Roland iModela iM-01 Master Manual
MASTER GUIDE
Before You Read This Document
Before you read this document, be sure to read the "First Step Guide" and the "To Ensure Safe Use" to familiarize
yourself with the basic operations of this machine and the safe and correct way to operate it.
Assumptions
The explanations and procedures contained in this document assume that you have completed the following
operations.
Hardware setup of this machine (installation, cable connections, etc.)
Software setup of this machine (the connection between this machine and the PC, the necessary software
installations, etc.)
Documentation Included with the Machine
The following documentation is included with the machine.
iModela (iM-01) First Step Guide
This guide describes the procedure from checking the accessories to initial cutting. Be sure to read this manual
before you use the machine for the rst time.
iModela (iM-01) Master Guide (this guide)
This guide contains detailed explanations of the machine's features, maintenance methods, and troubleshooting information. The manual is in electronic format, and no printed document is included. You can nd it on
the included Roland Software Package CD-ROM.
NC Code Reference Manual
Read this manual when you want to perform NC code programming. The manual is in electronic format, and
no printed document is included. You can nd it on the included Roland Software Package CD-ROM.
P. 3, "Viewing the Documentation for the Softwares"
For the latest information on this machine , see the iModela special website (http://icreate.rolanddg.com/).
Contents
Contents ........................................................................................................1
Getting Started ..............................................................................................3
Viewing the Documentation for the Softwares ..................................................................... 3
Viewing the NC Code Reference MANUAL ..............................................................................3
Chapter 1 Basic Operation ..................................................................................4
Names of Components .................................................................................5
Names of Components ................................................................................................................... 5
Starting and Shutting Down the Machine ......................................................6
Starting the Machine....................................................................................................................... 6
Shutting Down the Machine ........................................................................................................ 6
Basic Operation of the iModela Controller ....................................................7
Operation of the Spindle Unit ...................................................................................................... 7
About the Cutting Tool Location Display .................................................................................8
Selecting the Command Set .......................................................................10
About the Command Sets ...........................................................................................................10
Selecting the Command Set .......................................................................................................10
Chapter 2 Cutting ...............................................................................................11
Before Starting Cutting ................................................................................12
Checking Operations ....................................................................................................................12
Conrming the Command Set...................................................................................................13
Selecting the Cutting Tool and Cutting Material ................................................................13
Range Where the Cutting Material Can Be Mounted ........................................................14
Installing the Cutting Tool and Loading the Cutting Material .......................................15
Starting Cutting ...........................................................................................18
Setting the Cutting Origin ...........................................................................................................18
Starting Cutting (for output from iModela Creator) ..........................................................21
Starting Cutting (NC code Data) ...............................................................................................23
Advanced Operations ..................................................................................27
Adjusting (Overriding) the Feed Rate during Cutting .......................................................27
Saving and Reusing Output File Lists ......................................................................................28
Corrections........................................................................................................................................29
NC Code Setting ..............................................................................................................................30
Testing Output of NC Code Files ...............................................................................................31
Displaying and Saving This Machine's Settings ...................................................................32
Initializing This Machine's Settings ..........................................................................................32
Spindle Motor Management ......................................................................................................33
Chapter 3 Maintenance .....................................................................................34
Cleaning and Greasing ...............................................................................35
Cleaning .............................................................................................................................................35
Cleaning the X-, Y-, and Z-Axis Screws ....................................................................................36
Application of Grease to X, Y, Z Axes .......................................................................................38
Maintenance of the Cutting Tool ..............................................................................................40
Replacement of Consumable Parts ............................................................41
Caution and Note for Replacement of Consumable Parts ...............................................41
Replacement Periods for Consumable Parts ........................................................................41
Replacing the Spindle Motor .....................................................................................................43
Replacing the Hooks .....................................................................................................................45
1
Contents
Chapter 4 Appendix ...........................................................................................47
What to Do If ...............................................................................................48
Initialization Is Not Performed or Initialization Fails ..........................................................48
The iModela Controller Does Not Operate Correctly ........................................................48
Operations Are Ignored ................................................................................................................48
The Spindle Doesn't Revolve ......................................................................................................49
Abnormal Cutting Occurs ............................................................................................................49
The Origin Is O ..............................................................................................................................49
The Feed Rate Is Wrong ................................................................................................................50
The Cutting Results Are Not Clean ...........................................................................................50
The LED Beside the Power Button Is Flashing ......................................................................50
The Deletion of Cutting Data Takes Time ...............................................................................51
To Install iModela Driver Separately ........................................................................................51
To Install Software and Electronic Manual Separately ......................................................55
The iModela Driver Cannot Be Installed .................................................................................56
Uninstalling the iModela driver .................................................................................................57
Responding to Error Messages ...................................................................59
Responding to Error Messages ..................................................................................................59
NC Code Specications ..............................................................................63
List of Settings Related to NC Code .........................................................................................63
Items Related to the Mechanical Specications .................................................................64
Interpretations of NC Code Omissions ...................................................................................65
Word List ............................................................................................................................................66
How to Store in the Dedicated Case ...........................................................68
Main Unit Specications ..............................................................................69
External Dimensions/Table Dimensions ................................................................................69
Location of Power Rating and Serial Number Label ..........................................................70
Main Specications ........................................................................................................................71
System Requirements for USB Connection ...........................................................................71
The company and product names in this document are trademarks or registered trademarks of their respective holders.
