Rockwell Automation 5000, D50006.2.10 User Manual

Pyramid Integrator

Installation Manual

Important User Information

Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Allen-Bradley does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control (available from your local Allen-Bradley office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or in part, without written permission of Allen-Bradley Company, Inc., is prohibited.

Throughout this manual we use notes to make you aware of safety considerations:

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage or economic loss.

Attention statements help you to:

identify a hazard avoid the hazard recognize the consequences

Important: Identifies information that is critical for successful application and understanding of the product.

Summary of Changes

Additional Information

In general, we improved the format and added greater detail to this manual. The table below lists specific changes we made:

We have: To chapter/appendix:

added and updated drawings for the chassis, I/O scanner (RS5), power supply module, Color CVIM module, CVIM2 module, User Interface box (2801N26), I/O interface box (2801N27) and camera (2801YE)

updated the Rack Mount the Components" and Mount the Fan Assembly" procedures

updated the drawing for grounding the components 3

updated the installation procedures for:

• power supply

• RS (added steps for RS5)

• Replace a MicroVAX Information Processor"

We have also combined the installation procedures for RM and KA module into one procedure

replaced information on industrial disk 5710ID4 and ID5 with 5710ID6 and ID7

added the information on configuring the extendedlocal I/O adapter module

updated these procedures:

• Connecting Remote I/O to the RS"

• Connecting the Extendedlocal I/O link"

• Connecting to a PanelView Operator Terminal"

updated the power supply information 10

updated the procedure on Checking the PI modules" and added new information for RS5

combined the chapters on MicroVAX Information Processor and MicroVAX Information Processor EE or EP into one chapter and added the Verify and Format Disk for 5730CPU1)" section

updated the installing and removing PI modules sections A

added dimensions information for the new user interface box (2801N26), I/O interface box (2801N27) and camera (2801YE)

added flowcharts for RS5 D

To help you find new or updated information in this release of the manual, we have included change bars as shown to the left of this paragraph.

Summary of Changes

Additional

Information

Using this Manual

Manual

Objectives Pyramid Integrator Documentation Who Should Use this Manual iv Related Terms and Conventions v

Publications

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iii

v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing for Installation 11. . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter To Prepare for Installation 11 Gather Hardware Availability 12 Unpack the Hardware 12 Identify the Hardware 13 Module Weights 110 What to do Next 110

Objectives

the Documentation

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11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

i

i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iii iii

Mounting the Components 21. . . . . . . . . . . . . . . . . . . . . . . .

Chapter To Mount the System Components 21 Gather Gather the PI Components 21 Gather the Tools and Supplies 22 Rack Mount the Components 22 Panel Mount the Components 25 Mount the Fan Assembly 28 Mount the Camera 210 Mounting a Black and White Monitor (2801N6,N9,N20) 211 Mounting the I/O Board 1771JMB 211 What to do Next 212

Objectives

the Mounting Documentation

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21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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21. . . . . . . . . . . . . . . . . . . . . .

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Table of Contentsii

Grounding the Components 31. . . . . . . . . . . . . . . . . . . . . . .

Chapter To Ground the Components 31 Gather the Grounding Documentation 31 Gather the Necessary Tools and Supplies 31 Ground the Components 32 What to do Next 34

Objectives

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31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Installing the Modules 41. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter How to Use this Chapter 41 Help to Prevent Electrostatic Damage 41 Lithium Gather Power Supply 45 RM/KA Module 48 RS Module 415 LP Module 418 Vision Processor Modules 420 MicroVAX Information Processors 421 EI Module 424 OSI Carrierband/Broadband Interface Module 426 Configuring OSI Interface 432

Objectives

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Battery Information

the Module Documentation

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the PI OSI Interface Module

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41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44. . . . . . . . . . . . . . . . . . . . . . . .

431. . . . . . . . . . . . . . . . . . . .

Installing the Peripherals 51. . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter Where Install a Programming Terminal 51 Install Install the 4Port Distribution Panel 59 Install the Program Loader 59 What to do Next 510

Objectives

to Begin

the Industrial Disk

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51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Installing the Vision Components 61. . . . . . . . . . . . . . . . . . .

Chapter Installing the V Before You Begin 61 Connect Connect the User Interface Box 63 Connect Connect the I/O Board 66 Connect What to do Next 67

Objectives

ision System

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the I/O Interface Box

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the Camera to the CVIM Module

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to Remote I/O Link

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61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62. . . . . . . . . . . . . . . . . . . . . . . . . . .

65. . . . . . . . . . . . . . . . . . .

67. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents iii

Installing 1771 I/O 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter What You Should Have Completed 71 Before You Begin 71 Set Set the I/O Chassis Configuration Jumper 73 Set Configure the ExtendedLocal I/O Adapter Module 77 Set 1771AM1, AM2 I/O Chassis/Adapter Switches 710 Install Keying Bands 711 Installing and Wiring I/O Modules 712 Connecting Shielded Cables 717 Connecting I/O Power Supplies 719 What to do Next 719

Objectives

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I/O Chassis Switches

I/O Adapter Module Switches

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71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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73. . . . . . . . . . . . . . . . . . . . . . . .

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Installing Nonstandard I/O 81. . . . . . . . . . . . . . . . . . . . . . . .

Chapter Setting Setting PLC Interface Module Switches 83 Setting 1785 PLC5 Processor Switches 84 Setting Setting What to do Next 86

Objectives

Direct Communication Module Switches

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RediP

ANEL Pushbutton Module Switches 86. . . . . . . . . . . .

RediP

ANEL Keypad Module Switches 86. . . . . . . . . . . . . . . .

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81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81. . . . . . . . . . . . . .

Connecting the I/O Link 91. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter Connecting Connecting the ExtendedLocal I/O Link on the RS5 Modules 95 Connecting to a 1771AM1, AM2 I/O Chassis with Integral

Connecting to a 1785 PLC5 Controller 97 Connecting Connecting Connecting to a PLC Interface Module 99 Connecting to a PanelView Operator Terminal 910 What to do Next 910

Objectives

the Remote I/O Link

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Power Supply and Adapter 97

to a Direct Communication Module to a RediP

ANEL Module 98. . . . . . . . . . . . . . . . . . . . . .

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91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91. . . . . . . . . . . . . . . . . . . . . . . . .

98. . . . . . . . . . . . . . .

Table of Contentsiv

Connecting ac Power 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter What You Will Be Doing 101

Disable Inputs and Outputs 102 Power Supply 102 Industrial Disk 103 Fan Assembly 104 Connecting I/O Power Supplies 104

Objectives

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Gather ac Wiring Documentation 101

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101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the Hardware 111. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter Checking the Hardware 111 Disable Perform Standalone Hardware Check 112 Check Check Check Vision Components 118 Check Peripherals 119 What to do Next 1111

Objectives

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All Inputs and Outputs

the PI Modules I/O

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111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111. . . . . . . . . . . . . . . . . . . . . . . . . . .

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113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Configuring Hardware for the MicroVAX

Information Processors 121. . . . . . . . . . . . . . . . . . . . . . .

Chapter Gather Your Equipment 121 Start Up and Test MicroVAX Information Processor Hardware 121 Verify and Format Disk (for 5730CPU1) 1212 Formatting the Industrial Disk (for 5731CPU1, CPU2) 1216 Set Hardware Defaults 1217 What to do Next 1218

Objectives

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121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Installing and Removing a Module A1. . . . . . . . . . . . . . . . . . .

What's in this Appendix A1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing a Memory Module A1 Installing a PI Module in the Chassis A5 Removing a PI Module from the Chassis A8 Installing How to Wire a Connector A11

Filler Plates

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A10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Mounting Dimensions B1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

What's in this Appendix B1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents v

Cable Connections for the RM and KA Module C1. . . . . . . . . .

What's in this Appendix C1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch

Settings Cable Connections C3 Cable

Pinouts

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C2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start Up and Configure the Modules D1. . . . . . . . . . . . . . . . .

What's in this Appendix D1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figures/Tables

Figure 9.4

Make ExtendedLocal I/O Connections 96

Table 7.A

Switch

Settings for A

rack Numbers 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 7.B

ExtendedLocal

Group Number 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vailable Starting Extendedlocal I/O

I/O Adapter Switch Settings, First I/O

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Using this Manual

Preface

Manual Objectives

Pyramid Integrator Documentation

Read this manual to learn how to install the Pyramid Integrator hardware.

Use this manual with the Pyramid Integrator Design Manual (5000-6.2.10).

We assume that you are familiar with:

basic cabling wiring grounding procedures programmable controllers

For more information, see the Programmable Controller Wiring and Grounding Guidelines (1770-4.1).

iii

Preface

Using this Manual

Who Should Use this Manual

Use this manual if you are installing any of the following hardware:

Modules: Cat. no.:

power supply 5120P1/B

resource manager 5130RM1,RM2

remote scanner 5150RS2, RS5

logic processor 5250LP1/B, LP2/B, LP3/B, LP4/B



MicroVAX

MicroVAX Information Processor module EE 5731CPU2

MicroVAX Information Processor module 5730CPU1

EthernetTM interface module 5820EI/A

vision processor 5370CVIM, CVIM2, CVIMC

DH/DH+TM interface module (KA module) 5130KA

OSI interface module carrierband 5820CC broadband 5820CBA, CBB, CBC

Chassis: Cat. no.:

4slot chassis 5110A4/B

8slot chassis 5110A8/B

fan assembly 5110FAN8

Peripherals: Cat. no.:

4port distribution panel 5710DPI

159 Mbyte industrial disk 5730ID3

209, 418, or 480 Mbyte industrial disk 5710ID4, ID5, ID6, ID7

program loader 5710PL/B

Vision components: Cat. no.:

user interface box 2801N22, N26

I/O interface box 2801N21, N27

rack mount color monitor 2801N8

black and white monitor 2801N6,N9, N20

camera 2801YB, YC, YD, YE

I/O board 1771JMB

Other components: Cat. no.:

I/O chassis 1771A1A2,A4, A1B, A2B, A3B, A4B

I/O power supply 1771P2,P4,P7

Information Processor module EP

5731CPU1

Preface

Using this Manual

Related Publications

For additional information on topics related to the PI system, see these publications:

Publication: Catalog

AllenBradley Data Highway Cable Layout Manual 17706.2.1

Pyramid Integrator System Design Manual 50006.2.1

CVIM User Manual 5370ND001

CVIM Communications Manual 5370ND002

CVIM QuickStart SelfTraining Guide 5370ND003

INTERCHANGE Software for PI MicroVAX Documentation Set 5730DTLD

Pyramid Integrator OSI Interface Software User's Manual 58206.5.1

INTERCHANGE Software for VMS Documentation Set

INTERCHANGE Software for HPUX (Ethernet) Documentation Set

PLC5/250 Programming Software Documentation Set 6200N8.002

AllenBradley MAP Station Manager Software User's Manual 66306.5.2

No. /

Publication No.:

5830VDOC

5840HPUD

If your system includes a 1785 PLC-5 programmable controller, see

PLC-5 Family Programmable Controllers Hardware Installation Manual (1785-6.6.1).

