Rosemount 2160 Operating Manual

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160 Wireless

Vibrating Fork Liquid Level Switch

www.rosemount.com

Reference Manual

NOTICE

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Rosemount 2160 Wireless
Vibrating Fork Liquid Level Switch

Rosemount 2160 Hardware Revision 2

®

Device Revision 2

HART
Field Communicator Field Device Dev v1, DD v2

Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.

For technical assistance, contacts are listed below:

Customer Central

Technical support, quoting, and order-related questions.
United States: 1 800 999 9307 (7:00 am to 7:00 pm CST)
Asia Pacific: 65 777 8211
Europe/ Middle East/ Africa: 49 (8153) 9390

North American Response Center

Equipment service needs.
1 800 654 7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson Process Management representative.

The products described in this document are NOT designed for nuclear-qualified
applications.

Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact an Emerson Process
Management Sales Representative.

Replacement equipment or spare parts not approved by Emerson for use as spare
parts could reduce the capabilities of the 2160, and may render the instrument
dangerous.

• Use spare parts supplied or sold by Emerson

www.rosemount.com

Rosemount 2160

NOTICE

Reference Manual

00809-0100-4160, Rev AD

January 2013

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,
commissioned, operated, and maintained by suitably qualified personnel only , observing
any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
Please review the approvals section of the 2160 Reference Manual for any restrictions
associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the
installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the
appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or
installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

Operation is subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.

Shipping considerations for wireless products:

The unit was shipped to you without the Black Power Module installed. Please remove the
power module prior to shipping.

Each power module contains two “C” size primary lithium batteries. These batteries are
regulated in transportation by the U. S. Department of Transportation, and are also covered
by IATA (International Air Transport Association), ICAO (International Civil Aviation
Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the
responsibility of the shipper to ensure compliance with these or any other local requirements.
Please consult current regulations and requirements before shipping.

The power module with the wireless unit contains two “C” size primary lithium/thionyl chloride
batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each
pack. Under normal conditions, the battery materials are self-contained and are not reactive as
long as the batteries and the pack integrity are maintained. Care should be taken to prevent
thermal, electrical or mechanical damage. Contacts should be protected to prevent premature
discharge.

Battery hazards remain when cells are discharged.
Batteries should be stored in a clean and dry area. For maximum battery life, storage temperature

should not exceed 86 °F (30 °C).

II

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Table Of Contents

SECTION 1
OVERVIEW

SECTION 2
CONFIGURATION

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Definitions And Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Models Covered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

About the 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Switch Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Measurement Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Short Fork Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Rosemount 2160 Application Examples . . . . . . . . . . . . . . . . . . . . . . . .1-5

Extended Fork Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Switchpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Product Recycling/Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Required Bench Top Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Squawk Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

AMS Wireless Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Field Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Device Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Join to Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Configure Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Remove Black Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

Review Device Identification Information . . . . . . . . . . . . . . . . . . . . . . . 2-8

Review Radio Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Check Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

Temperature Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

Sensor Output Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Media Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

Write Protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

Data Logging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

LCD Display Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Detailed Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Configure Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Sensor Stabilization Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13

Measurement Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13

Allowable Change In Dry Fork Frequency. . . . . . . . . . . . . . . . . . . . . .2-13

III

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

Sensor Fault Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Power Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15

Load User Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15

Join Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

Communication Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Join Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16

Available Neighbors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Join Attempts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Sensor Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Temperature Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Uncompensated Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

Sensor State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

Dry Fork Frequency / Switch Points . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Sensor State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19

Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20

Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Dry Fork Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21

Sensor Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

Calibrate Dry Fork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Sensor Calibration Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

Calibration Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22

Reset Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23

Sensor Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Fork Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Advanced Functions for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Saving, Recalling, and Cloning Configuration Data . . . . . . . . . . . . . .2-24

SECTION 3
INSTALLATION

IV

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Wireless Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Installing the LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Correct Fork Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Tightening the 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Insulation (2160***E Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

SECTION 4
COMMISSIONING

SECTION 5
OPERATION AND
MAINTENANCE

APPENDIX A
SPECIFICATIONS AND
REFERENCE DATA

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Verify Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Local Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Smart Wireless Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

AMS Wireless Configurator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

How to Use Squawk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Startup Screen Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Diagnostic Button Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Network Diagnostic Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Device Diagnostic Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

Power Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Physical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Functional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

2160 Thread Mounting (Standard Length) . . . . . . . . . . . . . . . . . . . . . .A-6

2160 Thread Mounting (Extended Length) . . . . . . . . . . . . . . . . . . . . . .A-7

2160 Flange Mounting (Standard Length) . . . . . . . . . . . . . . . . . . . . . .A-8

2160 Flange Mounting (Extended Length) . . . . . . . . . . . . . . . . . . . . . .A-9

2160 Hygienic Fitting (Standard Length). . . . . . . . . . . . . . . . . . . . . . .A-10

2160 Hygienic Fitting (Extended Length) . . . . . . . . . . . . . . . . . . . . . .A-12

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13

Spare Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-15

APPENDIX B PRODUCT
CERTIFICATIONS

European Directive Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

FCC and IC Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Canadian Registration Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Hazardous Locations Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

American and Canadian Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

European Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Rest Of The World Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

V

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

VI

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Section 1 Overview

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

Definitions And Abbreviations . . . . . . . . . . . . . . . . . . . . . page 1-2

Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2

About the 2160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-9

Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . .page 1-9

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a caution symbol ( ). The
external hot surface symbol ( ) is used when a surface is hot and care must
be taken to avoid possible burns. If there is a risk of an electrical shock the
( ) symbol is used. Refer to the safety messages listed at th e be gin n ing of
each section before performing an operation preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,
commissioned, operated, and maintained by suitably qualified personnel only , observing
any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
Please review the approvals section of the 2160 Reference Manual for any restrictions
associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the
installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the
appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or
installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Reference Manual

00809-0100-4160, Rev AD

Rosemount 2160

January 2013

USING THIS MANUAL This manual provides information on installing, operating, and maintaining the

Rosemount 2160 Wireless liquid level switch.

• Section 2: Configuration provides instruction on commissioning and
operating the Rosemount 2160. Information on software functions,
configuration parameters, and online variables is also included.

• Section 3: Installation contains mechanical and electrical installation
instructions.

• Section 4: Commissioning contains techniques for properly
commissioning the device.

• Section 5: Operation and Maintenance contains operation and
maintenance techniques.

• Appendix A: Specifications and Reference Data supplies reference
and specification data, as well as ordering information.

• Appendix B: Product Certifications contains approval information.

DEFINITIONS AND ABBREVIATIONS

The following definitions are used in this manual:

Dry The 2160 fork (sensor) is submerged to a depth of less than 0.5 in. (13 mm)
Wet The 2160 fork (sensor) is submerged to a depth of greater than 0.5 in. (13 mm)
Fault The fork frequency is outside the normal frequency band
Normal

Mode
Enhanced

Mode

The operating mode in which the 2160 considers a 0 Hz fork frequency to
represent a Wet condition (and not a Fault)

The operating mode in which the 2160 considers a 0 Hz fork frequency to
represent a fault condition

The following abbreviations are used in this manual:

DD Device Description
IS Intrinsically Safe
PV Primary Value or Process Value
SV Secondary Value
TV Tertiary Value (Third Value)
QV Quaternary Value (Fourth Value)

MODELS COVERED The following models of the Rosemount 2160 Wireless liquid level switch are

covered in this manual:

• The standard temperature 2160***S

• The extreme temperature 2160***E

1-2

Reference Manual

Wetted Materials in 316/316L SST (1.4401/1.4404), or
Alloy C (UNS N10002) and Alloy C-276 (UNS N10276)

NEMA Type 4X (IP66)
Housing in Aluminum.
Removable Covers on
Both Sides

Short Fork Length
with Extensions
up to 118 in. (3 m)

Threaded,
Flanged, or
Hygienic
Connections

Thermal Tube
(2160***E Only)

Fast Drip Design

ATEX, FM, CSA, IECEx, and
NEPSI Intrinsically Safe

Antenna

Optional LCD
Display

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

ABOUT THE 2160
Switch Overview The Rosemount 2160 Wireless is a wireless liquid point level switch.

Based on vibrating short fork technology, the 2160 is suitable for virtually all
liquid applications:

• Vir tually unaf fected by flow, bubbles, turbulence, foam, vibration, solids
content, coating, properties of the liquid, and product variations

• Operation in extreme temperatures of –94 to 500 °F (–70 to 260 °C)

• No need for calibration and requires minimum installation procedures

• No moving p arts or crevices means virtually no maintenance

• Electronic self-checking and condition monitoring

• Programmable switching delay for turbulent or splashing applications

• Short fork length with extensions up to 118 in. (3 m)

• “Fast Drip” fork design gives quick response time

• General area and Intrinsically Safe options

This combination of features makes the 2160 an ideal choice for a wide
variety of challenging applications in the chemical, power generation, and oil
and gas industries.

Figure 1-1. Features of the 2160

1-3

Reference Manual

00809-0100-4160, Rev AD

Rosemount 2160

January 2013

Measurement Principle The Rosemount 2160 is designed using the principle of a tuning fork.

A piezo-electric crystal oscillates the forks at their natural frequency . Changes
to this frequency are continuously monitored.

The frequency of the vibrating fork sensor changes depending on the medium
in which it is immersed. The denser the liquid, the lower the frequency.

When used as a low level alarm, the liquid in the tank or pipe drains down
past the fork, causing a change of natural frequency that is detected by the
electronics and switches the output state to a Dry condition.

When the 2160 switch is used as a high level alarm, the liquid rises in the
tank or pipe making contact with the fork, causing the output state to switch to
a Wet condition.

The output state, along with other parameters , are regularly transmitted over
a secure wireless connection to a Smart Wireless Gateway.

Short Fork Technology The natural frequency (~1400Hz) of the fork avoids interference from plant

vibration that may cause false switching. This allows for minimum intrusion
into the tank or pipe through the use of a short fork.

Using Short Fork Technology, the Rosemount 2160 can be used in almost all
liquid applications. Extensive research has maximized the operational
effectiveness of the fork design, making it suitable for most liquids including
coating liquids, aerated liquids, and slurries.

Special Features Instrument Health Monitor and Continuous Self-Check

The 2160 continuously performs instrument health diagnostics to self-check
the condition of the fork and sensor. These diagnostics can detect damage to
the forks including corrosion, internal or external damage to the forks, and
breakages to the internal wiring.

See “Operation Mode” on page 2-9 for further information.

Fork Design

The “fast drip” fork design draws liquid away from the fork tips, and together
with a short switching delay , allows the 2160 to react quickly and with greater
sensitivity to density variations.

Battery Powered

The 2160 is powered by an integral battery. The fork sensor requires very little
power and the battery life remains long even with fast update rates.

See “Battery Installation” on page 3-6 for further information.

Adjustable Time Delay

There is also a user-selectable time de lay to virtually eliminate the risk of false
switching in turbulent or splashing applications.

See “Sensor Output Delay” on page 2-10 for further information.

1-4

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Rosemount 2160
Application Examples

For most liquids, including coating, aerated liquids and slurries, the fun ction is
virtually unaffected by flow, turbulence, bubbles, foam, vibration, solid
particles, build-up, or properties of the liquid.

See Figure 1-5 on page 1-8 for application examples.
The 2160 switch can be used in hazardous (IS) or non-hazardous (safe)

areas but supports higher process temperatures up to 500 °F (260 °C).
The switch can be mounted in almost any position in an open or closed tank

or pipe. There is a wide range of threaded, flanged, or hygienic connections.

Application Considerations:

• Ensure the process is operating within the instrument op er a ting
temperature and pressure ranges (see “Specifications” on page A-1)

• Ensure the liquid viscosity is within the recommended viscosity range
(see “Specifications” on page A-1)

• Check that the liquid density is higher than 31.2 lb/ft
(see “Specifications” on page A-1)

• Check for risk of build-up on the forks
Avoid situations where drying and coating products may create

excessive build-up (see Figure 1-2)

• Ensure there is no risk of ‘bridging’ the forks
Examples of products that can create bridgin g of forks are dense p aper

slurries and bitumen

• Check the solids content in the liquid

3

(500 kg/m3)

Figure 1-2.
Avoid Product Build-up

As a guideline, the maximum solid particle diameter in the liquid is

0.2 in. (5 mm). Extra consideration is needed when dealing with
particles bigger than 0.2 in. (5 mm). Consult the factory for advice.

• Problems may occur if product coats and dries causing caking.

• In almost all cases, the 2160 is insensitive to foams (i.e. does not see
the foam).

However in rare occasions, some very dense foams may be seen as
liquid; a known example of this is found in ice-cream and orange juice
manufacturing.

OK

1-5

Rosemount 2160

3.28 ft.
(1.0 m)

3.28 ft.
(1.0 m)

3.28 ft.
(1.0 m)

3.28 ft.
(1.0 m)

Maximum

3.28 ft.

(1.0 m)

Maximum

3.28 ft.
(1.0 m)

Extended Fork Supports

Figure 1-3. Supports Needed for
Extended Forks

OK

Reference Manual

00809-0100-4160, Rev AD

January 2013

OK

OK

OK

1-6

Reference Manual

SP = Switchpoint (H20)
HY = Switching Hysteresis

±0.039 in.

(1 mm)

±0.5 in.

(13 mm)

±0.5 in.

(13 mm)

00809-0100-4160, Rev AD
January 2013

Switchpoint

Figure 1-4. Switchpoint

Rosemount 2160

SP

HY

SP

NOTE:

A lower density media will give a switchpoint closer to the connection.
A higher density media will give a switchpoint closer to the fork tip.

1-7

Rosemount 2160

Figure 1-5. Rosemount 2160
Application Examples

Overfill Protection

Spillage caused by overfilling can be hazardous to people and the environment, resulting in
lost product and potentially high clean up costs.

High and Low Level Alarm

Maximum and minimum level detection in tanks containing different types of liquids are ideal
applications. The Rosemount 2160 is robust and operates continuously across the
temperature range of –94 to 500 °F (–70 to 260 °C) and operating p ressures of up to 1450 psig
(100 barg), making it perfect for use as a high or low level alarm. It is common practice to have
an independent high level alarm switch as a backup to an installed level device in case of
primary failure.

Reference Manual

00809-0100-4160, Rev AD

January 2013

Pump Control (Limit Detection)

Batch processing tanks often contain stirrers and agitators to ensure mixing and product
‘fluidity’. The standard user-selectable time delay, from 0 to 3600 seconds, virtually eliminates
the risk of false switching from splashing.

