Rosemount™ 3308 Series Wireless
Guided Wave Radar Level Transmitter
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum
product performance, make sure you thoroughly understand the contents before installing, using, or
maintaining this product.
For technical assistance, contacts are listed below:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe / Middle East / Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours a day — includes Canada)
Outside of these areas, contact your local Emerson
Power Module Considerations.
Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Each battery
contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal
conditions, the battery materials are self-contained and are not reactive as long as the batteries and the
pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical
damage. Contacts should be protected to prevent premature discharge.
Battery hazards remain when cells are discharged.
Power modules should be stored in a clean and dry area. For maximum battery life, storage temperature
should not exceed 30 °C.
The Power Module may be replaced in a hazardous area. The Power Module has surface resistivity
greater than one gigaohm and must be properly installed in the wireless device enclosure. Care must be
taken during transportation to and from the point of installation to prevent electrostatic charge
build-up.
Shipping considerations for wireless products.
The unit was shipped to you without the Power Module installed. Please remove the Power Module prior
to shipping the unit.
Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Primary lithium
batteries (charged or discharged) are regulated during transportation by the U.S. Department of
Transportation. They are also covered by IATA (International Air Transport Association), ICAO
(International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous
Goods). It is the responsibility of the shipper to ensure compliance with these or any other local
requirements. Consult current regulations and requirements before shipping.
™
representative.
Title Page
August 2017
Title Page
ix
PRELIMINARY
Title Page
August 2017
Reference Manual
00809-0100-4308, Rev CA
Explosions could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Installation of device in an explosive environment must be in accordance with appropriate local,
national and international standards, codes, and practices.
Ensure device is installed in accordance with intrinsically safe or non-incendive field practices.
Electrical shock can result in death or serious injury.
Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up.
Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for
non-metallic tanks.
Care must be taken during transportation of power module to prevent electrostatic charge build-up.
Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all
persons.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of
electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a
potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Process leaks could result in death or serious injury.
Only qualified personnel should install the equipment.
Install transmitter prior to process start-up.
Install and tighten process connectors before applying pressure.
Handle the transmitter carefully.
Do not remove the transmitter while in operation.
If the process seal is damaged, gas could escape from the tank when removing the transmitter head
from the probe.
Failure to follow safe installation guidelines could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Make sure the transmitter is installed by qualified personnel and in accordance with applicable code
of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the protection
provided by the equipment.
x
Title Page
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for
static-sensitive components can result in damage to the electronic components. Do not remove the
electronic boards from the Rosemount 3308 Series Transmitter.
To ensure long life for your radar transmitter, and to comply with hazardous location installation
requirements, tighten covers on both sides of the electronics housing.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components
etc., may also jeopardize safety and is under no circumstances allowed.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This
device may not cause harmful interference. This device must accept any interference received, including
interference that may cause undesired operation. This device must be installed to ensure a minimum
antenna separation distance of 20 cm (8 in.) from all persons.
The products described in this document are NOT designed for nuclear-qualified applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware or
products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson Sales
Representative.
Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed
of and understand the hazard. If the product being returned was exposed to a hazardous substance as
defined by Occupational Safety and Health Administration (OSHA), a copy of the required Material
Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned
goods.
Use caution when handling the Power Module. The Power Module may be damaged if dropped from
heights in excess of 20 ft. (6 m).
Changes or modifications to the equipment not expressly approved by Rosemount Inc. could void the
user’s authority to operate the equipment.
Title Page
August 2017
Title Page
xi
PRELIMINARY
Title Page
August 2017
Reference Manual
00809-0100-4308, Rev CA
xii
Title Page
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Section 1Introduction
1.1Using this manual
The sections in this manual provide information on installing, configuring, operating, and maintaining
the Rosemount
Section 2: Transmitter Overview provides an introduction to theory of operation and description of the
transmitter. Information on applications and a probe selection guide are also included.
Section 3: Installation contains mechanical and electrical installation instructions.
Section 4: Configuration provides instructions on how to configure and make the transmitter join the
wireless network.
Section 5: Operation contains operation techniques such as viewing measurement data and display
functionality.