Terms and Conventions

In this manual, we use the following terms and conventions:

We refer to the: As the:

Data Highway link DH link

Data Highway Plus link

Resource manager module RM

Logic processor module LP

Remote scanner 5150RS2 and RS5 modules RS. Unless noted otherwise, RS

Ethernet interface module

Configurable vision input module

Data Highway/Data Highway Plus interface module

Open Systems Interconnect module

MicroVAX Information Processor, MicroVAX Information Processor EP, and MicroVAX Information Processor EE

MicroVAX Information Processor with expanded processor (16 Mbytes)

MicroVAX Information Processor with expanded processor (32 Mbytes)

Pyramid Integrator system PI system

DH+ link

denotes both modules.

CVIM module or vision processor

KA module

OSI interface module or Cx module

MicroVAX information processors

MicroVAX information processor EP

MicroVAX information processor EE

Preface

Using this Manual

When we refer to words of memory in PI modules, we mean 16-bit words unless otherwise stated.

In addition, you may encounter words in different typefaces. We use these conventions to help differentiate descriptive information from information that you enter while programming your PI system.

Words or commands that you enter appear in boldface. For example:

TEST 50

Messages or prompts on the screen look like this:

PV_SCS_FMT_CHN (0=SCSIA \ 1 = SCSIB)?

“Enter” means –– type in the information and then press the

[Return] key.

Chapter

Preparing for Installation

Chapter Objectives

To Prepare for Installation

Gather the Documentation

This chapter lists the tasks that must be completed before you install the hardware.

To prepare for installation, complete the following:

gather the documentation from your system designer make sure the hardware is available unpack the hardware identify the hardware

While designing your system, your system designer completes documentation that describes what to install and how. Gather the documentation from your system designer. You will use this documentation with the procedures in this manual to install the hardware.

If you are installing I/O, make sure you have the installation information for each type of I/O you are installing.

You may have only some of the documentation below because you may not be installing some of the components.

Get this information from your system designer: In chapter: To :

list of the components you will install 1 identify components

the position of the components 2 mount components

the points to ground 3 ground components

the PI modules you install, switch settings, and connections

other PI components you will install (industrial disk) 5 install peripherals

vision system information 6 install vision components

standard 1771 I/O 7 install standard 1771 I/O

nonstandard 1771 I/O 8 install nonstandard 1771 I/O

I/O points to wire 9 wire I/O link

ac wiring diagrams 10 connect ac power

4 and

appendix A

install modules

1-1

Chapter 1

Preparing for Installation

Hardware Availability

Unpack the Hardware

Using the list of hardware supplied by your system designer, make sure all the listed hardware is available.

Check the invoice to make sure that the catalog numbers on the boxes match the hardware that’s on your hardware list.

If the hardware is: Then:

not available check with your system designer to see if something has changed.

available continue to the next section.

Some of the PI modules are packaged in bags to help protect them from electrostatic damage. When you see this bag, provide a static-safe environment when:

taking the module out of the bag setting jumpers inside the module placing the side panel on the module

As a minimum, we recommend the 3M Type 8005 Portable Field Service Grounding Kit or its equivalent for providing a static safe environment.

ATTENTION: If you perform operations on a module improperly, you may cause an electrostatic discharge, which can damage the module. Perform internal operations, such as setting the jumpers, only in a static safe environment.

For further information, see the application data, Guarding Against ESD Application Note (ICCG-4.3).

1-2

Chapter 1

Preparing for Installation

Identify the Hardware

After you unpack the hardware, use the figures below to help identify the components.

Figure 1.1 Chassis

4slot chassis (5110A4/B) 8slot chassis (5110A8/B)

19775

Figure 1.2

Assembly

Fan

Fan Cable

Status

100/200 V

Fan Status

Fan assembly (5110FAN8)

220

Gnd L2/N L1

Vac

Fuse 15A 250V Slow Blow

16725

1-3

Chapter 1

Preparing for Installation

Figure 1.3 Modules

Remote/Local Scanner

Pass/Fail

Scanner Range

Error

Battery Low

CH1

CH2

1 SH 2

CH3

CH4

1 SH 2

CH1

CH2

CH3

CH4

CH5

Power supply (5120P1/B)

RM (5130RM1, RM2)

RS2 (5150RS2)

CH5

RS5 (5150RS5)

LP (5250LP1/B, LP2/B, LP3/B, -LP4/B)

1-4

Chapter 1

Preparing for Installation

Figure 1.4 Modules

(continued)

KA module (5130KA)

EI module (5820EI)

Filler Plate

(5110FP)

CVIM module (5370CVIM)

Color CVIM module (5370CVIMC)

CVIM2 module (5370CVIM2)

17185b

1-5

Chapter 1

Preparing for Installation

Figure 1.5 Modules

(continued)

1-6

MicroVAX Information Processor (5730CPU1)

MicroVAX Information Processor EP (5731CPU1)

MicroVAX Information Processor EE (5731CPU2)

17185a

Chapter 1

Preparing for Installation

Figure 1.6 Modules

The cat. no. 5820CC is used on an 802.4 carrierband network

(continued)

OSI Interface Carrierband module (5820CC)

OSI Interface Broadband module (5820CBx)

18395

1-7

Chapter 1

Preparing for Installation

Figure 1.7 Vision Components

Camera (2801YD)

Camera (2801YB)

I/O board (1771JMB)

User interface box (2801N26) for CVIM2 only

Camera (2801YC)

Camera (2801YE)

User interface box (2801N22)

I/O interface box (2801N27)

1-8

I/O interface box (2801N21)

Rack mount color monitor (2801NB)

Black & white monitor 9" and 12" (2801N9, N6, N20)

18784

Chapter 1

Preparing for Installation

Figure 1.8 Industrial

Disk

159 / 209, 418, or 480 Mbyte industrial disk (5730ID3 / 5710ID4, ID5, ID6, ID7)

Figure 1.9

Distribution Panel

4Port

18541

Figure 1.10 Program

Loader

4port distribution panel (5710DPI)

Program loader (5710PL/B)

17186

17188

1-9

Chapter 1

Preparing for Installation

Module Weights

Here are the weights of the PI modules, the fan assembly, industrial disks, and the 4- and 8-slot chassis:

Module: Pounds: Kilograms:

RM 4 lbs, 4.0 oz 1.92 kg

LP 3 lbs, 13.5 oz 1.74 kg

RS2 3 lbs, 11.0 oz 1.67 kg

RS5 2 lbs, 15.6 oz 1.35 kg

MicroVAX Information Processor EP 8 lbs, 6.5 oz 3.81 kg

MicroVAX Information Processor EE 8 lbs, 6.5 oz 3.81 kg

MicroVAX Information Processor 9 lbs, 6.0 oz 4.24 kg

Ethernet Interface module 5 lbs, 3.0 oz 2.35 kg

CVIM module 3.70 lbs 1.68 kg

Color CVIM module 3.70 lbs 1.68 kg

CVIM2 module 7.97 lbs 3.62 kg

KA module 3 lbs, 11.0 oz 1.67 kg

OSI carrierband interface module 7 lbs 3.17 kg

OSI broadband interface module 8 lbs 3.62 kg

power supply 9 lbs, 10.0 oz 4.38 kg

fan assembly 11 lbs, 5.0 oz 5.12 kg

4slot chassis 5 lbs, 8.0 oz 2.5 kg

8slot chassis 12 lbs, 1.0 oz 5.48 kg

industrial disk (5710ID4, ID5, ID6, ID7) 58 lbs 26.24 kg

industrial disk (5730ID3) 63 lbs, 12 oz 28.95 kg

What to do Next

1-10

Go to chapter 2 to mount the components.

Chapter

Mounting the Components

Chapter Objectives

To Mount the System Components

Gather the Mounting Documentation

Read this chapter to learn how to mount various system components.

To mount the system components, complete the tasks below:

gather the mounting documentation gather the PI components gather the tools and supplies rack mount the components and/or panel mount the components

If your system includes the hardware below, also complete these tasks:

mount the fan assembly mount the camera mount the black and white monitor

Gather the mounting documentation. Check this documentation and determine the:

components you are mounting method of mounting to use (panel or rack) position of the components

Gather the PI Components

Gather the PI components you will mount. If you are mounting any of the following components, see either the rack or panel mounting procedure:

4-slot chassis 8-slot chassis industrial disk 4-port distribution panel I/O board for vision I/O chassis and power supply rack mount color monitor

If you are mounting the following hardware, go to page 2-8.

fan assembly camera black and white monitor I/O interface box user interface box

2-1

Chapter 2

Mounting the Components

Gather the Tools and Supplies

Rack Mount the Components

Gather these tools and supplies you will need:

#10-32 screws, lock washers, flat washers and screw driver set, if you

are rack mounting

#10-32 screws, lock washers, flat washers, and drill and tapping

equipment if you are panel mounting wrench set, if applicable wire brush tape measure marker or grease pencil copper ground bus two spacers, for use between the ground bus and panel

To: Then:

Panel mount the components go to page 25.

Rack mount the components continue reading.

After you have gathered the equipment, mounting documentation, and tools, you are ready to mount the components.

Follow these steps to rack mount the components.

1. Prepare each component.

For the 4- and 8-slot chassis, remove the brackets from the back of the chassis, and install them on the front of the chassis for rack mounting.

If you are using fan assembly, attach the fan assembly to the bottom of the chassis and then mount the chassis to the rack or panel.

Remove brackets

Install brackets

19778

2-2

Chapter 2

Mounting the Components

2. Prepare the rack.

Mark the position of each component you will mount. Make sure the holes line up with the holes of the mounting brackets.

Planned position of component on rack

#1032 Nominal hole size

13220

3. Mount a copper ground bus on the rack:

a. Drill two clearance holes for #10-32 mounting screws in the

bus. Drill and tap a #10-32 hole for each component you will attach to the rack.

Drilled clearance holes for mounting

Drilled and tapped holes

Distance on rack

b. Prepare a mounting location for the bus as indicated by the

mounting diagram and as you did in step 2.

17171

2-3

Chapter 2

Mounting the Components

c. Attach the ground bus to the rack using the two drilled

mounting holes. One connection is shown below.

Star washer

Rack

Copper ground bus

#1032 screw

Star washer

4. Repeat this procedure for each component you mount:

a. Position the component on the spot you have prepared for it on

the rack.

b. Attach the component using #10-32 screws and lock washers.

Do not tighten the screws yet (you will tighten the screws after you ground the components).

13235

2-4

Rack

Star washers

Mounting bracket

#1032 screw

19779

Chapter 2

Mounting the Components

Panel Mount the Components

With the equipment, mounting documentation, and tools you are ready to mount the components.

Follow these steps to panel mount the components.

1. Prepare the panel:

a. Remove the panel from its enclosure and lay the panel flat, with

its front facing up.

b. Using the mounting worksheet from your system designer, mark

the location of the component on the panel for each component you will mount.

