Rockwell Automation MPG-xxxx User Manual

Installation Instructions
MP-Series Integrated Gear Motors
(Catalog Numbers:
MPG-A004-031, MPG-A004-091, MPG-A010-031, MPG-A010-091, MPG-B010-031, MPG-B010-091, MPG-A025-031, MPG-A025-091, MPG-B025-031, MPG-B025-091, MPG-A050-031, MPG-A050-091, MPG-B050-031, MPG-B050-091, MPG-A110-031, MPG-A110-091, MPG-B110-031, and MPG-B110-091)
®
motors.
Please read all instructions before installing your motor.
For: See Page
Receiving and Storage 2 Environmental Ratings 2 Motor Catalog Number Identification 3 Before You Install the Motor 4 Installing Your Motor 5
Guidelines for Installation Connector Data 9 Mounting Dimensions by Frame Size (MPG-x004-xxx through MPG-x110-xxx) 10 – 21 Housing and Output Flange Connections 22 Motor Load Force Ratings 23
Radial Load Force Ratings
Axial Load Force Ratings (Maximum Radial Load)
Axial Load Force Ratings (Zero Radial Load) Holding Brake 27 Cables and Connector Kits 28
Building and Installing Cables Gear Lubricant 29 Related Documentation 30
6
24 25 26
28
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2 MP-Series Integrated Gear Motor InstallationInstructions

Receiving and Storage

The customer is responsible for inspecting the equipment before accepting the shipment from the freight company. Check the item(s) you receive against your purchase order. Notify the carrier of any shipping damage or missing items immediately.
You may store your motor in a clean and dry location within the following environmental conditions:
storage temperature: -30° to 70° C (-22° to 158° F)
relative humidity: 5% to 95% non-condensing
atmosphere: non-corrosive

Environmental Ratings

The International Protection Code or IP Rating for environmental protection of MP gear motors is:
IP64 dust tight, splashing water
Operational temperature range for MP gear motors is:
operating temperature: 0° to 40° C (32° to 104° F)
Vibration ratings for the MP gear motors are:
storage (shock): 20 g peak max, 6 msec duration
operating (vibration): 2.5 g peak max, 30 to 2000 Hz
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MP-Series Integrated Gear Motor InstallationInstructions 3

Motor Catalog Number Identification

MP G -A010 -031M 22
BRAKE 22 = No Brake 24 = 24V dcHolding Brake
FEEDBACK M = Multi-turn High Resolution Encoder S = Single-turn High Resolution Encoder
GEAR REDUCTION 031 = 31 to 1 091 = 91 to 1
MOTORFRAME SIZE 004 = 004 Frame 010 = 010 Frame 025 = 025 Frame 050 = 050 Frame 110 = 110 Frame
VOLTAGE RATINGOF MOTOR A=230Vac B=460Vac
SERIES TYPE G = IntegratedGear
BULLETIN
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4 MP-Series Integrated Gear Motor Installation Instructions

Before You Install the Motor

1. Remove the motor carefully from its shipping container.
2. Visually inspect the motor for any damage.
3. Examine the motor frame and mounts, drive flange, mounting holes,
and dowel pin hole for any defects.
ATTENTION
!
Do not open or attempt to open the motor.
Only a qualified Rockwell Automation employee can service this type of motor.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
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MP-Series Integrated Gear Motor Installation Instructions 5

Installing Your Motor

The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety.
All motors have a dowel pin hole for precisely aligning the motor output on a machine. Bolt hole sizes are listed in Mounting Dimensions beginning on page 10, and bolt torque requirements are listed in Housing and Output Flange Connections beginning on page 22.
ATTENTION
!
ATTENTION
!
Unmounted motors, disconnected mechanical connections, and disconnected cables are dangerous if power is applied.
Disassembled equipment should be appropriately identified (tagged-out) and access to electrical power restricted (locked-out).
Before applying power to the motor, remove any mounting bolts and screws, or other mechanical objects which could be thrown from the motor.
Failure to observe these safety procedures could result in personal injury.
Ensure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors.
Excessive and uneven lateral force at the cable connectors may result in the connector’s environmental seal opening and closing as the cable flexes.
Failure to observe these safety procedures could result in damage to the motor and its components.
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6 MP-Series Integrated Gear Motor Installation Instructions