Copyright © 2011 Roland DG Corporation
http://www.rolanddg.com/
2
Getting Started
Viewing the Documentation for the Softwares
The documentation for the softwares is in electronic format. Follow the procedure below to view it.
iModela Creator
Start iModela Creator, and then click "Help"-"Contents."
Virtual Modela, SFEdit2
On the taskbar, click [Start] ( ), [All Programs], choose the software you’re using, then click [Help].
Start the software, and then click "Help"-"Contents."
Viewing the NC Code Reference MANUAL
On the taskbar, click [Start] ( ), [All Programs], [iModela Manuals], then [NC Code Reference Manual].
3
Chapter 1
Basic Operation
Names of Components ..................................................................5
Names of Components ................................................................5
Starting and Shutting Down the Machine.......................................6
Starting the Machine ....................................................................6
Shutting Down the Machine.........................................................6
Basic Operation of the iModela Controller .....................................7
Operation of the Spindle Unit ......................................................7
About the Cutting Tool Location Display ......................................8
Selecting the Command Set ........................................................10
About the Command Sets .........................................................10
Selecting the Command Set ......................................................10
4
Names of Components
Names of Components
LEDs
Side cover
Table
Power button
Main unit
USB port
Rear cover
Power cord
connector
Side cover
Spindle head
Spindle motor
Front cover
NOTE:
The side covers are interchangeable. Both can be installed on either the left or right side of the machine.
In this manual, the mechanisms around the spindle unit, including the spindle motor, are called the “spindle
head.” The rotary-axis area inside the spindle unit is called the “spindle.”
Chapter 1 Basic Operation
Collet
5
6
Chapter 1 Basic Operation
Starting and Shutting Down the Machine
Starting the Machine
Procedure
Shutting Down the Machine
Press the power button.
In itializat io n begin s. When the green LED
changes from ashing to on, the initialization
has nished.
Start the iModela Controller, which is
used to control the machine.
On the taskbar, click [Start]( ), [All Programs],
[iModela Controller], then [iModela Controller].
Procedure
Click on the iModela Controller.
The iModela Controller closes.
Press the power button.
When the green LED turns o, the machine has
shut down.
7
Chapter 1 Basic Operation
Basic Operation of the iModela Controller
Operation of the Spindle Unit
Feed buttons
Click to move the spindle head or the table. Clicking these buttons
Display of the X, Y, and Z coordinates
The current location of the cutting tool is displayed as a set of
numeric values.
Spindle revolution on and
off. The number of spindle
revolutions per minute is
also displayed.
to manually move the spindle head or the table is called a “manual
feed”.
NOTE: Manual feeds cannot be performed while cutting is in
progress.
These controls are used to select the amount of movement that is performed during manual
feeding, and move the spindle head or table to a specic location
Continue
x100
x10
x1
View
X/Y, Z
Stop
The spindle head or table moves continuously while you hold down a feed button.
Each click of a feed button moves the spindle head the specied distance.
x1 = 0.01 mm
x10 = 0.1 mm
x100 = 1 mm
* For display in inches, the value in mm is converted into inches.
The components move to the view position (the spindle head moves to the highest position at the center of the machine, and the table moves to the front of the
machine). Use this button when you want to change the cutting tool or the cutting
material.
Moves to the XY origin and the Z origin of the selected coordinate system.