Planned positions of components

16731

2-5

Chapter 2

Mounting the Components

2. Prepare to attach the component to the panel: drill and tap a #10-32

hole through the panel at each point where component will attach.

3. Mount a copper ground bus on the panel:

a. Drill two clearance holes for #10-32 inch mounting screws in

the bus. Drill and tap a #10-32 hole for each component you will mount on the panel.

Drilled clearance holes for mounting

Drilled and tapped holes

13234

b. Connect the ground bus to the panel using the mounting holes,

as shown below.

Panel

Ground bus

Screw

Conductive metal spacer

13230

Nut

Start washer

2-6

Chapter 2

Mounting the Components

4. Return the panel to its enclosure:

a. Scrape paint and other nonconductive finishes from the shoulder

studs on the back wall of the enclosure. Scrape clear an area at least as large as the washer to be used.

b. Attach the panel to the back wall of the enclosure as

shown here:

Back wall of enclosure

Panel

Nut

Shoulder bolt on back wall of enclosure

Star washer

13871

5. Repeat this procedure for each component you mount:

a. Position the component on the screws you have prepared for it

on the panel.

b. Attach the component to the panel as shown below. Do not

tighten the nuts yet (you will tighten the nuts after you have completed grounding the component).

Mounting bracket

Back panel

Flat washer

Star washer

Tapped hole

Scrape paint

Bolt

If the mounting bracket is coated with a nonconductive material (anodized, painted, etc.), scrape the material around the mounting hole.

#1032 screw

Flat washer

16732

2-7

Chapter 2

Mounting the Components

Mount the Fan Assembly

To mount the fan assembly, follow the steps below:

1. Remove the four screws in the bottom of the 8-slot chassis with a

phillips screwdriver.

16733

2. Remove the fan drawer and air filter from the fan cover.

b. Loosen the two screws on bottom of the drawer and slide the air filter from the fan cover.

a. Loosen the two screws on the fan drawer and slide the fan from the cover.

19780

2-8

Chapter 2

Mounting the Components

3. Attach the fan cover to the bottom of chassis:

a. Place the fan cover under the chassis. Make sure the screw holes

line up.

b. Place the four screws into the holes and tighten them.

4. Install the fan drawer:

19781

a. Slide the fan drawer into the fan cover. Make sure the fan drawer engages the rear edge of the fan cover.

b. Tighten the two captive screws.

19782

2-9

Chapter 2

Mounting the Components

5. Install the filter:

a. Make sure the air flow arrows on the front of the filter are pointing up.

b. Align the filter with the two clips at the bottom of assembly and slide filter into the assembly.

Mount the Camera

19783

To mount a camera, follow the steps below.

1. Mount the camera on your own mounting bracket.

a. Design your bracket so that it:

does not cover any connectors allows you to adjust the lens holds the camera steady attaches to the mounting holes on the camera

b. Mount the bracket in the indicated position in the

mounting documentation.

c. Attach the bracket to the camera.

2. Attach the optional camera enclosure, if your configuration has it.

2-10

Chapter 2

Mounting the Components

Mounting a Black and White Monitor (2801N6,N9,N20)

Mounting the I/O Board 1771JMB

Check the mounting documentation to see how you should mount the black and white monitor.

If mounting: Make sure:

on a table or shelf

• the connectors are accessible so you can connect the cables to the

monitor

• the table or shelf can hold the weight of the monitor

place the monitor in the position indicated by the mounting documentation.

on a shelf that slides out of a rack

• to attach the slides and shelf to the rack by following the

documentation for the slides

• to place the monitor on the slides

a color monitor you follow the rack mounting procedure at the beginning of this chapter.

To mount the I/O board, attach the:

I/O interface box to I/O board and attach to mounting surface user interface box to I/O board and attach to mounting surface

Attach I/O Interface Box

Attach the I/O interface box to the I/O board by following the steps below.

1. Locate the 50-pin connector on the side of the I/O board.

KEY

SLOT

0123456780

16903

2. Plug the I/O interface box’s 50-pin connector to the I/O board’s

50-pin connector.

C V I M

S / 2 3 2

KEY SLOT

0123456780

3. Secure the I/O interface box and the I/O board to the mounting

surface using two screws.

16904

2-11

Chapter 2

Mounting the Components

Attach the User Interface Box

To attach the user interface box, follow the steps below:

1. Align the flange of the user interface with the two standoffs on the

bottom of the I/O board.

POWER

LIGHT

BLUE

PEN

What to do Next

910

11 12 14

GREEN

RED

SYNC

INPUT

16906

2. Secure the user interface and I/O board to the mounting surface using

two screws.

After you have mounted the components, go to chapter 3 to ground the system.

2-12

Chapter

Grounding the Components

Chapter Objectives

To Ground the Components

Gather the Grounding Documentation

Gather the Necessary Tools and Supplies

Read this chapter to learn how to ground the components.

To ground the components, complete the following:

gather the grounding documentation from your system designer gather the necessary tools and supplies ground the components

Gather and check the grounding documentation to locate the point of each component that you are to ground.

Important: The 4- and 8-slot chassis have a grounding stud located on the top left front of each chassis. Use the grounding stud to ground the chassis.

Gather the following tools you will use to ground the chassis and camera:

8 AWG stranded wire or equivalent tinned braided cable (the exact wire

should be indicated on the grounding documentation from your

system designer) screw driver set a wire cutter/stripper a quantity of #10-32 screws and ring terminals

3-1

Chapter 3

Grounding the Components

Ground the Components

Chassis ground stud

Cup washer

#10 keps nut

Follow the grounding documentation and the steps below to ground the components.

1. Prepare and connect grounding conductors to the components.

a. Determine which mounting point on the chassis you are going to

use to ground the components (some chassis have grounding lugs; for other chassis, you have to use a mounting screw).

b. Construct an equipment-grounding conductor for each

component. Make each one long enough to connect directly to the ground bus. Keep the length to a minimum. Use the specified wire and ring lugs.

c. Connect one end of each conductor to each component and

leave the other end loose, as shown below.

Mounting bracket Star washer

Using the mounting bracket for chassis without grounding studs for example, on the industrial disk.

Ring Using grounding lug

Mounting screw

terminal

Flat washer

Ring terminal

3-2

Star washer

#10 hex nut

19784

d. Tighten all mounting nuts or screws on the components.

Chapter 3

Grounding the Components

2. Prepare and connect grounding conductors to the ground bus:

a. Construct an equipment-grounding conductor long enough to

extend from the ground bus to an enclosure wall. Use 8 AWG stranded wire or equivalent tinned braided cable copper wire (the exact AWG should be in the grounding documentation from the system designer) and ring terminals.

b. Construct a grounding-electrode conductor long enough to

extend from the bus to your grounding electrode system (earth ground potential). Use 8 AWG copper wire (the exact AWG should be in the grounding documentation from the system designer) and ring terminals.

c. Connect the loose equipment-grounding conductors from step 1

and the two new conductors to the ground bus as shown below.

You can connect the conductors to the bus in any order.

Ground bus mounting

New wires

Screw

Star washer

From component

Tapped hole

3. Connect the equipment-grounding conductor and

grounding-electrode conductor.

Ground bus

13271

a. Connect the equipment-grounding conductor to an enclosure

wall, as shown below.

b. Scrape paint and other non-conductive finishes from both sides

of the enclosure wall, at the point where the grounding conductor will attach. Be sure to scrape clear an area at least the size of the ring terminal to be used.

3-3

Chapter 3

Grounding the Components

Important: Make sure the scraped surface of the enclosure wall is in contact with the total surface area of the ring terminal.

Enclosure wall

Ground lug

Nut

Star washer

Scrape paint

Scrape paint on enclosure wall and use a star washer.

Equipmentgrounding conductor

Bolt

10020

c. Connect the grounding electrode conductor to your grounding

electrode system (earth ground potential). We recommend a direct earth ground for maximum protection.

ATTENTION: Do not use an indirect earth ground, such as a water pipe, building structure, or power distribution system, otherwise your components may experience grounding problems.

What to do Next

3-4

After you have grounded the components, go to chapter 4 to continue installing your system.

Installing the Modules

Chapter

Chapter Objectives

How to Use this Chapter

Help to Prevent Electrostatic Damage

This chapter shows you how to install each module and is divided into sections that cover the installation tasks for each module.

Use this chapter with the completed module worksheets from the PI Design Manual (5000-6.2.1) to perform various installation tasks for each module. The worksheets contain specific settings and connections for each module. This chapter describes how to make those settings and connections. Also, it guides you to additional connection information for the module.

After you have used the worksheets to install the modules, we suggest you keep them with the system for future reference.

To install a PI module in a chassis, see appendix A.

When you:

remove the modules from the protective bags set the jumpers or switches inside a module change memory boards

Do so in a static-safe environment. As a minimum, we recommend the 3M Type 8005 Portable Field Service Grounding Kit or its equivalent for providing a static-safe environment.

Lithium Battery Information

PI modules that come with a lithium battery are:

MicroVAX Information Processor LP RM RS OSI interface module

4-1

Chapter 4

Installing the Modules

Disposing of a Lithium Battery

ATTENTION: Do not incinerate or dispose of lithium batteries in general trash collection. Explosion or violent rupture is possible.

Follow these guidelines when you dispose of the module’s battery. Important: Check your state and local regulations that deal with the

disposal of lithium batteries.

Do not: Because the battery:

dispose of lithium batteries whose combined weight is greater than or equal to 1/2 gram in general trash collection

incinerate or expose the battery to high temperatures

solder the battery or leads could explode

open, puncture, or crush the battery could explode and toxic, corrosive, and

charge the battery could explode or the cell might overheat and

short positive or negative terminals together will heat up

ship on passenger aircraft could become dangerous

ship while connected to equipment could become dangerous

could become dangerous

could explode

flammable chemicals could be exposed

cause burns

Batteries should be collected for disposal in a manner to prevent short circuiting, compacting, or destruction of case integrity and hermetic seal.

For disposal, batteries must be packaged and shipped, in accordance with transportation regulations, to a proper disposal site. The U.S. Department of Transportation authorizes shipment of “lithium batteries for disposal” by motor vehicle only in regulation 173.1015 of CFR49 (effective Jan. 5,

1983). For additional detailed information, contact:

4-2

U.S. Department of Transportation Research and Special Programs Administration 400 Seventh Street., S.W. Washington, D.C. 20590

Although the United States Environmental Protection Agency at this time has no regulations specific to lithium batteries, the material contained in the battery may be considered toxic, reactive, or corrosive. The person disposing of the material is responsible for any hazard created in doing so. State and local regulations may exist regarding the disposal of these materials.

Chapter 4

Installing the Modules

Emergencies

Emergencies can occur due to the battery’s makeup.

Major components of the cell are: And these components are:

lithium metal highly reactive in water, flammable, and can create

toxic fumes when burned.

inorganic electrolyte thionyl chloride (SOCI2)

fast evaporating, corrosive, has a pungent odor, reacts violently to water, causes burns on contact, and produces toxic and corrosive fumes and chemicals upon decomposition.