Guidelines for Installation

Observe the following guidelines when installing the motor.
ATTENTION
!
1. Allow sufficient clearances in the area of the motor for it to stay within
its specified operating temperature range 0° to 40° C (32° to 104° F). Do not enclose the motor unless forced air is blown across the motor for cooling. A fan blowing air across the motor will improve its performance. Keep other heat producing devices away from the motor.
ATTENTION
!
Damage may occur to the motor bearings, gearing, and the feedback device if sharp impact to the shaft is applied during installation or removal of the motor.
Do not strike the MP gear motor with tools during installation or removal.
Failure to observe these safety procedures could result in damage to the motor and its components.
Outer surfaces of motor can reach high temperatures, 125° C (275° F), during motor operation.
Take precautions to prevent accidental contact with hot surfaces. Consider motor surface temperature when selecting motor mating connections and cables.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
2. Always position the motor with the connector housing pointing
downward.
Note: Gearbox input and output rotations are in identical directions.
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MP-Series Integrated Gear Motor Installation Instructions 7
3. Properly mount and align the motor.
A. Secure the motor to the machine mounting frame. Refer to:
Mounting Dimensions beginning on page 10 for the bolt hole pattern of your motor.
Housing and Output Flange Connections beginning on page 22 for the torque values for connections.
B. Move the output flange so the motor feedback device aligns at its
electronic zero position. Encoder absolute position = 0 occurs when the dowel pin hole is aligned on the connector side of the motor and centered on the connectors. Refer to Figure 1 on page 11 for a visual reference of this alignment.
IMPORTANT
Proper alignment and loading of the motor are critical to achieving reliable operation throughout the lifetime of the motor.
When mounting the MP-Series Integrated Gear Motor, ensure that the connections are properly aligned and that axial and radial loads are within the specifications of the motor.
C. Connect the output flange to the machine’s drive assembly.
Mechanical connections to the motor flange must be rigid, secure, and properly aligned. Refer to:
Mounting Dimensions beginning on page 10 for the bolt hole pattern of your motor.
Housing and Output Flange Connections beginning on page 22 for the torque values for connections.
Motor Load Force Ratings beginning on page 23 for guidelines to achieve 20,000 hours of motor bearing life.
4. Apply a high-temperature, medium-strength threadlock adhesive to the
mounting bolts.
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8 MP-Series Integrated Gear Motor Installation Instructions
5. Attach all power, feedback, and brake cables after the motor is
mounted.
A. Use a drip loop in each cable to keep liquids flowing away from the
connectors.
IMPORTANT
Ensure that proper polarity is maintained when wiring a brake connector.
The holding brake is designed to hold the motor shaft at 0 rpm and to release when power is applied - it is not intended to stop motor rotation. Reversing the brake polarity could cause the brake to be applied while the motor is running. The section Holding Brake beginning on page 27 provides information on the electrical requirements for a brake motor.
Failure to observe proper polarity could result in damage to the motor and its components.
B. Use Electromagnetic Compatibility (EMC) techniques to reduce
Electromagnetic Interference (EMI), commonly called noise. Noise adversely impacts motor performance by inducing stray signals. Effective techniques to counter EMI include filtering the AC power, shielding and separating signal carrying lines, and practicing good grounding techniques.
Filter AC power by using isolated AC power transformers or properly
installed AC line filters.
Physically separate signal lines from motor cabling and power wiring.
Do not route signal wires with motor and power wires, or over the vent openings of servo drives.
Ground all equipment using a single-point parallel ground system that
employs ground bus bars or large straps.
Refer to System Design for Control of Electrical Noise (GMC-SG001x-EN-P) for information on additional electrical noise reduction techniques.
6. If necessary, home the drive and motor system prior to use. Refer to
your drive instructions for procedures on when and how to do this.
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MP-Series Integrated Gear Motor Installation Instructions 9

Connector Data

The tables below list the signal descriptions for the feedback, power, and brake connector pins.
Feedback Connector Power Connector Brake Connector
High Resolution Pin Signal Pin Signal
Pin Encoder
A Sin+ B Phase V B Reserved B Sin- C Phase W C BR­C Cos+ D Ground D Reserved DCos­E Data+ F Data­G Reserved H J K +5V dc LCommon M Reserved Note: Ensure that proper N P RTS+ STS­T Reserved U V
A Phase U A BR+
A
D
B
C
D
ITT Cannon
ITT Cannon
TNM 10-4
TNM 16-4
polarity is maintained when wiring a brake connector.
A
B
C
M
L
U
K
V
T
J
H
G
ITT Cannon
TNM 16-19
A
B
N
P
C
R
D
S
E
F
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10 MP-Series Integrated Gear Motor Installation Instructions

Mounting Dimensions

Dimensions for MP-Series Integrated Gear Motors are provided on the listed pages. Refer to Figure 1 on page 11 for the dimensional symbol designations for the motors.
If your motor is one of the following, then go to: Page
MPG-A004-031x22, MPG-A004-031x24 12 MPG-A004-091x22, MPG-A004-091x24 13 MPG-x010-031x22, MPG-x010-031x24 14 MPG-x010-091x22, MPG-x010-091x24 15 MPG-x025-031x22, MPG-x025-031x24 16 MPG-x025-091x22, MPG-x025-091x24 17 MPG-x050-031x22, MPG-x050-031x24 18 MPG-x050-091x22, MPG-x050-091x24 19 MPG-x110-031x22, MPG-x110-031x24 20 MPG-x110-091x22, MPG-x110-091x24 21
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MP-Series Integrated Gear Motor Installation Instructions 11
Figure 1 References for Motor Mounting Dimensions
L
LB
LE
AE
AF
AG
L-LB
E
T
NB
LA
D
AC
N
LD
MPG-x025-091x22 shown
P
HD
BHP (Bolt Hole Pattern)
AD
BHPA (Auxiliary Bolt Hole Pattern)
DB
BE
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S (diameter of hole)
M (dia. of bolt circle
on motor housing)
MA (thread and depth) MC (dia. of bolt circle
o n output flange)
MB (diameter of dowel) Dowel pin hole aligned at electronic zero
12 MP-Series Integrated Gear Motor Installation Instructions
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 45 BHPA N/A N/A
Motor Outline

MPG-A004-031x22 MPG-A004-031x24

mm (in.) mm (in.) 70 (2.76) 70 (2.76) 80 (3.15) 79.1 (3.11) 75 (2.95) 75 (2.95) N/A N/A N/A N/A
67.7 (2.67) 88.9 (3.50)
39.975 - 40 (1.5738) - (1.5748) 39.975 - 40 (1.5738) - (1.5748) 20 - 20.021 x 4 DP (0.7874) - (0.7882)
x (0.16) DP
20 - 20.021 x 4 DP(0.7874) - (0.7882)
x (0.16) DP 3 (0.12) 3 (0.12) 123 (4.84) 122.1 (4.81)
156.7 (5.58) 200.2 (7.88)
19.5 (0.77) 19.5 (0.77) 4 (0.16) 4 (0.16)
137.2 (5.40) 180.7 (7.11)
140.9 (5.55) 189.5 (7.46) N/A N/A 79 (3.11) 79 (3.11) M5 x 7
on 31.5 BC 5 - 5.012
x 6 DP
M5 x (0.28) on (1.24) BC
(0.1967) - (0.1973) x (0.24) DP
M5 x 7 on 31.5 BC
5 - 5.012 x 6 DP
M5 x (0.28)
on (1.24) BC
(0.1967) - (0.1973)
x (0.24) DP
63.97 - 64 (2.5185) - (2.5197) 63.97 - 64 (2.5185) - (2.5197) 63 (2.48) 63 (2.48) 86 (3.39) 86 (3.39)
4.5 on 79 BC (0.18) on (3.11) BC 4.5 on 79 BC (0.18) on (3.11) BC 7 (0.28) 7 (0.28)
o
45o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
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MP-Series Integrated Gear Motor Installation Instructions 13
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 45 BHPA N/A N/A
Motor Outline

