Rosemount 2120 Specifications

Rosemount™ 2120 Level Switch
Vibrating Fork
Product Data Sheet
December 2017
00813-0100-4030, Rev HC
Designed for operation in process
Electronic self-checking and condition
monitoring
Increased safety, SIL2-certified to IEC 61508
as required by IEC 61511 and SIL3 capable
Adjustable switching delay for turbulent or
splashing applications
“Fast drip” fork design gives a quicker response
time, especially with viscous liquids
General area, explosion-proof/flameproof, and
intrinsically safe options
Hygienically certified to 3-A
and complies with FDA and ASME-BPE
®
and EHEDG,
Rosemount 2120 Level Switch
‘Fast drip’ forks
There is a variety of plug-in electronics options, with
each having an adjustable mode and switching delay
(see “Electrical connections” on page 12)
The Quick Release kit is a new optional set of accessories.
It makes inspection, proof-testing, and servicing easier than ever
(see Table 2 on page 9 for accessories)
Overview of the Rosemount 2120 Level Switch
Measurement principle
The Rosemount 2120 is designed using the principle of a tuning fork. A piezo-electric crystal oscillates the forks at their natural frequency. Changes to this frequency are continuously monitored. The frequency of the vibrating fork sensor changes depending on the medium in which it is immersed. The denser the liquid, the lower the frequency.
When used as a low level alarm, the liquid in the tank or pipe drains down past the fork, causing a change of natural frequency that is detected by the electronics and switches the output state.
When the Rosemount 2120 is used as a high level alarm, the liquid rises in the tank or pipe, making contact with the fork which then causes the output state to switch.
Key features and benefits
December 2017
Function virtually unaffected by flow, bubbles, turbulence, foam,
vibration, solids content, coating products, liquid properties, and product variations
The Rosemount 2120 is designed for operation in process
temperatures from –40 to 302 °F (–40 to 150 °C)
A ‘heartbeat’ LED indicates its operating state. The LED also flashes
when the switch output is ‘off’ and is constantly lit when 'on'
Adjustable switching delay prevents false switching in turbulent or
splashing applications
‘Fast drip’ fork design gives quicker response time, especially with
viscous liquids. Rapid wet-to-dry and dry-to-wet time setting for highly responsive switching
Fork shape is optimized for polishing to meet hygienic
requirements. Mechanical- and electro-polishing options.
Magnetic test point makes functional test easy
No moving parts or crevices for virtually no maintenance

Contents

Overview of the Rosemount 2120 Level Switch . . page 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 10
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page 4 Product Certifications . . . . . . . . . . . . . . . . . . . . .page 14
Spare Parts and Accessories . . . . . . . . . . . . . . . . . . . page 9 Dimensional Drawings . . . . . . . . . . . . . . . . . . . .page 16
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December 2017
High and low level alarm
High-temperature applications
Pump control / limit detection
Wireless applications using a
Rosemount 702 Discrete Transmitter
In tank gauging systems, a Rosemount 2120 high level alarm switch can be used as an alternative to a radar level gauge. See the Rosemount Tank Gauging Product Data
Sheet for additional information.
Point Level Alarm
Rosemount
2120
Rosemount
5900S
Level
High level alarm: two separate and configurable relay outputs
Fit and forget
Once installed, the Rosemount 2120 is ready to go.
It needs no calibration and requires minimum installation
The ‘heartbeat’ LED gives an instant visual indication that the unit is operational
Functional testing of the instrument and system is easy with a magnetic test point
You can install, and forget it
Superior performance
The Rosemount 2120 is a popular choice for high and low level alarm and pump
control duties for its simplicity, ease of use, and reliability
Functionality is virtually unaffected by flow, turbulence, bubbles, foam, or vibration
The ‘fast drip’ design allows the liquid to be quickly drawn away from the fork tip
when mounted horizontally, making the Rosemount 2120 quicker and more responsive in high density or viscous liquid applications
Rosemount 2120 Level Switch
With a user-selectable time delay feature, the risk of false switching is minimized in
turbulent or splashing applications
Applications
Overfill protection
High and low point level alarms
Pump control or limit detection
Run dry or pump protection
Hygienic applications
High-temperature applications
Wireless applications
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USB
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Rosemount 2120 Level Switch
December 2017

Ordering Information

Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 10 for more information on Material Selection.