Storing Lithium Batteries

To avoid hazardous situations, follow the guidelines below:

store in a cool, dry environment; typically 20 to 25° C (68 to 77° F) and

40 to 60% relative humidity replace the batteries at least every two years do not store used batteries longer than three months before disposal use a first-in/first-out system for handling the batteries clearly mark the contents of the storage area do not smoke in the storage area regularly monitor the temperature and humidity of the storage area storage area should be well-ventilated and fire-protected; it should have

a system that automatically detects fires, extinguishes fires, and

activates an alarm signal

Personnel Protection

Safety equipment should be available and personnel should be equipped with self-contained breathing apparatus, safety shields, safety goggles, and protective clothing when they have to handle overheated or leaking batteries.

Overheated Battery

When a lithium battery is overheated, explosion or violent rupture is possible. Attempt to eliminate any external source of heat. If connected to equipment, un-power the equipment. After cooling, remove the battery to a well-ventilated fire-protected area.

4-3

Chapter 4

Installing the Modules

Leaking Battery

If the hermetic seal of the case is broken, ventilate the area. Using tongs, scoop, or shovel, remove the leaking battery to a well-ventilated fire-protected area.

Fire

ATTENTION: Do not use water or carbon dioxide (CO2) fire extinguishers on the fire. Lithium is reactive with these substances.

As described for overheated batteries, explosion or violent rupture is possible. If a cell is ruptured, the exposed lithium is combustible and is reactive in water. If lithium is burning, use a Class D Powder fire extinguisher or smother with a graphite powder, such as Lith-X, or an appropriate metal fire extinguishing powder, applied with a long-handled tool. Avoid exposure to toxic fumes from burning lithium.

Gather the Module Documentation

Gather the module documentation and check to see which modules you are installing. See Table 4.A for which page you should go to for the procedures.

Table 4.A Installing

If you are installing this module: See page:

power supply (5120P1/B) 45

RM (5130RM1,RM2) KA module (5130KA)

RS (5150RS2, RS5) 415

LP (5250LP1,LP2,LP3,LP4) 418

vision processor (5370CVIM, CVIM2, CVIMC) 420

MicroVAX Information Processor module (5730CPU1, 5731CPU1, CPU2)

EI module (5820EI) 424

OSI carrierband interface module (5820CC) 426

OSI broadband interface module (5820CBx) 426

PI Modules

48

421

4-4

Chapter 4

Installing the Modules

ATTENTION: If you have any empty slots in the chassis, install filler plates (5110-FP) in them. Otherwise, the modules could be damaged. To install filler plates, see appendix A.

Many of the connections you make to the modules are made to connectors that you wire. If you do not know how to wire these connectors, see appendix A.

Important: Save the packing material in case you have to ship a module.

Power Supply

To install the power supply, complete the following tasks:

set the power supply operating voltage install the power supply in the chassis make connections to the power supply

Set the Operating Voltage Switch (115 or 230V ac)

Follow the steps below to set the operating voltage. Important: You do not have to remove any covers to set the

operating voltage.

For 5120P1/B

(Front)

230V

(Bottom view)

Locate the red voltage selector switch

inside the bottom of the power supply.

Set the switch to either 230V or 115V.

The switch is factory set at 230V ac.

115V

Install the Power Supply in the Chassis

The installation procedure for the power supply is similar to other PI modules, see “Installing a PI Module in the Chassis” in appendix A to install the power supply in the chassis.

17204

4-5

Chapter 4

Installing the Modules

If you have this configuration: Make this connection: With this cable: Go to this step:

Connect the Fan Assembly/External Power Source

If you have a fan assembly or are connecting the power supply to an external power source, make this connection. If you don’t have to make this connection, go to the next section. To make this connection, follow the steps below.

1. Determine which fan assembly and/or power source connections you

are making.

PI chassis with MicroVAX Information Processor and no vision processor

PI chassis with a MicroVAX Information Processor and at least one vision processor

•PI chassis with more than two vision processors

•At least one vision processor, PLC5/250

controller and no MicroVAX Information Processor

2. Connect the 5120-CP1 cable to the fan chassis and the power supply.

a. Gather the fan status cable that came with the fan assembly.

b. Connect the rightangle connector of the fan status cable to the port labeled FAN CHASSIS on the power supply.

c. Route the fan status cable away from the Interlock Relay and Line Voltage connectors.

power supply to fan assembly cat no. 5120CP1 2.

power supply to fan assembly and external power source

power supply to external power source cat no. 5120CP3 4.

cat no. 5120CP2 3.

5120CP1

4-6

d. Connect the straight end of the cable to the port labeled FAN STATUS CABLE on the fan chassis.

19785

Chapter 4

Installing the Modules

3. Connect the 5120-CP2 cable to the fan chassis, the power supply

and a 24V external power supply.

a. Connect the spade lugs to an external 24V power supply.

Connect triple red to +.

Connect triple black to -.

Connect single red to + sense or +.

Connect triple red to +.

Connect triple black to -.

Connect single black to - sense or -.

b. Connect the rightangle connector of the 5120CP2 cable to the port labeled FAN

5120CP2

CHASSIS on the power supply.

c. Route the cable away from the Interlock Relay and Line Voltage connectors.

d. Connect the straight end of the cable to the port labeled FAN STATUS CABLE on the fan chassis.

4. Connect the 5120-CP3 cable to a 24V external power supply.

a. Connect the spade lugs to an external 24V power supply.

b. Connect the rightangle connector of the 5120CP3 cable to the port labled

5120CP3

FAN CHASSIS on the power supply.

c. Route the cable away from the Interlock Relay and Line Voltage connectors.

19786

Connect single red to + sense or +.

19787

Connect single black to - sense or -.

Connect to Interlock Relay

See chapter 9 to connect the interlock relay.

Connect to Line Voltage

See chapter 10 to connect ac power.

4-7

Chapter 4

Installing the Modules

RM/KA Module

To install the RM/KA module, use the worksheets as guides and complete the following:

set the RM/KA module switches and jumpers install the module in the chassis install the battery (RM only) set the KA module address make connections to the module set the keyswitch (RM only)

Set the RM/KA Module Switches and Jumpers

Set the RM/KA module switches and jumpers to configure:

switch bank 1 (communication parameters) switch bank 2 (station address) jumpers 9 and 10 (termination resistor) jumpers 5-8 (channel 1 interface)

Channel 1 is factory set to RS-232. You do not have to remove the memory board unless you are changing the channel 1 interface.

4-8

Chapter 4

Installing the Modules

Follow the steps below to set the jumpers and switches.

Set Switch Bank

1. Set switch bank 1 as shown on the worksheet for the RM/KA module.

Switch bank 1 (communication channel)

Top of RM/KA module

(Front)

SB1

(away from board)

12345678

SB1

Down (toward board)

17078

2. Set switch bank 2 as shown on the worksheet for the RM/KA module.

Switch bank 2 (station address)

Top of RM/KA module

(Front)

SB2

(away from board)

12345678

SB2

Down (toward board)

17079

4-9

Chapter 4

Installing the Modules

Set Jumpers 9 and 10

Set jumpers 9 and 10 as shown on the worksheet for the RM/KA module.

Jumpers JP9 and JP10 (termination resistor)

Bottom of RM/KA module

(Front)

CH2

CH3

123

JP9

123

JP10

17080

Set Jumpers 5 through 8

Set jumpers 5 through 8 as shown on the worksheet for the RM/KA module.

Jumpers JP5 to JP8 (channel 1 interface)

Module

(Front)

Memory module

4-10

CH1

1 2 3

JP5 JP6 JP7 JP8

17081

Chapter 4

Installing the Modules

Install the RM/KA Module

Install the RM/KA module as shown in appendix A.

Install the Battery (RM only)

1. Unscrew the battery holder from the module.

2. Insert the battery (that came with the module) into the holder as

shown below.

+ (positive)

- (negative)

16913

3. Screw the battery holder (with battery inserted in holder) into the

module. Make sure you do not overtighten the battery holder.

When you first install the RM, it powers up with a red fault LED illuminated. You have to clear memory with 6200 software or INTERCHANGE software or re-download a previously saved PLC-5/250 configuration to clear this LED. You must clear this LED before you can use the PLC-5/250 processor.

4-11

Chapter 4

Installing the Modules

Set the KA Module Address

Follow the steps on the next page to set the KA module address. The address must start at 1 for the first interface module and be consecutive for the other interface modules up to 4.

KA module

1. Locate the pushwheel on the front panel of the

KA module.

2. Set the pushwheel as indicated on the worksheet.

Setting the pushwheel:

To: Push the:

decrease the number

increase the number

top button

bottom button

17973

Connect the RM/KA Module

The table below lists what you can connect to the RM/KA module:

You can connect the module to: Using channel:

RM KA module

programming terminal 2A 2A

RS232, RS422, RS423 devices (terminal or modem) 1 1

DH link 2B or 3 2B or 3

DH+ link 2B or 3 3B or 3

4-12

Check the appropriate worksheet for the RM/KA module to see which connections to make. To connect a programming terminal, see chapter 5. To connect an RS-232, RS-422 or RS-423 device to channel 1, follow these steps.

1. Depending upon the type of device you are connecting, use the pin

assignments in Table 4.B through Table 4.D to construct a cable.

Chapter 4

Installing the Modules

Table 4.B

Pin Assignments

RS232

Pin: Input to RM or KA/output from

Description:

RM or KA module:

1 not applicable chassis ground

2 output transmitted data

3 input received data

4 output request to send

5 input clear to send

6 input data set ready

7 na signal ground

8 input received line signal detector

20 output data terminal ready

Complies

with the RS232 standard as a DTE typeD interface.

Table 4.C

Pin Assignments

RS422

Pin: Input to RM or KA/output from

Description:

RM or KA module

1 na chassis ground

2 output transmitted data

14 output transmitted data

3 input received data

16 input received data

4 output request to send

19 output request to send

5 input clear to send

13 input clear to send

6 input data set ready

22 input data set ready

7 na signal ground

8 input received line signal detector

10 input received line signal detector

20 output data terminal ready

23 output data terminal ready

Compatible

with RS422 equipment as long as a pointtopoint connection is used.

4-13

Chapter 4

Installing the Modules

Table 4.D

Pin Assignments

RS423

Pin: Input to RM or KA/output from

1 na chassis ground

2 output transmitted data

3 input received data

4 output request to send

5 input clear to send

6 input data set ready

7 na signal ground

8 input received line signal detector

14 not applicable send common

16 na receive common

20 output data terminal ready

Compatible

RM or KA module:

with RS423 standard for the signals used.

Description:

2. Connect the device as shown below.

KA module

To connect computer to KA CH1:

a. Attach the usersupplied cable to

the device.

b. Locate the port labeled CH1 on

the module.

c. Attach the cable from the device to

the port.

d. Secure the connector.

