up.Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all
persons.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of
electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge.
Process leaks could result in death or serious injury.
Only qualified personnel should install the equipment.Install transmitter prior to process start-up.Install and tighten process connectors before applying pressure.Handle the transmitter carefully.Do not remove the transmitter while in operation.If the process seal is damaged, gas could escape from the tank when removing the transmitter head
from the probe.
14
Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for static-sensitive components can result in damage to the electronic components. Do not remove the electronic boards from the Rosemount
3308 Series Transmitter.
To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed.
Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6 m).
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons.
Installation
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
3.2 Installation procedure
Follow these steps for proper installation:
Review mounting
considerations
mounting position
Flange connection on
Installation in still
Non-metallic tanks
Review mounting
Installation
August 2017
Optional
Recommended
nozzles
pipe/chamber
preparations
Threaded tank
connection
Tank connection
with flange
Measure tank height
Shorten the probe
Mount a centering disc
for pipe installations
Anchor the probe
Mount device on rank
Tank connection
with loose flange
(“plate design”)
Ground the device
Install the power
module
Tank connection
with Tri Clamp
Segmented probe
Installation
Position the antenna
Utilize the display
15
PRELIMINARY
A
C
B
Installation
August 2017
3.3 Review mounting considerations
Before installing the Rosemount 3308 Series Transmitter, consider recommendations for sufficient free space, mounting position and special needs for non-metallic tanks.
3.3.1 Recommended mounting position
When finding an appropriate mounting position for the transmitter, the conditions of the tank must be carefully considered. The transmitter should be mounted so that the influence of disturbing objects is reduced to a minimum. For easy access to the transmitter make sure that it is mounted with sufficient service space.
Figure 3-1. Mounting Position
Reference Manual
00809-0100-4308, Rev CA
A. Inlet pipe B. Agitator C. Heating coils
The following guidelines should be considered when mounting the transmitter:
Do not mount close to inlet pipes.Do not mount close to agitators. If the probe can move to within 12 in. (30 cm) away from an agitator,
the probe should be anchored. See “Anchor the probe” on page 33 for more information.
If the probe tends to sway due to turbulent conditions in the tank, the probe should be anchored. See
“Anchor the probe” on page 33 for more information.
Avoid mounting close to heating coils.Position the probe such that it is subject to a minimum of lateral force.Make sure the probe does not come into contact with the nozzle or other objects in the tank.
16
Installation
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Make sure the nozzle does not extend into the tank.
Note
Violent fluid movements causing high sideway forces may break rigid probes.
If the probe is mounted close to a wall, nozzle or other tank obstruction, noise might appear in the level signal. Therefore the following minimum clearance, according to Ta b le 3 -1 , must be maintained.
Figure 3-2. Free Space Requirement
Installation
August 2017
A
A. Clearance to tank wall
Table 3-1. Recommended Minimum Free Space to Tank Wall or Other Objects in the Tank
Probe type Condition Minimum clearance (A)
Rigid single/Flexible single/ Segmented rigid single lead
Flexible twin
Coaxial N/A 0 in. (0 mm)
Smooth metal wall 4 in. (100 mm)
Disturbing objects such as pipes and beams, or rugged metal tank walls
Smooth metal wall 4 in. (100 mm)
Disturbing objects such as pipes and beams, or rugged metal tank walls
16 in. (400 mm)
16 in. (400 mm)
Installation
17
PRELIMINARY
Installation
August 2017
3.3.2 Flange connection on nozzles
Figure 3-3. Mounting in Nozzles
A
B
A. Maximum nozzle height B. Minimum nozzle diameter
Reference Manual
00809-0100-4308, Rev CA
The transmitter can be mounted in nozzles by using an appropriate flange. It is recommended that the nozzle size is within the dimensions given in Tab l e 3 -2 .
Note
The probe must not be in contact with the nozzle (except for the coaxial probe).
Table 3-2. Nozzle Considerations
Flexible single lead probe
Rigid single lead probe/Segmented
Flexible twin lead probe
Coaxial probe
rigid single lead
Recommended nozzle diameter
Minimum nozzle diameter
Maximum nozzle height
1. The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle.
2. Recommended maximum nozzle height. For coaxial probes there is no limitation on nozzle height.
3. For nozzles taller than 4 in. (100 mm), the Long Stud version is recommended (option code LS) to prevent the flexible portion from touching
(1)
(2)
the edge of the nozzle.
4 in. (100 mm) or more
1.5 in. (38 mm)
4 in. (100 mm) + nozzle diameter
4 in. (100 mm) or more
1.5 in. (38 mm) for probe type 4A
2 in. (50 mm) for probe type 4B and 4S
4 in. (100 mm)
(3)
+ nozzle diameter
4 in. (100 mm) or more
2 in. (50 mm) > probe diameter
4 in. (100 mm) + nozzle diameter
> probe diameter
N/A
18
Installation
Loading...
+ 170 hidden pages