Rockwell Automation DeviceNet SEMINAR LAB EX User Manual

DEVICENET SEMINAR LAB EXERCISES

What’s in This Lab Use these DeviceNet Seminar lab exercises to familiarize yourself with the

DeviceNet network.
ATTENTION: Do not skip ahead! T here is no race to finish t he lab. No prizes will be awarded for the first people to fin ish. Please take your time and learn
!
What’s in the Demo Boxes 2 Describing the Hardware 5 Starting the Software 6 Adding Devices Offline 8 Configuring the DeviceLink Discrete I/O 10 Configuring the FLEX I/O Module 13 Configuring the Scanner 19 Automapping the Network 22 Going Online 28 Building Your Network 31 Monitoring and Configuring the Photoeye Online 32 Monitoring and Configuring the AC Drive Online 38 Configuring the 1747-SDN Scanner Online 42 Using Network Who 47 Using Mini Who 50 Using Node Commissioning 51 Starting RS Logix 500 Software 55 Monitoring Inputs 58 Monitoring Outputs 62 Monitoring the AC Drive Data 64 Monitoring the SMP-3 Overload Relay 66 Monitoring with the Device Failure Table 67 Monitoring a Rung 69
as much as you can.
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2 DeviceNet Seminar Lab Exercises

Windows Conventions Used in This Manual

Getting Acquainted with the Lab

This instruction manual assumes you are familiar with WindowsTM conventions including minimizing, maximizing, and closing windows using the button bar at the top right corner of the window.
Use the button with the horizontal bar to minimize the window but not
close it.
Use the button with the square to maximize the window.
Use the button with the X to close the window.
We’ll go over the following DeviceNetTM features in the lab.
Hardware overview
Offline project building and device configuration
Online project building and device configuration
Online fault diagnostics and parameter monitoring
Network Who and Mini Who
Node commissioning
SLC processor data monitoring

What’s in the Demo Boxes

personal computer
RS-232 cable
The following diagram illustrates what’s in the demo boxes.
Device Net drop line
demo box 1
(not included)
RS-232 ribbon cable
DH-485 link
1770-KFD
1747-PIC personal computer interface converter
Device Net drop line
1
If you use an SLC 5/04 processor, a Data Highway Plustm link is required.
Note: Demo is supplied with an SLC 5/03 processor.
demo box 2
1
to DH-485 port on processor
30205-M
1
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Demo Box 1 Description
DeviceNet Seminar Lab Exercises 3
trunk line
power cord (can be used with 110V or 220V ac outlet)
FLEX I/O adapter, terminal bases, and modules
voltmeter
terminating resistor
drop line
photoeye and reflector
RediSTATION operator interface
4-position selector switch
power switch
Demo Box 1 includes the following components.
Component (clockwise on drawing) Catalog number
Trunk line with female field-installable connector with male field-installable connector
4-position selector switch 800T-N2KF4B T-Port taps (right keyed) 1485P1N5-MN5R1 Terminating resistor (male) 1485-T1M5 Power switch 800A-H2BW RediSTATION operator interface 2705-T3DN1A42A Series 9000 photoeye retroflective 42GNP-9000-QD1
1” reflector 880-N1 Drop line 1485R-P1N5-M5 Terminating resistor (female) 1485-AT1N5 Power cord Sola SLS-24-024 24V regulated power supply 0-10V dc voltmeter (type 1212 1.5”) FLEX I/O DeviceNet Adapter 1794-ADN FLEX I/O Terminal Bases 1794-TB2 FLEX I/O Digital Input Module 1794-IB16 FLEX I/O Analog Output Module 1794-OE4
1485R-P1M5-C 1485-P1T5-N5 1485-P1T5-M5
T-Port tap
terminating resistor
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Demo Box 2 Description
limit switch
limit switch
DL10 Dataliner message display
power cord (can be used with 110V or 220V ac outlet)
DeviceLink discrete I/O
1305 ac drive
electric motor
1203-GK5 communication module
SLC processor with DeviceNet scanner
SMP-3 solid-state overload relay
Demo Box 2 includes the following components.
Component (clockwise on drawing) Catalog number
DL10 Dataliner message display 2706-A11J SLC processor with DeviceNet scanner 1747-SDN (scanner) Communication module for power products 1203-GK5 (2 required) SMP-3 solid-state overload relay Bulletin 193 Parvalux electric motor Power cord 1305 ac drive 1305 DeviceLink discrete I/O 1485D-A3C3-C Oiltight limit switch 802T-WSP
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DeviceNet Seminar Lab Exercises 5