To connect computer to RM CH1:

Programming terminal

16748

4-14

Chapter 4

Installing the Modules

To connect to DH or DH+ link, follow the steps below.

KA module

1. Locate the connectors labeled CH 2B and/or CH3.

2. (Option) Unplug the 3pin connector and wire using

Twinaxial cable (cat. no. 1770CD).

3. Reattach the wired connector to the port.

Shield 2

Blue 1

Clear 3

16749

RS Module

Set the Keyswitch (RM only)

Set keyswitch in the position indicated on the worksheet.

To install the RS, use the worksheets as guides and complete the following:

configure the termination resistors (RS2 only) install the RS in the chassis install the battery set the RS module address connect the RS to I/O

Configure the Termination Resistor (RS2 only)

This section tells you when to use:

internal 150-Ohm termination resistors for RS2 (Figure 4.1) external 82-Ohm termination resistors (supplied with 5150-RS2)

Use Table 4.E to configure your termination resistors for RS2.

4-15

Chapter 4

Installing the Modules

Table 4.E

Configure

If the transmission rate is: And the scanner is physically located: Then put the internal 150Ohm

57.6k bit/s or 115k bit/s middle of remote I/O link out position

230k bit/s middle of remote I/O link out position

ermination Resistors for the RS2

terminationresistor jumper in the:

end of remote I/O link in position

end of remote I/O link out position, and attach 82Ohm termination

resistor between pins 2 and 3

Figure 4.1

Internal 150Ohm T

RS2

(Front)

ermination Resistors

RS2 (internal 150Ohm termination resistor)

Module

Memory module

4-16

Termination

Resistor

CH JMPR IN OUT

1 E1 3 2 1 3 2 1

2 E2 3 2 1 3 2 1

17085

Install the RS

Install the module as shown in appendix A.

Chapter 4

Installing the Modules

Install the Battery

To install the RS battery, see “Install the Battery” section on page 4-11 for instruction.

Set the RS Module Address

Follow the steps below to set the RS module address. For RS2, the address must start at 1 for the first RS and be consecutive for the other RS modules up to 4.

For RS5, the address can be spread among the RS modules, or all four addresses may be used on one RS5. The addresses must be consecutive.

RS5

Connect

1. Locate the pushwheel on the front panel of the RS.

2. Set the pushwheel as indicated on the worksheet.

Setting the pushwheel:

To: Push the:

decrease the number

increase the number

top button

bottom button

I/O

19788

To connect remote I/O to the ports labeled CH 1 to CH 4, and local I/O to CH5, see chapter 7.

The RS5 pushwheels: Is equivalent to:

14 four RS2 modules' pushwheels.

11 one RS2 module's pushwheel.

4-17

Chapter 4

Installing the Modules

LP Module

To install the LP, use the worksheet as a guide and complete the following:

install the LP install the battery set the LP module address make connections to the module

Install the LP

See appendix A to install the module in the chassis.

Install the Battery

To install the LP battery, see “Install the Battery” section on page 4-11 for instructions.

Set the LP Address

Follow the steps below to set the LP module address. The address must start at 1 for the first LP and be consecutive for the other LP modules up to 4.

1. Locate the pushwheel on the front panel of the LP.

2. Set the pushwheel as indicated on the worksheet.

Setting the pushwheel:

To: Push the:

decrease the number

increase the number

top button

bottom button

16751

4-18

Chapter 4

Installing the Modules

Connect Processor Input Interrupts

Check the worksheet to see if you have to make this connection. If you do not have to make this connection, go to the next section. If you have to make this connection, use:

14-28 AWG wire strip .276” (7mm) insulation from the wire

Follow the steps belows to connect the Processor Input Interrupts.

1. Remove the connector on the port labeled

PROCESSOR INPUT INTERRUPTS and wire it as shown on the worksheet.

2. Plug the wired connector into the port labeled

PROCESSOR INPUT INTERRUPTS.

3. Connect the other end of the wire as shown in

the worksheet or the wiring diagrams from your system designer.

16752

4-19

Chapter 4

Installing the Modules

Vision Processor Modules

To install the CVIM module, CVIM2 module and Color CVIM module, use Worksheet 2.2 as a guide and complete the following:

set the switch for camera power install the vision processor module in the chassis set the module address make connections to the module

Set Switch for Camera Power

Before you install the module, set the switch for camera power. It is factory set for +/– 12 volts. If you are using an external power supply for the camera, set the switch to +24 volts as shown below.

Back of a CVIM module

+24

±12

±12 factory setting

If using external power supply for camera, put switch in +24 position.

17087

Install the CVIM Module

See appendix A to install the module in the chassis.

4-20

Chapter 4

Installing the Modules

Set the Module Address

Follow the steps below to set the module address.

1. Locate the pushwheel on the front panel

of the CVIM module.

2. Set the pushwheel as indicated on

Worksheet 2.2.

Setting the pushwheel:

MicroVAX Information Processors

To: Push the:

decrease the number

increase the number

top button

bottom button

16753

There are other connections to make to the vision processor modules. To continue installing the vision components, see chapter 6.

Important: If you have a RM with firmware revision A04 or earlier and you’re replacing a MicroVAX Processor, go to the section “Replace a MicroVAX Processor” on page 4-24.

To install the MicroVAX Information Processor, use the appropriate worksheet as a guide and complete the following:

install the processor in the chassis install the battery set the keyswitch connect Ethernet and make other connections to the module replace the module (if applicable)

Install the Processor

See appendix A to install the processor in the chassis.

4-21

Chapter 4

Installing the Modules

Install the Battery

To install the MicroVAX Information Processor battery, see “Install the Battery” section on page 4-11 for instruction.

Set the Keyswitch

Set the keyswitch as indicated on the processor’s worksheet.

MicroVAX Information Processor EP or EE

Console

Select: To:

CONSOLE

RUN

BOOT

halt module and use diagnostic console monitor

normally operate the module

reset the module

Run

MicroVAX Information Processor

Boot

16754

4-22

Chapter 4

Installing the Modules

Connect Ethernet

To connect the processor to Ethernet, follow these steps:

MicroVAX Information ProcessorMicroVAX processor EE or EP

1. Run the Ethernet cable to the processor as indicated

in your system designer wiring diagrams.

2. Locate the port on the processor labeled ENET CH #

(for MicroVAX Information Processor EE or EP) or ENET CH A (for MicroVAX Information Processor) and attach the Ethernet cable to the port.

3. Secure the connector.

ATTENTION: The Ethernet connection must be secure while the PI system is controlling equipment; otherwise, the MicroVAX Information Processor may shut down the system’s power supply.

If the system power shuts down, follow these steps:

1. Make sure the Ethernet connection is secure.

2. Cycle power by turning off the power from the power supply and

turning it on again.

Make Connections to the Processor

To make the following connections to the processor, see chapter 5.

the 4-port distribution panel the program loader an industrial disk

16755

4-23

Chapter 4

Installing the Modules

Replace a MicroVAX Information Processor

If you have a RM with firmware revision A04 or less and you are replacing a 5730-CPU1 processor with either a MicroVAX Information Processor EE or EP, or an EI module, follow the steps below.

1. Save the program image with the original module installed.

2. Power the system down.

3. Remove the module you are replacing.

4. Restore power.

5. Clear memory using 6200 series software.

6. Power the system down.

7. Install the new processor.

EI Module

8. Restore power.

9. Restore the saved image to the PI system.

Important: If you have a RM with firmware revision A04 or earlier and

you’re replacing a 5730-CPU1 processor with an EI module, go to the above section “Replace a MicroVAX Information Processor.”

To install the EI module, complete the following:

install the EI module in the chassis connect Ethernet and make other connections to the module check jumper settings replace the module (if applicable)

Install the EI Module

See appendix A to install the module in the chassis.

4-24

Chapter 4

Installing the Modules

Connect Ethernet

To connect the module to the Ethernet, follow the steps below.

1. Run the Ethernet cable to the processor as indicated in your

system designer wiring diagrams.

2. Locate the connector on the EI module labeled ENET and

attach the Ethernet cable to the connector.

3. Secure the connector.

18543

Important: If you’re not using a powered transceiver, make sure the Ethernet connection is secure before cycling power.

ATTENTION: The Ethernet connection must be secure while the PI system is controlling equipment; otherwise, the EI module may shut down the system’s power supply.

If the system power shuts down, follow these steps:

1. Make sure Ethernet connection is secure.

2. Cycle power by turning off the power from the power supply and

turning it on again.

Ethernet Heartbeat

The EI module requires the IEEE 802.3 SQE (Signal Quality Error) test (also known as Ethernet heartbeat). Make sure your Ethernet transceiver is set with the SQE test enabled. For more information about the SQE test, see the documentation that came with your transceiver.

4-25

Chapter 4

Installing the Modules

ATTENTION: Do not use a transceiver that has a disabled SQE test to connect an EI module to an Ethernet network because it could disrupt network activity.

Check Jumper Settings

The jumpers on the EI module are factory set. Make sure the jumpers are set as shown below.

OSI Carrierband/Broadband Interface Module

(Front)

123

JP3

123

JP2

Top of EI module

123

JP1

123

JP0

18544

To install the OSI interface module, use the worksheets as guides and complete the following:

set the switches install the module in the chassis install the battery set the pushwheel make connections to the module

4-26

Set the OSI Interface Switches

Set the OSI interface module’s switches for:

operating modes (switch 1) communication defaults (switch 2)

Chapter 4

Installing the Modules

Follow these steps to set the switches. Important: Set the switches before you put the module in the chassis and

power up.

Set Switch Bank

1. Set switch 1 as shown on the worksheet.

Switch 1 (operating modes) Top of OSI Interface module

(Front)

(away from board)

Down (toward board)

1234

18414

2. Set switch 2 as shown on the worksheet.

Switch 2 (use defaults) Top of OSI Interface module

(away from board)

Down (toward board)

1234

Important: Leave switches 3 and 4 in the up position.

Install the OSI Interface Module

(Front)

18415

Install the module as shown in appendix A.

Install the Battery

To install the OSI interface module battery, see page 4-11.

4-27

Chapter 4

Installing the Modules

Set the OSI Interface Module Pushwheel Address

Follow the steps below to set the OSI interface module’s pushwheel address. If you have more than one OSI interface module in the same chassis, set the pushwheels sequentially; make sure you set the first OSI interface module’s pushwheel to 1.

1. Locate the pushwheel on the front panel of the

carrierband or broadband Interface modules

2. Set the pushwheel as indicated on the worksheet.

Setting the pushwheel:

To: Push the:

decrease the number

increase the number

top button

bottom button

18385

Connect the OSI Interface Module

The table below lists what you can connect to the OSI interface module.

You can connect the module to: Using connector/port:

AB MAP Station Manager (communicates locally as well as through the network)

PLC3 controller

PI system

Thirdparty device

carrierband or broadband

4-28

Check the worksheet to see which connections to make. To connect to a programming terminal running A-B MAP Station Manager software, see chapter 5. To connect an RS-232 device, follow the steps below and see

Figure 4.2.