Pump Protection or Empty Pipe Detection

With the fork projecting only 2 in. (50 mm) (dependant on connection type), the 2160 can be
installed in small diameter pipes. Short forks mean minimum intrusion on the wetside and
allow for simple, low cost installation at any angle into pipes or tanks. The 2160 is ideal for
reliable pump control and can be used to protect against pumps running dry.

Extreme Temperature Applications

The 2160***E is designed for extreme temperatures and is suitable for continuous operation
within the temperature range of –94 to 500 °F (–70 to 260 °C).

Hygienic Applications

With the highly polished forks option providing a surface finish (Ra) better than 0.4 µm, the
2160 meets the most stringent hygienic requirements used in food and beverage, and
pharmaceutical applications.

1-8

Reference Manual

NOTICE

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

SERVICE SUPPORT To expedite the return process outside of North America, contact the nearest

Emerson Process Management representative.
Within the United States, call the Emerson Process Management Response

Center toll-free number 1 800 654 7768. This center, available 24 hours a day,
will assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a
Return Material Authorization (RMA) number. The center will also ask for the
process material to which the product was last exposed.

Individuals who handle products exposed to a hazardous substance can avoid injury if they
are informed of, and understand, the hazard. If the product being returned was exposed to a
hazardous substance as defined by OSHA, a copy of the required Material Safety Data
Sheet (MSDS) for each hazardous substance identified must be included with the returned
goods.

PRODUCT RECYCLING/DISPOSAL

Shipping considerations for wireless products (lithium batteries):

The unit was shipped to you without the power module installed. Please remove the power
module prior to shipping.

Primary lithium batteries (charged or discharged) are regulated in transportation by the U. S.
Department of Transportation. They are also covered by IATA (International Air Transport
Association), ICAO (International Civil Aviation Organization), and ARD (European Ground
Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure
compliance with these or any other local requirements. Please consult current regulations
and requirements before shipping.

Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.

1-9

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

1-10

Reference Manual

00809-0100-4160, Rev AD
January 2013

Section 2 Configuration

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-2

Required Bench Top Configuration . . . . . . . . . . . . . . . . .page 2-2

Device Network Configuration . . . . . . . . . . . . . . . . . . . . . page 2-7

Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4

Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . page 2-8

Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-9

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-9

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-11

Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-12

Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-15

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-21

Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-23

Advanced Functions for HART Protocol . . . . . . . . . . . . .page 2-24

Rosemount 2160

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the following safety messages before performing an operation preceded by
this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,
commissioned, operated, and maintained by suitably qualified personnel only,
observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
Please review the approvals section of the 2160 Reference Manual for any restrictions
associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the
installation is in accordance with intrinsically safe or non-incendive field wiring
practices

• Verify that the operating atmosphere of the level switch is consistent with the
appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

www.rosemount.com

Reference Manual

00809-0100-4160, Rev AD

Rosemount 2160

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition
or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

January 2013

OVERVIEW This section contains information on commissioning and verification that

should be performed prior to installation.
Field Communicator and AMS

functions. For convenience, Field Communicator fast key sequences are
labeled “Fast Keys” for each software function below the appropriate
headings.

Example Software Function

Fast Keys

1, 2, 3, etc.

®

instructions are given to perform configuration

REQUIRED BENCH TOP CONFIGURATION

Bench top configuration requires a Field Communicator, AMS, or any
Wireless Communicator.

Bench top configuration consists of testing the transmitter and verifying
transmitter configuration data. The 2160 can be configured before or after
installation (field hook-up). However, configuring the 2160 on the bench
before installation ensures that all network settings are working correctly.

When using a Field Communicator , any configuration ch anges made must be
sent to the 2160 by using the “Send” key (F2). AMS configuration changes are
implemented when the “Apply” button is clicked.

Squawk Feature The 2160 feature called “Squawk” can be used to visually identify an

individual 2160 in a wireless network. This can be a useful check during the
configuration and commissioning of multiple 2160 transmitters.

To find out more about this feature, see “How to Use Squawk” on page 4-4.

AMS Wireless
Configurator

AMS is capable of connecting to devices either directly using a HART®
modem or wirelessly via the Smart Wireless Gateway.

When configuring on the bench with a HART modem, double click the device
icon, then choose the Configure/Setup tab (or right click and select
Configure/Setup).

When configuring with the Gateway, dou ble click the device icon and then
choose the Configure/Setup tab (or right click and select Configure/Setup).

Field Communicator Remove the power mod ule-side housing cover to expose the terminal block

and HART communication terminals, then connect the Black Power Module to
power the unit for configuration. Connect the Field Communicator leads to the
terminals labeled “COMM” on the terminal block. See Figure 2-1 on page 2-3.
Turn on the Field Communicator by pre ssing the ON/OFF key.

2-2

Reference Manual

COMM

P/N 00753-9200-0010

00809-0100-4160, Rev AD
January 2013

Figure 2-1.
Field Communicator Connection

Rosemount 2160

The Field Communicator will search for a HART-compatible device and
indicate when the connection is made. If the Field Communicator fails to
connect, it indicates that no device was found and you should re-check the
connections.

NOTE

Before connecting a Field Communicator in an explosive atmosphere, make
sure the instruments are installed in accordance with intrinsically safe or
non-incendive field wiring practices.

P/N 00753-9200-0010

COMM

P/N 00753-9200-0010

COMM

A 2160 DD (Device Description) is required for HART communication.
To obtain the latest DD, visit the Emerson Process Management Easy
Upgrade Site at:

http://www2.emersonprocess.com/en-US/documentation/deviceinstallkits

2-3

Rosemount 2160

FIELD COMMUNICATOR
Field Communicator Menu Tree

Reference Manual

00809-0100-4160, Rev AD

January 2013

1. Overview

2. Configure

3. Service Tools

1. Device Status 1. Identification

2. Comm Status 2. Revisions

3. PV – 1.0=Wet/0.0=Dry

4. PV Status 4. Security

5. Update Rate

6. Device information

1. Guided Setup

2. Manual Setup

3. Alert Setup

3. Radio

1. Basic Setup

2. Join to Network

3. Configure Update Rate (*1)

4. Configure Device Display

5. Configure Alerts

1. Wireless

2. Operation

3. Display

4. Data Logging

5. Security

6. Device Temperature

7. Device Information

8. Power

1. Alert 1

2. Alert 2

3. Alert 3

4. Alert 4

See Page 2-7

1. Device Image

2. Tag

3. Long Tag

4. Model

5. Serial Number

6. Device ID

7. Date

8. Descriptor

9. Message

10. Model number I

11. Model number II

1. HART

2. Field Device

3. Software

4. Hardware

5. DD

1. Manufacture

2. Device Type

3. Device Revision

4. Software Revision

5. Hardware Revision

6. Transmit Pwr. Lvl

7. Min Brdcst Updt Rt

1. Write Protect

2. Over The Air Upgrade

1. Network ID

2. Join To Network

3. Broadcast Info

1. Application

2. Sensor

1. Display Mode

2. Display Item

1. Meas Status Log

2. Primary Variable, PV

3. 2nd Variable, SV

4. 3rd Variable, TV

5. 4th Variable, QV

6. Configure Data Hist

1. Write Protect

2. Over The Air Upgrade

1. Electronics Temp

2. Elect Temp Status

3. Unit

4. Maximum

5. Minimum

1. Tag

2. Long Tag

3. Descriptor

4. Message

5. Date

6. Country

7. SI Unit Control

1. Power Mode

2. Power Source

1. Configure Alert 1

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Configure Alert 2

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Config Adv Brdcsg

2. Message 1 Content (*2)

3. Message 2 Content (*2)

4. Message 3 Content (*2)

(*1) Config Adv Brdcsg will be displayed if Advanced
Broadcasting is enabled; same menus as under
Configure - Manual Setup - Wireless - Broadcast Info.

(*2) Only visible if Bursting message is enabled.

1. Operation Mode

2. Sensor Output Delay

3. Media Density

1. Sensor Stabilization Time

2. Measurement Time

3. Allowable Change in
Dry Fork Frequency

4. Sensor Fault Delay

1. Configure Alert 3

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

1. Configure Alert 4

2. Mode

3. Variable

4. Direction

5. Limit

6. Band

A

See next page

2-4

1. Configure Message 1

2. Configure Message 2

3. Configure Message 3

4. Event Notification

5. Disable Advanced
Broadcasting

A

1. Broadcast Configuration

2. Update Rate

1. Enable Burst Msg 1

2. Message 1 Content

3. First & Trigger Var (*3)

4. 2nd Variable (*3)

5. 3rd Variable (*3)

6. 4th Variable (*3)

7. 5th Variable (*4)

8. 6th Variable (*4)

9. 7th Variable (*4)

10. 8th Variable (*4)

1. Trigger Mode

2. Trigger Level (*3)

3. First & Trigger Var (*3)

4. Update Rate

5. Default Update Rate

1. Trigger Mode

2. Trigger Level (*3)

3. First & Trigger Var (*3)

4. Update Rate

5. Default Update Rate

1. Broadcast Configuration

2. Update Rate

1. Enable Burst Msg 2

2. Message 2 Content

3. First & Trigger Var (*3)

4. 2nd Variable (*3)

5. 3rd Variable (*3)

6. 4th Variable (*3)

7. 5th Variable (*4)

8. 6th Variable (*4)

9. 7th Variable (*4)

10. 8th Variable (*4)

1. Trigger Mode

2. Trigger Level (*3)

3. First & Trigger Var (*3)

4. Update Rate

5. Default Update Rate

1. Broadcast Configuration

2. Update Rate

1. Enable Burst Msg 3

2. Message 3 Content

3. First & Trigger Var (*3)

4. 2nd Variable (*3)

5. 3rd Variable (*3)

6. 4th Variable (*3)

7. 5th Variable (*4)

8. 6th Variable (*4)

9. 7th Variable (*4)

10. 8th Variable (*4)

(*3) Only visible if Message Content is “Selectable Process Variables/Status” or “Selectable Process Variables”.

(*4) Only visible if Message Content is “Selectable Process Variables/Status”.

1. Refresh Following Info

2. Failed

3. Maintenance

4. Advisory

5. Event Notification

From previous page

Reference Manual

00809-0100-4160, Rev AD
January 2013

Field communicator menu tree continued...

Rosemount 2160

2-5

Rosemount 2160

Field communicator menu tree continued...

Reference Manual

00809-0100-4160, Rev AD

January 2013

1. Overview

2. Configure

3. Service Tools

(*1) Only visible when there is a history.

(*2) Only one option is visible and it is dependent on whether
Factory Calibration or Site Calibration has been selected.

(*3) Only visible when data logging is enabled.

See Page 2-5

See Page 2-5

1. Alerts

2. Variables

3. Trends

4. Communications

5. Maintenance

6. Simulate

1. Refresh Alerts

2. No Active Alerts

3. History

1. PV – 1.0=Wet/0.0=Dry

2. PV Status

3. Sensor Frequency

4. Sensor Frequency Status

5. Electronics Temp

6. Electronics Temp Status

7. Supply Voltage

8. Supply Voltage Status

9. Last Update Time

1. Output State

2. Sensor Frequency

3. Electronics Temp

4. Supply Voltage

5. Data History

1. Join Status

2. Comm Status

3. Join Mode

4. Available Neighbors

5. Advertisements

6. Join Attempts

1. Diagnostics

2. Counters / Timers

3. Calibrate

4. Routine Maintenance

5. Reset / Restore

1. Output State

2. Sensor Frequency

3. Electronics Temperature

4. Supply Voltage

1. Clear Alert History

2. View Alert History (*1)

1. Device Variable

2. Variable Units

3. Sample Inteval

4. Time of First Value

5. Date of First Value

6. View Data History (*3)

7. Refresh (*3)

1. Sensor

2. Dry Fork Frequency /
Switch Points

1. Counters

2. Timers

1. Sensor Calibration

2. Reset Sensor Calibration

3. Sensor Compensation

1. Locate Device

2. Install New Power Module

1. Device Reset

2. Load User Defaults

1. Sensor Frequency

2. Temperature Compensation

3. Uncompensated Frequency

4. Sensor State

5. Sensor Status

1. Dry Fork Frequency

2. Dry to Too Dry

3. Dry to Indeterminate

4. Wet to Indeterminate

5. Wet to Too Wet

6. Zero

1. Sensor Wet Count

2. Reset/Preset Wet Count

3. Calibration Count

4. Fault Control

5. Reset Fault Count

1. Time Since Output Change

2. Total Time Dry

3. Total Time Wet

1. Dry Fork Frequency

2. Sensor Frequency

3. Calibrate Dry Fork

4. Sensor Calibration Status

5. Calibration Count

1. Restore Factory Calibration

2. Restore Site Calibration

1. Calibration Temperature

2. Temperature Compensation

3. Process Temperature

(*2)

2-6

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

DEVICE NETWORK CONFIGURATION

Join to Network To communicate with the Smart Wireless Gateway, and ultimately the

Fast Keys

2, 1, 2

Information System, the 2160 must be configured to communicate with the
wireless network. This step is the wireless equivalent of connecting wires from
a transmitter to the host system.

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 1: Join to Network.

Using AMS or a Field Communicator, enter the Network ID and Join Key so
they match the Network ID and Join Key of the Gateway and the other
devices in the network. If the Network ID and Join Key are not identical, the
2160 will not communicate with the network.

When using a Field Communicator, the Network ID can be configured by
entering Fast Key sequence: 2, 2, 1, 1. The Join Key can also be configured
using a Field Communicator with the Fast Key sequence: 2, 2, 1, 2.

NOTE

The Network ID and Join Key may be obtained from the

Setup>Network>Settings page on the Gateway’s web server.

Configure Update Rate The final device network configuration piece is the Update Rate which, by

Fast Keys

2, 2, 3

default, is 1 minute. It can be changed at commissioning, or at any time, by
using AMS or the Gateway’s web server. The Update Rate should be
between 1 second and 60 minutes.

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 3: Configure Update Rate.

Operation Mode To view or cha nge th e op er ation mode:

Fast Keys

2, 2, 2, 1, 1

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 1: Operation Mode.

The default operating mode is Normal Mode. Other options are Enhanced
Operation Mode (Fault=Wet) or Enhanced Operation Mode (Fault=Dry).

Remove Black Power
Module

After the bench top and network device configuration is completed, you can
remove the Black Power Module and replace the housing cover. The Black
Power Module should be inserted only when the device is ready to be
installed.

