Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this
control equipment must satisfy themselves that all necessary steps
have been taken to assure that each application and use meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
The illustrations, charts, sample programs and layout examples
shown in this guide are intended solely for purposes of example.
Since there are many variables and requirements associated with any
particular installation, Allen-Bradley does not assume responsibility
or liability (to include intellectual property liability) for actual use
based upon the examples shown in this publication.
Allen-Bradley publication SGI-1.1, Safety Guidelines for the
Application, Installation, and Maintenance of Solid-State Control
(available from your local Allen-Bradley office), describes some
important differences between solid-state equipment and
electromechanical devices that should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in
whole or in part, without written permission of Allen-Bradley
Company, Inc., is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations:
ATTENTION: Identifies information about practices
or circumstances that can lead to personal injury or
!
Attention statements help you to:
death, property damage or economic loss.
• identify a hazard
• avoid the hazard
• recognize the consequences
Important:Identifies information that is critical for successful
application and understanding of the product.
SLC 5/05, SLC 500, and Data Highway Plus are trademarks of Rockwell Automation.
RSLogix 500 and RSLinx are trademarks of Rockwell Software., Inc.
Ethernet is a registered trademark of Digital Equipment Corporation, Intel, and Xerox Corporation.
Microsoft Windows is a registered trademark of Microsoft Corporation.
1: DF1-to-Ethernet and Ethernet-to-DF1
2: DH485-to-Ethernet and Ethernet-to-DH485
. . . . . . . . .
5–1
5–1
5–2
5–2
5–3
5–3
5–1
1. . . . .
Appendix A
System Test General Specifications
Processor
General Specifications
A–1. . . . . . . . . . . . . . . . . . . . . .
A–2. . . . . . . . . . . . . . . . . . . . . . .
Appendix B
Publication
1747-10.4
Preface
Read this preface to familiarize yourself with the rest of the manual.
This preface covers the following topics:
• who should use this manual
• how to use this manual
• related publications
• conventions used in this manual
• Allen-Bradley support
Who Should Use this
Manual
Purpose of This Manual
Use this manual if you are responsible for designing, installing,
programming, or troubleshooting control systems that use
Allen-Bradley small logic controllers.
You should have a basic understanding of SLC 500t products. You
should understand programmable controllers and be able to interpret
the ladder logic instructions required to control your application. If
you do not, contact your local Allen-Bradley representative for
information on available training courses before using this product.
This manual is for users of the Ethernet SLC 5/05 processor. It:
• presents you with the basic information you need to get your
system up and running
• provides “memory jogger” information, such as specific bit and
switch settings for modules
• includes high-level procedures with cross-reference to other
manuals for more detail
Publication
1747-10.4
PrefaceP–2
Related Documentation
The table below provides a listing of publications that contain
important information about Allen-Bradley Small Logic Controllers
and their installation and application. You may want to reference
them while you are installing the SLC 500 controller. (To obtain a
copy of one of these publications, contact your local Allen-Bradley
office or distributor.)
ForRead This Document
An overview of the SLC 500 family of productsSLC 500 System Overview1747-2.30
A description on how to install and use your Modular SLC 500
programmable controller
A reference manual that contains status file data and instruction set
information for the SLC 500 processors and MicroLogix 1000
Controllers.
In-depth information on grounding and wiring Allen-Bradley
programmable controllers
A description of important differences between solid-state
programmable controller products and hard-wired
electromechanical devices
An article on wire sizes and types for grounding electrical
equipment
A complete listing of current Allen-Bradley documentation,
including ordering instructions. Also indicates whether the
documents are available on CD-ROM or in multiple languages.