Chapter 4

Installing the Modules

1. Using the pin-outs in the table below, construct a cable depending

upon the type of device you are connecting. The OSI interface module’s RS-232 port is configured as a DCE port.

RS232C

Pin: Signal:

1 reserved. The reserved signals are for future use and shouldn't be wired to.

The OSI Interface's RS232 port does not supply a shield connection.

2 TXD

3 RXD

4 reserved

5 signal ground

6 reserved

7 reserved

8 reserved

9 reserved

Figure 4.2

Assignments for the 9Pin RS232 Connector

RS232 port

Carrierband module

Broadband module

9 8 7 6

5 4 3 2 1

18394

2. If you want to use a shielded RS-232 cable, wire the shield:

at the other end of the cable or via an RS-232 connector with a metal hood

4-29

Chapter 4

Installing the Modules

3. Connect the device as shown below.

Programming terminal

Carrierband module

To connect to carrierband/broadband, follow the steps below.

Carrierband module

Broadband module

18391

Broadband module

4-30

1. Run the MAP cable to the module.

2. Locate the connector on the module

labeled BROADBAND or CARRIERBAND and attach the MAP cable to the connector.

3. Secure the connector.

For more information on broadband or carrierband cabling specifications, call General Motors Photographic (313) 422-2900 and ask for:

MAP/TOP Broadband Specification MAP/TOP Carrierband Specification

Chapter 4

Installing the Modules

Important: These are not A-B publications.

Configuring the PI OSI Interface Module

This section shows you how to configure the OSI interface module.

You need:

a programming terminal that has already been configured as an A-B

MAP Station Manager a RM that has been configured using the information in chapter 3 PI OSI interface module software (cat. no. 5820-OS) Allen-Bradley MAP Station Manager Software User’s

Manual (6630-6.5.2) Pyramid Integrator OSI Interface Software User’s Manual (5820-6.5.1)

Figure 4.3

Interface Module Communication Ports

OSI

The cat. no. 5820CC is used for on an 802.4 carrierband network.

RS232

Carrierband Interface

Carrierband module

Broadband module

Broadband Interface

18390

4-31

Chapter 4

Installing the Modules

Broadband versions of the OSI interface module transmit and receive on the following frequency channel pairs:

Cat. no.: MAP channel: Transmit channel: Transmit frequency: Receive channel: Receive frequency:

5820CBA A 3'/4' 59.75 - 71.75 MHz P/Q 252 - 264 MHz

5820CBB B 4A'/5' 71.75 - 83.75 MHz R/S 264 - 276 MHz

5820CBC C 6'/FM1 83.75 - 95.75 MHz T/U 276 - 288 MHz

OSI Interface

To install the OSI interface module, complete the following:

make sure slot time is consistent with other nodes on the 802.4 network.

A-B defaults to 80 decimal (50 HEX) perform system load check default settings specify switch settings (see chapter 7 of the PI Design Manual

(5000-6.2.1) for more information.)

Slot Time

The default slot time is 80 decimal (50 HEX). To change slot times:

use the local interface capability of A-B MAP Station Manager see A-B MAP Station Manager Software User’s Manual see PI OSI Interface Software User’s Manual

System Load

See both the A-B MAP Station Manager Software User’s Manual and the PI OSI Interface Software User’s Manual for information on

system loading.

4-32

Configurable Parameters

All OSI-related configurable parameters have factory-default settings that work for most networks. If you need to change any of these default settings, see:

A-B MAP Station Manager Software User’s Manual PI OSI Interface Software User’s Manual

Chapter 4

Installing the Modules

Specify Switch Settings on the OSI Carrierband/Broadband Interface Module

Switch: Position: Description:

1 up if there is a valid image in nonvolatile memory, the OSI interface module will enter fully operational

mode after:

• a power cycle, regardless of the mode preceding the power cycle

• you enter a reset command from the AB MAP Station Manager, regardless of the mode

preceding the reset

• you enter a change mode to Fully Operational from the AB MAP Station Manager

if there is not a valid image in nonvolatile memory, the OSI interface module will not enter fully operational mode but will enter Partially Operational mode.

down the OSI interface module will enter partially operational mode after:

• a power cycle, regardless of the mode preceding the power cycle

• you enter a reset command from the AB MAP Station Manager, regardless of the mode

preceding the reset

• you enter a change mode to Partially Operational from the AB MAP Station Manager

2 up the OSI interface module uses user defaults, if available, at powerup or reset (see the PI OSI Interface

Software User's Manual for a list of user defaults). If user defaults aren't available, the interface will use AB communication defaults.

down the OSI interface module uses AB communication defaults at powerup or reset.

3 preset at AB reserved (do not change)

4 preset at AB reserved (do not change)

Important:

Keep switches 3 and 4 in the up position; otherwise, the PI system stays in a power cycle.

4-33

Chapter

Installing the Peripherals

Chapter Objectives

Where to Begin

This chapter describes how to install the following peripherals:

programming terminal 209, 418, or 480 Mbyte industrial disk (5710-ID4, -ID5, -ID6, -ID7) 159Mbyte industrial disk (5730-ID3) 4-port distribution panel (5710-DPI) program loader (5710-PL/B)

The table below lists the page numbers for installation procedures.

To complete installation of: See page:

programming terminal 51

industrial disk 52

4port distribution panel 59

program loader 59

If you are installing an industrial disk and/or a distribution panel, make sure you have mounted and grounded these components as shown in chapters 2 and 3.

Important: Save the packing material in case you have to ship a disk.

Install a Programming Terminal

If you are connecting a programming terminal to the RM, follow these steps.

1. Install a DH+ Interface Board (cat. nos. 1784-KT,-KTK1) in the

programming terminal.

2. Use the appropriate interconnect cable to connect the interface board

to the terminal as shown below. For more information on interconnect cables, see appendix C.

5-1

Chapter 5

Installing the Peripherals

To connect a programming terminal to RM/KA module, follow these steps.

Programming terminal

Install the Industrial Disk

16773

To install the industrial disk, perform the following tasks:

set the operating voltage set the address (for 5710-ID4, -ID5 only) wire an out-of-temperature shutdown warning device (optional) wire the industrial disk for ac power connect the industrial disk to the MicroVAX Information Processors connect the industrial disk to second industrial disk (optional) connect a terminator on the last disk

5-2

Chapter 5

Installing the Peripherals

Remove the Front Panel

To set the operating voltage and wire the disk you have to access the inside of the industrial disk’s chassis. To access the inside of the industrial disk’s chassis, remove the front panel as shown below.

Industrial disk Unscrew the four

captive screws and remove the front panel.

16758

Set the Operating Voltage and SCSI Address

The operating voltage is factory set to 230V ac and can be changed to 115V ac.

To set the: On: See:

operating voltage 5730ID3, 5710ID6, 1-ID7 Figure 5.1

operating voltage and address 5710ID4, ID5 Figure 5.2

Figure 5.1

Operating Voltage on a 159Mbyte Industrial Disk

Set

1. Locate the operating voltage switch.

2. Set the switch to the operating voltage of your

system (the switch is shipped set to 230V ac and can be changed to 115V ac).

16759

5-3

Chapter 5

Installing the Peripherals

Figure 5.2

Operating Voltage and Address on a 209Mbyte or 418Mbyte

Set Industrial Disk

5710ID4

5710ID5

1. Locate the operating voltage switch.

2. Set the switch to either 230V or 115V.

The switch is factory set at 230V ac.

3. Set ID4 address to 0.

ID5 address to 0 and 1.

Important: Set each disk to a unique address.

18537

ATTENTION: The 5710-ID6 has SCSI bus address preset to 0 and 1. The 5710-ID7 has SCSI bus address preset to 2 and 3. These values are not configurable.

Wire an OutofTemperature Warning Device

If you are not going to wire this device, you can skip this section. Check the disk information from your system designer. It should tell you if you are going to make this connection and if so, what device you are going to connect.

Important: For industrial disk cat. no. 5730-ID3, this function is not available on early revisions with part numbers 532029301 and 532029302.

If the disk’s external environment temperature falls below 0 60

°C and remains so, you have no less than 9 minutes to orderly shut down

the system. After 9 minutes, the disk shuts itself down and data may be lost.

°C or exceeds

5-4

Chapter 5

Installing the Peripherals

The signal is an open collector output capable of sinking 48ma. The signal is low true when:

the disk’s external environment temperature is below 0°C or above 60°C the processor that controls the disk drive’s environment has faulted

Follow the steps below to wire a warning device.

1. Locate the terminal strip labeled N.C.,

OT WARNING L, OT WARNING RET on the front of the disk.

2. Wire the terminal strip as indicated below:

Wire terminal: To:

3. Connect the other end of the wires to the

appropriate device.

no connection

OT WARNING L

OT WARNING RET

16760

Wire the Disk for ac Power

The disk connects to ac power. The input ranges for the disk are:

90 to 132V ac or 180 to 264V ac 47 to 63 Hz

Follow these steps to wire the disk for ac power. Do not connect the other end of the cable to ac power yet. You will make that connection in chapter 9.

1. Locate the terminal block labeled L1, L2/N,

GND on the front of the disk.

2. Wire the terminal strip as indicated below:

Wire terminal: To:

L2/N

GND

* Do not wire if you used a chassis ground.

L2 Neutral

Equip GND*

16761

5-5

Chapter 5

Installing the Peripherals

Reattach the Front Panel

You can now re-attach the front panel of the disk as shown below.

Place the panel over the front of the chassis and tighten the thumbscrews.

16762

Connect the MicroVAX Information Processors

Connect the disk to the MicroVAX Information Processor as shown in Figure 5.3 or Figure 5.4. Connect either a one meter cable (5710-SDC) or a two meter cable (5710-SSA).

Figure 5.3 Connecting

Industrial disk (5730ID3)

1. Attach the one end of the cable (5730IDC) to the port

labeled DISK BUS IN on the disk.

a 159Mbyte Industrial Disk

MicroVAX Information Processor

5-6

2. Attach the other end of the cable to the port labeled

HARD DISK on the MicroVAX Information Processor.

16763

Chapter 5

Installing the Peripherals

Figure 5.4 Connecting

1. Attach the one end of the cable to the port labeled DISK BUS IN

2. Attach the other end of the cable to the port labeled SCSI PORT

3. If you are only connecting one disk, a terminator (5710SSC)

a 209Mbyte, 418Mbyte or a 480Mbyte Industrial Disk

Industrial disk (5710-ID4, ID5, ID6, ID7)

Terminator

on the first disk.

on the MicroVAX Information Processor EE or EP.

must be placed in the port labeled DISK BUS OUT.

MicroVAX Information Processor EE or EP

18535

Connect Second Disk

Check your documentation to see if you are to connect a second disk.

If you are: Then:

Connecting a second disk follow the steps below.

Not connecting a second disk go to the next appropriate section.

Connect either a one meter cable (5710-SDC) or a two meter cable (5710-SSA).