Use caution when handling the Black Power Module. The Black Power
Module may be damaged if dropped from heights in excess of 20 ft. (6,1 m).

When the device is installed, re-insert the Black Power Module and close the
housing cover securely. Always ensure a proper seal but do not over tighten.

2-7

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Reference Manual

00809-0100-4160, Rev AD

January 2013

REVIEW CONFIGURATION DATA

Review Device
Identification Information

Fast Keys

1, 6, 1, 3

The following is a list of factory default configurations that can be viewed by
using the Field Communicator or AMS. Follow the steps below to review the
level switch configuration information.

NOTE

Information and procedures in this section that make use of Field
Communicator fast key sequences and AMS assume that the 2160 and
communication equipment are connected, powered, and operating correctly.

To view device identification information:

1. From the Home screen, select 1: Overview.

2. Select 6: Device Information.

3. Select 1: Identification.

4. Select 3: Device.

5. Select from the corresponding number to view each field:

1 Device Image
2 Tag
3 Long Tag

4 Model
5 Serial Number
6 Device ID
7Date
8 Descriptor

9 Message
10 Model Number I
11 Model Number II

Review Radio
Information

Fast Keys

1, 6, 3

NOTE

Other device information can also be found at Fast Key sequence 2, 2, 7.

To view radio information:

1. From the Home screen, select 1: Overview.

2. Select 6: Device Information.

3. Select 3: Radio.

4. Select from the corresponding number to view each field:

1 Manufacturer

2 Device Type

3 Device Revision

4 Software Revision

5 Hardware Revision

6 Transmit Power Level

7 Minimum Broadcast Update Rate

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January 2013

Rosemount 2160

CHECK OUTPUT Before performing other level switch operations, ensure the 2160 is oper ating

properly by checking the process variables.

Variables To view the Variables menu:

Fast Keys

3, 2

1. From the Home screen, select 3: Service Tools.

2. Select 2: Variables.

The variable menu displays the following process var iab le s:

• PV – level switch output state of 0.0 (Dry) or 1.0 (Wet)

• PV Status – valid or fault status (see “Troubleshooting” on page 6-2)

• Sensor Frequency – the frequency of the vibrating fork

• Sensor Frequency Status – valid or fault status

• Electronics Temp – the temperature inside the 2160 housing

• Electronics Temp Status – valid or fault status

• Supply Voltage – the input voltage to the level switch

• Supply Volt Status – valid or fault status

• Last Update Time – elapsed time since the last data update

BASIC SETUP
Temperature Units The Unit setting allows the Electronics Temperature process variable to be

Fast Keys

2, 2, 6

displayed in Farenheit (°F) or Celsius (°C).
To view the electronics temperature menu:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 6: Device Temperature.

The electronics temperature menu displays the following:

• Electronics Temp – the live electronics temperature measurement

• Electronics Temp Status – valid or fault status

• Unit – change/view measurement units for Electronics Temperature

• Maximum – view the highest measured electronics temperature

• Minimum – view the lowest measured electronics temperature

Operation Mode The 2160 has three operation modes (see Table A-2 on page A-3):

Fast Keys

2, 2, 2, 1, 1

• Standard – Default operation mode for no sensor fault detection

• Enhanced (Fault=WET) – Output is forced to Wet when fault detected

• Enhanced (Fault=DRY) – Output is forced to Dry when fault detected

To change or view the operation mode:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 1: Operation Mode.

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Rosemount 2160

January 2013

Sensor Output Delay When the 2160 detects a change in process conditions from wet-to-dry or

Fast Keys

2, 2, 2, 1, 2

dry-to-wet, the Sensor Output Delay parameter causes a delay of up to 3600
seconds before a new process condition is indicated in the process variables.

If, for example, there are waves in a tank, then the 2160 may intermittently
detect a change in process conditions. The sensor output delay ensures that
the 2160 fork is dry or wet for a period before switching.

Depending on the application, a suitable delay can prevent const ant switching
of the output state.

NOTE

The delay re-starts each time a change in process conditions is detected.

To change or view the sensor output delay:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 1: Application.

5. Select 2: Sensor Output Delay.

Media Density The frequency of the vibrating fork sensor can be affected by the process

Fast Keys

2, 2, 2, 1, 3

liquid density. Use Media Density to select one of the following options:

• Normal – Select when the liquid specific gravity is between 0.7 and 2.0

• Low – Select when the liquid specific gravity is less than 0.7

• High – Select when the liquid specific gravity is greater than 2.0

NOTE

If the liquid specific gravity is unknown, keep the default setting of Normal.

Write Protect The 2160 has a software write protect security feature.

Fast Keys

2, 2, 5, 1

The change or view write protect security settings:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 5: Security.

4. Select 1: Write Protect.

Data Logging Data logging records previous measurement values.

Fast Keys

2, 2, 4, 6

To enable or disable the logging:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Data Logging.

4. Select 6: Configure Data Hist.

2-10

Follow on-screen instructions to enable or disable the logging.

Reference Manual

00809-0100-4160, Rev AD
January 2013

LCD DISPLAY

Rosemount 2160

LCD Display
Configuration

Fast Keys

2, 1, 4

The LCD display indicates output and abbreviated diagnostic messages.

NOTE

Use Rosemount Wireless LCD Part Number: 00753-9004-0002.

The LCD display features a four-line display and a bar graph. The first line of
five characters displays the output description, the second line of seven digits
displays the actual value, the third line of six characters displays engineering
units, and the fourth line displays “Error” when there is an alarm condition.
The LCD display can also display diagnostic messages. The bar graph
represents the network connectivity status.

See “LCD Screen Messages” on page 5-3 for more information on LCD
messages.

To change or view LCD display options:

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 4: Configure Device Display.

Alternatively, to manually change or view LCD display options:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 3: Display.

4. Follow the on-screen instructions to configure Display Mode and
Display Item parameters.

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Deadband

Assigned Value

Alert Set Point

Alert “OFF” Alert “ON” Alert “OFF”

Units of Measurement

Time

Deadband

Assigned Value

Alert Set Point

Alert “OFF” Alert “ON” Alert “OFF”

Units of Measurement

Time

00809-0100-4160, Rev AD

Rosemount 2160

January 2013

DETAILED SETUP
Configure Alerts Alerts can be configured to output a HART message when a configured data

Fast Keys

2, 1, 5

point is exceeded. A process alert is transmitted continuously if a set point for
a process variable is exceeded and the alert mode is enabled.

An alert is displayed on a Field Communicator, AMS status screen, or in the
error section of the optional LCD display. The alert is reset when the assigned
value (process variable) returns within its normal range.

Example 1: Rising Alert

Example 2: Falling Alert

To change or view the process alerts:

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 5: Configure Alerts.

4. Follow the on-screen instructions to configure up to four alerts (Alert 1,

Each alert requires the following information:

To view active or previous alerts:

1. From the Home screen, select 3: Service Tools.

2. Select 1: Alerts.

3. Select Refresh Alerts to repor t new alerts since the last update,

Alert 2, Alert 3, and Alert 4).

•Mode – Disabled (default) or enabled alert

• Variable – Select Output State, Sensor Frequency,

Electronics Temperature, or Supply Voltage

• Direction – Rising or falling alert

• Limit – Alert set point (in same units as the variable)

• Dead Band – Hysteresis data point (in same units as the variable)

for transition from deadband zone to new alert state

Active Alerts to view active alerts, or History to view previous alerts.

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Rosemount 2160

Sensor Stabilization
Time

Fast Keys

2, 2, 2, 2, 1

The time needed for the fork sensor to reach a stable vibration may vary
depending on the process conditions. Sensor Stabilization Time sets a
delay before taking a frequency measurement.

The default setting is 60 ms. It can be set to a time in the range 20 to 1000 ms
and is adjustable in 20 ms steps. Alternatively, the setting AUTO is for the
Rosemount 2160 to automatically calculate a delay.

To change or view the sensor stabilization time:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 1: Sensor Stabilization Time.

6. Follow the on-screen instructions to configure a delay.

Measurement Time The time needed for the fork sensor to take an accurate measurement after

Fast Keys

2, 2, 2, 2, 2

reaching a stable vibration may vary depending on the process condi tions.
Measurement Time sets a delay before taking a frequency measurement.

The default setting is 60 ms. It can be set to a time in the range 20 to 1000 ms
and is adjustable in 20 ms steps. Alternatively, the setting AUTO is for the
Rosemount 2160 to automatically calculate a delay.

To change or view the measurement time:

Allowable Change In
Dry Fork Frequency

Fast Keys

2, 2, 2, 2, 3

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 2: Measurement Time.

6. Follow the on-screen instructions to configure a delay.

When the 2160 is re-calibrated in the field, a co mparison is made between the
new dry fork frequency and original factory-set Dry Fork Frequency value.
If the difference is greater than the allowable change value, the re-calibration
is rejected. Check the fork for damage, corrosion, or coating, and clean the
fork if necessary before re-trying.

The default setting is 100 Hz. It can be set to a value in the range 1 to 254 Hz.

NOTE

Fast Key sequence is 3, 5, 1, 2 for the original factory-set Dry Fork Frequency.

To change or view the allowable change:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 3: Allowable Change In Dry Fork Frequency.

6. Follow the on-screen instructions to configure the allowable change.

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Rosemount 2160

January 2013

Sensor Fault Delay When the 2160 is operating in Enhanced Mode and detects a fork sensor

Fast Keys

2, 2, 2, 2, 4

fault, Sensor State (page 2-18) indicates a Fault state after a delay set by
Sensor Fault Delay.

The default setting is 600 seconds. It can be a maximum of 3600 seconds.

NOTE

When the 2160 is operating in Normal Mode, a fork sensor fault is not
detected and Sensor State (page 2-18) continues to indicate a Valid state.

To change or view the sensor fault delay:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Operation.

4. Select 2: Sensor.

5. Select 4: Sensor Fault Delay.

6. Follow the on-screen instructions to configure the sensor fault delay.

Power Mode For configuration and diagnostic purposes, the 2160 can be put into an

Fast Keys

2, 2, 8, 1

Always On power mode. The fork sensor is energized cont inuously and a new
measurement is completed, typically, every 500 ms.

The Always On power mode causes a much higher drain on the battery, and
so the 2160 reverts to the default Normal power mode after a settable period
of up to 10 minutes.

In Normal power mode, the fork sensor is energized for the period set by the
update rate (see “Configure Update Rate” on page 2-7).

To view or change Power Mode:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 8: Power.

4. Select 1: Power Mode.

5. Follow the on-screen instructions to configure the power mode.

Power Source A wireless device may be attached to a source of continuous power or to a

Fast Keys

2, 2, 8, 2

power source that drains over time (e.g. a battery). The 2160 is always
powered by Battery Power.

To view the Power Source:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 8: Power.

4. Select 2: Power Source.

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Rosemount 2160

DIAGNOSTICS AND SERVICE

Diagnostics and service functions listed below are primarily for use after field
installation.

Load User Defaults The master reset function is used to reset the electronics and reset

Fast Keys

Table 2-1. User Defaults

3, 5, 2

parameters to their factory-set defaults (see Ta ble 2-1 ) .
To perform a master reset:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance

3. Select 2: Load User Defaults.

4. Follow on-screen instructions to perform the reset.

Parameter Names Defaults

Operation Mode
Media Density
Sensor Output Delay
Sensor Stabilisation Time
Sensor Frequency Measurement Time
Sensor Fault Delay
Process Temperature
Burst Message 0: Burst Mode Control

Burst Variable Slot 0
Burst Variable Slot 1
Burst Variable Slot 2
Burst Variable Slot 3
Burst Variable Slot 4
Burst Variable Slot 5
Burst Variable Slot 6
Burst Variable Slot 7
Burst Ext. Cmd Number
Triggered Update Rate
Default Update Rate
Trigger Mode
Trigger Variable Classification
Trigger Units
Trigger Level

Alerts: Alert Variable Assignment

Alert Mode
Alert Direction
Alert Set Point
Alert Dead Band
Alert Units
Alert Name

Data Trending: Trend Number

Trend Control
Device Variable Code

Sample Period
Sensor Wet Count
Fault Count
Total Time Wet
Total Time Dry
Time Since Output Change
Sensor Calibration Status
Allowable Dry Fork Frequency Shift
Temperature Coefficient

Normal
Normal

0 s
60 ms
60 ms

600 ms

20 °C

Wireless

2
3
0

1
246
247
248
249
178

(1)

60 s

(1)

60 s

Continuous

0
251

0.5

(1)

2

(1)

Off

Rising

(1)

0.0

(1)

0.0

(1)

251

ALERT X

0

Off

Not Used

60 s

0

0

00, 00:00:00
00, 00:00:00
00, 00:00:00

Factory Calibrated

100 Hz

-0.019 %/°C

(1)
(1)

(1)

(1)

(1)

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Rosemount 2160

(1) Where this parameter was factory-configured with a user-defined value, that same value is re-loaded

when using the Load User Defaults function. P arameters without a user-def ined value are re stored to
the default value shown in this table.

January 2013

Join Status Wireless devices join the secure network through a four step process:

Fast Keys

3, 4, 1

• Step 1. Network Found

• Step 2. Network Security Clearance Granted

• Step 3. Network Bandwidth Allocated

• Step 4. Network Join Complete

To view the join status of the Rosemount 2160:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Communications.

3. Select 1: Join Status.

Communication Status This indicates whether or not the 2160 is connected to the secure network.

Fast Keys

3, 4, 2

To view the communication status of the 2160:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Communications.

3. Select 2: Comm Status.

Join Mode This mode configures how the device attempts to join the secure network.

Fast Keys

3, 4, 3

Settable options are:

• Do Not Attempt to Join

•Join Now

• Attempt to Join immediately on Power Up or Reset

To change or view the join mode:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Communications.

3. Select 3: Join Mode.

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Rosemount 2160

Available Neighbors In a self-organizing network, the more neighbors a device has, the more

Fast Keys

3, 4, 4

robust the network will be.
To view the number of available neighbors:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Communications.

3. Select 4: Available Neighbors.

Advertisements To view the number of advertising packets heard from other wireless devices:

Fast Keys

3, 4, 5

1. From the Home screen, select 3: Service Tools.

2. Select 4: Communications.

3. Select 5: Advertisements.

Join Attempts Too many join attempts result in the device considering the join attempt as

Fast Keys

3, 4, 6

failed. If this happens, re-check the Join Key and Network ID.
To view the number of attempts made to join a secure network:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Communications.