MPG-A004-091x22 MPG-A004-091x24

mm (in.) mm (in.) 70 (2.76) 70 (2.76) 80 (3.15) 79.1 (3.11) 75 (2.95) 75 (2.95) N/A N/A N/A N/A
67.7 (2.67) 88.9 (3.50)
39.975 - 40 (1.5738) - (1.5748) 39.975 - 40 (1.5738) - (1.5748) 20 - 20.021
x 4 DP
(0.7874) - (0.7882) x (0.16) DP
20 - 20.021 x 4 DP (0.7874) - (0.7882)
x (0.16) DP 3 (0.12) 3 (0.12) 123 (4.84) 122.1 (4.81)
141.7 (5.58) 185.2 (7.29)
19.5 (0.77) 19.5 (0.77) 4 (0.16) 4 (0.16)
122.2 (4.81) 165.7 (6.52)
125.9 (4.96) 174.5 (6.87) N/A N/A 79 (3.11) 79 (3.11) M5 x 7
on 31.5 BC 5 - 5.012
x 6 DP
M5 x (0.28) on (1.24) BC
(0.1967) - (0.1973) x (0.24) DP
M5 x 7 on 31.5 BC
5 - 5.012 x 6 DP
M5 x (0.28)
on (1.24) BC
(0.1967) - (0.1973)
x (0.24) DP
63.97 - 64 (2.5185) - (2.5197) 63.97 - 64 (2.5185) - (2.5197) 63 (2.48) 63 (2.48) 86 (3.39) 86 (3.39)
4.5 on 79 BC (0.18) on (3.11) BC 4.5 on 79 BC (0.18) on (3.11) BC 7 (0.28) 7 (0.28)
o
45o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
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14 MP-Series Integrated Gear Motor Installation Instructions
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole/ Patterns:
BHP 45 BHPA N/A N/A
Motor Outline
MPG-x010-031x22 MPG-x010-031x24
mm (in.) mm (in.)
95.00 (3.74) 95 (3.74)
82.60 (3.25) 81.7 (3.22)
83.20 (3.28) 83.20 (3.28) N/A N/A N/A N/A
67.70 (2.67) 88.90 (3.50)
62.97 - 63 (2.4791) - (2.4803) 62.97 - 63 (2.4791) - (2.4803)
31.5 - 31.525 x 6 DP
(1.2402) - (1.2411) x (0.24) DP
31.5 - 31.525 x 6 DP
(1.2402) - (1.2411)
x (0.24) DP
6.00 (0.24) 6 (0.24)
141.60 (5.57) 140.70 (5.54)
184.5 (7.26) 219.50 (8.64)
30.00 (1.18) 30.00 (1.18)
7.00 (0.28) 7.00 (0.28)
154.50 (6.08) 189.50 (7.46)
156.50 (6.16) 197.10 (7.76) N/A N/A
109.00 (4.29) 109.00 (4.29) M6 x 10
on 50 BC 6 - 6.012
x 7 DP
M6 x (0.39) on (1.97) BC
(0.2362) - (0.2367) x (0.28) DP
M6 x 10 on 50 BC
6 - 6.012 x 7 DP
M6 x (0.39)
on (1.97) BC
(0.2362) - (0.2367)
x (0.28) DP
89.965 - 90 (3.5419) - (3.5433) 89.965 - 90 (3.5419) - (3.5433)
85.00 (3.35) 85.00 (3.35)
118.00 (4.65) 118.00 (4.65)
5.5 on 109 BC (0.22) on (4.29) BC 5.5 on 109 BC (0.22) on (4.29) BC
10.00 (0.39) 10.00 (0.39)
o
45o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
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MP-Series Integrated Gear Motor Installation Instructions 15
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole/ Patterns:
BHP 45 BHPA N/A N/A
Motor Outline
MPG-x010-091x22 MPG-x010-091x24
mm (in.) mm (in.)
95.00 (3.74) 95 (3.74)
82.60 (3.25) 81.7 (3.22)
83.20 (3.28) 83.20 (3.28) N/A N/A N/A N/A
67.70 (2.67) 88.90 (3.50)
62.97 - 63 (2.4791) - (2.4803) 62.97 - 63 (2.4791) - (2.4803)
31.5 - 31.525 x 6 DP
(1.2402) - (1.2411) x (0.24) DP
31.5 - 31.525 x 6 DP
(1.2402) - (1.2411)
x (0.24) DP
6.00 (0.24) 6 (0.24)
141.60 (5.57) 140.70 (5.54)
169.5 (6.67) 204.5 (8.05)
30.00 (1.18) 30.00 (1.18)
7.00 (0.28) 7.00 (0.28)
139.5 (5.49) 174.5 (6.87)
141.5 (5.57) 182.1 (7.18) N/A N/A
109.00 (4.29) 109.00 (4.29) M6 x 10
on 50 BC 6 - 6.012
x 7 DP
M6 x (0.39) on (1.97) BC
(0.2362) - (0.2367) x (0.28) DP
M6 x 10 on 50 BC
6 - 6.012 x 7 DP
M6 x (0.39)
on (1.97) BC
(0.2362) - (0.2367)
x (0.28) DP
89.965 - 90 (3.5419) - (3.5433) 89.965 - 90 (3.5419) - (3.5433)
85.00 (3.35) 85.00 (3.35)
118.00 (4.65) 118.00 (4.65)
5.5 on 109 BC (0.22) on (4.29) BC 5.5 on 109 BC (0.22) on (4.29) BC
10.00 (0.39) 10.00 (0.39)
o
45o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
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16 MP-Series Integrated Gear Motor Installation Instructions
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 45 BHPA 22.5
Motor Outline
MPG-x025-031x22 MPG-x025-031x24
mm (in.) mm (in.) 120 (4.72) 120 (4.72)