P. 10, "Selecting the Coordinate System That Is Used to Display the Cutting Tool
Location"
Click this button to stop the movement of the spindle head (as it moves to the view
position, the XY origin, or the Z origin).
Basic Operation of the iModela Controller
Chapter 1 Basic Operation
8
Click!
About Y-Axis Movement
Under the factory default settings, Y-axis movement assumes a direction of cutting tool movement
relative to the object being cut. This means that clicking a Y-axis feed button makes the table move
in the opposite direction from what the arrow indicates.
You can use the iModela Controller to set the direction that the table moves when you click a Y-axis
feed button.
About the Cutting Tool Location Display
Coordinate Display
The iModela Controller displays the current location of the cutting tool as a set of numeric values. The numeric
values that indicate the location of the cutting tool are called "coordinates," and the starting point for the coordinates is called the "origin." The following gure shows a location that has been moved from the origin by
30 millimeters along the X axis, 20 millimeters along the Y axis, and 10 millimeters along the Z axis. The X-axis
distance is called the "X coordinate." The Y- and Z-axis distances are similarly called the "Y coordinate" and the
"Z coordinate." The distances from the origin to the cutting tool along each axis are the coordinate values.
This location is displayed as "X = 30 mm,
Y = 20 mm, and Z = 10 mm."
Origin
10 mm
30 mm
20 mm
Chapter 1 Basic Operation
Basic Operation of the iModela Controller
9
Selecting the Display Unit
Selecting the Coordinate System That Is Used to Display the Cutting Tool Location
You can select the coordinate system that is used to display the cutting tool location from the following options.
User Coordinate System: This coordinate system enables you to freely change the location of the origin.
Machine Coordinate System: This is a machine-specic coordinate system in which the location of the
origin is xed.
G54 to G59: These are workpiece coordinate systems that are used with NC codes. For details, see the "NC
Code Reference Manual."
EXOFS: This is a coordinate system that is used with NC codes. For details, see the "NC Code Reference
Manual."
If the command set is RML-1, always select "User Coordinate System." EXOFS and the options from G54 to G59
can only be selected when the command set is "NC Code" or "RML-1/NC Code."
P. 10, "Selecting the Command Set"
Selecting the Command Set
About the Command Sets
You can select one of the following command sets on this machine.
RML-1
Select this command set when you want to use the software that was included with this machine.
NC Code
Select this command set when you want to use NC codes. For details on NC codes, see page 63, "NC Code
Specications" and the "NC Code Reference Manual" that was included with this machine.
RML-1/NC Code
Select this option to enable the machine to receive cutting programs that use the RML-1 or NC code command sets.
Selecting the Command Set
Use the iModela Controller's Conrm dialog box to select the command set. Select the appropriate command
mode to match the application software to be used. If a command that is sent to the machine is dierent
from the command set selected on the iModela Controller, an error occurs and the machine will not be
able to carry out the cutting command.
Factory default setting: RML-1
The selected command
set is displayed here.
10
This is enabled when you select "NC Code" or "RML-1/NC Code."
For details on the NC code settings, see page 30, "NC Code Setting."
Chapter 1 Basic Operation
Chapter 2
Cutting
Before Starting Cutting.................................................................12
Checking Operations .................................................................12
Conrming the Command Set ...................................................13
Selecting the Cutting Tool and Cutting Material .........................13
Range Where the Cutting Material Can Be Mounted ................14
Installing the Cutting Tool and Loading the Cutting Material .....15
Starting Cutting ............................................................................18
Setting the Cutting Origin ..........................................................18
Starting Cutting (for output from iModela Creator) ....................21
Starting Cutting (NC code Data) ................................................23
Advanced Operations ..................................................................27
Adjusting (Overriding) the Feed Rate during Cutting.................27
Saving and Reusing Output File Lists .......................................28
Corrections ................................................................................29
NC Code Setting ........................................................................30
Testing Output of NC Code Files ...............................................31
Displaying and Saving This Machine's Settings ........................32
Initializing This Machine's Settings ............................................32
Spindle Motor Management ......................................................33
11
Before Starting Cutting
Checking Operations
Before you begin cutting, there are situations in which you have to check the spindle run-in (warm-up) and
the motor load. Use the following chart to determine whether your situation requires you to check the spindle
run-in or the motor load.