3. Select 6: Join Attempts

Sensor Frequency The vibrating fork frequency is indicated in Sensor Frequency after process

Fast Keys

3, 5, 1, 1, 1

condition adjustments.

NOTE

See “Sensor Stabilization Time” on page 2-13 and “Measurement Time” on
page 2-13 for process condition adjustments.

Sensor Frequency is the HART dynamic variable SV (Secondary Variable)
and can be indicated instead of the variable PV on the optional LCD display.

To view the vibrating fork frequency (sensor frequency):

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 1: Sensor Frequency.

NOTE

The Fast Key sequence 3, 2, 3 also indicates Sensor Frequency.

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Reference Manual

00809-0100-4160, Rev AD

January 2013

Temperature
Compensation

Fast Keys

Uncompensated
Frequency

Fast Keys

3, 5, 3, 3, 2

3, 5, 1, 1, 3

The frequency of the vibrating fork sensor may be affected by a varying
process temperature. If the 2160 knows the process temperature, it can
compensate accordingly and provide an improved frequency switching point
(page 2-19) and trend calculation.

Use Temperature Compensation to set the temperature coefficient of the
vibrating fork sensor in units of %/°F (%/°C).

To change or view the temperature coefficient:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 3: Calibrate.

4. Select 3: Sensor Compensation.

5. Select 2: Temperature Compensation.

Uncompensated Frequency indicates the vibrating fork frequency before
compensating for a varying process temperature.

To view the uncompensated frequency:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 3: Uncompensated Frequency.

Sensor State Sensor State indicates the present state of the vibrating fork.

Fast Keys

3, 5, 1, 1, 4

As the vibrating fork sensor becomes immersed in the process liquid, the
vibration frequency changes and the sensor state changes to Wet.

When the process liquid falls away from the fork, the vibration frequency
changes and the sensor state changes to Dry.

If the vibrating fork sensor is damaged, the frequency moves outside normal
operating limits and the sensor state changes to Too Dry, Too Wet, or Zero.
(See “Dry Fork Frequency / Switch Points” on page 2-19 for band limits.)

To view the sensor state:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 1: Diagnostics.

4. Select 1: Sensor.

5. Select 4: Sensor State.

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Rosemount 2160

Dry Fork Frequency /
Switch Points

Fast Keys

3, 5, 1, 2

The hysteresis for Sensor State transitions can be viewed in the dry fork
frequency and switch points menu:

• Dry Fork Frequency – The freque n cy re co rded whe n ca lib r at ed in

dry conditions, and is typically 1.2 to 1.5 KHz

• Dry to Too Dry – The frequency above which the sen sor
frequency is considered to be outside of the
normal Dry range. (Fault indicated when in
Enhanced Mode only).

• Dry to Indeterminate – The frequency below which the sensor
frequency is considered to be outside of the
normal Dry range. (Normal hysteresis –
see “Switchpoint” on page 1-7).

• Wet to Indeterminate – The frequency above which the sen s o r
frequency is considered to be outside of the
normal Wet range. (Normal hysteresis –
see “Switchpoint” on page 1-7).

• Wet to Too Wet – The frequency below which the sensor
frequency is considered to be outside of the
normal Wet range. (Fault indicated when in
Enhanced Mode only).

• Zero – The frequency below which the sensor
frequency is considered to be 0 Hz. (Fault
indicated when in Enhanced Mode only).

NOTE

When the 2160 is operating in Normal Mode, a 0 Hz sensor frequency
represents a Wet condition (and not a Fault). When operating in Enhanced
Mode, a 0 Hz sensor frequency represents a fault condition.

Sensor State The 2160 indicates here if it is operating in a Valid or Fault state.

Fast Keys

Table 2-2. Sensor Status Logic
(Normal Mode)

3, 5, 1, 2, 4

Sensor State is dependent on the Sensor State diagnostic (page 2-18) and
the Operation Mode configuration (page 2-9).

To view the sensor status:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 1: Diagnostics, and then select 2: Sensor

4. Select 4: Sensor State.

Sensor Status Sensor State

Valid Dry 0.0 (Dry)
Valid Wet 1.0 (Wet)

(1) Sensor Fault Delay (page 2-14) does not delay the update of Sensor State when the operation mode

is Normal.

(1)

PV (Output Status)

NOTE:

If the operation mode is Normal, Sensor State cannot indicate Too Dry,
Too Wet, or Zero, and the Sensor Status always indicates a Valid state.

2-19

Rosemount 2160

Table 2-3. Sensor Status Logic
(Enhanced Mode, Fault=Wet)

Table 2-4. Sensor Status Logic
(Enhanced Mode, Fault=Dry)

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January 2013

Sensor Status Sensor State

Valid Dry 0.0 (Dry)
Fault Too Dry (Fault) 1.0 (Wet)
Valid Wet 1.0 (Wet)
Fault Too Wet (Fault) 1.0 (Wet)
Fault Zero 1.0 (Wet)

(1) Sensor Fault Delay (page 2-14) delays the update of Sensor State when the operation mode is

Enhanced.
(2) PV is not changed.
(3) PV is automatically changed to 1.0 (Wet process condition).

Sensor Status Sensor State

Valid Dry 0.0 (Dry)
Fault Too Dry (Fault) 0.0 (Dry)
Valid Wet 1.0 (Wet)
Fault Too Wet (Fault) 0.0 (Dry)
Fault Zero 0.0 (Dry)

(1) Sensor Fault Delay (page 2-14) delays the update of Sensor State when the operation mode is

Enhanced.
(2) PV is not changed.
(3) PV is automatically changed to 0.0 (Dry process condition).

(1)

(1)

PV (Output Status)

(2)

(3)
(2)
(3)
(3)

Output Status

(2)
(3)

(2)
(3)
(3)

Counters To view the Counters menu:

Fast Keys

3, 5, 2, 1

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 2: Counters / Timers.

4. Select 1: Counters.

The Counters / Timers menu displays the following counters:

• Sensor Wet Count – This counter increments each time the PV

• Calibration Count – The 2160 is calibrated under reference

• Fault Count – This counter increments each time there is a

(Output State) changes from Dry to Wet. This
counter can be reset or preset by setting a new
value using 2: Reset/Preset Wet Count.

conditions at the factory. In special
circumstances, it may be re-calibrated in the
field and this increments the counter.

Fault condition (see “Sensor State” on
page 2-19). This counter can be reset to zero
using 5: Reset Fault Count.

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Timers To view the Timers menu:

Fast Keys

3, 5, 2, 2

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 2: Counters / Timers.

4. Select 2: Timers.

The Timers menu displays the following timers:

• Time Since
Output Change – The time elapsed since the PV (Output State)

• Total Time Dry – The total time that the PV (Output State) has

• Total Time Wet – The total time that the PV (Output State) has

NOTE

Units for the timers are days, hours, minutes, and seconds. Seconds are not
shown for long times.

Rosemount 2160

last changed from Wet to Dry or Dry to Wet.
This timer can be reset to zero.

been Dry. This timer can be reset to zero.

been Wet. This timer can be reset to zero.

CALIBRATION
Dry Fork Frequency The 2160 detects the process is Wet or Dry by monitoring the vibrating fork

Fast Keys

3, 5, 3, 1, 1

sensor frequency. Dry Fork Frequency is set when calibrated under Dry
process conditions at the factory.

See also “Dry Fork Frequency / Switch Points” on page 2-19 for associated
parameters.

To view the dry fork frequency:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 3: Calibrate.

4. Select 1: Sensor Calibration.

5. Select 1: Dry Fork Frequency.

NOTE

The Fast Key sequence 3, 5, 1, 2, 1 also indicates Dry Fork Frequency.

Sensor Frequency See “Sensor Frequency” on page 2-17 for a description of this parameter.

Fast Keys

3, 5, 3, 1, 2

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Rosemount 2160

January 2013

Calibrate Dry Fork This command starts the on-site re-calibration of the vibrating fork sensor in

Fast Keys

3, 5, 3, 1, 3

Dry process conditions. It should only be performed by authorized persons.
A comparison is made between the new dry fork frequency and original

factory-set Dry Fork Frequ ency value (page 2-21). If the difference is greater
than Allowable Change In Dry Fork Frequency (page 2-13), the
re-calibration is rejected. Check the fork for damage, corrosion, or coating,
and clean the fork if necessary before re-trying.

When the re-calibration is successful, Dry Fork Frequency is set to the new
dry frequency.

To start the on-site re-calibration:

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 3: Calibrate.

4. Select 1: Sensor Calibration.

5. Select 3: Calibrate Dry Fork Frequency.

6. Input the process temperature when prompted.

Sensor Calibration
Status

Fast Keys

3, 5, 3, 1, 4

The 2160 is supplied with a factory calibration but can be re-calibrated on- site
using the Calibrate Dry Fork command (page 2-22).

Sensor Calibration Status indicates the 2160 is:

• Factory Calibrated – No further calibration is normally required.

• Site Calibrated – Calibration successfully performed on-site.

• Un-calibrated – Calibration is required. Contact the factory.

Calibration Count See “Counters” on page 2-20 for a description of this parameter.

Fast Keys

3, 5, 3, 1, 5

Reset Calibration To reset the calibration:

Fast Keys

3, 5, 3, 2

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 3: Calibrate.

4. Select 2: Reset Calibration.

5. Select Restore Factory Calibration or Restore Site Calibration.

2-22

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

SIMULATION
Sensor Output The 2160 output state can be overridd en by Sensor Out put. The output state

Fast Keys

3, 6, 1

can be fixed to Wet or Dry.
To start the output state simulation:

1. From the Home screen, select 3: Service Tools.

2. Select 6: Simulate.

3. Select 1: Sensor Output Mode.

4. Select 0.0 (for Dry) or 1.0 (for Wet).

This mode is cancelled by setting the mode to “Normal”, and is cleared by a
power loss or reset.

Fork Frequency The 2160 fork frequency can be overridden by Fork Frequency. The

Fast Keys

3, 6, 2

frequency can be set to a value in the range 0 to 3000 Hz.
To start the output state simulation:

1. From the Home screen, select 3: Service Tools.

2. Select 6: Simulate.

3. Select 2: Fork Frequency.

4. Set the fork frequency.

This override is cancelled by setting the frequency to “Normal”, and is cleared
by a power loss or reset.

2-23

Rosemount 2160

ADVANCED FUNCTIONS FOR HART PROTOCOL

Reference Manual

00809-0100-4160, Rev AD

January 2013

Saving, Recalling, and
Cloning Configuration
Data

Fast Keys

left arrow, 1, 2

Use the cloning feature of the Field Communicator or the AMS “User
Configuration” feature to configure several wireless liquid level switches
similarly. Cloning involves configuring a transmitter, saving the configuration
data, then sending a copy of the data to a separate transmitter. Several
possible procedures exist when saving, recalling, and cloning configuration
data. For complete instructions refer to the Field Communicator manual
(publication no. 00809-0100-4276) or AMS on-line guides. One common
method is as follows:

Field Communicator

1. Completely configure the first transmitter.

2. Save the configuration data:
a. Select F2 SAVE from the Field Communicator HOME/ONLINE

screen.

b. Ensure that the location to which the data will be saved is set to

MODULE. If it is not, select 1: Location to set the save location to
MODULE.

c. Selec t 2: Name, to name the configuration data. The default is the

transmitter tag number.

d. Ensure that the data type is set to STANDARD. If the data type is

NOT

STANDARD, select 3: Data Type to set the data type to

STANDARD.

e. Select F2 SAVE.

3. Connect and power the receiving transmitter and Field Communicator.

4. Select the back arrow from the HOME/ONLINE screen. The Field

Communicator menu appears.

5. Select 1: Offline, 2: Saved Configuration, 1: Module Contents to

reach the MODULE CONTENTS menu.

6. Use the DOWN ARROW to scroll through the list of configurations in the

memory module, and use the RIGHT ARROW to select and retrieve the
required configuration.

7. Select 1: Edit.

8. Select 1: Mark All.

9. Select F2 SAVE.

10. Use the DOWN ARROW to scroll through the list of configurations in the
memory module, and use the RIGHT ARROW to select the configuration
again.

11. Select 3: Send to download the configuration to the transmitter.

12. Select OK after the control loop is set to manual.

13. After the configuration has been sent, select OK to a cknowledge th at the
loop can be returned to automatic control.

2-24

When finished, the Field Communicator informs you of the status. Repeat
Steps 3 through 13 to configure another transmitter.

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

NOTE

The transmitter receiving cloned data must have the same software version
(or later) as the original transmitter.

AMS creating a Reusable Copy

To create a reusable copy of a configuration perform the following procedure:

1. Completely configure the first transmitter.

2. Select View then User Configuration View from the menu bar (or click
the toolbar button).

3. In the User Configuration window, right click and select New from the
context menu.

4. In the New window, select a device fr om the list of templates shown, and
click OK.

5. The template is copied into the User Configurations window, with the tag
name highlighted; rename it as appropriate and press Enter.

NOTE

A device icon can also be copied by dragging and dropping a device template
or any other device icon from AMS Explorer or Device Connection View into
the User Configurations window.

The “Compare Configurations” window appears, showing the Current values
of the copied device on one side and mostly blank fields on the other
(User Configuration) side.

6. Transfer values from the current configuration to the user configuration
as appropriate or enter values by typing them into the available fields.

7. Click Apply to apply the values, or click OK to apply the values and
close the window.

AMS Applying a User Configuration

Any amount of user configurations can be created for the application. They
can also be saved, and applied to connected devices or to devices in the
Device List or Plant Database.

To apply a user configuration perform the following procedure:

1. Select the desired user configuration in the User Configurations window.

2. Drag the icon onto a like device in AMS Explorer or Device Connection
View. The Compare Configurations window opens, showing the
parameters of the target device on one side and the parameters of the
user configuration on the other.

3. Transfer parameters from the user configuration to the target device as
desired, Click OK to apply the configuration and close the window.

2-25

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

2-26

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Section 3 Installation

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-2

Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-6

SAFETY MESSAGES Procedures and instructions in this section may require special precautions to

ensure the safety of the personnel performing the operation. Information that
raises potential safety issues is indicated with a warning symbol ( ). Refer
to the following safety messages before performing an operation preceded by
this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,
commissioned, operated, and maintained by suitably qualified personnel only,
observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
Please review the approvals section of the 2160 Reference Manual for any restrictions
associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the
installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the
appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition
or installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Rosemount 2160

CONSIDERATIONS

Reference Manual

00809-0100-4160, Rev AD

January 2013

General
Considerations

Wireless
Considerations

Environmental
Considerations

IMPORTANT

For material compatibility considerations, see document number
00816-0100-3045 on www.rosemount.com.