Section 6: Service and Troubleshooting provides troubleshooting techniques for the most common
operating problems, as well as diagnostic and error messages, and service instructions.
™
3308 Series Transmitter. The sections are organized as follows:
Introduction
August 2017
Appendix A: Specifications and Reference Data supplies reference and specification data, as well as ordering
The Rosemount™ 3308 Series is the first true wireless level transmitter that is based on the Time Domain
Reflectometry (TDR) principle. Low power nano-second-pulses are guided along a probe submerged in
the process media. When a pulse reaches the surface of the material it is measuring, part of the energy is
reflected back to the transmitter, and the time difference between the generated and reflected pulse is
converted into a distance from which the total level or interface level is calculated (see Figure 2-1). See
Figure 2-2 for a schematic overview of the signal processing.
Transmitter Overview
August 2017
The reflectivity of the product is a key parameter for measurement performance. A high dielectric
constant of the media gives better reflection and a longer measuring range.
Figure 2-1. Guided Wave Radar Operating Principle
Signal
Amplitude
A
G
B
D
Time
C
E
F
H
I
Tra nsm itter Ov erv iew
A. Reference PeakF.Upper Reference Point
B. Product Surface PeakG. Probe Length
C. Product LevelH. Tan k Hei gh t
D. Interface PeakI.Zero Reference Point
E. Interface Level
3
PRELIMINARY
Transmitter Overview
August 2017
Figure 2-2. Flowchart of the Signal Processing
Reference Manual
00809-0100-4308, Rev CA
Microwave module
A/D converter
Peak search
Peak interpolation
Echo identifier
Distance filtering
Variable calculation
Aout handlerLCD handlerHART
®
Reference peak
This peak is caused by the transition between transmitter and the tank vapor space or air. It is used by the
transmitter as a starting reference point for distance to the level surface.
Product surface peak
This peak indicates the product level and is caused by a reflection from the product surface.
Interface peak
This peak indicates the interface level. The peak is caused by reflection from the interface between an
upper product and a bottom product with a relatively high dielectric constant. This peak is identified
when the Measurement Mode is set to Product Level and Interface Level or Interface Level with
Submerged Probe.
Probe end peak
It is caused by reflection from the probe end. If the probe is grounded, the peak will be positive. If the
probe end is submerged in a high dielectric media, such as water, it will not be visible.
Upper reference point
The Upper Reference Point is located at the underside of the threaded adapter, transmitter flange, or Tri
Clamp, as illustrated in Figure 2-3 on page 5.
4
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Figure 2-3. Upper Reference Point
NPTBSPP (G)FlangeATri Cla mp
A. Upper Reference Point
B. Probe Length
Transmitter Overview
August 2017
B
Zero reference point
The Zero Reference Point is selected by the user and is usually located close to or at the bottom of the
tank. The Zero Reference Point can be set to any position in the tank by adjusting the Tank Height.
Tank height
The Tank Height is the distance from the Upper Reference Point to the Zero Reference Point. The
transmitter measures the distance to the product surface and subtracts this value from the Tank Height
to determine the level.
Probe length
The probe length is the distance between the Upper Reference Point and the end of the probe. If a
weight is used at the end of the probe it shall be included.
Blind zones
The measuring range depends on probe type, dielectric constant of the product and installation
environment, and is limited by the Blind Zones at the very top and bottom of the probe. In the Blind
Zones, the accuracy exceeds ±1.18 in. (30 mm), and measurements may not be possible. Measurements
close to the Blind Zones will have reduced accuracy.
Figure 2-4 illustrates how the measuring range is related to the Blind Zones and the areas with reduced
accuracy. Values for different probe types and dielectric constants are presented in section “Ac cu ra cy
over measuring range” on page 114.
Tra nsm itter Ov erv iew
5
PRELIMINARY
Transmitter Overview
August 2017
Figure 2-4. Blind Zones
Reference Manual
00809-0100-4308, Rev CA
A
B
C
D
E
A. Upper Blind ZoneD. Reduced Accuracy
B. Reduced AccuracyE. Lower Blind Zone
C. Recommended Measuring Range
Note
Measurements may not be possible in the Blind Zones, and measurements close to the Blind Zones will
have reduced accuracy. Therefore, the alarm points should be configured outside these zones.