5-7

Chapter 5

Installing the Peripherals

this if you are connecting a 159Mbyte industrial disk to the MicoV

Information Processor

Industrial disk (5730ID3)

1. Attach the one end of the cable

(5730IDC) to the port labeled DISK BUS OUT on the first disk

2. Attach the other end of the cable to the port

labeled DISK BUS IN on the second disk.

this if you are connecting a 209Mbyte, 418Mbyte, or a 480Mbyte industrial disk to the MicoV

AX Information Processor

3. Secure the connectors.

16764

Industrial disk (5710ID4, ID5, ID6, ID7)

1. Attach the one end of the cable to

the port labeled DISK BUS OUT on the first disk.

2. Attach the other end of the cable

to the port labeled DISK BUS IN on the second disk.

3. Secure the connectors.

5-8

4. Then attach the terminator

(5710SSC) to the port labeled DISK BUS OUT on the second disk.

Terminator

18536

Chapter 5

Installing the Peripherals

Install the 4Port Distribution Panel

To connect the 4-port distribution panel, follow the steps below.

1. Route the cable from the back of the distribution panel to the

information processor.

2. Using the following pin-outs table to construct a cable for the device

that will connect to the panel.

Port 0 Port 1 Port 2 Port 3

Pin Signal Pin Signal Pin Signal Pin Signal

2 TXD0 2 TXD1 2 TXD2 2 TXD3

3 RXD0 3 RXD1 3 RXD2 3 RXD3

7 SIG GND 7 SIG GND 4 RTS2

5 CTS2

6 DSR2

7 SIG GND

8 DCD2

20 DTR2

22 RI

5731CPU1

and 5731CPU2 do not support line signals.

7 SIG GND

Install the Program Loader

3. Connect the cable to the MicroVAX Information Processor ’s port

labeled Comm Port (5731-CPU-1, CPU-2) or Serial CH A (5730-CPU1).

4. Connect the device to the distribution panel.

a. Attach one end of the cable you made to the appropriate

connector on the distribution panel (port 3 is the console port).

b. Attach the other end of the cable to the device.

The program loader connects to the MicroVAX Information Processor. Connect the program loader before you boot the system. To connect the program loader, follow the steps below.

1. Plug in the program loader.

2. Run the cable with the 50-pin, D-shell connector from the program

loader to the MicroVAX Information Processor.

3. Connect the 50-pin, D-shell connector to the port labeled LOADER

on the MicroVAX Information Processor.

For more information on the program loader, see the Program Loader Installation Data (5000-2.93).

5-9

Chapter 5

Installing the Peripherals

What to do Next

After you have completed installing the peripherals,

If you are installing: Go to chapter:

vision components 6

I/O 7

5-10

Chapter

Installing the Vision Components

Chapter Objectives

Installing the Vision System

Before You Begin

This chapter shows you how to install your vision components. If you are not installing a vision system, go to the next chapter.

To complete the installation of your vision components, you connect the:

I/O interface box user interface box camera to the CVIM module I/O board CVIM module to a remote I/O link (optional)

Make sure you have mounted and grounded the following components as shown in chapters 3 and 4:

monitor (2801-N6,-N8,-N9,-N20) I/O board (1771-JMB) I/O interface box (2801-N21) user interface box (2801-N22)

6-1

Chapter 6

Installing the Vision Components

Connect the I/O Interface Box

To connect the I/O interface box (2801-N21) to the CVIM module, follow these steps:

CVIM module

1. Connect the cable (2801NC17) to the CVIM port labeled MODULE I/O.

2. Run the cable to the CVIM as indicated in the wiring documentation.

3. Connect the cable to the port labeled CVIM on the I/O Interface box.

I/O interface box

16774

6-2

Chapter 6

Installing the Vision Components

Connect the User Interface Box

To connect the user interface box (2801-N22) to the:

CVIM module color monitor (2801-N8) or black and white monitor

(2801-N6, -N9,-N20)

light pen (2801-N7)

CVIM Module

To connect the CVIM module, follow these steps:

1. Connect the cable (2801NC18) to the CVIM port labeled USER INTERFACE.

2. Route the cable to the user interface as indicated in the wiring documentation.

3. Connect the cable to the port labeled INPUT on the user interface.

User interface

POWER

BLUE

GREEN

RED

LIGHT PEN

SYNC

INPUT

16775

6-3

Chapter 6

Installing the Vision Components

Color Monitor

To connect the color monitor, follow the steps below.

Color monitor

1. Connect each of the four colorcoded cables into its port on the monitor (connect the white cable to the port labeled SYNC).

2. Route the cables to the user interface.

3. Connect the other end of each cable into corresponding port on the user interface.

POWER

LIGHT

BLUE

PEN

User interface

GREEN

SYNC

RED

INPUT

16776

Black and White Monitor

To connect the black and white monitor, follow the steps below:

Black and white monitor

1. Plug the cable into the monitor's port

VIDEO

labeled VIDEO IN.

2. Route the cable to the user interface.

3. Plug the other end of the cable into the user interface's port labeled GREEN.

6-4

User interface

POWER

LIGHT

BLUE

PEN

GREEN

SYNC

INPUT

RED

16901

Chapter 6

Installing the Vision Components

Light Pen

To connect the light pen, connect the light pen’s cable to the user interface’s port labeled LIGHT PEN as shown below.

Light pen

User interface

POWER

LIGHT

BLUE

PEN

GREEN

SYNC

INPUT

RED

16902

Connect the Camera to the CVIM Module

To connect the camera to the CVIM module, follow the steps below. Follow this procedure for each camera you connect to the CVIM module.

CVIM module

1. Connect the cable to the module.

If connecting camera:

2801YB

2801YC

2801YD

2. Route the cable from the VISION PROCESSOR to the camera as described in the wiring information.

Use one of these cable:

2801NC5, NC6, NC7

2801NC13, NC14, NC15, NC16

2801NC15, NC16, NC17

Camera

Back of camera A

3. Connect the cable to the camera.

16779

6-5

Chapter 6

Installing the Vision Components

Connect the I/O Board

You can connect up to 16 I/O modules to the I/O board (1771-JMB). Check your vision documentation to see which connections you have to make and follow the steps below.

1. Gather the I/O modules you are to install.

KEY SLOT

2 connectors for trigger inputs

0123456789

14 connectors for general outputs

11 12 14

16899

2. Attach each I/O module to the I/O board.

1. Push the I/O module into its connectors (see your system designer vision information).

2. Using a phillips screwdriver, secure the connection by tightening the module's screw.

DIMENSIONS

(

(MILLIMETERS) INCHES

16900

3. Wire the terminal strip as indicated in your system designer vision

documentation.

6-6

Chapter 6

Installing the Vision Components

Connect to Remote I/O Link

If you have to make this connection, use the steps below to attach the cable to the module using Belden 9463 cable.

1. Remove the male connector for the port labeled RIO and wire it as shown below:

Shield

Blue2

Clear 1

2. Plug the wired connector into the processor's female connector labeled RIO.

3. Route the cable to the adapter as shown in the wiring documentation.

4. Attach the other end of the cable to the adapter.

16781

What to do Next

After completing the installation of your vision components,

If you are: Go to chapter:

Installing I/O 7

Not installing I/O 8

6-7

Installing 1771 I/O

Chapter

Chapter Objectives

What You Should Have Completed

Before You Begin

This chapter guides you in installing your I/O. It shows you how to:

set the I/O chassis switches set the I/O chassis configuration jumper set the I/O adapter module switches install keying bands and wiring arms install I/O modules connect wiring arms connect your I/O to the RS module

If you are not installing I/O modules, go to the next chapter.

Make sure you have mounted and grounded your I/O chassis and power supply as shown in chapters 2 and 3 of this manual.

Gather the I/O information from the system designer (including the worksheet). This information should contain:

switch settings for the I/O chassis and modules the names of the I/O modules to install and where to install them

(chassis, rack) the I/O to wire identification for each I/O the I/O channel connections to make

You may also need the specific publication for each type of I/O module you are installing.

7-1

Chapter 7

Installing 1771 I/O

Set I/O Chassis Switches

On (toward board)

12345678

Off

(away from board)

On the 1771-A1B, -A2B, -A3B, -A3B1, -A4B chassis set the backplane switches to determine:

last state (switch 1) processor restart lockout (switch 2) type of addressing (switches 5 and 6)

Set these switches before you install the adapter module.

1. Locate the eight switches located on the left side of the

chassis backplane.

2. Using the worksheet, set the I/O chassis switch assembly as indicated

with a ball-point pen (Figure 7.1). Do not use a pencil because the tip can break off and jam or short the switch.

Figure 7.1

Switches on the I/O Chassis

Set

Last State

Off

Outputs of this I/O chassis remain in their last state when a fault is detected by this I/O adapter

Outputs of this I/O chassis are turned off when a fault is detected by this I/O adapter.

Always

Processor Restart Lockout

Off

TTENTION:

chassis remain in their last state to allow machine motion to continue. W

OFF

The 1771AS adapter does not support 1slot or 1/2slot addressing. When you use this adapter

and 6 to the

The 1771ASB series A adapter does not support 1/2slot addressing.

If you set this switch to the ON position, when a fault is detected, outputs connected to this

position to deenergize outputs wired to this chassis when a fault is detected.

OFF

position.

The I/O chassis can be restarted from the processor.

The processor is locked out from restarting the I/O chassis after a fault.

Addressing

Off Off

On Off

Off On

On On

2slot

1slot

2, 3

1/2slot

Not allowed

e recommend that you set switch 1 to the

, set switches 5

16191

7-2

Chapter 7

Installing 1771 I/O

Set the I/O Chassis Configuration Jumper

Set the configuration jumper to indicate which type of power supply the chassis will use.

1. Locate the chassis jumper on the backplane.

2. Set the jumper (Figure 7.2). It is factory set to Y for a power-supply

module that you install in the chassis. If you are using a power supply that is not installed inside the chassis, set the jumper to N.

Figure 7.2

the Configuration Jumper

Set

Using power supply module in this chassis?

Set I/O Adapter Module Switches

Set Y when you install a power supply module in the chassis

Set N when you use an external power supply

Important: You cannot power

a single I/O chassis with both a power supply module and an external power supply.

17075

On the adapter you install in the 1771-A1B, -A2B, -A3B, -A3B1, -A4B chassis, set the switches as shown in Figure 7.3 or Figure 7.4.

1. Locate switch assembly 1 (SW-1) and switch assembly 2 (SW-2).

See Figure 7.3.

7-3

Chapter 7

Installing 1771 I/O

Figure 7.3

Settings for 1771AS, ASB/A, ASB/B Adapter

Switch

Off

(away from board)

On (toward board)

SW1 SW2

12345678 1234

Starting

I/O Rack Number

on on off off

on off on off

I/O Group

0 2 4 6

Always

Off

Data Transmission Rate

57.6k bits/s (10,000 cableft max)

115.2k bits/s (5,000 cableft max)

Off

16192

Figure 7.4 Switch Settings for 1771ASB/C Adapter

Off

(away from board)

On (toward board)

SW1

12345678

I/O Rack Number

off

Starting I/O Group

0 2 4 6

SW2

123456

Scan  on for all but last 4 slots

Always

Data Transmission Rate

off

off off

57.6k bits/s (10,000 cableft max)

off

115.2k bits/s (5,000 cableft max)

230k bits/s (2,500 cableft max)

Always Off

Link Response  always off for unrestricted

off for all slots

Off

16192

7-4

Chapter 7

Installing 1771 I/O

2. Set switches 1 through 6 of switch assembly SW-1 to the desired I/O

rack number.