Table 1. Rosemount 2120 Ordering Information
The starred options () represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
Model Product description
2120 Vibrating Fork Liquid Level Switch / –40…302 °F (–40...150 °C)
Materials of construction: process connection/fork
D 316/316L Stainless Steel (1.4401/1.4404) dual certified
(1)
F
C Alloy C (UNS N10002), Alloy C-276 (UNS N10276), Solid
ECTFE copolymer, coated 316/316L SST (1.4401/1.4404)
Process connection size / type
0A
0B
0D
1A 1-in. BSPT (R) Thread
1B 1-in. BSPP (G) Thread
1D 1-in. NPT Thread
1P 1-in. BSPP (G), O-ring
5R 11/2-in. (38 mm) Tri Clamp
2R 2-in. (51 mm) Tri Clamp
1G 1-in. ASME B16.5 Class 150 Raised Face (RF) Flange
1H 1-in. ASME B16.5 Class 300 Raised Face (RF) Flange
1J 1-in. ASME B16.5 Class 600 Raised Face (RF) Flange
5G 11/2-in. ASME B16.5 Class 150 Raised Face (RF) Flange
5H 11/2-in. ASME B16.5 Class 300 Raised Face (RF) Flange
2G 2-in. ASME B16.5 Class 150 Raised Face (RF) Flange
2H 2-in. ASME B16.5 Class 300 Raised Face (RF) Flange
3G 3-in. ASME B16.5 Class 150 Raised Face (RF) Flange
3H 3-in. ASME B16.5 Class 300 Raised Face (RF) Flange
4G 4-in. ASME B16.5 Class 150 Raised Face (RF) Flange
4H 4-in. ASME B16.5 Class 300 Raised Face (RF) Flange
1K DN25, EN1092 PN 10/16 Flange
1L DN25, EN1092 PN 25/40 Flange
1M DN25, EN1092 PN 63 Flange
1N DN25, EN1092 PN 100 Flange
5K DN40, EN1092 PN 10/16 Flange
5L DN40, EN1092 PN 25/40 Flange
3
/4-in. BSPT (R) Thread
3
/4-in. BSPP (G) Thread
3
/4-in. NPT Thread
4
Emerson.com/Rosemount
December 2017
Rosemount 2120 Level Switch
Table 1. Rosemount 2120 Ordering Information
The starred options () represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
2K DN50, EN1092 PN 10/16 Flange
2L DN50, EN1092 PN 25/40 Flange
7K DN65, EN1092 PN 10/16 Flange
7L DN65, EN1092 PN 25/40 Flange
3K DN80, EN1092 PN 10/16 Flange
3L DN80, EN1092 PN 25/40 Flange
4K DN100, EN1092 PN 10/16 Flange
4L DN100, EN1092 PN 25/40 Flange
5J 11/2-in. ASME B16.5 Class 600 Raised Face (RF) Flange
2J 2-in. ASME B16.5 Class 600 Raised Face (RF) Flange
3J 3-in. ASME B16.5 Class 600 Raised Face (RF) Flange
4J 4-in. ASME B16.5 Class 600 Raised Face (RF) Flange
5M DN40, EN1092 PN 63 Flange
5N DN40, EN1092 PN 100 Flange
2M DN50, EN1092 PN 63 Flange
2N DN50, EN1092 PN 100 Flange
7M DN65, EN1092 PN 63 Flange
7N DN65, EN1092 PN 100 Flange
3M DN80, EN1092 PN 63 Flange
3N DN80, EN1092 PN 100 Flange
4M DN100, EN1092 PN 63 Flange
4N DN100, EN1092 PN 100 Flange
SA 25A, 10K, JIS B2220 Flange
SB 25A, 20K, JIS B2220 Flange
TA 40A, 10K, JIS B2220 Flange
TB 40A, 20K, JIS B2220 Flange
UA 50A, 10K, JIS B2220 Flange
UB 50A, 20K, JIS B2220 Flange