96.5 (3.80) 95.6 (3.76)
111.2 (4.38) 111.2 (4.38) 85 (3.35) 85 (3.35)
68.6 (2.70) 68.6 (2.70)
67.7 (2.67) 88.9 (3.50)
79.97 - 80 (3.1484) - (3.1496) 79.97 - 80 (3.1484) - (3.1496) 40 - 40.025 x
6 DP
(1.5748) - (1.5758) x (0.24) DP
40 - 40.025 x 6 DP
(1.5748) - (1.5758)
x (0.24) DP
6.00 (0.24) 6 (0.24)
169.00 (6.65) 168.1 (6.62)
222.50 (8.76) 251.10 (9.88)
29.00 (1.14) 29.00 (1.14)
8.00 (0.31) 8.00 (0.31)
193.50 (7.62) 222.10 (8.74)
161.00 (6.34) 170.90 (6.73)
46.50 (1.83) 46.50 (1.83)
135.00 (5.31) 135.00 (5.31) M6 x 12
on 63 BC 6 - 6.012
x 7 DP
M6 x (0.47) on (2.48) BC
(0.2362) - (0.2367) x (0.28) DP
M6 x 12 on 63 BC
6 - 6.012 x 7 DP
M6 x (0.47)
on (2.48) BC
(0.2362) - (0.2367)
x (0.28) DP
109.965 - 110 (4.3293) - (4.3307) 109.965 - 110 (4.3293) - (4.3307)
105.00 (4.13) 105.00 (4.13)
145.00 (5.71) 145.00 (5.71)
5.5 on 135 BC (0.22) on (5.31) BC 5.5 on 135 BC (0.22) on (5.31) BC
10.00 (0.39) 10.00 (0.39)
o
45o
o
22.5o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
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MP-Series Integrated Gear Motor Installation Instructions 17
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 45 BHPA 22.5
Motor Outline
MPG-x025-091x22 MPG-x025-091x24
mm (in.) mm (in.) 120 (4.72) 120 (4.72)
96.5 (3.80) 95.6 (3.76)
111.2 (4.38) 111.3 (4.38) 85 (3.35) 85 (3.35)
68.6 (2.70) 68.6 (2.70)
67.7 (2.67) 88.9 (3.50)
79.97 - 80 (3.1484) - (3.1496) 79.97 - 80 (3.1484) - (3.1496) 40 - 40.025 x
6 DP
(1.5748) - (1.5758) x (0.24) DP
40 - 40.025 x 6 DP
(1.5748) - (1.5758)
x (0.24) DP 6 (0.24) 6 (0.24) 169 (6.65) 168.1 (6.62)
192.5 (7.58) 221.1 (8.70) 29 (1.14) 29 (1.14) 8 (0.31) 8 (0.31)
163.50 (6.44) 192.1 (7.56)
131.00 (5.16) 140.9 (5.55)
46.50 (1.83) 46.50 (1.83)
135.00 (5.31) 135.00 (5.31) M6 x 12
on 63 BC 6 - 6.012
x 7 DP
M6 x (0.47) on (2.48) BC
(0.2362) - (0.2367) x (0.28) DP
M6 x 12 on 63 BC
6 - 6.012 x 7 DP
M6 x (0.47)
on (2.48) BC
(0.2362) - (0.2367)
x (0.28) DP
109.965 - 110 (4.3293) - (4.3307) 109.965 - 110 (4.3293) - (4.3307)
105.00 (4.13) 105.00 (4.13)
145.00 (5.71) 145 (5.71)
5.5 on 135 BC (0.22) on (5.31) BC 5.5 on 135 BC (0.22) on (5.31) BC
10.00 (0.39) 10.00 (0.39)
o
45o
o
22.5o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Pattern/Auxiliary BHP, DP = Depth.
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18 MP-Series Integrated Gear Motor Installation Instructions
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 30 BHPA N/A N/A
Motor Outline
MPG-x050-031x22 MPG-x050-031x24
mm (in.) mm (in.) 152 (5.98) 152 (5.98) 127 (5.00) 126.1 (4.96) 171 (6.73) 171 (6.73) N/A 120 (4.72) N/A 104 (4.09)
67.7 (2.67) 88.9 (3.50)
99.965 - 100 (3.9356) - (3.9370) 99.965 - 100 (3.9356) - (3.9370) 50 - 50.025
x 6 DP
(1.9685) - (1.9695) x (0.24) DP
50 - 50.025 x 6 DP
(1.9685) - (1.9695)
x (0.24) DP 6 (0.24) 6 (0.24)
216.2 (8.51) 215.6 (8.49)
274.0 (10.79) 346 (13.63) 38 (1.50) 38 (1.50) 10 (0.39) 10 (0.39) 236 (9.29) 308 (12.13)
230.7 (9.08) 236.6 (9.31) N/A 41 (1.61)
168.0 (6.61) 168.0 (6.61) M8 x 15 DP on
80 BC
8.0 - 8.015 x 7 DP
(M8 x (0.59) DP on (3.15) BC
(0.3150) - (0.3156) x (0.28) DP
M8 x 15 DP on 80 BC
8.0 - 8.015 x 7 DP
(M8 x (0.59) DP on
(3.15) BC
(0.3150) - (0.3156)
x (0.28) DP
139.96 - 140 (5.5102) - (5.5118) 139.96 - 140 (5.5102) - (5.5118) 136 (5.35) 136 (5.35) 179 (7.05) 179 (7.05)
6.6 on 168 BC (0.26) on (6.61) BC 6.6 on 168 BC (0.26) on (6.61) BC
14.6 (0.57) 14.6 (0.57)
o
30o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
Publication MP-IN003C-EN-P — April 2003
MP-Series Integrated Gear Motor Installation Instructions 19
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 30 BHPA N/A N/A
Motor Outline
