Rockwell Automation Direct Drive Technology Demonstration Machine User Manual

Direct Drive Technology
Demonstration Machine

Quick Start

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the
Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
office or online at http://literature.rockwellautomation.com

) describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all
persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or
application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements
associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the
examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described
in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from your local Rockwell Automation sales

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic
loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous
temperatures.

Rockwell Automation, Allen-Bradley, TechConnect, PanelView, PowerFlex 4, PowerFlex 40, PowerFlex 40P, PowerFlex 400, RSLogix 500, DriveExplorer, SLC, and MicroLogix are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Install the Direct Drive Technology Demonstration Machine

Table of Contents

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Position and Level Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Remove Shipping Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Install Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Assemble Computer and Computer Stand . . . . . . . . . . . . . . . . . . . . . . 13

Make Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Preparing the Direct Drive Technology Demonstration Machine for

Shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Using the Direct Drive Technology Demonstration Machine

Specifications and Dimensions

Chapter 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Machine Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Start Computer Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Machine Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Using Push Button Switches and Door Interlock to Run the

Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Front and Back Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Using the Application to Control the Machine. . . . . . . . . . . . . . . . . . . 19

Appendix A

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Environmental Specifications for the Direct Drive Technology

Demonstration Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Direct Drive Technology Demonstration Machine Specification . . . . 21

Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installation and Parts Assistance for Direct Drive Technology

Demonstration Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3Publication PMC-QS002B-EN-P - October 2008 3

Table of Contents

4 Publication PMC-QS002B-EN-P - October 2008

Preface

About This Publication

Audience

Parts List

Use this quick start to setup the Direct Drive Technology Demonstration
Machine. This quick start describes the necessary tasks to install and run this
demonstration machine.

This quick start is for anyone who will be setting up Direct Drive Technology
Demonstration Machine for demonstration purposes only.

This quick start uses the following hardware.that is shipped with the
demonstration machine.

Quantity Description

1 Direct Drive Technology Demonstration Machine
1 Touch screen with computer configured with ControlLogix software
1 Infrared keyboard, mouse with receiver kit
1 Computer power cord
1 Hex wrench set
1 Adjustable crescent wrench
1 Pole with two support clamps
1 Wheel base
1 Keyboard and mouse support assembly
1 Direct Driver Technology sign
1 Build It, Buy It, Customize It sign

5Publication PMC-QS002B-EN-P - October 2008 5

Preface

6 Publication PMC-QS002B-EN-P - October 2008

Chapter

Install the Direct Drive Technology Demonstration Machine

1

Introduction

Before You Begin

In this chapter, you will install Direct Drive Technology Demonstration
Machine.

Topic Page

Before You Begin 7
What You Need 7
Follow These Steps 8
Position and Level Machine 8
Remove Shipping Clamps 9
Install Signs 12
Assemble Computer and Computer Stand 13
Make Connections 14
Preparing the Direct Drive Technology Demonstration Machine for

Shipment

• The packing material can be saved for use when the machine is
returned.

• Choose an installation location that is within 2 m (6.5 ft) of power
mains and meets the environmental and power specification for
the machine.

• The machine and the boxed contents of the shipping crate should
be brought to the location of the installation.

14

What You Need

7Publication PMC-QS002B-EN-P - October 2008 7

• Utility knife or snip for cutting tie wraps.

• Hex wrench set and an adjustable crescent wrench. These tools

were shipped with the machine.

• Additional tie wraps have been included. Use them to repack the
machine.

Chapter 1 Install the Direct Drive Technology Demonstration Machine

Follow These Steps

Position and

Level Machine

Position and Level Machine

Remove

Shipping

Clamps

Complete the following steps to install the Direct Drive Technology
Demonstration Machine.

Install Signs

Assemble

Computer and

Computer

Stand

Make

Connections

1. Position machine within 2 m (6.6 ft) of power source and with
1 m (3.3 ft) clearance in the front, back and right side of the
machine.

The position can be adjusted while the casters are supporting the
machine.

Dimensions m (ft)

1 (3.3)

1.5 (5)

1 (3.3)

2 (6.6)

2. Extend the four leveling feet so the full weight of the machine is
off the caster and on the leveling feet.

8 Publication PMC-QS002B-EN-P - October 2008