A glossary of industrial automation terms and abbreviationsAllen-Bradley Industrial Automation GlossaryAG-7.1
Installation & Operation Manual for Modular
Hardware Style Programmable Controllers
SLC 500 and MicroLogix 1000 Instruction Set
Reference Manual
Allen-Bradley Programmable Controller Grounding
and Wiring Guidelines
Application Considerations for Solid-State ControlsSGI-1.1
National Electrical Code
Allen-Bradley Publication IndexSD499
Document
Number
1747-6.2
1747-6.15
1770-4.1
Published by the
National Fire
Protection
Association of
Boston, MA.
Publication
1747-10.4
PrefaceP–3
Conventions Used in this
Manual
Allen-Bradley Support
The following conventions are used throughout this manual:
• Bulleted lists such as this one provide information, not procedural
steps.
• Numbered lists provide sequential steps
• Italic type is used for emphasis.
• Text in this
font
indicates words or phrases you should type.
• Text enclosed “in quotation marks” indicates selections you
should make.
Allen-Bradley offers support services worldwide, with over 75
Sales/Support Offices, 512 authorized Distributors and 260
authorized Systems Integrators located throughout the United States
alone, plus Allen-Bradley representatives in every major country in
the world.
Local Product Support
Contact your local Allen-Bradley representative for:
• sales and order support
• product technical training
• warranty support
• support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please
record information about the problem situation, including any error
codes and state of LED indicators. If possible, please also have the
following information ready: hardware series, operating system
used, firmware level, and software release. Then call your local
Allen-Bradley representative.
Publication
1747-10.4
PrefaceP–4
Your Questions or Comments on this Manual
If you find a problem with this manual, please notify us using the
enclosed Publication Problem Report.
If you have any suggestions for how this manual could be made
more useful to you, please contact us at the address below:
Allen-Bradley Company, Inc.
Control and Information Group
Technical Communication, Dept. A602V, T122
P.O. Box 2086
Milwaukee, WI 53201-2086
Publication
1747-10.4
Chapter1
essors and
SLC 5/05 Ethernet Processor
Features
This chapter:
• describes SLC 5/05 processors and Ethernet communication
• describes SLC 5/05 performance considerations
• illustrates SLC 5/05 hardware features
• explains processor status LED operation
• explains keyswitch operation
SLC 5/05 Proc
Ethernet Communication
Ethernet is a local area network that provides communication
between various devices at 10 Mbps. The physical communication
media options for the SLC 5/05 are:
See page 2–4 for more information on Ethernet physical media.
The SLC 5/05 supports Ethernet communication via the Ethernet
communication channel 1 shown in the drawing below.
SLC
5/05 CPU
FORCE
RUN
ENET
FLT
RS232BATT
RUNPROG
REM
Channel 1
Ethernet
(10Base-T)
Channel 0
RS232
(DH485,
DF1, or
ASCII)
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1747-10.4
1–2
SLC 5/05 Ethernet Processor Features
Passthru Feature
SLC 5/05 Performance
Considerations
SLC 5/05 (1747-OS501, FRN 3) processors support
RS232-to-Ethernet channel-to-channel passthru. See Chapter 5 for
more information on using the new passthru feature.
Actual performance of an SLC 5/05 processor varies according to:
• size of Ethernet messages
• frequency of Ethernet messages
• network loading
• the implementation of and performance of your processor
Battery
(Battery Provides
Back-up Power for
the CMOS RAM)
xx:xx:xx
Hardware
Address
The figure below shows some of the hardware components of the
SLC 5/05 processors (1747-L551, 1747-L552, and 1747-L553).
SLC
5/05 CPU
Memory Module
_______ . _______ . _______ . _______
IP
ADDRESS
Keyswitch
Write-on
Area for
Address
IP
RUN
FLT
BATT
RUNPROG
FORCE
ENET
RS232
REM
Channel 1
Ethernet
(10Base-T)
Channel 0
RS232
(DH485,
DF1, or
ASCII)
Operating System
Memory Module
Download Protection
Jumper
Publication
1747-10.4
Location of Serial and
Left Side ViewFront View
Catalog Numbers
SLC 5/05 Ethernet Processor Features
(Color: red)
(Color: red)
FORCE
FORCE
Channel 1
(Color: green)
(Color: green)
1–3
Processor Status LED
Operation
Processor LEDWhen It IsIndicates that
RUN
(Color: green)
FLT
BATT
(Color: amber)
The table below provides a general explanation of the processor
status LEDs.