MPG-x050-091x22 MPG-x050-091x24
mm (in.) mm (in.) 152 (5.98) 152 (5.98)
116.5 (4.59) 115.6 (4.55)
150.5 (5.93) 151 (5.94) 86 (3.39) 86 (3.39) 72 (2.83) 72 (2.83)
67.7 (2.67) 88.9 (3.50)
99.965 - 100 (3.9356) - (3.9370) 99.965 - 100 (3.9356) - (3.9370) 50 - 50.025
x 6 DP
(1.9685) - (1.9695) x (0.24) DP
50 - 50.025 x 6 DP
(1.9685) - (1.9695)
x (0.24) DP 6 (0.24) 6 (0.24) 206 (8.11) 205.1 (8.07) 227 (8.94) 256.5 (10.10) 38 (1.50) 38 (1.50) 10 (0.39) 10 (0.39) 189 (7.44) 218.5 (8.60) 156 (6.14) 161.9 (6.37) 42 (1.65) 42 (1.65)
168.0 (6.61) 168.0 (6.61) M8 x 15 DP on
80 BC
8.0 - 8.015 x 7 DP
M8 x (0.59) DP on (3.15) BC
(0.3150) - (0.3156) x (0.28) DP
M8 x 15 DP on 80 BC
8.0 - 8.015 x 7 DP
M8 x (0.59) DP on
(3.15) BC
(0.3150) - (0.3156)
x (0.28) DP
139.96 - 140 (5.5102) - (5.5118) 139.96 - 140 (5.5102) - (5.5118) 136 (5.35) 136 (5.35) 179 (7.05) 179 (7.05)
6.6 on 168 BC (0.26) on (6.61) BC 6.6 on 168 BC (0.26) on (6.61) BC
14.6 (0.57) 14.6 (0.57)
o
30o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
Publication MP-IN003C-EN-P — April 2003
20 MP-Series Integrated Gear Motor Installation Instructions
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 30 BHPA N/A N/A
Motor Outline
MPG-x110-031x22 MPG-x110-031x24
mm (in.) mm (in.) 212 (8.35) 212 (8.35) 127 (5.0) 126.1 (4.96) 171 (6.73) 171 (6.73) N/A 120 (4.72) N/A 106 (4.17)
67.7 (2.67) 88.9 (3.50)
159.96 - 160 (6.2976) - (6.2992) 159.96 - 160 (6.2976) - (6.2992) 80 - 80.03
x 8 DP
(3.1496) - (3.1508) x (0.31) DP
80 - 80.03 x 8 DP
(3.1496) - (3.1508)
x (0.31) DP 8 (0.31) 8 (0.31)
250.5 (9.86) 249.6 (9.83)
300.0 (11.81) 372 (14.65) 50 (1.97) 50 (1.97) 12 (0.47) 12 (0.47) 250 (9.84) 322 (12.68)
244.7 (9.63) 250.6 (9.87) N/A 41 (1.61) 233 (9.17) 233 (9.17) M10 x 20 on
125 BC 10 - 10.015
x 10 DP
(M10 x (0.79) on (4.92) BC
(0.3937) - (0.3943) x (0.39) DP
M10 x 20 on 125 BC
10 - 10.015 x 10 DP
(M10 x (0.79) on
(4.92) BC
(0.3937) - (0.3943)
x (0.39) DP
199.954 - 200 (7.8722) - (7.8740) 199.954 - 200 (7.8722) - (7.8740) 196 (7.72) 196 (7.72) 247 (9.72) 247 (9.72) 9 on 233 BC (0.35) on (9.17) BC 9 on 233 BC (0.35) on (9.17) BC 15 (0.59) 15 (0.59)
o
30o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
Publication MP-IN003C-EN-P — April 2003
MP-Series Integrated Gear Motor Installation Instructions 21
Motor Dimension Symbol
1, 2
AC AD AE AF AG BE D DB
E HD L L-LB LA LB LD LE M MA on MC
MB
N NB P S on M T Bolt Hole Patterns:
BHP 30 BHPA N/A N/A
Motor Outline
MPG-x110-091x22 MPG-x110-091x24
mm (in.) mm (in.) 212 (8.35) 212 (8.35) 127 (5.0) 126.1 (4.96) 171 (6.73) 171 (6.73) N/A 120 (4.72) N/A 106 (4.17)
67.7 (2.67) 88.9 (3.50)
159.96 - 160 (6.2976) - (6.2992) 159.96 - 160 (6.2976) - (6.2992) 80 - 80.03 x
8 DP
(3.1496) - (3.1508) x (0.31) DP
80 - 80.03 x 8 DP
(3.1496) - (3.1508)
x (0.31) DP 8 (0.31) 8 (0.31)
250.5 (9.86) 249.6 (9.83) 285 (11.22) 357 (14.06) 50 (1.97) 50 (1.97) 12 (0.47) 12 (0.47) 235 (9.35) 307 (12.09)
229.7 (9.04) 235.6 (9.28) N/A 41 (1.61) 233 (9.17) 233 (9.17) M10 x 20 on
125 BC 10 - 10.015
x 10 DP
(M10 x (0.79) on (4.92) BC
(0.3937) - (0.3943) x (0.39) DP
M10 x 20 on 125 BC
10 - 10.015 x 10 DP
(M10 x (0.79) on
(4.92) BC
(0.3937) - (0.3943)
x (0.39) DP
199.954 - 200 (7.8722) - (7.8740) 199.954 - 200 (7.8722) - (7.8740) 196 (7.72) 196 (7.72) 247 (9.72) 247 (9.72) 9 on 233 BC (0.35) on (9.17) BC 9 on 233 BC (0.35) on (9.17) BC 15 (0.59) 15 (0.59)
o
30o
1
Motors are designed to metric dimensions (inch references are mathematical conversions).
2
Abbreviations: BC = Bolt Circle, BHP/BHPA = Bolt Hole Patterns, DP = Depth.
Publication MP-IN003C-EN-P — April 2003
22 MP-Series Integrated Gear Motor Installation Instructions