Situation Idling Motor Load
The rst time that you use the machine
After replacing the spindle unit or the
spindle motor
When using the machine in a low-temperature environment
After replacing parts
(other than the spindle unit or spindle
motor)
After application of Grease.
P. 38, "Application of Grease to X, Y, Z Axes"
Note
Before checking the operation, make sure that the cutting tool and cutting material have been
removed. If the cutting tool and cutting material are mounted, the cutting material may be cut in
an undesirable location.
Check
Check
Check
Check Check
Check Check
Procedure
Click in the upper left
of the iModela Controller.
Click [Maintenance].
Click the [Conrm] tab.
12
Chapter 2 Cutting
Before Starting Cutting
[Idling]
Click [Start] next to Idling.
The idling operation begins.
The operation takes approximately 10 minutes.
[Checking the Motor Load]
Select X, Y, or Z, and then click [Start].
The iModela Controller checks the motor load of the selected axis. Check the loads of all three axes: X, Y,
and Z. If you want to nish in the middle, click [Stop].
If noise is generated, the replaced part might not be installed properly. In this case, reinstall the part
properly. Then, check [Motor load] again.
Conrming the Command Set
You have to select a command set that is compatible with the application software that you will use.
For details on the dierent command sets, see page 10, "Selecting the Command Set."
Selecting the Cutting Tool and Cutting Material
Selecting the Cutting Tool
You can use not only the cutting tool that is included as an accessory, but various other cutting tools to meet
other needs. It's a good idea to use the cutting tools selectively, according to the work process (such as rough
cutting or nish cutting) and the design. Please refer to the iModela special web site.
http://icreate.rolanddg.com/
Selecting Cutting Material
Use the material which satises the conditions listed below:
Material: Soft material such as resin (Conductors such as metal and carbon are not applicable.)
Maximum weight: 200 g
Maximum size: refer to next page "Range Where the Cutting Material Can Be Mounted"
Chapter 2 Cutting
13
Before Starting Cutting
Chapter 2 Cutting
14
Range Where the Cutting Material Can Be Mounted
The range where the cutting material can be mounted is shown in gray in the following illustration. When
using a jig, such as a scrap plate, it must not extend out of this range. Be sure to observe this precaution since
any piece extending from this range may come into contact with moving parts, resulting in damage to the
cutting material or jig or causing the machine to malfunction.
(Unit: mm)
26
Z-axis travel
55
Y-axis travel
Table
86
X-axis travel
Actual Size That Can Be Cut
The range in which you can mount the cutting material is shown in the gure above. However, you
cannot use a cutting material that lls this entire area. "Clearance" to allow the cutting tool to perform
no-load feeding is necessary in the X, Y, and Z directions. You have to use a cutting material that is
small enough to provide this clearance. Also, the possible cutting-in depth is generally determined
by the length of the cutting tool. If you use a long cutting tool to enable deep cuts, there is little
clearance in the Z direction, which means that you must use a small cutting material that provides
extra space in the Z direction.
The size of the cutting material that you can cut varies depending on the shape of the object that you
want to produce and the cutting tool that you want to use. Be sure to give this issue proper thought
before you begin operation.
Chapter 2 Cutting
Before Starting Cutting
15
Installing the Cutting Tool and Loading the Cutting Material
CAUTION
1.
Install the cutting tool.
Open the front, rear, and side covers. Slowly push the main unit down onto its back.
Be careful not to injure yourself when you handle the blade of the cutting
tool.
Click [View] on the iModela
Controller.
The spindle head moves to the center, and the table moves to the front.
This is the view position.
Hook
Pull the hooks towowrds
you with the part of the
handle.
Fully insert the cutter into the collet.
Collet
Cutting tool
(accessory)
Before Starting Cutting
Chapter 2 Cutting
16
Fix the cutting tool in place.
Use a hexagonal wrench to insert the mounting screw, thereby xing the tool in place. If you cannot see
the mounting screw hole, slightly turn the collet by hand.
Attach the blower fan to the cutter.
Be careful of the blade, and fully insert the blower fan.
Hexagonal
wrench
Mounting
screw
2.
Afx the cutting material.
Double-sided
tape
Scrap plate
Double-sided
tape
Cutting
material
Blower fan
Afx the double-sided tape.
If the trial cutting material, provided
as an accessory, is used, peel the
protective lm o of both sides.
Depending on the cutting method,
use a scrap plate.