On (steadily)The processor is in Run mode.
Flashing (during operation)
OffThe processor is in a mode other than Run.
Flashing (at power up)The processor has not been configured.
Flashing (during operation)
On (steadily)A fatal error is present (no communications).
OffThere are no errors.
On (steadily)
OffThe battery is functional, or the battery jumper is present.
Flashing
On (steadily)
The processor is transferring a program from RAM to the
memory module.
The processor detects a major error either in the processor,
expansion chassis, or memory.
The battery voltage has fallen below a threshold level, or the
battery or the battery jumper is missing or not connected.
One or more input or output addresses have been forced to an
On or Off state, but the forces have not been enabled.
The forces have been enabled.
ENET
Channel 1
(Color:
green or red)
RS232
Channel 0
OffNo forces are present or enabled.
Solid Green
Flashing Green
Flashing Red
OffNo Ethernet connection or port not configured.
On (steadily)
DF1 Protocol
Off
DF1 Protocol
On (steadily)
ASCII Mode
Off
ASCII Mode
On (steadily)
DH485 Protocol
Flashing
DH485 Protocol
The Ethernet port is functioning properly and is connected to
an active Ethernet network.
The Ethernet port is functioning properly, is connected to an
active Ethernet network, and is transmitting packets.
A hardware or software fault has occurred and is being
reported via a code. Contact Allen-Bradley Global Technical
Services for assistance.
The SLC 5/05 processor is transmitting.
The SLC 5/05 processor is not transmitting.
The SLC 5/05 processor is transmitting.
The SLC 5/05 processor is not transmitting.
The Channel 0 Communications Active Bit (S:33/4) is set in
the System Status file, and the processor is actively
communicating on the network.
The processor is trying to establish communications, but there
are no other active nodes on the network.
Off
DH485 Protocol
A fatal error is present.
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1747-10.4
1–4
SLC 5/05 Ethernet Processor Features
Keyswitch Operation
The processors include a 3-position keyswitch on the front panel that
lets you choose from three modes of operation: Run, Program, and
Remote. You can remove the key in any of the three positions.
ATTENTION: Depending on the size of your user
program, the processor can take up to 2.5 seconds to
!
change modes when you change the position of the
keyswitch from RUN to PROG or to REM. Do not use
the keyswitch in place of a hardwired master control
relay or an emergency-stop switch.
RUN Position
This position places the processor in the Run mode. The processor
scans/executes the ladder program, monitors input devices, energizes
output devices, and acts on enabled I/O forces. You can only change
the processor mode by changing the key position. You cannot
perform online program editing.
To change the mode to Run, turn the key from PROG or REM to
RUN. When the key is in the RUN position, you cannot use a
programmer/operator interface device to change modes.
PROG Position
This position places the processor in the Program mode. The
processor does not scan/execute the ladder program, and the
controller outputs are de-energized. You can perform online
program editing. You can only change the mode by changing the
key position.
To change the processor mode to Program, turn the key from REM
or RUN to PROG. When the key is in the PROG position, you
cannot use a programmer/operator interface device to change
modes.
REM Position
This position places the processor in the Remote mode: either the
REMote Run, REMote Program, or REMote Test mode. You can
change the processor mode by changing the keyswitch position or by
changing the mode from a programmer/operator interface device.
You can perform online program editing in this position.
To change the mode to REM, turn the key from RUN or PROG to
REM. When the key is in the REM position, you can use a
programmer/operator interface device to change modes.