Housing and Output Flange Connections

The following table provides ISO 898-1 mounting bolt strength class requirements for the motor housing, and tightening torques for connecting the motor housing and the ISO 9409 compliant output flange to your assembly. Apply a high-temperature, medium-strength threadlock adhesive to the mounting bolts.
IMPORTANT
A loose or slipping connection will cause system instability and may damage the MP gear motor.
All connections between the assembly and the MP gear motor must be rigid to achieve acceptable response from both the motor and the system.
Periodically inspect connections to verify their rigidity.
Motor Bolt Strength
Grade ISO 898-1
MPG-A004 10.9 4.1 (36.3) 8.1 (72) MPG-A010, MPG-B010 10.9 8.1 (72) 14.0 (124) MPG-A025, MPG-B025 10.9 8.1 (72) 14.0 (124) MPG-A050, MPG-B050 10.9 14.0 (124) 34.0 (301) MPG-A110, MPG-B110 10.9 34.0 (301) 67.0 (593)
1
Refer to Mounting Dimensions beginning on page 10 for hole dimensions.
Tor qu e Motor Housing
Nm (lb-in.) Nm (lb-in.)
1
Output Flange
1
Publication MP-IN003C-EN-P — April 2003
MP-Series Integrated Gear Motor Installation Instructions 23

Motor Load Force Ratings

Motors are capable of operating with a sustained shaft load. The radial and axial load force location is shown in the figure, and maximum values for motors are in the following tables.
Figure 2 Load Forces on Shaft
Radial load force applied at mounting end of output flange
Axial load force applied at shaft centerline
The following tables represent 20,000 hour L10 bearing fatigue life at various loads and speeds. This 20,000 hour life does not account for possible application-specific life reduction that may occur due to bearing grease contamination from external sources, improper alignment, or excessive loading.
Publication MP-IN003C-EN-P — April 2003
24 MP-Series Integrated Gear Motor Installation Instructions

Radial Load Force Ratings

Motor 40 rpm 60 rpm 100 rpm 156 rpm 194 rpm
kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPG-A004-031 179 (393) —— 162 (356) 139 (307) 130 (286)
1
MPG-A004-091
MPG-A010-031
MPG-A010-091
MPG-A025-031
MPG-A025-091
MPG-A050-031
MPG-A050-091
MPG-A110-031
MPG-A110-091
MPG-B010-031
MPG-B010-091
MPG-B025-031
MPG-B025-091
MPG-B050-031
MPG-B050-091
MPG-B110-031
MPG-B110-091
1
Measurement speeds: 40, 66 rpm.
2
Measurement speeds: 40, 100, 157 rpm.
3
Measurement speeds: 40, 65 rpm.
4
Measurement speeds: 40, 100, 158 rpm.
5
Measurement speeds: 40, 62 rpm.
6
Measurement speeds: 20, 50, 81 rpm.
7
Measurement speeds: 20, 41 rpm.
8
Measurement speeds: 20, 50, 93 rpm.
9
Measurement speeds: 20, 38 rpm.
179 (393) 179 (393) —— —— ——
2
337 (743) —— 286 (631) 246 (543) ——
3
337 (743) 330 (728) —— —— ——
4
478 (1053) —— 406 (895) 342 (753) ——
5
478 (1053) 476 (1050) —— —— ——
6
1724 (3801) 1509 (3325) 1305 (2877) —— ——
7
1724 (3801) 1602 (3530) —— —— ——
8
3144 (6930) 2751 (6062) 2283 (5032) —— ——
9
3144 (6930) 2987 (6583) —— —— ——
10
337 (743) —— 286 (631) 246 (543) 224 (494)
11
337 (743) 321 (707) —— —— ——
12
478 (1053) —— 406 (895) 350 (772) ——
13
478 (1053) 469 (1033) —— —— ——
14
1724 (3801) 1509 (3325) 1305 (2877) —— ——
15
1724 (3801) 1509 (3325) —— —— ——
16
3144 (6930) 2751 (6062) 2407 (5305) —— ——
17
3144 (6930) 2987 (6583) —— —— ——
10
Measurement speeds: 40, 100, 157, 208 rpm.
11
Measurement speeds: 40, 71 rpm.
12
Measurement speeds: 40, 100, 156 rpm.
13
Measurement speeds: 40, 65 rpm.
14
Measurement speeds: 20, 50, 81 rpm.
15
Measurement speeds: 20, 50 rpm.
16
Measurement speeds: 20, 50, 78 rpm.
17
Measurement speeds: 20, 38 rpm.
Publication MP-IN003C-EN-P — April 2003
MP-Series Integrated Gear Motor Installation Instructions 25

Axial Load Force Ratings (Maximum Radial Load)