Describing the Hardware

Here are the descriptions and the node numbers of the devices contained in the demo boxes.
An I/O chassis with an SLC
Scanner node number = 00
The scanner is the DeviceNet master coordinating all control data to and from all devices on the DeviceNet network. This DeviceNet data is transferred to and from the SLC 500 processor via M1/MO and discrete I/O transfers. This data is then used in the SLC 500 ladder program to do the actual control logic.
A 1794-ADN FLEX I/O
input module.
Adapter node number = 02
Analog output channel 0 is connected to a volt meter to easily display the voltage output. Also a 4-position selector switch is connected to bits 0-3 of the 1794-IB16 discrete input module.
An SMP-3
GK5 communication module.
SMP-3 solid state overload relay node number = 03
The SMP-3 solid-state overload rel ay provides solid -state motor overcurren t protection in addition to ground faul t protection, jam/stall protection, and protecti on against damage caused by phase loss conditions.
TM
solid-state overload relay connected to the DeviceNet netw ork via a 1203-
TM
500 processor and a 1747-SDN scanner
TM
adapter connected to an an alog output mod ule and a discrete
A 1305 ac drive connected to the DeviceNet network via a 1203-GK5 communication
module.
1305 ac drive node number = 04
The 1305 ac drive provides d rive stat us and di agnosti c data at t he local panel using t he part of the drive known as the Human Interface m odule or at a supervisory control station over DeviceNet5/03.
A Series 9000 PHOTOSWITCH
Photoeye node number = 07
The Series 9000 ph otoeye is des igned t o wi thstand harsh envir onment s. The sens or for this lab is retroflective.
A DeviceLink
TM
discrete I/O connected to a limit switch.
DeviceLink discrete I/O node number = 10
The DeviceLink discrete I/O connects single non-DeviceNet dc source devices to the DeviceNet network.
A 2705T RediSTATION
TM
2705T RediSTATION operator interface node number = 15
The RediSTATION operator interface is a pushbutton station that has a start button, a stop button, and a red pilot light.
1787-MGR DeviceNetManager
network via a 1770-KFD interface module.
Software node number = 62
DeviceNet Manager from multiple vendors and performs network diagno stics and troubleshooting.
software configures software parameters of DeviceNet devices
TM
photoeye.
operator interface.
TM
software, version 3.001 connected to the DeviceNet
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Starting the Software Follow these directions to start the DeviceNet Manager software.

1. Double-click the DeviceNet Manager 3.001 icon that you placed on your
desktop when you installed the software.
Note: If you did not place the icon on your desk top when you installed the software, you can access DeviceNet Manager 3.001 from W indows Ex plorer in the directory c:\DNETMGR, file name Dnetmgr3.exe.
You see this screen.
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2. From the File menu, choose Open Project...
DeviceNet Seminar Lab Exercises 7
3. Double-click seminar in the Directories box.
You see this screen.
4. Choose
You see the main project screen.
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Adding Devices Offline

Follow these directions to add devices to your project offline.
1. In the Device List, double-click General Purpose Discrete I/O.
2. Double-click Allen Bradley Company , Inc.
Tip: You can resize a window by
grabbing the frame edge with the pointer (the pointer turns to a double arrow) and dragging the bar to the right or left.
3. Using the up- and down-arrow keys, scroll down to the second
DeviceLink - mini to mini connector (Revision 2.1). Observe the dialog box at the bottom of the screen as you scroll through the list to see the revision number.
4. While holding down the left mouse button (with the device highlighted),
drag the device name from the list to the DeviceNet network in the right frame. Drop the device anywhere in this frame.
Note: The DeviceNet Manager 3.001 software provides a graphical interface to build your network. Electronic Data Sheet (EDS) files are contained in the software. EDS files allow different devices to be added to a project offline. These same EDS files also allow devices to be configured both online or offline. EDS files can be quickly and easily installed into the DeviceNet Manager software for any devices, regardless of vendor, that will be connected to your DeviceNet network.
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DeviceNet Seminar Lab Exercises 9
You see this screen.
We will now edit the DeviceLink we just placed.
5. Make the following changes in the Edit Device From dialog box. A. Scroll down in the Node Address box and choose 5. B. Type in PROX234 for the Node Name.
C. Type Proximity Sensor, Part in Position for the Node Description.
6. Choose for the changes to take effect.
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You return to the main project screen.
Note that PROX234 is now added to the graphical DeviceNet network.