Power Up Sequence

The power module should not be installed on any wireless device until the
Smart Wireless Gateway (“Gateway”) is installed and is functioning properly.
Wireless devices should also be powered up in order of proximity to the
Gateway, beginning with the closest. This will result in a simpler and faster
network installation. Enable Active Advertising on the Gateway to ensure that
new devices join the network faster. For more information, see the
Smart Wireless Gateway Manual (Document Number 00809-020 0-4420).

Antenna Position

The antenna should be positioned vertically, either straight up or straight
down, and it should be approximately 3 ft. (1 m) from any large structure,
building, or conductive surface to allow for clear communication to other
devices.

The Rosemount 2160 is a wireless liquid level switch, and is Intrinsically Safe
(IS) approved for hazardous area installations.

NOTE:

Approvals are listed in Section B of this reference manual.

Figure 3-1.
Environmental Considerations

This wireless liquid level switch is designed for open or closed t anks, and pipe
installation. It is weatherproof and protected against the ingress of dust, but
must be protected from flooding. Avoid installing the 2160 near heat sources.

OKOK

3-2

Reference Manual

Housing Rotation Set Screw
(Use

3

/32-in. Allen Key)

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Installation
Considerations

For dimensional drawings, see “Dimensional Drawings” on page A-6.

Battery Side of Electronics Housing

Mount the switch so that the battery side is accessible. Clearance of

3

2

/8 in. (60 mm) is required for cover removal.

Circuit Side of Electronics Housing

Provide 0.75 in. (19 mm) of clearance for units without an LCD display. Three
inches of clearance is required for cover removal if an LCD display
is installed.

Cover Installation

Always ensure a proper seal by installing the electronics housing cover(s) so
that metal contacts metal. Use Rosemount O-rings.

LCD Rotation

In addition to housing rotation, the optional LCD display can be rotated in 90°
increments by squeezing the two tabs, pulling out, rotating and snapping back
into place.

NOTE

If LCD pins are inadvertently removed from the interface board, carefully
re-insert the pins before snapping the LCD display back into place.

Figure 3-2.
Housing Rotation Screw

Grounding

Always ground the housing in accordance with national and local electrical
codes. The most effective grounding method for the housing is a direct
connection to earth ground with minimal impedance.

Housing Rotation

The housing can be rotated for optimal viewing of the optional LCD display
and to get the best antenna position. Perform the following procedure:

1. Loosen the housing rotation set screw (Figure 3-2).

2. First rotate the housing clockwise to the desired location. If the desired
location cannot be achieved due to thread limit (up to 360°), rotate the
housing counter-clockwise to the desired locatio n. Do not over twist.

3. Re-tighten the housing rotation set screw.

Wireless PlantWeb Housing

3-3

Rosemount 2160

OK OK

Country of Origin xxxxxxxxxxxxxxxxxxxxxxxx

Model e.g. 2160 X D 8 E S 1 NN N M0150 1 NA W A 3 WK1 M5
(See “Ordering Information” on page A-13)

Figure 3-3. Handling The 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

Handling The 2160

Use both hands to carry the 2160***E and do not hold using the forks.

Figure 3-4.
Do Not Alter The 2160

Figure 3-5. Device Identification

Do not alter the 2160 in any way.

Device Identification

See Appendix B: Product Certifications for device approvals.

3-4

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Recommendations

• Avoid installing near to liquid entering the tank at the fill point

• Avoid heavy splashing on the forks
Increasing the sensor output delay reduces accidental switching

caused by splashing (see “Sensor Outp ut Delay ” on page 2-10).

• Ensure that the forks do not come into contact with the tank wall, any
internal fittings, or obstructions

• Ensure there is sufficient distance between build-up on the tank wall
and the fork (see Figure 1-2 on page 1-5)

• Ensure the installation does not create tank crevices around the forks
where liquid may collect. This can happen with high-viscosity and
high-density liquids

• Extra consideration is needed if the plant vibration is close to the
1400 Hz operating frequency of the 2160

• Supporting the fork avoids long fork length vibration

3-5

Rosemount 2160

Battery

Battery

Cover

Conduit
Connection

Conduit
Connection

INSTALLATION PROCEDURES

Battery Installation

Figure 3-6.
Wireless Battery Installation

Reference Manual

00809-0100-4160, Rev AD

January 2013

Wireless Battery Installation

To install the battery, perform the following procedure:

1. Remove the housing cover on the battery compartment side (Figure 3-6.)
The battery supplies all power to the 2160.

2. Connect the battery.

3. Replace the battery cover and tighten to safety specification
(metal-to-metal.)

3-6

Reference Manual

LCD

Display

Meter
Cover

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Installing the
LCD Display

Figure 3-7.
Optional LCD Display

Switches ordered with the LCD display are shipped with the display installed.

NOTE

An LCD from a wired device will not function in a wireless device.
Only use Rosemount Wireless LCD Part Number: 00753-9004-0002

In addition to housing rotation, the optional LCD display can be rotated in 90°
increments by squeezing the two tabs, pulling out, rotating and snapping back
into place.

If LCD pins are inadvertently removed from the interface board, carefully
re-insert the pins before snapping the LCD display back into place.

Use the following procedure and Figure 3-7 to install the LCD display:

1. Remove the battery cover and battery (Figure 3-6.)

2. Remove the cover opposite the field terminal side. Do not remove the

covers in hazardous environments when the circuit is live.

3. Engage the four-pin connector into the LCD display and snap into place.

Note the following LCD temperature limits:

• Operating: –40 to 175 °F (–20 to 80 °C)

• Storage: –40 to 185 °F (–40 to 85 °C)

3-7

Rosemount 2160

PTFE

Gasket

NPT,
BSPT (R)
Thread

BSPP (G)
Thread

Mechanical Sealing

Figure 3-8. Sealing

Reference Manual

00809-0100-4160, Rev AD

January 2013

3-8

Reference Manual

Alignment Groove On
Standard Length 2160

Alignment Notch
On Flanged 2160

Alignment Notch

On Extended

Length 2160

OK

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Correct Fork Alignment Ensure the fork is correctly aligned by using the notches and grooves as

indicated in Figure 3-9.

Figure 3-9.
Correct Fork Alignment

Figure 3-10. Pipe Installation

Pipe Installation

NOTE

The housing and antenna have been rotated for an optimal viewing position
and strongest wireless signal. See “Housing Rotation” on page 3-3.

3-9

Rosemount 2160

OK OK

OK

Reference Manual

00809-0100-4160, Rev AD

January 2013

Tank Installation

Figure 3-11. Tank Installation

NOTE

The housing and antenna have been rotated for an optimal viewing position
and strongest wireless signal. See “Housing Rotation” on page 3-3.

OK OK

OK

3-10

Reference Manual

Minimum Nozzle
Diameter is

3.5 in. (85 mm)

OK

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Figure 3-12.
Minimum Nozzle Diameter

Tightening the 2160

Figure 3-13.
Tightening the 2160

NOTE

The housing and antenna have been rotated for an optimal viewing position
and strongest wireless signal. See “Housing Rotation” on page 3-3.

3-11

Rosemount 2160

2.1 in. (55 mm)

2.1 in. (55 mm)

Dry (0.0)

Wet (1.0)

Dry (0.0)

Wet (1.0)

Insulation
(2160***E Only)

Figure 3-14. Insulation

Reference Manual

00809-0100-4160, Rev AD

January 2013

OK

Operations

Figure 3-15. High Level Alarm

Figure 3-16. Low Level Alarm

3-12

Reference Manual

Dry (0.0)

Dry (0.0)

Wet (1.0)

Dry (0.0)

Wet (1.0)

Dry (0.0)

Dry (0.0)

Wet (1.0)

Wet (1.0)

Dry (0.0)

Wet (1.0)

Wet (1.0)

Dry (0.0)

00809-0100-4160, Rev AD
January 2013

Figure 3-17. Overfill Protection

Figure 3-18. Pump Control

Rosemount 2160

Figure 3-19. Pump or Empty
Pipe Protection

3-13

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

3-14

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Section 4 Commissioning

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

How to Use Squawk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-4

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
potentially raises safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,
commissioned, operated, and maintained by suitably qualified personnel only,
observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
Please review the approvals section of the 2160 Reference Manual for any restrictions
associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the
installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the
appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or
installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Reference Manual

00809-0100-4160, Rev AD

Rosemount 2160

January 2013

NOTE

The Rosemount 2160 and all other wireless devices should be installed only
after the Smart Wireless Gateway has been installed and is functioning
properly. Wireless devices should also be powered up in order of proximity
from the Gateway, beginning with the closest device to the Gateway. This will
result in a simpler and faster network installation.

V E RIFY OPERATION Operation can be verified in four location s: at the device via the LCD, by using

the Field Communicator, at the Smart Wireless Gateway’s integrated web
interface, or via AMS Wireless Configurator.

Troubleshooting If the device is not joined to the network after power up, verify the correct

configuration of the Network ID and Join Key , and verify the Active Adver tising
has been enabled on the Gateway. The Network ID and Join Key in the
device must match the Network ID and Join Key of the Gateway.

The Network ID and Join Key may be obtained from the Gateway on the
Setup>Network>Settings page on the web interface (see Figure 4-1 on
page 4-3). The Network ID and Join Key may be changed in the wire les s
device by using the following Fast Key sequence.

Function Key Sequence Menu Items

Wireless 2, 1, 1 Join Device to Network

Local Display The LCD displays the Primary Variable (PV) value at the configured update

rate, but no faster than once very 60 seconds. See Network Diagnostic Status
Screens on page 5-5 for error codes and other LCD messages. Press the

Diagnostic button to display the TAG, Device ID, Network ID, Network
Status, and Device Status screens.

Searching for

Network

n e t w k

s r c h N G

Joining

Network

n e t w k

N E G O T

Connected with

Limited Bandwidth

n e t w k

L I M _ o p

Connected

n e t w k

O K

Field Communicator A 2160 DD (Device Descriptor) is required for HART communication.

For connecting with a Field Communicator, see Figure 2-1 on page 2-3.

Function Key Sequence Menu Items

Communications 3, 4 Join Status, Wireless Mode, Join

Mode, Number of Available
Neighbors, Number of
Advertisements Heard, and Number
of Join Attempts

4-2

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2160A03F 46210A9E 2B890E10 8C914557

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Smart Wireless Gateway In the integrated web interface from the Gateway, navigate to the

Explorer>Status page. This page will show whether the device has joined

the network and if it is communicating properly.

NOTE

The time to join the new device(s) to the network is dependent upon the
number of devices being joined and the number of devices in the current
network. For one device joining an existing network with multiple devices, it
may take up to five minutes. It may take up to 60 minutes for multiple new
devices to join the existing network.

NOTE

If the device joins the network and immediately has an alarm present, it is
likely due to the 2160 configuration. Re-check the 2160 configuratio n (see
Section 2: Configuration).

Figure 4-1. Smart Wireless
Gateway Network Settings

4-3

Rosemount 2160

2160

0 - 0 - 0 - 0

‘Squawk’ Pattern on the LCD

Meter of a Located 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

AMS Wireless
Configurator

Figure 4-2.
AMS Wireless Configurator

When the device has joined the network, it will appear in the Device Manager
as illustrated in Figure 4-2.

HOW TO USE SQUAWK A feature called “Squawk” is available to visually locate an individual 2160

transmitter amongst multiple networked 2160 transmitters.

NOTE

The “Squawk” feature requires the 2160 to have the optional LCD meter fitted.

AMS Instructions

1. From the AMS Device Manager, select the Tag of a 2160 to be located.

2. Select Service Tools (on the left side of the Overview screen).

3. Select Maintenance (on the left side of the Service Tools screen).

4. Select Routine Maintenance.

5. Select Locate Device and then Next to activate Squawk.

6. Look for the pattern 0-0-0-0 on the LCD of the located ‘squawking’ 2160.

7. To de-activate Squawk, select Next, Cancel, Next, and finally Finish.

Field Communicator Instructions

1. From the Home screen, select 3: Service Tools.

2. Select 5: Maintenance.

3. Select 4: Routine Maintenance.

4. Select 1: Locate Device.

5. Follow on-screen instructions to activate Squawk.

6. Look for the pattern 0-0-0-0 on the LCD of the located ‘squawking’ 2160.

7. To de-activate Squawk, exit the feature.

NOTE

It can take up to 60 seconds for the 2160 to return to normal operations.

4-4

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Section 5 Operation and Maintenance

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2

LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-10

Power Module Replacement . . . . . . . . . . . . . . . . . . . . . . . page 5-10

SAFETY MESSAGES Instructions and procedures in this section may require special precautions to

ensure the safety of the personnel performing the operations. Infor mation that
potentially raises safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.

Warnings

Failure to follow these installation guidelines could result in death or serious injury

• The Rosemount 2160 is a wireless liquid level switch. It must be installed, connected,
commissioned, operated, and maintained by suitably qualified personnel only,
observing any national and local requirements that may apply

• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment

Explosions could result in death or serious injury

• Installation of the 2160 in a hazardous environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices.
Please review the approvals section of the 2160 Reference Manual for any restrictions
associated with an installation

• Before connecting a Field Communicator in an explosive atmosphere, ensure the
installation is in accordance with intrinsically safe or non-incendive field wiring practices

• Verify that the operating atmosphere of the level switch is consistent with the
appropriate hazardous locations certifications

External Surface may be hot

• Care must be taken to avoid possible burns

Process leaks could result in death or serious injury

• Install and tighten process connectors before applying pressure

• Do not attempt to loosen or remove process connectors while the 2160 is in service

Electrical shock could cause death or serious injury

• If the liquid level switch is installed in a high voltage environment and a fault condition or
installation error occurs, high voltage may be present on leads and terminals

• Use extreme caution when making contact with the leads and terminals

• Make sure that power to the 2160 is off while making connections

www.rosemount.com

Reference Manual

OK

00809-0100-4160, Rev AD

Rosemount 2160

INSPECTION • Visually examine the 2160 for damage. If it is damaged, do not use.

• Ensure the covers, blanking plugs, and antenna are fitted securely

Figure 5-1.
Inspect the 2160 for Damage

January 2013

MAINTENANCE NOTE:

Only use a soft brush to clean the 2160. Use great care when cleaning the
forks.