Motor 40 rpm 60 rpm 100 rpm 156 rpm 194 rpm
kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
MPG-A004-031 166 (366) 102 (225) —— 88 (194) 82 (180)
1
MPG-A004-091
MPG-A010-031
MPG-A010-091
MPG-A025-031
MPG-A025-091
MPG-A050-031
MPG-A050-091
MPG-A110-031
MPG-A110-091
MPG-B010-031
MPG-B010-091
MPG-B025-031
MPG-B025-091
MPG-B050-031
MPG-B050-091
MPG-B110-031
MPG-B110-091
1
Measurement speeds: 40, 66 rpm.
2
Measurement speeds: 40, 100, 157 rpm.
3
Measurement speeds: 40, 65 rpm.
4
Measurement speeds: 40, 100, 158 rpm.
5
Measurement speeds: 40, 62 rpm.
6
Measurement speeds: 20, 50, 81 rpm.
7
Measurement speeds: 20, 41 rpm.
8
Measurement speeds: 20, 50, 93 rpm.
9
Measurement speeds: 20, 38 rpm.
166 (366) 123 (272) —— —— ——
2
219 (483) —— 201 (443) 173 (381) ——
3
219 (483) 219 (483) —— —— ——
4
407 (897) —— 254 (559) 213 (471) ——
5
407 (897) 298 (656) —— —— ——
6
625 (1378) 456 (1004) 394 (868) —— ——
7
625 (1378) 483 (1066) —— —— ——
8
1025 (2259) 862 (1899) 715 (1577) —— ——
9
1025 (2259) 936 (2063) —— —— ——
10
219 (483) —— 201 (443) 173 (381) 157 (347)
11
219 (483) 219 (483) —— —— ——
12
407 (897) —— 254 (559) 219 (482) ——
13
407 (897) 293 (645) —— —— ——
14
625 (1378) 456 (1004) 394 (868) —— ——
15
625 (1378) 456 (1004) —— —— ——
16
1025 (2259) 862 (1899) 754 (1662) —— ——
17
1025 (2259) 936 (2063) —— —— ——
10
Measurement speeds: 40, 100, 157, 208 rpm.
11
Measurement speeds: 40, 71 rpm.
12
Measurement speeds: 40, 100, 156 rpm.
13
Measurement speeds: 40, 65 rpm.
14
Measurement speeds: 20, 50, 81 rpm.
15
Measurement speeds: 20, 50 rpm.
16
Measurement speeds: 20, 50, 78 rpm.
17
Measurement speeds: 20, 38 rpm.
Publication MP-IN003C-EN-P — April 2003
26 MP-Series Integrated Gear Motor Installation Instructions

Axial Load Force Ratings (Zero Radial Load)

Motor Full rpm range
kg (lb)
MPG-A004-031 1 166 (366)
2
MPG-A004-091
MPG-A010-031
MPG-A010-091
MPG-A025-031
MPG-A025-091
MPG-A050-031
MPG-A050-091
MPG-A110-031
MPG-A110-091
MPG-B010-031
MPG-B010-091
MPG-B025-031
MPG-B025-091
MPG-B050-031
MPG-B050-091
MPG-B110-031
MPG-B110-091
1
Measurement speeds: 40, 100, 156, 194 rpm.
2
Measurement speeds: 40, 66 rpm.
3
Measurement speeds: 40, 100, 157 rpm.
4
Measurement speeds: 40, 65 rpm.
5
Measurement speeds: 40, 100, 158 rpm.
6
Measurement speeds: 40, 62 rpm.
7
Measurement speeds: 20, 50, 81 rpm.
8
Measurement speeds: 20, 41 rpm.
9
Measurement speeds: 20, 50, 93 rpm.
10
Measurement speeds: 20, 38 rpm.
11
Measurement speeds: 40, 100, 157, 208 rpm.
12
Measurement speeds: 40, 71 rpm.
13
Measurement speeds: 40, 100, 156 rpm.
14
Measurement speeds: 40, 65 rpm.
15
Measurement speeds: 20, 50, 81 rpm.
16
Measurement speeds: 20, 50 rpm.
17
Measurement speeds: 20, 50, 78 rpm.
18
Measurement speeds: 20, 38 rpm.
166 (366)
3
219 (483)
4
219 (483)
5
423 (933)
6
423 (933)
7
625 (1378)
8
625 (1378)
9
1025 (2259)
10
1025 (2259)
11
219 (483)
12
219 (483)
13
423 (933)
14
423 (933)
15
625 (1378)
16
625 (1378)
17
1025 (2259)
18
1025 (2259)
Publication MP-IN003C-EN-P — April 2003
MP-Series Integrated Gear Motor Installation Instructions 27