6
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
2.2Wireless by Emerson
The Emerson Wireless network is a self-organizing solution. Wireless field instruments send data to a
Gateway, directly or routed through any of the wireless devices in the network, as illustrated in
Figure 2-5. Multiple communication paths are managed and analyzed in parallel to assure optimal
communication and sustained network reliability even if obstructions are introduced.
Figure 2-5. Emerson Wireless Network
Transmitter Overview
August 2017
™
Gateways interface with existing host systems using industry standard protocols, and native integration
into DeltaV
Interference from other radios, WiFi, and EMC sources is avoided through Time Synchronized Channel
Hopping and Direct Sequence Spread Spectrum (DSSS). Also, a layered security implementing industry
standard Encryption, Authentication, Verification, Anti-Jamming, and Key Management ensures that
data transmissions are secure and received only by the Gateway.
™
and Ovation™ is transparent and seamless.
2.3Application characteristics
2.3.1Tank shape
The guided wave radar transmitter is insensitive to the tank shape. Since the radar signal travels along a
probe, the shape of the tank bottom has no effect on the measurement performance. The transmitter
handles flat or dish-bottom tanks equally well.
Tra nsm itter Ov erv iew
7
PRELIMINARY
Transmitter Overview
August 2017
2.3.2In-tank obstructions
The Rosemount 3308 Series Transmitter is relatively insensitive to objects in the tank since the radar
signal is transmitted along a probe.
Avoid physical contact between probes and agitators as well as applications with strong fluid movement
unless the probe is anchored. If the probe can move within 1 ft. (30 cm) away from any object, such as an
agitator, during operation then probe tie-down is recommended.
In order to stabilize the probe for side forces, you have the option to either hang a weight at the probe
end (flexible probes only) or fix/guide the probe to the tank bottom.
2.3.3Interface level measurement
Rosemount 3308 Series Transmitter is well suited for measuring the interface of oil and water, or other
liquids with significant dielectric differences.
Figure 2-6. Interface Level Measurement
Reference Manual
00809-0100-4308, Rev CA
B
A
B
A. Product Level
B. Interface Level
All probes can be used for measuring interfaces. Single probes are the preferred choice in almost all
applications but depending on the application and installation geometries a coaxial probe or a flexible
twin probe may be a better fit.
For measuring the interface level, the transmitter uses the residual wave of the first reflection. Part of the
wave, which was not reflected at the upper product surface, continues until it is reflected at the lower
product surface. The speed of this wave depends fully on the dielectric constant of the upper product.
The maximum allowable upper product thickness/measuring range is primarily determined by the
dielectric constants of the two liquids. Target applications include interfaces between oil/oil-like and
water/water-like liquids. For such applications the upper product dielectric constant is low (<3) and the
lower product dielectric constant is high (>20). Refer to “Interface measurements” on page 119 for
further interface application guidelines.
Emulsion layers
Sometimes there is an emulsion layer (mix of the products) between the two products which, depending
on its characteristics, will affect interface measurements. Please consult factory for guidelines on how to
handle emulsion layers.
8
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
2.4Application examples
The Rosemount 3308 Series Transmitter is suited for aggregate (total) level measurements on a wide
range of liquids, semi-liquids, and liquid to liquid interfaces.
Moreover, the reliable and accurate guided wave radar technology offers a versatile solution that is
virtually unaffected by process conditions such as temperature, pressure, vapor gas mixtures, density,
turbulence, bubbling/boiling, varying dielectric media, pH, and viscosity.
Production, storage,
and buffer tanks
Low pressure
separators
The Rosemount 3308 Series Transmitter is
ideal for production and shorter storage or
buffer tanks that contain oil, gas
condensate, water, or chemicals.
The Rosemount 3308 Series Transmitter
can measure both level and interface level
in for example separator applications.
Transmitter Overview
August 2017
Waste tanks and
sump pits
Chamber
applications
Oil
Oil
Water
The Rosemount 3308 Series Transmitter is
a good choice for waste tanks and
underground tanks, such as sump pits.