P. 17, “Cutting Requiring a Scrap
Plate”
Chapter 2 Cutting
Before Starting Cutting
17
Afx the cutting material to the table.
Mount the cutting material so that it does not extend from the table.
After you have axed the cutting material, check that the cutting material cannot be easily moved from
its position.
P. 14, “Range Where the Cutting Material Can Be Mounted”
Return the unit to its original state.
Raise the main unit back into place, x it in place with the hooks, and then close the front, rear, and side
covers.
Hook
Push here.
Cutting Requiring a Scrap Plate
There is a need to place a scrap plate when the cutting data contains the process to make a hole in
the cutting material. The thickness of the scrap plate is decided according to depth of the hole.
If the scrap plate does not have the sucient thickness, not only the table might be scraped, broken,
or damaged, but also the cutting tool might be broken and it might cause injury.
Starting Cutting
Setting the Cutting Origin
About cutting origin
"Before you start cutting, you need to set the cutting origin. The cutting origin is a coordinate reference point, and all the X, Y, and Z coordinates are “0”. This cutting origin is also called as the cutting
reference position. When you want to perform cutting with this machine, you need to set the X, Y,
and Z origins (set the XY origin to set the X and Y origins at the same time). "
"The X and Y origins are determined by the cutting data and the location of the cutting material.
(When you use iModela Creator, if the size of the cutting material set in the cutting data and that of
the actual cutting material are the same, you can cut almost the same position as the cutting data by
setting the X and Y origins at front left of the cutting material.) You normally align the Z origin with
the surface of the cutting material."
Take the size of the cutting material and the length of the cutter into consideration when you set
the origins. In addition, the locations that you should specify for the origins vary depending on the
application software that you are using. Set the origins based on the specications of the application
software that you are using.
1.
Prepare to set the origin point.
Select “Machine Coordinate System.”
Click [X/Y] under "Origin" of "Move."
The spindle head and table move so that the X, Y
and Z coordinates are all “0.00 mm”.
Click [X/Y], then [Z] to move the X and Y coordinates to “0.00 mm”, then the Z coordinate to
“0.00 mm”.
Select “User Coordinate System.”
If “0.00 mm” does not appear for X, Y and Z, click
[X/Y], then [Z] under Set Origin Point.
18
Chapter 2 Cutting
2.
Set the Z origin.
Starting Cutting
Click the [X] and [Y] cursor buttons to
move the cutter above the cutting material.
P. 7, "Operation of the Spindle Unit"
Click the [-Z] cursor button to lower the
tip of the cutting tool to about 1 mm from
the material surface.
Loosen the mounting screw, and then
adjust the cutter so that its tip contacts
the surface of the cutting material.
When the tip contacts the surface, x the cutter
in place again with the mounting screw.
Chapter 2 Cutting
19
Starting Cutting
Chapter 2 Cutting
20
In the case of cutting data created with iModela Creator (for RML-1 data)
If the command set has been set to "RML-1/NC Code," set [Set Origin Point] to "User Coordinate System." If
the command set has been set to "RML-1," Set Origin Point can only be set to "User Coordinate System."
If the cutting data is written using NC code
Check that “User Coordinate System”
is selected under Set Origin Point.
Use Set Origin Point to select the workpiece coordinate system that matches
the cutting data.
Raise the cutting tool.
Next, you will move the cutting tool in the X and Y directions. Raise the cutting tool to a position where
it is not located over the cutting material.
P. 7, "Operation of the Spindle Unit"
Click [Z] under Set Origin Point.
Set the Z origin to display “Z 0.00 mm.”
Chapter 2 Cutting
Starting Cutting
21
3.
Set the XY origin.
Move the cutting tool to the location that you want to set as the
XY origin.
P. 7, "Operation of the Spindle Unit"
If the setting position is dicult to see,
remove the top cover for better visibility.
Top cover
Push here and detach the top cover
Click [X/Y] under Set Origin Point.
Set the X and Y origins to display “X 0.00 mm” and
“Y 0.00 mm”.
Starting Cutting (for output from iModela Creator)
Procedure
Start iModela Creator.
On the taskbar, click [Start] ( ), [All Programs], [iModela Creator], then [iModela Creator].
Creating the output le.
For information on how to use iModela Creator such as a drawing method, refer to Help of iModela
Creator.
P. 3, "Viewing the Documentation for the Softwares"
Setting the cutting origin.
P. 18, "Setting the Cutting Origin"
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