Holding Brake

A 24V dc holding brake is an option on the MP-Series Integrated Gear Motor. The following tables provide specifications on the brake.
IMPORTANT
Ensure that proper polarity is maintained when wiring a brake connector.
Description Gear
Ratio
Type Permanent Magnet Holding Torque -031 25 Nm (221 lb-in.) 68 Nm (602 lb-in.) 68 Nm (602 lb-in.)
-091 32 Nm (283 lb-in.) 80 Nm (708 lb-in.) 205 Nm ( Backlash None with brake engaged Voltage Input 21.6 to 25.4V dc Current Input 24V dc,
o
to 30o C (68o to 86o F)
20 Coil Resistance at 20 Coil Resistance at 40
at maximum continuous stall torque Release Time Delay
(when voltage is applied) Engage Time
(when voltage is removed)
o
C (68o F) 67 to 77 Ohms 48.7 to 56 Ohms 48.7 to 56 Ohms
o
C (104o F), operating
Description Gear
Ratio
Type Permanent Magnet Holding Torque -031 193 Nm (1711 lb-in.) 693 Nm (6137 lb-in.)
-091 500 Nm (4425 lb-in.) 1300 Nm (11506 lb-in.) Backlash None with brake engaged Voltage Input 21.6 to 25.4V dc Current Input 24V dc,
o
to 30o C (68o to 86o F)
20 Coil Resistance at 20 Coil Resistance at 40
at maximum continuous stall torque Release Time Delay
(when voltage is applied) Engage Time
(when voltage is removed)
o
C (68o F) 44.7 to 51.3 Ohms 22.4 to 25.6 Ohms
o
C (104o F), operating
MPG-A004-xxx MPG-A010-xxx,
MPG-B010-xxx
~0.33 A ~0.45 A ~0.45 A
72 to 83 Ohms 52 to 61 Ohms 48 to 55 Ohms
22 ms 25 ms 25 ms
7 ms 6 ms 6 ms
MPG-A050-xxx, MPG-B050-xxx
~0.5 A ~1.0 A
48 to 55 Ohms 24 to 28 Ohms
35 ms 35 ms
7 ms 7 ms
MPG-A110-xxx, MPG-B110-xxx
MPG-A025-xxx, MPG-B025-xxx
1819
lb-in.)
Publication MP-IN003C-EN-P — April 2003
28 MP-Series Integrated Gear Motor Installation Instructions

Cables and Connector Kits

Factory manufactured feedback and power cables are available in standard cable lengths. They provide environmental sealing and proper shield termination to an IP66 rating, which exceeds the MP gear motor’s IP64 rating. For a complete listing of available cables refer to your drive’s installation manual, contact your nearest Rockwell Automation sales office, or access the information from the web sites referenced in Related Documentation on page 30.

Building and Installing Cables

Knowledgeable cable routing and careful cable construction improves system electromagnetic compatibility (EMC).
To build and install cables, perform the following steps:
1. Keep wire lengths as short as physically possible.
2. Route signal cables (encoder, serial, analog, and brake) away from
motor and power wiring.
3. Separate cables by 0.3 m (1 ft) minimum for every 9 m (30 ft) of
parallel run.
4. Ground both ends of the encoder cable shield and twist the signal wire
pairs to prevent electromagnetic interference (EMI) from other equipment.
ATTENTION
!
Publication MP-IN003C-EN-P — April 2003
High voltage can be present on the shield of a power cable, if the shield is not grounded.
Ensure there is a connection to ground for any power cable shield.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
MP-Series Integrated Gear Motor Installation Instructions 29
If you choose to build your own cables, the following connector kits are available for MP-Series Integrated Gear Motors. These solder-type connectors mate with the motor-mounted connectors and provide environmental sealing with shield termination.
Each connector kit includes the requisite number and size of solder-type contact pins, a connector housing, and a connector backshell. As an example, finished and exploded views of the connector kit are shown below.
Catalog Number Connector
Ty pe
Accepts Wire Gauge
2
mm
1
(AWG)
Accepts Cable Diameter Gauge
mm2 (in.) 2090-MPPC-S Power - Straight 2.5-4.0 (14-12) 7.9-12.4 (0.31-0.49) 2090-MPFC-S Feedback - Straight 0.08-2.5 (28-14) 2090-MPBC-S Brake - Straight 4.3-7.4 (0.17-0.29)
1
Refer to your drives installation manual for recommended wire gauges.
EndbellConnector Coupling Ring
Connector Housing
O-Ring
InstallO-Ring on groove in Connector Housing
Bushing
Ring Cone
Snap Ring Cone onto Bushing
Sealing Grommet
Cable Clamp Ring
Clamp Nut

Gear Lubricant

Gear units are permanently lubricated at the factory.
Publication MP-IN003C-EN-P — April 2003
MP-Series Integrated Gear Motor Installation Instructions 30

Related Documentation

The following documents contain additional information concerning related Allen-Bradley products. To obtain a copy, contact your local Rockwell Automation office or distributor, or access on-line at:
www.theautomationbookstore.com
For information about: Read this document: Publication Number
Small Frame (<
Large Frame (>
Connecting to an Ultra5000 drive Ultra5000 Intelligent
Connecting to an Ultra3000 drive Ultra3000 Digital Servo
Connecting to an Kinetix 6000 drive Kinetix 6000 Multi-Axis
A glossary of industrial automation terms and abbreviations
How to minimize and control system-level noise
An overview of Allen-Bradley motion controls and systems, including information about MP-Series motors.
165 mm) MP Motors
215 mm) MP Motors
or
www.ab.com/manuals/gmc
MP-Series Brushless Servo Motor Manuals
Positioning Drives Installation Manual
Drives Installation Manual
Servo Drive Installation Manual
Allen-Bradley Industrial Automation Glossary
System Design for Control of Electrical Noise
Motion Control Selection Guide
.
MP-IN001x-EN-P
MP-IN002x-EN-P
2098-IN001x-EN-P
2098-IN003x-EN-P
2094-IN001x-EN-P
AG-7.1
GMC-RM001x-EN-P
GMC-SG001x-EN-P
Publication MP-IN003C-EN-P — April 2003
Notes
MP-Series Integrated Gear Motor Installation Instructions 31
Publication MP-IN003C-EN-P — April 2003
For more information refer to our web site: For Allen-Bradley Technical Support information refer to:
Allen-Bradley is a registered trademark of Rockwell Automation, Inc. Kinetix, Ultra3000 and Ultra5000 are trademarks of Rockwell Automation, Inc.
www.ab.com/ motion
www.ab.com/support
or Tel: (1) 440.646.5800
Publication MP-IN003C-EN-P — April 2003 PN 0013-2052-003-01
Supersedes Publication MPG-IN003B-EN-P April 2 002 Copyright © 2003 Rockwell Automation, Inc. All rights reserved. Print ed in the USA.
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