The Rosemount 3308 Series Transmitter is
a good choice for both chamber and pipe
installations.
Tra nsm itter Ov erv iew
9
PRELIMINARY
Transmitter Overview
August 2017
2.5Components of the transmitter
The Rosemount 3308 Series transmitter housing contains advanced electronics for signal processing.
The transmitter housing is made of aluminum or stainless steel, depending on specified option code.
The radar electronics produces an electromagnetic pulse which is guided by the probe.
There are different probe types available for various applications: Flexible Single Lead, Rigid Single Lead,
Flexible Twin Lead, and Coaxial.
Figure 2-7. Transmitter Components
D
A
B
Reference Manual
00809-0100-4308, Rev CA
E
C
FG
HI JKL
A. Radar ElectronicsG. NPT
B. Flanged Process ConnectionsH. Flexible Single Lead with weight
C. ProbeI.Rigid Single Lead
D. Dual Compartment HousingJ.Flexible Twin Lead with weight
E. Threaded Process ConnectionsK. Coaxial
F.BSPP (G)L. Segmented rigid single lead probe
10
Tra nsmitter Overv iew
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Transmitter Overview
August 2017
2.6Probe selection guide
Use the following guidelines to choose appropriate probe for your Rosemount 3308 Series transmitter:
Non-metallic tanks or open atmosphere applicationsAD
1. Not in fully submerged applications.
2. For overall level applications a changing dielectric has no effect on the measurement. For interface measurements a changing dielectric of the top fluid will degrade the
accuracy of the interface measurement.
3. See Table A-1 on page 113 for more information.
4. See Table A-2 on page 113 for more information.
5. Ok If probe is anchored.
6. Not suitable in applications with disturbing EMC from nearby equipment.
Procedures and instructions in this section may require special precautions to ensure the safety of the
personnel performing the operations. Information that raises potential safety issues is indicated by a
warning symbol ( ). Refer to the following safety messages before performing an operation preceded
by this symbol.
Failure to follow safe installation guidelines could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Make sure the transmitter is installed by qualified personnel and in accordance with applicable code
of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the protection
provided by the equipment.
Explosions could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate hazardous
locations certifications.
Installation of device in an explosive environment must be in accordance with appropriate local,
national and international standards, codes, and practices.
Ensure device is installed in accordance with intrinsically safe or non-incendive field practices.
Installation
13
PRELIMINARY
Installation
August 2017
Reference Manual
00809-0100-4308, Rev CA
Electrical shock can result in death or serious injury.
Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up.
Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for
non-metallic tanks.
Care must be taken during transportation of power module to prevent electrostatic charge build-up.
Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all
persons.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of
electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a
potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Process leaks could result in death or serious injury.
Only qualified personnel should install the equipment.
Install transmitter prior to process start-up.
Install and tighten process connectors before applying pressure.
Handle the transmitter carefully.
Do not remove the transmitter while in operation.
If the process seal is damaged, gas could escape from the tank when removing the transmitter head
from the probe.
14
Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for
static-sensitive components can result in damage to the electronic components. Do not remove the
electronic boards from the Rosemount
™
3308 Series Transmitter.
To ensure long life for your radar transmitter, and to comply with hazardous location installation
requirements, tighten covers on both sides of the electronics housing.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components
etc., may also jeopardize safety and is under no circumstances allowed.
Use caution when handling the Power Module. The Power Module may be damaged if dropped from
heights in excess of 20 ft. (6 m).
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This
device may not cause harmful interference. This device must accept any interference received, including
interference that may cause undesired operation. This device must be installed to ensure a minimum
antenna separation distance of 20 cm (8 in.) from all persons.