Figure 5-2.
Maintenance of the 2160

OK

5-2

Reference Manual

2 1 6 0

W I r e l s

A b c d e

f g h

F O R K

w e t

1 . 0

00809-0100-4160, Rev AD
January 2013

LCD SCREEN MESSAGES

Rosemount 2160

Startup Screen
Sequence

The following screens will display when the battery is first connected to the
Rosemount 2160.

X X X X X

X X X X x x x

x x x x x x

All Segments On: used to visually determine if
there are any bad segments on the LCD

Device Identification: used to determine Device
Type.

Device Information - Tag: user entered tag which
is 8 characters long - will not display if all characters
are blank

PV Screen - Fork (Switch) State

5-3

Rosemount 2160

F R E Q

1 3 5 0. 0

h Z

T E M P

2 5. 2 5

d e g c

S u p l y

7. 2 1

v o l t s

a l e r t

p r e s n t

A b c d e

f g h

Reference Manual

00809-0100-4160, Rev AD

January 2013

SV Screen - fork (switch) frequency

TV Screen - feature board temperature value

Diagnostic Button
Screen Sequence

QV Screen - battery voltage

Alert Screen - at least one alert is present - this

screen will not display if no alerts are present

The following five screens will display when the device is operating properly
and the Diagnostic Button has been pressed.

Device Information - Tag: user entered tag which
is 8 characters long - will not display if all characters
are blank

5-4

Reference Manual

n e t w k

13 0 5

I D

n e t w k

O K

S u p l y

7. 2 1

v o l t s

n e t w k

u n k n w n

00809-0100-4160, Rev AD
January 2013

i d - X X

X X X X X X

Rosemount 2160

Device Identification: used to determine Device ID

Diagnostic Button Screen 3: assuming the device

has the correct join key, this ID tells the user what
network the device can connect with

Network Diagnostic
Status Screens

Diagnostic Button Screen 4.11: the device has

joined a network and has been fully con figured and
has multiple parents

Diagnostic Button Screen 5: voltage reading at
the power supply terminals

These screens display the network status of the device. Only one wil l be
shown during the startup sequence or diagnostic sequence.

Diagnostic Button Screen 4.1: the device has yet
to retrieve the information from the Rosemount
1420 Wireless Gateway and is still in the process
of being activated

5-5

Rosemount 2160

n e t w k

j o i n g

n e t w k

a - s r c h

n e t w k

p - s r c h

n e t w k

s l e e p

n e t w k

1 p a r n t

Reference Manual

00809-0100-4160, Rev AD

January 2013

Diagnostic Button Screen 4.3: the device has
sent JOIN request and is waiting for the ACTIV A TE
command

Diagnostic Button Screen 4.4: the device is in
active search

Diagnostic Button Screen 4.5: the device is in
passive search

Diagnostic Button Screen 4.6: the device
couldn’t find the network and is in deep sleep
mode to preserve battery power

Diagnostic Button Screen 4.10: the device has
joined a network and has been fully con figured but
has only 1 parent device

5-6

Reference Manual

D E V

f A i l u r

F O R K

w e t

1 . 0

F R E Q

1 3 5 0. 0

h Z

T E M P

2 5. 2 5

d e g c

S u p l y

7. 2 1

v o l t s

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Device Diagnostic
Screens

The following screens will show the device diagnostics depending on the state
of the device.

Device Information - Status: there is a critical error
which may prevent the device from operating
correctly. Check additional status screens for more
information.

PV Screen - fork (switch) state

SV Screen - fork (switch) frequency

TV Screen - feature board temperature value

QV Screen - battery voltage

5-7

Rosemount 2160

a l e r t

p r e s n t

A b c d e

f g h

i d - 1 2

3 4 5 6 7 8

s u p l y

f a i l u r

s u p l y

l o w

Reference Manual

00809-0100-4160, Rev AD

January 2013

Alert Screen - at least one alert is present - this
screen will not display if no alerts are present

Diagnostic Button Screen 1 - Tag: user entered
tag which is 8 characters long - will not display if all
characters are blank

Diagnostic Button Screen 2: the device’s identifier
that is used to make up the HART long address - the
Rosemount 1420 Wireless Gateway may use this t o
help identify devices if no unique user tag is
available

Diagnostic Button Screen 7.1: the terminal
voltage has dropped below level of operating limit.
Replace the battery
(Part Number: 00753-9220-0001)

Diagnostic Button Screen 7.2: the terminal
voltage is below the recommended operating range

- if this is a battery operated device, the battery
should be replaced - for line powered devices, the
supply voltage should be increased

5-8

Reference Manual

c o n f g

f a i l u r

c o n f g

w a r n

s n s r

f a i l u r

00809-0100-4160, Rev AD
January 2013

R A D I O

F A I L U R

Rosemount 2160

Diagnostic Button Screen 8: the device cannot
retrieve information from the radio in the device - the
device may still be operational and publishing HART
data

Diagnostic Button Screen 9.1: configuration of the
transmitter is invalid such that critical operation of
the device may be affected - check the extended
configuration status to identify which configuration
item(s) need to be corrected

Diagnostic Button Screen 9.2: configuration of the
transmitter is invalid such that non-critical operation
of the device may be affected - check the extended
configuration status to identify which configuration
item(s) need to be corrected

Diagnostic Button Screen 10.1: a sensor attached
to the liquid level switch has failed, and valid
readings from that sensor are no longer possible ­check the sensor and sensor wiring connections ­check additional status for more detailed information
of the failure source

NOTE

Use the Rosemount Wireless LCD Part Number: 00753-9004-0002.

5-9

Reference Manual

00809-0100-4160, Rev AD

Rosemount 2160

TROUBLESHOOTING See Table 5-1 for the Rosemount 2160 troubleshooting table.

Table 5-1. Rosemount 2160 troubleshooting table

Symptom Corrective Actions

LCD is not functioning

Does not switch output state

Incorrect switching of output state

Faulty switching of output state

• Re-seat the LCD according to Installing the LCD Display on page 3-7

• Verify that the LCD is a wireless LCD (Rosemount part number: 00753-9004-0002).
An LCD from a wired device will not function in a wireless device

• Verify that the LCD display mode is not disabled (Fast Key sequence 2, 2, 5, 1)

• There is no power – check the battery is installed correctly. Try another battery.

• Fork is damaged – replace the 2160

• Thick encrustation on the forks – clean the fork with care

• Check the configuration of frequency bands
(See Dry Fork Frequency / Switch Points on page 2-19)

• Turbulence – set a longer switching time delay
(See Sensor Output Delay on page 2-10)

• Excessive electrical noise – suppress the cause of the interference

January 2013

POWER MODULE REPLACEMENT

Expected power module life is ten years at reference conditions.

(1)

When the power module needs to be replaced, remove the power module
cover and the power module (Part Number 00753-9220-001), and then
replace the cover. Tighten to safety specification and verify operation.

Handling Considerations

The power module with the wireless unit contains two “C” size primar y
lithium/thionyl chloride batteries. Each battery contains approximately 2.5
grams of lithium, for a total of 5 grams in ea ch back. Under no rmal conditions,
the battery materials are self-contained and are not reactive as long as the
batteries and the battery pack integrity are maintained. Care should be taken
to prevent thermal, electrical, or mechanical damage. Contacts should be
protected to prevent premature discharge.

Use caution when handling the power module. It may be damaged if dropped
from heights in excess of 20 ft.

Battery hazards remain when cells are discharged.

Environmental Considerations

As with any battery, local environmental rules and regulations should be
consulted for proper management of spent batteries. If no specific
requirements exist, recycling through a qualified recycler is encouraged.
Consult the materials safety data sheet for battery specific information.

Shipping Considerations

5-10

The unit was shipped to you without the power module installed. Please
remove the power module prior to shipping.

(1) Reference conditions are 70 °F (21 °C), transit rate of once per minute, and routing data for

three additional network devices.

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

Each power module contains two “C” size primary lithium batteries. These
batteries are regulated in transportation by the U. S. Department of
Transportation, and are also covered by IATA (International Air Transport
Association), ICAO (International Civil Aviation Organization), and ARD
(European Ground Transportation of Dangerous Goods). It is the
responsibility of the shipper to ensure compliance with these or any other
local requirements. Please consult current regulations and requirements
before shipping.

5-11

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

5-12

Reference Manual

00809-0100-4160, Rev AD
January 2013

Appendix A Specifications and

Reference Data

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1

Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-6

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-13

SPECIFICATIONS
Physical Product

The Rosemount 2160 Wireless Vibrating Fork Liquid Level Switch

Measuring Principle

Vibrating Fork

Applications

Most liquids including coating liquids, aerated liquids, and slurries.

Rosemount 2160

Mechanical Enclosure

Housing: Low-copper aluminum
Paint: Polyurethane
Cover O-ring: Nitrile butadiene

Terminal Block and Power Module Pack

PBT

Antenna

PBT/PC integrated omnidirectional antenna

Process Connection

Threaded Connection:

3

R

/4 in. and 1 in. (BSPT); G 3/4 in. and 1 in. (BSPP); 3/4 in. and 1 in. NPT.
Material: 316/316L SST (1.4401/1.4404) dual certified, or Alloy C and Alloy C-276.
Accessories:
A stainless steel adjustable clamp gland is available for use with the extended length

2160 (1-in. models only). This clamp gland has a 1
connect to the tank or pipe, and allows a 1-in. extended length 2160 to be raised or
lowered, and clamped into position. See “Spare Parts and Accessories” on page A-15.

Flanged Connection:

ASME B16.5 (1-in. or larger) or EN 1092-1 (DN25 or larger)
Material: 316/316L SST (1.4401/1.4404) dual certified, or Alloy C and Alloy C-276

1

/2-in. BSPP or NPT thread to

www.rosemount.com

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

Hygienic Connection (Fitting):

1

1

/2-in. (38 mm) or 2-in. (51 mm) Tri-Clamp, or 1-in. BSPP (G) O-ring seal.
Material:
316/316L SST (1.4401/1.4404) dual certified.
Gasket material for

Grade X carbon fiber with rubber binder.
Options:
Hand polished wetside to a finish better than 0.4 µm.
Accessories:
A mounting kit comprising a fitting, Nitrile seal and clamp ring is available for use with

the 2-in. (51 mm) Tri-Clamp version of the 2160.
A fitting boss with Fluorocarbon (FPM/FKM) O-ring is available for use with the O-ring

seal version of the 2160.
See “Spare Parts and Accessories” on page 15.

Fork Length

Short fork for minimum intrusion installation. The minimum length is 2 in.

3

/4-in. and 1-in. BSPP (G) O-ring seal is non-asbestos BS7531

Extended Lengths

Table A-1. Minimum Extended Lengths

Process Connection Minimum Extended Length

3

/4–in. Threaded 3.8 in. (95 mm)
1–in. Threaded 3.7 in. (94 mm)
Flanged 3.5 in. (89 mm)
Tri-Clamp 4.1 in. (105 mm)

The maximum extended length is 118.1 in. (3000 mm) except for:

• Hand-polished process (maximum length is 39.4 in. / 1000 mm)

Dimensional Drawings

See “Dimensional Drawings” on page A-6.

Mounting

Suitable for horizontal and vertical installations.
Rotatable housing allows correct alignment of both the forks and the omnidirectional

antenna for optimal signal and best viewing position of the LCD integral display.

Enclosure Ratings

Housing is NEMA 4X and IP66 compliant.

A-2

Reference Manual

00809-0100-4160, Rev AD
January 2013

Electrical Wireless Power Module

Replaceable, Intrinsically Safe Lithium-Thionyl Chloride power module with PBT
enclosure.

Ten year life at one minute transmit rate

(1) Reference conditions are 70 °F (21 °C), and routing data for three additional network

devices. NOTE: Continuous exposure to ambient temperature limits (–40 °F or 185 °F)
(–40 °C or 85 °C) may reduce specified power module life by 20 percent.

(1)

HART Communicator Connections

Clips permanently fixed to terminal block

Performance Electromagnetic Compatibility (EMC)

All models meet all relevant requirements of EN 61326.

Hysteresis (Water)

±0.039 in. (±1 mm) nominal

Switching Point (Water)

0.5 in. (13 mm) from fork tip if mounted vertically.

0.5 in. (13 mm) from the fork edge if mounted horizontally.
The switch point varies with different liquid densities.

Rosemount 2160

Functional Output

IEC 62591 (WirelessHART) 2.4 GHz DSSS

Radio Frequency Power Output from Antenna

Maximum of 10 mW (10 dBm) EIRP

Local Display

The optional five-digit integral LCD display can indicate the switch state (Dry or Wet)
and diagnostic information.

Humidity Limits

0 to 100% relative humidity

Wireless Update Rate

User-selectable: from 1 second up to 60 minutes.
The optional integral LCD display updates at the wireless update rate.

Operating Modes

Table A-2. Operating Modes

Fault Conditions Detected

PCB Control Circuit Corruption
External Damage to Fork
Internal Damage to Sensor
Excessive Corrosion
Over-temperature

Normal

Mode

Yes Yes

No Yes
No Yes
No Yes
No Yes

Enhanced

Mode

A-3

Rosemount 2160

1450 (100)

1880 (80)

-14.5 (-1.0)

-40

(-40)

122
(50)

302

(150)

Process Temperature °F (°C)

Process Pressure psig (barg)

32
(0)

2160***S

1450 (100)

885 (61)

-14.5 (-1.0)

-94

(-70)

100
(38)

500

(260)

Process Temperature °F (°C)

Process Pressure psig (barg)

32
(0)

2160***E

Reference Manual

00809-0100-4160, Rev AD

January 2013

Maximum Operating Pressure

Threaded connection: See Figure A-1
Hygienic connection: 435 psig (30 bar g)
Flanged connection: The maximum operating pressure is the lower of the process

pressure (Figure A-1) and flange pressure rating (Table A-3).

NOTE

The final maximum operating pressure rating depends on the process (tank)
connection. Clamp glands (order #02120-2000-0001 or 02120-2000-0002) limit the
maximum operating pressure to 18.85 psig (1.3 bar g).

Figure A-1. Process Pressure

A-4

Table A-3. Maximum Flange Pressure Rating

(2)

(1)

(2)

(2)
(3)
(3)
(3)
(3)
(3)

(3)

Flange Standard SST Flanges

ASME B16.5 Class 150 275 psig
ASME B16.5 Class 300 720 psig
ASME B16.5 Class 600 1,440 psig
EN1092-1 PN 10 10 bar g
EN1092-1 PN 16 16 bar g
EN1092-1 PN 25 25 bar g
EN1092-1 PN 40 40 bar g
EN1092-1 PN 63 63 bar g
EN1092-1 PN 100 100 bar g

(1) ASTM stainless steel.
(2) At 100 °F (38 °C), the pressure rating decreases with an

increasing process temperature.

