Ronan X54-201L, X54-201SR Instructions And Operating Manual

Page 1
Instructions
and
Operating Manual
SERIES X54-201L/SR
LOOP-POWERED
INDICATOR
Page 2
Table of Contents
2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3.2 Span Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.3 Zero Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.4 Decimal Point Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.5 Linear or Square Root Function Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4.0 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.1 Linear Display, Model X54-201L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.2 Square Root Display, Model X54-201SR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
5.0 Drawings
X54-201 Explosion Proof Assembly, X54C92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
X54-201 Panel Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
X54-201L/SR Installation Drawing Using I.S. Barriers or Explosion Proof Conduit . . . . . . . . . . . . . . . . . . . . . .7
Warranty
Ronan warrants equipment of its own manufacture to be free from defects in material and workmanship under normal conditions of use and service, and will repair or replace any component found to be defective, on its return, transportation charges prepaid, within one year of its original purchase. This warranty carries no liability, either expressed or implied, beyond our obligation to replace the unit which carries the warranty.
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1.0 GENERAL DESCRIPTION
Ronan’s Models X54-201L and -201SR are 3½-digit loop powered indicators which display linear (-201L) and square root (-201SR) values of the associated loop current. The loop containing one of these indicators is barely effected as the indicators require less than 1 V to operate. These versatile modules allow the selection of a linear or square root display, zero value, span and decimal point through the placement of plug-in jumpers. Spans from 0.100 to 1999 and span zeros from –360 to +1300 are selected by the plug-in jumpers. The decimal point selector plug may be placed in any one of four positions which selects one, two or three digits to the right of the decimal point or in position 0 for no decimal point.
2.0 SPECIFICATIONS
Note: Specifications apply at 25ºC ± 2ºC unless
otherwise stated. Specifications subject to change without notice.
Input: 4-20 mA. Input Protection: Diode protected against
reverse polarity.
Voltage Drop: Less than 1 V. Span Selection: Spans from 0.100 to 1999 digits are
selected by DIP-switch settings accessible at the top board of the module. Refer to Table 3-1 on page 3.
Span Adjustment: Front-accessible, multi-turn potentiometer allows ± 20% adjustment of all ranges.
Zero-offset Selection: Offsets from –360 to +1300 digits are selected by DIP-switch settings accessible at the top board of the module. Refer to Table 3-2 on page 3.
Zero Adjust: Front accessible, multi-turn potentiometer allows ± 10% adjustment of selected span range.
Decimal Point Selection: Plug-in jumpers, accessible at the top board of the module, allow selection of the decimal point position. See section 3.5.
Accuracy:
Linear Display: ± 0.1% of span or ±1 digit. Square Root Display: ± 0.3% of span or ± 1 digit
(applies from 4.3 to 20 mA input). Operating Ambient Temperature Range: –10º to
+55ºC.
Temperature Coefficient:
Zero: ± 0.01% of Span/ºC, ± 0.01% of elevated zero value/ºC. Span: ± 0.015% of Span/ºC.
Display: 3½-digit LCD, black digits on a reflective background.
T erminals: Compression type for wire size up to #14 AWG.
Factory Mutual Approvals
-EXP2 Housing = Explosion Proof -Class I-III, Div. 1, Grps B-G and NEMA 4
-PM2 Housing = Div. 2 Applications -Class I, Div. 2, Grps A-D
CSAApprovals
-EXP2 Housing = Explosion Proof -Class I-II, Div. 1, Grps B-G
-PM2 Housing = Div. 2 Applications -Class I, Div. 2, Grps A-D
CENELEC Approvals
X54-201-MI (EXP housing)
X54-201-MX (EXP Housing)
X54-201 Approvals (_PM2 and _EXP2)
= Intrinsic Safe -Class I-III, Div, Div. 1, Grps A-G and NEMA 4 = Intrinsic Safe -Class I, Div.1, Grps A-D
= Intrinsic Safe -Class I-II, Div. 1, Grps A-G = Div. 2 Applications -Class I-II, Div. 2, Grps A-G
= Intrinsic Safe -Class I-II, Div. 1, Grps A-G
Intrinsic Safe -EEx ia IIC T4 (Tamb = 85°C)
Flame Proof -EEx d IIC T6
-EEx ia IIC T5
3.0 OPERATION
3.1 General
Model X54-201 is put into service by connecting it in series with 4-20 mA current loop. The connections are made to the two-position compression-type screw terminal mounted on the lower board and accessible from the top of the module. The loop indicator module needs to be removed from the enclosure in order to feed the wires past the bottom board and into the screw terminals. To remove the module from the explosion-proof enclosure:
A. Unscrew and remove the enclosure cap. B. Snap off the top plate of the module and insert
your index finger into cutout and remove the plate.