Installation
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
3.2Installation procedure
Follow these steps for proper installation:
Review mounting
considerations
mounting position
Flange connection on
Installation in still
Non-metallic tanks
Review mounting
Installation
August 2017
Optional
Recommended
nozzles
pipe/chamber
preparations
Threaded tank
connection
Tank connection
with flange
Measure tank height
Shorten the probe
Mount a centering disc
for pipe installations
Anchor the probe
Mount device on rank
Tank connection
with loose flange
(“plate design”)
Ground the device
Install the power
module
Tank connection
with Tri Clamp
Segmented probe
Installation
Position the antenna
Utilize the display
15
PRELIMINARY
A
C
B
Installation
August 2017
3.3Review mounting considerations
Before installing the Rosemount 3308 Series Transmitter, consider recommendations for sufficient free
space, mounting position and special needs for non-metallic tanks.
3.3.1Recommended mounting position
When finding an appropriate mounting position for the transmitter, the conditions of the tank must be
carefully considered. The transmitter should be mounted so that the influence of disturbing objects is
reduced to a minimum. For easy access to the transmitter make sure that it is mounted with sufficient
service space.
Figure 3-1. Mounting Position
Reference Manual
00809-0100-4308, Rev CA
A. Inlet pipe
B. Agitator
C. Heating coils
The following guidelines should be considered when mounting the transmitter:
Do not mount close to inlet pipes.
Do not mount close to agitators. If the probe can move to within 12 in. (30 cm) away from an agitator,
the probe should be anchored. See “Anchor the probe” on page 33 for more information.
If the probe tends to sway due to turbulent conditions in the tank, the probe should be anchored. See
“Anchor the probe” on page 33 for more information.
Avoid mounting close to heating coils.
Position the probe such that it is subject to a minimum of lateral force.
Make sure the probe does not come into contact with the nozzle or other objects in the tank.
16
Installation
PRELIMINARY
Reference Manual
00809-0100-4308, Rev CA
Make sure the nozzle does not extend into the tank.
Note
Violent fluid movements causing high sideway forces may break rigid probes.
If the probe is mounted close to a wall, nozzle or other tank obstruction, noise might appear in the level
signal. Therefore the following minimum clearance, according to Ta b le 3 -1 , must be maintained.
Figure 3-2. Free Space Requirement
Installation
August 2017
A
A. Clearance to tank wall
Table 3-1. Recommended Minimum Free Space to Tank Wall or Other Objects in the Tank
Probe typeConditionMinimum clearance (A)
Rigid single/Flexible single/
Segmented rigid single lead
Flexible twin
CoaxialN/A0 in. (0 mm)
Smooth metal wall4 in. (100 mm)
Disturbing objects such as pipes and
beams, or rugged metal tank walls
Smooth metal wall4 in. (100 mm)
Disturbing objects such as pipes and
beams, or rugged metal tank walls
16 in. (400 mm)
16 in. (400 mm)
Installation
17
PRELIMINARY
Installation
August 2017
3.3.2Flange connection on nozzles
Figure 3-3. Mounting in Nozzles
A
B
A. Maximum nozzle height
B. Minimum nozzle diameter
Reference Manual
00809-0100-4308, Rev CA
The transmitter can be mounted in nozzles by using an appropriate flange. It is recommended that the
nozzle size is within the dimensions given in Tab l e 3 -2 .
Note
The probe must not be in contact with the nozzle (except for the coaxial probe).
Table 3-2. Nozzle Considerations
Flexible single
lead probe
Rigid single lead
probe/Segmented
Flexible twin
lead probe
Coaxial probe
rigid single lead
Recommended
nozzle diameter
Minimum nozzle
diameter
Maximum nozzle
height
1. The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle.
2. Recommended maximum nozzle height. For coaxial probes there is no limitation on nozzle height.
3. For nozzles taller than 4 in. (100 mm), the Long Stud version is recommended (option code LS) to prevent the flexible portion from touching
(1)
(2)
the edge of the nozzle.
4 in. (100 mm) or
more
1.5 in. (38 mm)
4 in. (100 mm)
+ nozzle diameter
4 in. (100 mm) or
more
1.5 in. (38 mm) for
probe type 4A
2 in. (50 mm) for
probe type 4B and 4S
4 in. (100 mm)
(3)
+ nozzle diameter
4 in. (100 mm) or
more
2 in. (50 mm)> probe diameter
4 in. (100 mm)
+ nozzle diameter
> probe diameter
N/A
18
Installation
Loading...
+ 170 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.