VA 80A, 10K, JIS B2220 Flange
VB 80A, 20K, JIS B2220 Flange
ZA 100A, 10K, JIS B2220 Flange
ZB 100A, 20K, JIS B2220 Flange
(2)
XX
Customer Specific
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Rosemount 2120 Level Switch
December 2017
Table 1. Rosemount 2120 Ordering Information
The starred options () represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
Electronic type
Available certifications
T Direct load switching (Mains 2-wire) 20 to 264 Vac 50/60Hz, 20 to 60 Vdc NA, E1, E5, E6, E7, EM, G5, G6
G PNP/PLC (3-wire) 20 to 60 Vdc NA, E1, E5, E6, E7, EM, G5, G6
V Relay DPCO, 20 to 264 Vac 50/60Hz, 20 to 60 Vdc NA, E1, E5, E6, E7, EM, G5, G6
E Relay DPCO, 9...30 Vdc E5 and G5
K NAMUR All
H 8/16 mA All
Surface finish
Available
connections
Available housings
1 Standard surface finish All All
(3)
2
(4)
3
(4)
4
(4)
7
(4)
8
Product certifications
NA
G5
G6
Hand polished (Ra < 0.4 μm) Tri Clamp only All
Ra < 0.76 μm, hygienically approved Tri Clamp only A, X
Electro-polished to 0.76 μm, hygienically approved Tri Clamp only A, X
Mechanically-polished to Ra < 0.1 μm, hygienically approved Tri Clamp only A, X
Electro-polished to Ra < 0.38 μm, hygienically approved Tri Clamp only A, X
Electronic
types allowed
(5)
No Hazardous Locations Certifications All except option E All
(6)
FM Ordinary Locations (unclassified, safe area) All Y, T
(7)
CSA Ordinary Locations (unclassified, safe area) All except option E Y, T
Available housings
E1 ATEX Flameproof All except option E X, S
(6)
E5
E6
(7)
FM Explosion-proof All Y, T
CSA Explosion-proof All except option E Y, T
E7 IECEx Explosion-proof All except option E X, S
EM Technical Regulation Customs Union (EAC), Flameproof All except option E X, S
I1 ATEX Intrinsic Safety K, H All
I5 FM Intrinsic Safety K, H All
I6 CSA Intrinsically Safe K, H All
I7 IECEx Intrinsic Safety K, H All
IM Technical Regulation Customs Union (EAC), Intrinsic. Safe K, H All
Housing
Available certifications
A Glass Filled Nylon, M20 conduits/cable threads NA, I1, I5, I6, and I7
D Glass Filled Nylon, 1/2-in. ANPT conduits/cable threads NA, I1, I5, I6, and I7
X Aluminum Alloy, M20 conduits/cable threads All except G5, G6, E5, E6
Y Aluminum Alloy, 3/4-in. ANPT conduits/cable threads All except E1, E7, and EM
S Stainless Steel, M20 conduits/cable threads All except G5, G6, E5, E6
T Stainless Steel 3/4-in. ANPT conduits/cable threads All except E1, E7, and EM
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December 2017
Rosemount 2120 Level Switch
Table 1. Rosemount 2120 Ordering Information
The starred options () represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time.