C. Loosen the two module captive mounting
screws until the module is free.
D. Remove the module from the enclosure and
fasten the input wiring to the screw terminals.
E. Connect the lead that returns back to the –
output of the power supply, either directly or through a two wire transmitter, to the – terminal of the X54-201. Connect the other wire to the + terminal. See Figure 3-1.
F. Re-install the module and enclosure cap. The Model X54-201 Loop Powered Indicator is normally shipped calibrated to ranges as specified by the purchaser. However, it is designed to allow easy reconfiguration in the field. The span is changed by changing the position of one or two of the SW1 switches -1 through -5. The span zero value is changed by changing the settings of SW2 switches -1 through -6 and SW1-6.
-
+
Figure 3-1: Wiring Diagram
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3.5 Linear or Square Root Function Selection
Model X54-201L provides a display which is a linear representation of the input, and Model X54­201SR provides a display which is the square root function of the input. The square root display versus the input current can be found as follows:
DISPLAY = (mA
4 mA) ÷ 16 mA × Display
Range + Display Zero;
Or, DISPLAY = 0.25 mA Input – 4 × Display Range
+ Display Zero.
In order to change the X54-201’s function from linear to square root, or vice versa, the module must be removed from its enclosure as the function jumper plugs are located on the bottom board. The jumpers are located at JP1 and JP2
3.2 Span Selection
Refer to Table 3-1 to obtain the spans shown in the left column which indicates the positions of SW1-1 through SW1-5. For example, a span of
2.00, 20.0 or 200, SW1-2 and -5 are set to the ON position and SW1-1, -3 and -4 are OFF.
3.3 Zero Selection
Table 3-2 indicates which positions of SW2-1 through SW2-6 and S1-6 are set to ON to obtain the zero offset, in digits, indicated in the columns directly below the switch. The indicated offsets are additive, i.e., two or more of the switches may be set to their ON position to obtain the sum of their indicated offsets. The display span is located in the left column, then the offset digits are found in the same row as the display range. When the desired offset digits are found, the switch or switches, at the head of the column(s) should be set to the ON position.
When changing spans or offsets, the zero and span controls will need to be fine tuned to obtain the specified accuracy. See Section 4.0 Calibration, for a procedure to adjust the zero and span controls.
3.4 Decimal Point Selection
The decimal point position is selected by the position of the DP-jumper plug located at the lower left edge of the display board. The jumper plug can be placed in any one of the following four positions: 0, 1, 2 or 3, and corresponds to (0) no decimal point, (1) one digit to the right of the decimal point, (2) two digits to the right of the decimal point, or (3) three digits to the right of the decimal point.