Configuring The DeviceLink Discrete I/O

Follow these directions to configure the DeviceLink discrete I/O.
1. Double-click PROX234 (node 5) on the DeviceNet network.
You see this screen.
2. Double-click On Filter.
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DeviceNet Seminar Lab Exercises 11
You see this screen.
3. Click the radio button (circle) next to 25 ms Filter.
4. Choose
5. Click Parameter 3R.
You see this screen.
The configuration is changed in the software but has not been saved to a file or to the DeviceLink discrete I/O itself.
6. Choose
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You see this screen.
Note: We will NOT be saving this new configuration now! In offline mode, the configuration can be stored to a file inside the personal computer running the software for future recall.
7. Choose
You return to the main project screen.
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DeviceNet Seminar Lab Exercises 13

Configuring the FLEX I/O Module

Follow these directions to configure the FLEX I/O module.
1. Double-click FLEX I/O (node 1) on the DeviceNet network. You see this screen.
The FLEX I/O configuration screen is a custom application used to configure the various modules within the FLEX I/O rack.
2. Choose
You see this screen.
3. Double-click the seminar directory.
4. Then double-click the network2 directory.
5. Click once on flexio.prf to highlight it.
6. Choose
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You see this screen.
This file has a previously stored configuration. Four modules displayed by name are in the module configuration field.
7. To display the module type by Allen-Bradley catalog number, click the radio button next to Catalog No.
You see this screen.
8. To custom configure the 16-point discrete input module in slot 0
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(1794-IB16), choose
DeviceNet Seminar Lab Exercises 15
You see this screen.
This screen allows you to enter the amount of input and output used by the 1794-IB16 along with other module-specific configurations.
Delay constants can be chosen for each of two subgroups of the inputs (0-11 and 12-15).
9. Click once on the arrow next to the msec box for inputs 0-11 to highlight
your choices.
10. Choose 32 msec.
11. Choose
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You return to this screen.
12. To custom configure the 8-channel analog input module in slot 2
(1794-IE8), choose
You see this screen.
Y ou can choose the analog mode configuration for each of the 8 channels on the module.
13. Click the arrow next to Channel 0.
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You see these choices.
DeviceNet Seminar Lab Exercises 17
14. Click once on +/- 10 V.
15. To exit the 1794-IE8 Configuration screen, choose
You see this screen.
The I/O configuration box determines what will happen to the analog and discrete outputs in the FLEX I/O rack when there is a fault or idle condition on the DeviceNet network.
An example of idle condition is when the PLC processor is placed in program mode. An example of fault condition is a broken communication line.
16. In the I/O Configuration box, click once on the arrow next to
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17. Click once on Hold Outputs in Last State to select it.
The 1794-ADN will now default to Hold Outputs in Last State if a fault is detected while the 1794-ADN is in Run mode.
Note: W e will NOT be saving this new configuration now! In future uses, once all modules are configured, the configuration needs to be saved. You would choose Yes to save the configuration to a file within this project. When online, the configuration can be both read and saved directly to the 1794-ADN adapter using the Load from Device, Apply Configuration and Save to Device buttons.
18. Choose to exit the FLEX I/O configuration screen.
You see this screen.
19. Choose
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DeviceNet Seminar Lab Exercises 19
You return to the main project screen.

Configuring the Scanner

Follow these directions to configure the 1747-SDN scanner.
1. Double-click the Master (node 0) on the DeviceNet network.
You see this screen.
This screen allows you to configure the 1747-SDN scanner’s operating parameters along with entering the scan list of what devices will be scanned on the network.
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Notice that the project name is SEMINAR and the network name is NETWORK1.
2. Choose
You see this screen.
3. Choose
You see the main project screen.
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We will now build the scan list by dragging and dropping devices onto the Master device (node 0).
DeviceNet Seminar Lab Exercises 21
4. Click PE101 (node 2) once to highlight it. While holding down the left
mouse button, drag PE101 over to the master and drop it. Notice that
PE101 now has a red square around it with a “0” next to the red square.
5. Repeat this step to add the other two devices on the DeviceNet network
to the Master.
When all devices are added to the Master you see this screen.
6. Choose
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22 DeviceNet Seminar Lab Exercises
You see this screen.

Automapping the Network

Follow these directions to automap your DeviceNet devices’ data into the SLC-500 input and output I/O memory.
1. Choose to highlight all of the devices.
2. Choose
You see this screen.
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3. To start automapping, choose
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