Fork length
Available connection
A Standard length 1.7 in. (44 mm) All except flanged options
(8)
H
(9)
E
(9)
M
Standard length flange 4.0 in. (102 mm) All flanged options
Extended, customer specified length in tenths of inches All except 1-in. BSPP O-ring (1P)
Extended, customer specified length in millimeters All except 1-in. BSPP O-ring (1P)
Specific extended fork length
0000 Factory default length (only if Fork Length A or H is selected)
(9)
XXXX
Specific customer specified length in tenths of inches or millimeters (XXX.X inches or XXXX mm)
Typical Model Number: 2120 D 0A K 1 I1 A 0000
Options (include with the selected model number)
Calibration data certification
Q4 Certificate of functional test
Material traceability certification
(8)(10)
Q8 Material traceability certification per EN 10204 3.1
Material certification
(8)(10)
Q15 NACE® MR0175 / ISO 15156
Q25 NACE MR0103
Safety certification
(11)
QS Prior-use certificate of FMEDA Data
(12)
QT
Special procedures
Safety certificate to IEC61508
(13)
P1 Hydrostatic testing with certificate
Hygienic certifications
(14)
QA 3-A certificate
QE EHEDG certificate
ASME-BPE statement
(14)
QB ASME-BPE statement
Food Drug Administration statement
(14)
QH FDA statement
Surface finish certification
(14)
Q16 Surface finish certificate
Example of options included with the model number: 2120 D 0A K 1 I1 A 0000 Q8
1. ECTFE copolymer coating is only available for a flanged Rosemount 2120 but excludes 1-in./DN25/25A flanges. Flanges are dual certified 316 and 316L Stainless Steel (1.4401 and 1.4404).
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Rosemount 2120 Level Switch
2. Other process connections available upon request.
3. Hand-polished for hygienic connections to better than 0.4 μm Ra such that there are no pits, folds, crevices o r cracks discernible to the naked eye (i.e. no features larger than 75 micrometers based on resolving 1/60 degree at a distance of 250 mm).
4. Not available for explosion-proof or flameproof product certifications.
5. Includes the Technical Regulation Customs Union (EAC) ordinary location mark.
6. See “Product Certifications” on page 14. E5 includes G5 requirements. G5 is for use in unclassified, safe area locations only.
7. See “Product Certifications” on page 14. E6 includes G6 requirements. G6 is for use in unclassified, safe area locations only.
8. Not available for hand polished wet side.
9. Minimum length available for and for Tri Clamp, it is 4.1 in. (105 mm). Maximum length is 157.5 in. (4000 mm), except for ECTFE copolymer coating and polished process where the maximum length is 59.1 in. (1500 mm) and 39.4 in. (1000 mm) respectively. Examples: Code E1181 is 118.1 inches. Code M3000 is 3000 millimeters.
10. Only available for process-wetted parts.
11. Not available for Direct Load or Relay (option code E) switching electronics.
12. Not available with Relay (option code V) switching electronics.
13. Option limited to units with extended lengths up to 59.1-in. (1500 mm). Option is not available for ECTFE coating.
14. Available only for a Rosemount 2120 with a Tri Clamp fitting, Product Certification code NA, G*, or I*, and Surface Finish code 3, 4, 7, or 8.
3
/4-in. threaded connection is 3.8 in. (95 mm); for 1-in. threaded, it is 3.7 in. (94 mm); for flanged, it is 3.5 in. (89 mm);
December 2017
Safety Integrity Level (SIL) certification option
The Rosemount 2120 has been independently certified to IEC 61508 as required by IEC 61511. Certification was conducted by
Exida. If required, add “QT” to the end of the model code. For example, 2120 D 0A K E1 X A0000 QT. (Note that you can have one or more OPTIONS codes at the end).
Visit the Rosemount 2120 web page for additional information.
Overfill approval option
The Rosemount 2120 has been TÜV-tested and approved for overfill protection according to the German DIBt/WHG regulations.
This option is not selectable in the ordering information table. If required, add “R2259” to the end of the model code. For example, 2120 D 0A K E1 X A0000 R2259. (Note that you can have one or more OPTIONS codes at the end).
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