SW1-1 SW1-2 SW1-3 SW1-4 SW1-5
1.00, 10.0, 100 Off Off Off On On
1.40, 14.0, 140 Off Off On Off On
2.00, 20.0, 200 Off On Off Off On
3.00, 30.0, 300 On Off Off Off On
4.00, 40.0, 400 Off Off Off Off On
5.00, 50.0, 500 Off Off Off On Off
7.00, 70.0, 700 Off Off On Off Off
10.00, 100.0, Off On Off Off Off 1000
15.00, 150.0, On Off Off Off Off 1500
19.99, 199.9, Off Off Off Off Off 1999
Display Spans
Digits ± 20%
Selection of Span Switches, SW 1
SW2- SW2- SW2- SW2- SW2- SW2- SW1-
1234566
1.00, 10.0, 5 10 20 40 80 160
60 200
100 *120
1.40, 14.0, 7 14 28 56 110 220
90 275
140 *160
2.00, 20.0, 10 20 40 80 160 320 125 400
200 *240
3.00, 30.0, 15 30 60 120 240 480 190 600
300 *360
4.00, 40.0, 20 40 80 160 300 600 230 760
400 *460
5.00, 50.0, 25 50 100 200 400 800
100 1000
500 *600
7.00, 70.0, 35 70 140 280 560 1120 140 1300
700 *1300
10.00, 100.0, 50 100 200 400 800 N/A 200 1000
1000 *1000
15.00, 150.0, 75 150 300 600 N/A N/A
300 500
1500 *500
19.99, 199.9, N/A N/A N/A N/A N/A N/A 360 N/A
1999
Display
Spans
Digits
± 20%
Max.
Offset
Digits Offset Vs Offset Switches, SW2 and SW1-6
* Equals Square Root Mode.
Note: Offset of 2 or more switches may be combined. Table 3-2: Digits Offset.
JP1 Position JP2 Position
Jumpered Jumpered Linear 1,2 1,3 Square Root Not used 1,2,3,4
Table 3-3: JP1 and JP2 plug positions for selection of linear or square root function.
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Table 3-1: Selection of Span Switches, SW1
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ADJUSTABLE MILLIAMMETER
RESISTOR
4-20 mA
near the right center section of the bottom P.C. Board. Table 3-3 shows the location of the jumper plugs for linear or square root operation.
4.0 CALIBRATION
The Models X54-201L and -201SR can be readily calibrated with the use of an accurate calibrator like Ronan’s Models X85 or X86 (Figure 4-1). Alternately, a stable power supply in series with an accurate milliammeter and current setting resistor may be utilized (Figure 4-2). When using the circuit of Figure 4-2, ensure that the current limiting resistor is large enough to limit the loop current to less than 50 mA to avoid blowing the protective fuse before turning on the power supply.
4.1 Linear Display, Model X54–201L
A. Set the calibrator to its mA output range and
4.00 mA, or set the current using the circuit of Figure 2 to 4.00 mA.
B. Adjust the zero control for the correct span
zero display. C. Repeat Step A using 20.00 mA. D. Adjust the span control for the correct span
full scale display. E. Repeat Steps A through D until the controls
no longer need adjustment.
4.2 Square Root Display, Model X54–201SR
A. Set the calibrator to its mA output range and
4.3 mA, or set the current using the circuit of
Figure 4-2 to 4.3 mA. B. Adjust the zero control for the correct display: DISPLAY = .137 x Display Span + Span Zero C. Repeat Step A using 20.00 mA D. Adjust the span control for the correct span
full scale display. E. Repeat Steps A through D until the controls
no longer need adjustment.
Figure: 4-1: Calibrator used to provide 4-20 mA.
RONAN MODEL X85 OR X86 CALIBRATOR
mA OUTPUT
X54-201 LOOP INDICATOR
4-20 mA
+
-
+
-
DC POWER SUPPLY
X54-201 LOOP INDICATOR
+
-
+
-
Figure: 4-2: Calibrator circuit using dc power supply.
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Item No. Qty. Code/Part No. Description Spec.
1 1 X54-201L, -201SR PCB X54-1026 & X54-1027 Assy. RONAN 2 1 X54B156 MTG. RING, TOP RONAN 3 1 X54B157 MTG. RING, MIDDLE RONAN 4 1 X54B158 MTG. RING, BOTTOM RONAN 5 2 X54B159 CAPTIVE SCREW RONAN 6 1 X54B165-1 WIRE ASSY. RONAN 7 1 X54B165-2 WIRE ASSY. RONAN 8 1 X54B86-1 FRONT PLATE RONAN
9 1 X54B88 BASE PLATE RONAN 10 1 XIHFGCX2LS42311 E.P. HOUSING ADALET 11 1 600-4 TERMINAL BLOCK KULKA 12 2 6-32 X 0.375 PH PAN HD MS 13 4 8-32 X 0.250 PH PAN HD MS 14 2 4-40 X 1.250 PH FLAT HD MS 15 4 #8 INTER TOOTH LKWR 16 1 X54B229 DECAL SET
X54-201
Exp. Proof Assy.