(3) At 122 °F (50 °C), the pressure rating decreases with an

increasing process temperature.

Reference Manual

176 (80)

122
(50)

-40 (-40)

-40

(-40)

302

(150)

Process Temperature °F (°C)

Ambient Temperature °F (°C)

122 (50)

32 (0)

32
(0)

2160***S

176 (80)

176

(80)

-40 (-40)

-94

(-70)

500

(260)

Process Temperature °F (°C)

Ambient Temperature °F (°C)

149 (65)

32 (0)

32
(0)

2160***E

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Temperature

See Figure A-2 for the maximum an d minimum opera ting temperatures.
Figure A-2. Temperature

Liquid Density Range

Minimum liquid density is 31.2 lb/ft3 (500 kg/m3).

Liquid Viscosity Range

0.2 to 10000 cP (centiPoise).

Solids Content and Coating

The maximum recommended diameter of solid particles in the liquid is 0.2 in. (5 mm).
For coating products, avoid bridging of forks (fork-to-fork).

CIP (Clean In Place) Cleaning

The Rosemount 2160 withstands steam cleaning.

A-5

Rosemount 2160

Aluminum
Housing

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint
(When Mounted Vertically)

3

/4-in. or 1-in.

Thread

6.1 (154) No LCD Fitted

1.14 (29) for 1-in. Thread

0.9 (23) for

3

/4-in. Thread

1.7

(44)

2.7

(69)

Minimum
To Allow
Removal
Of Cover

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

90°

6.9

(174)

1.6 (40) A/F
Hexagon

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint
(When Mounted Vertically)

3

/4-in. or 1-in. Thread

1.14 (29) for 1-in. Thread

0.9 (23) for

3

/4-in. Thread

1.7

(44)

2.7

(69)

14.5

(369)

2160***S

2160***E

3.5

(90)

3.5

(90)

7.9 (200)

6.8 (172) LCD Fitted

2.4

(60)

3.7 (93)

1.6 (40) A/F
Hexagon

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

Reference Manual

00809-0100-4160, Rev AD

January 2013

DIMENSIONAL DRAWINGS

2160 Thread Mounting
(Standard Length)

A

2160 Thread Mounting (Standard Length). . . . . . . . . . . . . . .page A-6

2160 Thread Mounting (Extended Length) . . . . . . . . . . . . . . page A-7

2160 Flange Mounting (Standard Length). . . . . . . . . . . . . . .page A-8

2160 Flange Mounting (Extended Length) . . . . . . . . . . . . . . page A-9

2160 Hygienic Fitting (Standard Length) . . . . . . . . . . . . . . . .page A-10

2160 Hygienic Fitting (Extended Length). . . . . . . . . . . . . . . .page A-12

Note: Dimensions are in inches (millimeters)

A

A-6

Reference Manual

A

A

1.65 (40) A/F
Hexagon

3

/4-in. or 1-in. Thread

E(M)

1.7

(44)

0.5 (13) Switchpoint

(When Mounted Horizont al ly)

0.5 (13) Switchpoint
(When Mounted Vertically)

1.14 (29) for 1-in. Thread

0.9 (23) for

3

/4-in. Thread

90°

14.4

(367)

6.8

(172)

1.6 (40) A/F
Hexagon

0.5 (13) Switchpoint

(Mounted Horizontally)

0.5 (13) Switchpoint
(When Mounted Vertically)

3

/4-in. or 1-in. Thread

1.14 (29) for 1-in. Thread

0.9 (23) for

3

/4-in. Thread

1.7

(44)

E(M)

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

Aluminum
Housing

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

7.9 (200)

3.7 (93)

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

2160 Thread Mounting (Extended Length)

Note: Dimensions are in inches (millimeters)

Table A-4. Thread Mounting Fork Length

Process

Connection

3

/4-in. Thread

1-in. Thread 1.73 in. (44 mm) 3.74 in. (94 mm) 118.1 in. (3000 mm)

(1) Maximum extended length of fork with hand-polished option is 39.4 in. (1000 mm).

Standard Length

Model Code A

1.73 in. (44 mm) 3.75 in. (95 mm) 118.1 in. (3000 mm)

Minimum Length

Model Code E (M)

Maximum Length

Model Code E (M)

(1)

A-7

Rosemount 2160

A

A

1.7

(44)

4.0

(102)

0.5 (13) Switchpoint

(When Mounted Horizontally)

1.14 (29) for 1

1

/2-in. or

Larger Flange;

0.9 (23) for up to 1-in. Flange

0.5 (13) Switchpoint
(When Mounted Vertically)

90°

13.8

(351)

1.7

(44)

4.0

(102)

0.5 (13) Switchpoint

(When Mounted Horizontally)

1.14 (29) for 1

1

/2-in. or

Larger Flange;

0.9 (23) for up to 1-in. Flange

0.5 (13) Switchpoint
(When Mounted V ertically )

2160***S

2160***E

7.0

(177)

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

Aluminum
Housing

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

7.9 (200)

3.7 (93)

Reference Manual

00809-0100-4160, Rev AD

January 2013

2160 Flange Mounting (Standard Length)

Note: Dimensions are in inches (millimeters)

A-8

Reference Manual

A

A

1.7

(44)

E(M)

0.5 (13) Switchpoint

(When Mounted Horizontally)

1.14 (29) for 1

1

/2-in. or

Larger Flange;

0.9 (23) for up to 1-in. Flange

0.5 (13) Switchpoint
(When Mounted Vertically)

7.0

(177)

13.8

(351)

1.7

(44)

0.5 (13) Switchpoint

(Mounted Horizontally)

1.14 (29) for 1

1

/2-in. or

Larger Flange;

0.9 (23) for up to 1-in. Flange

0.5 (13) Switchpoint
(When Mounted Vertically)

E(M)

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

90°

Aluminum
Housing

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

7.9 (200)

3.7 (93)

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

2160 Flange Mounting (Extended Length)

Note: Dimensions are in inches (millimeters)

Table A-5. Flange Mounting Fork Length

3

/4-in, 1-in. or larger flange 4.0 in. (102 mm) 3.5 in. (89 mm) 118.1 in. (3000 mm)

Process

Connection

Standard Length

Fork Length Code H

Minimum Length

Fork Length Code E(M)

Maximum Length

Fork Length Code E(M)

A-9

Rosemount 2160

A

A

1.14
(29)

1.7

(44)

2.5

(64)

1

/2-in. (38) or

2-in. (51) Tri-Clamp

1.6 (40) A/F
Hexagon

1.14
(29)

1.7

(44)

1.6 (40) A/F
Hexagon

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint
(When Mounted Vertically)

0.5 (13) Switchpoint
(When Mounted Vertically)

0.5 (13) Switchpoint

(When Mounted Horizontally)

2.5

(64)

7.1

(179)

14.9

(379)

1

/2-in. (38) or

2-in. (51) Tri-Clamp

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

90°

Aluminum
Housing

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

7.9 (200)

3.7 (93)

Reference Manual

00809-0100-4160, Rev AD

January 2013

2160 Hygienic Fitting (Standard Length)

Note: Dimensions are in inches (millimeters)

A-10

Reference Manual

1.14
(29)

1.7

(44)

3.1

(78)

1-in. Thread

1.14
(29)

1.7

(44)

1.6 (40 A/F

Hexagon

0.5 (13) Switchpoint

(When Mounted Horizontally)

0.5 (13) Switchpoint
(When Mounted Vertically)

0.5 (13) Switchpoint
(Mounted Vertically)

0.5 (13) Switchpoint

(When Mounted Horizontally)

3.1

(78)

7.0

(178)

14.6

(372)

1-in. Thread

2160***S

2160***E

3.5

(90)

3.5

(90)

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

90°

Aluminum
Housing

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

7.9 (200)

3.7 (93)

1.6 (40 A/F
Hexagon

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

2160 Hygienic Fitting (Standard Length) Continued

A

Note: Dimensions are in inches (millimeters)

A

A-11

Rosemount 2160

A

A

1.14
(29)

1.7

(44)

1

/2-in. (38) or

2-in. (51) Tri-Clamp

E(M)

0.5 (13) Switchpoint
(When Mounted Vertically)

0.5 (13) Switchpoint

(When Mounted Horizontally)

14.9

(379)

7.1

(179)

E(M)

0.5 (13) Switchpoint
(When Mounted Vertically)

1.7

(44)

1.14
(29)

2160***S

2160***E

0.5 (13) Switchpoint

(Mounted Horizontally)

3.5

(90)

3.5

(90)

90°

Aluminum
Housing

View On
Arrow ‘A’
Showing
Possible
Antenna
Rotation

7.9 (200)

3.7 (93)

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

6.8 (172) LCD Fitted

2.4

(60)

6.8 (172) LCD Fitted

6.1 (154) No LCD Fitted

Minimum
To Allow
Removal
Of Cover

2.4

(60)

Reference Manual

00809-0100-4160, Rev AD

January 2013

2160 Hygienic Fitting (Extended Length)

Note: Dimensions are in inches (millimeters)

Table A-6. Hygienic Fitting Fork Length

(1) Maximum extended length of fork with hand-polished option is 39.4 in. (1000 mm).

Process

Connection

Tri-Clamp

1-in. Threaded 1.73 in. (44 mm) (No Extended Length Version) (No Extended Length Version)

Standard Length

Fork Length Code H

1.73 in. (44 mm) 4.13 in. (105 mm) 118.1 in. (3000 mm)

Minimum Length

Fork Length Code E(M)

Fork Length Code E(M)

Maximum Length

(1)

A-12

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

ORDERING INFORMATION

Table A-7. 2160 Ordering Information

★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.

The Expanded offering is subject to additional delivery lead time.

Model Product Description

2160 Wireless Vibrating Fork Liquid Level Switch

Output
Standard

X Wireless

Housing Material
Standard

D Dual Compartment Housing - Aluminum (Aluminium)

Conduit Entry / Cable Threads
Standard

8

Operating Temperature
Standard

S Standard: –40 °F (–40 °C)...302 °F (150 °C)
E Extreme: –94 °F (–70 °C)...500 °F (260 °C)

Material of Construction: Process Connection / Fork
Standard

(1)

S

Expanded

(2)

H

Process Connection Size
Standard

9
1 1 in. / 25 mm (DN25)
2 2 in. / 50 mm (DN50)
5 11/2 in. / 40 mm (DN40)
3 3 in. / 80 mm (DN80)
4 4 in. / 100 mm (DN100)
6 6 in. / 150 mm (DN150)
8 8 in. / 200 mm (DN200)
7 21/2-in. / 65 mm (DN65)

Expanded

(3)

X

Process Connection Rating
Standard

AA ASME B16.5 Class 150 flange
AB ASME B16.5 Class 300 flange
DB EN1092-1 PN25/40 flange
NN For use with non-flange process connection type

Expanded

AC ASME B16.5 Class 600 flange
DA EN1092-1 PN10/16 flange
DC EN1092-1 PN63 flange
DD EN1092-1 PN100 flange

(3)

XX

Process Connection Type
Standard

R Raised Face (RF) flange
B BSPT (R) thread
G BSPP (G) thread
N NPT thread

1

/2-in. NPT thread

316/316L Stainless Steel (1.4401/1.4404)

Alloy C (UNS N10002), Alloy C-276 (UNS N10276), solid

3

/4 in.

Customer specific

Customer specific

Standard

★

Standard

★

Standard

★

Standard

★
★

Standard

★

Standard

★
★
★
★
★
★
★
★
★

Standard

★
★
★
★

Standard

★
★
★
★

A-13

Rosemount 2160

Table A-7. 2160 Ordering Information

★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.

The Expanded offering is subject to additional delivery lead time.

P BSPP (G) O-ring
C Tri-Clover Clamp

Expanded

(3)

X

Fork Length
Standard

A Standard length 1.7-in. (44 mm)

(4)

H

(5)

E

(5)

M

Specific Extended Fork Length
Standard

0000 Factory default length (only if fork length A or H is selected)

(5)

xxxx

Surface Finish
Standard

1 Standard surface finish
2 Hand polished (Ra < 0.4 µm)

Product Certifications
Standard

NA No hazardous locations certifications
I1 ATEX Intrinsic Safety
I3 NEPSI Intrinsic Safety
I5 FM Intrinsic Safety

(6)

I6
I7 IECEx Intrinsic Safety

Wireless Update Rate, Operating Frequency and Protocol
Standard

WA3 User configurable update rate, 2.4 GHz DSSS, IEC 62591 (WirelessHART)

Omnidirectional Wireless Antenna and SmartPower
Standard

(7)

WK1

OPTIONS
Meter
Standard

M5 LCD meter

Factory Configuration
Standard

(8)

C1

Calibration Data Certification
Standard

Q4 Certificate of functional test

Material Traceability Certification
Standard

Q8 Material traceability certification per EN 10204 3.1

Special Procedures
Standard

(9)

P1

Typical Model Number: 2160 X D 8 S S 1 NN N A0000 1 I5 WA3 WK1 M5 Q8

(1) Flanges are dual certified 316 and 316L Stainless Steel (1.4401 and 1.4404).
(2) Only available of BSPT and NPT threaded process connection types as standard, other upon request.
(3) Other process connections available upon request.
(4) Not available for hand polished wet side.

Customer specific

Standard length flange 4.0-in. (102 mm)
Extended, customer specified length in tenths of Inches
Extended, customer specified length in millimeters

Specific customer specified length in tenths of inches, or millimeters (xxxx mm or xxx.x inches)

CSA Intrinsic Safety

External antenna, adapter for black power module (I.S. power module sold separately)

Factory configure Date, Descriptor, Message Fields and Wireless Parameters

Hydrostatic testing with certificate

Reference Manual

00809-0100-4160, Rev AD

January 2013

★
★

Standard

★
★
★
★

Standard

★
★

Standard

★
★

Standard

★
★
★
★
★
★

Standard

★

Standard

★

Standard

★

Standard

★

Standard

★

Standard

★

Standard

★

A-14

Reference Manual

00809-0100-4160, Rev AD
January 2013

(5) Example: Code E1181 is 1 18.1 inches. Code M3000 is 3000 millimet ers. See Extended Lengths on p age A-2 for minimum and maximum extended leng ths.
(6) The requirements of CRN are met when a Rosemount 2160 CSA-approved vibrating fork level switch model 2160****S**********I6****** is configured with

316/316L stainless steel (1.4401/1.4404) wetted parts and either NPT threaded or 2-in. to 8-in. ASME B16.5 flanged process connections.
(7) Black power module must be shipped separately, order Model 701PBKKF or part number 00753-9220-0001.
(8) A Configuration Data Sheet (CDS) can be downloaded from the “Documentation and Drawings” area or 2160 product page on www.rosemount.com.