I/O rack number, (octal)

1 2 3 4 5 6

0 ON ON ON ON ON ON

1 ON ON ON ON ON OFF

2 ON ON ON ON OFF ON

3 ON ON ON ON OFF OFF

4 ON ON ON OFF ON ON

5 ON ON ON OFF ON OFF

6 ON ON ON OFF OFF ON

7 ON ON ON OFF OFF OFF

10 ON ON OFF ON ON ON

11 ON ON OFF ON ON OFF

12 ON ON OFF ON OFF ON

13 ON ON OFF ON OFF OFF

14 ON ON OFF OFF ON ON

15 ON ON OFF OFF ON OFF

16 ON ON OFF OFF OFF ON

17 ON ON OFF OFF OFF OFF

20 ON OFF ON ON ON ON

21 ON OFF ON ON ON OFF

22 ON OFF ON ON OFF ON

23 ON OFF ON ON OFF OFF

24 ON OFF ON OFF ON ON

25 ON OFF ON OFF ON OFF

26 ON OFF ON OFF OFF ON

27 ON OFF ON OFF OFF OFF

30 ON OFF OFF ON ON ON

31 ON OFF OFF ON ON OFF

32 ON OFF OFF ON OFF ON

33 ON OFF OFF ON OFF OFF

34 ON OFF OFF OFF ON ON

35 ON OFF OFF OFF ON OFF

36 ON OFF OFF OFF OFF ON

37 ON OFF OFF OFF OFF OFF

Switch

7-5

Chapter 7

Installing 1771 I/O

3. Set the number of the starting I/O group in the chassis (SW1).

Starting I/O group Switch:

number: 7 8

0 on on

2 on off

4 off on

6 off off

4. Set the data transmission rate on the adapters as shown in Figure 7.3

or Figure 7.4.

5. For 1771-ASB/C, select the scan mode as shown Figure 7.4 (SW2). If you set the switch to on, all but the last four slots will be

scanned. Do this if you’re not using the last four slots in the chassis to minimize scan time.

If you set the switch to off, all slots will be scanned.

6. For 1771-ASB/C, set link response off for unrestricted (SW2).

7-6

Chapter 7

Installing 1771 I/O

Configure

the ExtendedLocal I/O Adapter Module

Off

(away from board)

To configure the extended-local I/O adapter module (cat. no. 1771-ALX), you must:

define the starting I/O rack number and available first I/O group for the

extended-local I/O adapter by setting the switches on switch assembly SW1

specify the types of I/O modules being used in the extended-local I/O

racks by setting the configuration plug

Set Switch Assembly 1

To set switch assembly SW1, do the following:

1. Locate switch assembly SW1 on the extended-local I/O

adapter module.

SW1

On (toward board)

SW2

12345678

First I/O Group Number

I/O Rack Number

Not Used

2. Set switches to define the I/O rack address. Use Table 7.A

7-7

Chapter 7

Installing 1771 I/O

Table 7.A

Settings for A

Switch

Set switch: Set switch:

To select rack: 1 2 3 4 5 6 To select rack: 1 2 3 4 5 6

00 on on on on on on 40 off on on on on on

01 on on on on on off 41 off on on on on off

02 on on on on off on 42 off on on on off on

03 on on on on off off 43 off on on on off off

04 on on on off on on 44 off on on off on on

05 on on on off on off 45 off on on off on off

06 on on on off off on 46 off on on off off on

07 on on on off off off 47 off on on off off off

10 on on off on on on 50 off on off on on on

11 on on off on on off 51 off on off on on off

12 on on off on off on 52 off on off on off on

13 on on off on off off 53 off on off on off off

14 on on off off on on 54 off on off off on on

15 on on off off on off 55 off on off off on off

16 on on off off off on 56 off on off off off on

17 on on off off off off 57 off on off off off off

20 on off on on on on 60 off off on on on on

21 on off on on on off 61 off off on on on off

22 on off on on off on 62 off off on on off on

23 on off on on off off 63 off off on on off off

24 on off on off on on 64 off off on off on on

25 on off on off on off 65 off off on off on off

26 on off on off off on 66 off off on off off on

27 on off on off off off 67 off off on off off off

30 on off off on on on 70 off off off on on on

31 on off off on on off 71 off off off on on off

32 on off off on off off 72 off off off on off on

33 on off off on off off 73 off off off on off off

34 on off off off on on 74 off off off off on on

35 on off off off on off 75 off off off off on off

36 on off off off off on 76 off off off off off on

37 on off off off off off 77 off off off off off off

vailable Starting Extendedlocal I/O rack Numbers

7-8

Chapter 7

Installing 1771 I/O

3. Set switches to define the first I/O group number. Use Table 7.B

Table 7.B ExtendedLocal

I/O Adapter Switch Settings, First I/O

Group Number

Set switch:

For First I/O Group Number: 7 8

0 on on

2 on off

4 off on

6 off off

Set the Configuration Plug

Use the configuration plug to specify whether you want to use 32-point modules or 1771-IX and -IY modules in the chassis with the extended-local I/O adapter module. If you are not using either one, the plug may by left in either position.

1. Lay the module on its

right side.

2. Set the configuration

Configuration Plug

Do not place a jumper on this set of pins.

If you are using: But not: Set configuration plug:

32-point I/O modules and any address method

1771-IX and 1771-IY modules and any addressing method

1771-IX or 1771-IY on the 2 lower pins

32-point I/O modules on the 2 upper pins

The configuration plugs are visible on the lower rear of the module.

plug as shown below according to your application.

17341

7-9

Chapter 7

Installing 1771 I/O

Set 1771AM1, AM2 I/O Chassis/Adapter Switches

12345678

9101112 123456

On the 1771-AM1, -AM2 I/O chassis with integral power supply and adapter set the switches as shown in Figure 7.5.

Figure 7.5

Settings on the I/O Chassis with Integral Power Supply and Adapter

Switch (1771AM1,AM2)

SW1

Starting I/O Group

I/O Rack Number

Always

off

Off

Outputs of this I/O chassis remain in their last state when a fault is detected by this I/O adapter.

Output of this I/O chassis are turned Off when a fault is

detected by this I/O adapter.

0 2 4 6

Data Transmission Rate

57.6k bit/s (10,000 ft. max.)

Off

115.2k bit/s (5,000 ft. max.)

Last State

SW2

Always

Off (away from board)

On (toward board)

Addressing

1/2slotOn

1slot (select this always for 1771AM1)Off

Processor Restart Lockout

The I/O chassis can be

restarted from the processor

The processor is locked out

Off

from restarting the I/O chassis after a fault.

12211I

7-10

Chapter 7

Installing 1771 I/O

Install Keying Bands

To install keying bands, you need the:

installation documentation for the specific 1771 I/O module you

are using

I/O documentation from the system designer (including Worksheet 3.9)

that indicates the position of each module

ATTENTION: A module inserted into a wrong slot could be damaged by improper voltages connected through the wiring arm. Use keying bands to help prevent damage to the module.

Follow the steps below to key the I/O modules:

1. Locate the module’s location (chassis and rack) in the I/O information

from your system designer.

2. Locate the keying information in the installation data sheet of the I/O

module you are installing.

3. Using long nose pliers, insert keys for each I/O module into the

backplane sockets of the I/O chassis at the module’s location.

4. Position the keys between the numbers at the right of the connectors

as indicated in the module’s documentation (Figure 7.6).

Figure 7.6

Keying Bands

Install

2 4

I/O chassis backplane connector

Keying bands (cat. no. 1771RK)

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56

Use these numbers as a guide.

12062

7-11

Chapter 7

Installing 1771 I/O

Installing and Wiring I/O Modules

Install the I/O modules, including wiring between wiring arms and various input and output devices. If you follow this procedure carefully, you can minimize wiring errors. You must place each I/O module correctly, and make every I/O connection at the proper wiring-arm terminal. Color-coded labels identify the various types of I/O modules. Also, other labels allow you to write in the address of each I/O terminal.

Insulation color is useful for identifying various groupings of wires. For example, the Bulletin 1790 Assembled Systems, optionally available from A-B Quality and Productivity Systems Division, typically have red ac wires and blue dc wires. However, follow all local electrical codes.

Several I/O modules require shielded-cable connections. We give you shielded-cable-connection instructions (page 7-17), which supplement the general instructions in this section.

This installation procedure is necessarily general in nature. Many types of I/O modules are available, and the connections vary according to module type. The specific wiring required for each type of I/O module is in the separate installation data publication for that specific module type. Therefore, see Figure 7.7 and the appropriate installation data publication during execution of the following steps.

ATTENTION: Do not force a module into a backplane connector; if you cannot seat a module with firm pressure, check the alignment and keying. Forcing a module can damage the backplane connector or the module.

7-12

Rockwell Automation 5000, D50006.2.10 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Important User Information

Summary of Changes

Additional Information

Table of Contents

Manual Objectives

Pyramid Integrator Documentation

Who Should Use this Manual

Related Publications

Terms and Conventions

Chapter Objectives

To Prepare for Installation

Gather the Documentation

Hardware Availability

Unpack the Hardware

Identify the Hardware

Module Weights

What to do Next

Chapter Objectives

To Mount the System Components

Gather the Mounting Documentation

Gather the PI Components

Gather the Tools and Supplies

Rack Mount the Components

Panel Mount the Components

Mount the Fan Assembly

Mount the Camera

What to do Next

Chapter Objectives

To Ground the Components

Gather the Grounding Documentation

Gather the Necessary Tools and Supplies

Ground the Components

What to do Next

Chapter Objectives

How to Use this Chapter

Help to Prevent Electrostatic Damage

Lithium Battery Information

Gather the Module Documentation

Power Supply

RM/KA Module

RS Module

LP Module

Vision Processor Modules

MicroVAX Information Processors

EI Module

OSI Carrierband/Broadband Interface Module

Configuring the PI OSI Interface Module

OSI Interface

Chapter Objectives

Where to Begin

Install a Programming Terminal

Install the Industrial Disk

Install the Program Loader

What to do Next

Chapter Objectives

Installing the Vision System

Before You Begin

Connect the I/O Interface Box

Connect the User Interface Box

Connect the Camera to the CVIM Module

Connect the I/O Board

Connect to Remote I/O Link

What to do Next

Chapter Objectives

What You Should Have Completed

Before You Begin

Set I/O Chassis Switches

Set the I/O Chassis Configuration Jumper

Set I/O Adapter Module Switches

Install Keying Bands

Installing and Wiring I/O Modules