DRAWING NUMBER
X54C92
REV
8
5
Page 7
X54-201
PANEL MOUNT ASSY.
DRAWING NUMBER
X54C112
REV
5
Item No. Qty. Code/Part No. Description Spec.
1 1 X54-201L, -201SR PCB X54-1026 & X54-1027 Assy. RONAN
2 1 X54B156 MTG. RING, TOP RONAN
3 1 X54B157 MTG. RING, MIDDLE RONAN
4 1 X54B158 MTG. RING, BOTTOM RONAN
5 2 X54B159 CAPTIVE SCREW RONAN
6 1 X54C119 TERMINAL PLATE RONAN
7 1 X54B86 FRONT PLATE RONAN
8 1 X54B165-3 WIRE ASSY. RONAN
9 1 GFTCX-5 TERMINAL BLOCK CURTIS 10 2 TINNERMAN NUT CURTIS
11 1 20 AWG 6.00 IN. LG. RED UL1429 WIRE 12 1 22 AWG 6.00 IN. LG. BLK UL1429 WIRE 13 1 6-32 X 0.250 PH PAN HD MS 14 2 4-40 X 1.250 PH FLAT HD MS 15 1 #6 INTER TOOTH LKWR
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X54-201L/SR INSTALLATION DRAWING USING I.S. BARRIERS OR
EXPL. PROOF CONDUIT
DRAWING NUMBER
X54D105
REV
6
NOTES:
1. Subject loops must be connected in accordance with ANSI/ISA RP12.6
2. Barrier parameters must meet the following requirements: CAUTION:
THESE REQUIREMENTS MUST BE FOLLOWED FOR NEW INSTALLATIONS OR MODIFICATIONS TO EXISTING INSTALLATIONS.
Vt or Voc The lowest Vmax of the three FMRC
Approved apparatus installed in the loop, and greater than 4.5 VDC
It OR Ioc The lowest Imax of the three FMRC
Approved apparatus installed in the loop.
La > The sum of the cable inductance and the
internal inductance Li of each FMRC Approved apparatus installed in the loop.
Ca > The sum of the cable capacitance and the
internal capacitance Ci of each FMRC Approved apparatus installed in the loop.
3. Maximum safe area voltage should not exceed 250 Vrms.
4. De-energize supply power before disconnecting loop apparatus.
5. Vmax and Imax values do not apply in explosion proof installation.
6. For Class II and III applications, model X54-201L/SR-EXP2 housing must be installed with Approved seal.
7. For Division 2 installations, connection of the X54-201 l/SR in the panel mount or EXP. PROOF ENCLOSURES does not require a safety barrier when installed per the national electrical code and when connected in a loop whose voltage source cannot exceed 35 Vdc.
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RONAN ENGINEERING COMPANY
P.O. Box 1275 21200 Oxnard Street Woodland Hills California 91367 U.S.A. (818) 883-5211 FAX (818) 992-6435 E-Mail: ronan@ronan.com
RONAN ENGINEERING LIMITED U.K.
1 Tilley Road Crowther Industrial Estate Washington, Tyne and Wear United Kingdom, NE38 OEA E-Mail: ronanenguk@aol.com Ph: (191) 416-1689 Fx: (191) 416-5856
RONAN ENGINEERING LIMITED
32 Bermondsey Road Toronto, Ontario Canada M4B 1Z5 (416) 752-0310 FAX (416) 752-8072 E-Mail: ronantor@primus.ca
Printed in U.S.A.X54-201L-SR/600
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