Submit a completed CDS with the order if the C1 option code is selected
(9) Option limited to units of no more then 59.1-in. (1500 mm) extended lengths.

Rosemount 2160

Spare Parts and Accessories

Table A-8. Spare Parts and Accessories

★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.

The Expanded offering is subject to additional delivery lead time.

Spares and Accessories
Standard Standard

02100-1000-0001 Seal for 1-in. BSPP (G1A). Material: Non-asbestos BS7531 grade X carbon fiber with rubber binder
02100-1040-0001 Seal for 3/4-in. BSPP (G3/4A). Material: Non-asbestos BS7531 grade X carbon fiber with rubber binder
02100-1010-0001 Hygienic adaptor boss 1-in. BSPP. Material: 316 SS fitting. FPM/FKM o-ring
02100-1020-0001 2-in. (51 mm) Tri-clamp kit (vessel fitting, clamp ring, and seal). Material: 316 St. steel, NBR Nitrile
02120-2000-0001

02120-2000-0002

(1) The adjustable clamp gland is not explosion-proof.

(1)

11/2-in. BSPP adjustable clamp gland for 1-in. extended lengths.
Material: 316 St. steel, (Si) Silicone rubber seal

(1)

11/2-in. NPT adjustable clamp gland for 1-in. extended lengths.
Material: 316 St. steel, (Si) Silicone rubber seal

★

★

★

★

★

★

A-15

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

A-16

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Appendix B Product Certifications

European Directive Information . . . . . . . . . . . . . . . . . . . .page B-1

Telecommunication Compliance . . . . . . . . . . . . . . . . . . . . page B-1

FCC and IC Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1

Canadian Registration Number . . . . . . . . . . . . . . . . . . . . . page B-2

Hazardous Locations Certifications . . . . . . . . . . . . . . . . .page B-2

EUROPEAN DIRECTIVE INFORMATION

TELECOMMUNICATION COMPLIANCE

The EC declaration of conformity for all applicable European directives for this
product can be found at www. rosemount.com. A hard copy may be obtained
by contacting an Emerson Process Management representative.

ATEX Directive (94/9/EC)

Emerson Process Management complies with the ATEX Directive

European Pressure Equipment Directiv e (PED ) (9 7/ 23 /EC)

The 2160 is outside the scope of PED Directive

L.V. Directive

EN61010-1 Pollution degree 2, Category II (264 V max.), Pollution degree 2,
Category III (150 V max.)

Electro Magnetic Compatibility (EMC) (2004/108/EC)

EN 61326-1:2006

Radio and Telecommunications T erminal Equipment Directive
(R&TTE)(1999/5/EC)

Emerson Process Management complies with the R&TTE Directive

All wireless devices require certification to ensure that they adhere to
regulations regarding the use of the RF spectrum. Nearly every country
requires this type of product certification. Emerson is working with
governmental agencies around the world to supply fully compliant products
and remove the risk of violating country directives or laws governing wireless
device usage. To see which countries our devices have received certification
for use in, see www.rosemount.com/smartwireless.

FCC AND IC APPROVALS

www.rosemount.com

This device complies with part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.

FCC ID: LW2RM2510
IC ID: 2731A-RM2510

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

CANADIAN REGISTRATION NUMBER

HAZARDOUS LOCATIONS CERTIFICATIONS

American and Canadian
Approvals

CRN 0F04227.2C

NOTE:

Rosemount 2160 CSA-approved vibrating fork level switch model
2160****S**********I6****** when configured with 316/316L stainless steel
(1.4401/1.4404) wetted parts and e ither NPT threaded process or 2 in. to 8 in.
ASME B16.5 flanged process connections meets the requirements of CRN.

Factory Mutual (FM) Approvals
I5 Project ID: 3036541

FM Intrinsic Safety, Non-incendive, and Dust Ignition-proof
Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C, D, E, F, G.
Zone Marking: Class I, Zone 0, AEx ia llC
Temperature Codes T4 (T
Non-incendive for Class I, Division 2, Groups A, B, C, and D.
Dust Ignition-proof for Class II/III, Division I, Groups E, F, and G.
Ambient temperature limits: –50 to 70 °C
For use with Rosemount SmartPower
Enclosure Type 4X / IP66

Specific condition of safe use

= –50 to 70 °C)

a

®

options P/N 753-9220-0001 only

1. Warning – Potential Electrostatic Charging Hazard – The enclosure is
partially constructed from plastic. To prevent the risk of electrostatic
sparking, use only a damp cloth to clean the plastic surfaces.

Canadian Standards Association (CSA) Approvals
I6 Certificate Number: 06 CSA 1786345

CSA Intrinsically Safe
Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D.
Temperature Code T3C
Enclosure Type 4X / IP66
Intrinsically Safe when installed in accordance with Rosemount drawing

71097/1271 (see Figure B-1 on page B-5)
For use with Rosemount SmartPower options P/N 753-9220-0001 only
Single Seal

European Approvals ATEX Approvals

I1 ATEX Intrinsic Safety

Certificate Number: Baseefa 09ATEX0253X
II 1 G, Ex ia IIC T5-T2 (T
IP66

= –40 to 70 °C)

a

B-2

Reference Manual

00809-0100-4160, Rev AD
January 2013

Rosemount 2160

Special conditions for safe use:

1. The surface resistivity of the antenna is greater than 1 gigaohm. To
avoid electrostatic charge build-up, it must not be rubbed or cleaned
with solvents or a dry cloth.

2. The Rosemount 2160 enclosure is made of aluminum alloy and given
a protective epoxy coating; however, care should be taken to protect it
from impact or abrasion if located in a Zone 0.

Rest Of The World
Approvals

IECEx Approvals
I7 IECEx Intrinsic Safety

Certificate Number: IECEx BAS 09.0123X
Ex ia IIC T5-T2 (T
IP66
For use with Rosemount SmartPower options P/N 753-9220-0001 only

Special conditions for safe use:

1. The surface resistivity of the antenna is greater than 1 gigaohm. To
avoid electrostatic charge build-up, it must not be rubbed or cleaned
with solvents or a dry cloth.

2. The Rosemount 2160 enclosure is made of aluminum alloy and given
a protective epoxy coating; however, care should be taken to protect it
from impact or abrasion if located in a Zone 0.

= –40 to 70 °C)

a

B-3

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

National Supervision and Inspection Centre (NEPSI) Approvals

I3 NEPSI Intrinsic Safety

Certificate: GYJ101138X
Ex ia IIC T5-T2

Description:

The 2160 Wireless Vibrating Fork Liquid Level Switch (hereinafter
Wireless Level Switch), manufactured by Mobrey Limited, has been
certified by the National Supervision and Inspection Center for Explosion
Protection and Safety of Instrumentation (NEPSI).

The Wireless Level Switch accords with GB 3836.1-2000 and
GB 3836.4-2000 standards.

The Wireless Level Switch has protection type of Ex ia IIC T5~T2.

Special Conditions For Safe Use:

1. Symbol “X” is used to denote specific conditions of use:

a. Model 648 WTT or Model 3051S WPT type battery pack provided

by the manufacturer should be used

b. The surface resistivity of the antenna is greater than 1 gigao hm. To

avoid electrostatic charge build-up, it must not be rubbed or
cleaned with solvents or a dry cloth

c. The Rosemount 2160 enclosure is made of aluminum alloy and

given a protective epoxy coating. However , care should be t aken to
protect it from impact or abrasion if located in a Zone 0.

2. The relationship between temperature class, ambient temperature
range, and maximum temperature of process medium is as follows:

Temperature Class

T5 –50 to 40 °C –70 to 80 °C
T4 –50 to 80 °C –70 to 115 °C
T3 –50 to 80 °C –70 to 185 °C
T2 –50 to 80 °C –70 to 260 °C

Ambient Temperature

Range

Maximum Temperature

of Process Medium

3. End users are not permitted to change any components inside.
(See “Service Support” on page 1-9 for contact information)

4.

During installation, use and maintenance of the Wireless Level Switch, the

following standards are to be observed:

• GB3836.13-1997
“Electrical apparatus for explosive gas atmosphere Part 13: Repair and
overhaul for apparatus used in explosive gas atmosphere”.

• GB3836.15-2000
“Electrical apparatus for explosiv e ga s at mo sph e r e Part 15: El ect r i cal
installations in hazardous area (other than mines)”.

• GB3836.16-2006
“Electrical apparatus for explosive gas atmosphere Part 16: Inspection and
maintenance of electrical installation (other than mines)”.

• GB50257-1996
“Code for construction and acceptance of electric device for explosive
atmospheres and fire hazard electrical equipment installation engineering”.

B-4

Reference Manual

A

WEEK

3

ISSUE

MODIF. ORDER NO.

WEEK

MODIF. ORDER NO.

ISSUE

WEEK

MODIF. ORDER NO.

ISSUE

2

B

C

SHEET

ISSUE

A3.DWG, 061024

MATERIAL

TITLE

FILE

DWG NO.

SCALE

PRODUCT CODE

DOC. TYPE

1 ST ANGLE

OTHERWISE STATED:

FINISH, UNLESS

3

ISSUED BY

APPROVED BY2TOLERANCES, UNLESS OTHERWISE STATED:

FOR CASTING: ISO 8062

FOR MACHINING: ISO 2768

ALL DIMENSIONS ARE IN MILLIMETRES.

WEEK

WEEK

FOR WELDING: SS-EN ISO 13920

WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDEN.

OR BROUGHT TO THE KNOWLEDGE OF A THIRD PARTY. CONTRAVENTION

THE COPYRIGHT/OWNERSHIP OF THIS DOCUMENT IS AND WILL REMAIN

OURS. THE DOCUMENT MUST NOT BE USED WITHOUT OUR AUTHORIZATION

1

A

ORIGINALFORMAT A3

B

1

C

mK

CT10

A, E

6.3

ONLY THE CSA APPROVED

375 FIELD COMMUNICATOR

MAY BE CONNECTED TO

THE HART TERMINALS.

ROSEMOUNT 2160 TRANSMITTERS ARE CSA APPROVED AS THE FOLLOWING:

INTRINSICALLY SAFE FOR USE IN CLASS I, DIVISION 1, GROUPS A,B,C,D

HAZARDOUS LOCATIONS TEMPERATURE CODE T3C

2160X**S*

2160X**E*

HAZARDOUS AREA

CERTIFIED PRODUCT

ALTERATIONS TO THIS DOCUMENT MUST BE

APPROVED BEFORE IMPLEMENTATION.

MINIMUM AMBIENT AIR TEMPERATURE (Ta) = -50

C

MINIMUM PROCESS TEMPERATURE (Tp) = -40

C

MINIMUM AMBIENT AIR TEMPERATURE (Ta) = -50

C

MINIMUM PROCESS TEMPERATURE (Tp) = -70

C

NOTES:

INSTALLATION OF EQUIPMENT INCLUDING ANY GROUNDING ARRANGEMENT TO BE IN

1.

ACCORDANCE WITH CANADIAN ELECTRICAL CODE RECOMMENDED PRACTICE FOR

INSTALLATION OF INTRINSICALLY SAFE CIRCUITS, OR THE INTRINSICALLY SAFE EQUIPMENT

INSTALLATION PRACTICE IN THE COUNTRY OF USE.

SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY.

2.

AVERTISSEMENT: LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA

SECURITE INTRINSIQUE.

WARNING: THE SURFACE RESISTIVITY OF THE ANTENNA IS GREATER THAN 1GOhm. TO AVOID

3.

ELECTROSTATIC CHARGE BUILD-UP, IT MUST NOT BE RUBBED OR CLEANED WITH SOLVENTS

OR A DRY CLOTH.

WARNING: THE POWER MODULE MAY BE REPLACED IN A HAZARDOUS AREA. THE POWER

4.

MODULE HAS SURFACE RESISTIVITY GREATER THAN 1 GOhm AND MUST BE PROPERLY

INSTALLED IN THE WIRELESS DEVICE ENCLOSURE. CARE MUST BE TAKEN DURING

TRANSPORTATION TO AND FROM THE POINT OF INSTALLATION TO PREVENT ELECTROSTATIC

DISCHARGE BUILD-UP.

FOR FURTHER INFORMATION REFER TO MANUAL 00809-0100-4160.

5.

Temperature Classes

Maximum Ambient Air

Temperature (Ta)

Maximum Process

Temperature (Tp)

T3C, T2, T1

70

C

100

C

T3C, T2, T1

60

C

115

C

T3, T2, T1

50

C

150

C

Temperature Classes

Maximum Ambient Air

Temperature (Ta)

Maximum Process

Temperature (Tp)

T3C, T2, T1

70

C

115

C

T3, T2, T1

65

C

185

C

T2, T1

60

C

260

C

X

XX

DJS

52

X

0

1:2

ACAD

CSA INTRINSICALLY SAFE

CONTROL DRAWING, 2160

71097/1271

4 1/1

------

447

MOB-00062

30

ST7345

2333

ST7435

00809-0100-4160, Rev AD
January 2013

Figure B-1.
CSA Control Drawing

Rosemount 2160

B-5

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

B-6

Rosemount 2160

Reference Manual

00809-0100-4160, Rev AD

January 2013

Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale
The Emerson logo is a trade mark and service mark of Emerson Electric Co.

Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
PlantWeb is a mark of one of the Emerson Process Management companies.
HART is a registered trademark of the HART Communications Foundation.
All other marks are the property of their respective owners.

© 2013 Rosemount, Inc. All rights reserved.
Emerson Process Management

Rosemount Measurement

8200 Market Boulevard
Chanhassen MN 55317 USA
Tel (USA) 1 800 999 9307
Tel (International) [phone]
Fax [phone]

00809-0100-4160 Rev AD 01/13

Emerson Process
Management GmbH & Co.

Argelsrieder Feld 3
82234 Wessling
Germany
Tel [phone]
Fax [phone]

Emerson Process Management
Asia Pacific Pte Ltd

1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947
[e-mail]

Beijing Rosemount Far East
Instrument Co., Limited

No. 6 North Street,
Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586