Publication
1747-10.4
Chapter2
nd
Setting Up the SLC and PC
Hardware
This chapter tells you:
• what tools and equipment you need
• how to install and wire your power supply
• how to install and apply power to your processor
• how to configure the SLC 5/05 processor to communicate on the
Ethernet network
Required Tools a
Equipment
Install the Power Supply
Have the following tools and equipment ready:
• a medium blade screwdriver
• programming equipment
• a 1747-CP3 programmer cable, a 10Base-T Ethernet PC card and
a 10Base-T Ethernet hub
Follow the steps below:
1. Align the circuit board of the power supply with the card guides
on the left side of the chassis, and slide the power supply in until
it is flush with the chassis.
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1747-10.4
2–2
Setting Up the SLC and PC Hardware
2. Fasten the power supply to the chassis.
3. Make jumper selection for 120/240V ac on 1746-P1, 1746-P2,
and 1746-P4 Power Supplies.
Place the input voltage jumper to match the input voltage. This
does not apply to the 1746-P3 or 1746-P5, which do not have
jumpers.
!
Use these screws to fasten the
power supply to the chassis.
ATTENTION: Set the input jumper before applying
power. Hazardous voltage is present on exposed pins
when power is applied; contact with the pin may cause
injury to personnel.
Catalog Number
1746-P1 & P2
POWER
Fuse
Jumper Selection
100/120 Volts
200/240 V
olts
4. Wire power to power supply.
ATTENTION: Turn off incoming power before
connecting wires; failure to do so could cause injury
!
to personnel and/or equipment.
Jumper Selection
85–132 V
AC
170–265 V
AC
Catalog Number
1746-P4
POWER
Publication
1747-10.4
Setting Up the SLC and PC Hardware
5. Connect incoming power, as shown in the following diagrams.
2–3
User
Power
Incoming
Power
User
Power
Incoming
Power
PWR OUT +24V dc
PWR OUT COM
120/240V
ac
V ac NEUT
CHASSIS GROUND
1746-P1 and -P2
PWR OUT +24V dc
PWR OUT COMMON
85–132V ac
JUMPER
170–265V ac
L185–132/170–265
L2
NEUTRAL
CHASSIS GROUND
Incoming
Power
User
Power
Incoming
Power
NOT USED
NOT USED
+ 24V dc
dc NEUT
CHASSIS GROUND
1746-P3
PWR OUT +24V dc
PWR OUT COM
+125V dc
dc NEUT
CHASSIS GROUNDCHASSIS GROUND
Install the Processor
1746-P41746-P5
Make sure system power is off; then insert the processor into the
1746 chassis.
Important:SLC 500 Modular Processors must be inserted into the
left slot (slot 0), as shown below. Remove the
protective label after installing the processor.
Module Release
Card Guide
Protective Label
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1747-10.4
2–4
Setting Up the SLC and PC Hardware
Apply Power to the
Processor
Connect the SLC 5/05 and
the PC to the Ethernet
Network
Follow the steps below:
1. Energize the chassis power supply.
2. Check the chassis power supply and processor LEDs. The power
LED on the power supply should be on and the fault LED on the
processor should be flashing.
Power supply and LED Indicators
POWER
RUN
FLT
BATT
FORCE
ENET
RS232
Indicates the LED is OFF.
Indicates the LED is ON.
Indicates the LED is FLASHING.
Status of LED does not matter.
The SLC 5/05 Ethernet connector conforms to ISO/IEC 8802-3 STD
802.3 and utilizes 10Base-T media. Connections are made directly
from the SLC 5/05 to an Ethernet hub. Typical network topology is
pictured below.
Ethernet Network Topology
RJ45
Ethernet
Hub
to PC Ethernet Card
Important:The SLC 5/05 processor contains a 10Base-T, RJ45
Ethernet connector which connects to standard Ethernet
hubs via 8-wire phone jack cable. To access other
Ethernet mediums, use Ethernet hubs that can be
connected together via fiber, thin-wire, or thick-wire
coaxial cables, or any other physical media
commercially available with Ethernet hubs. In addition,
media converters are commercially available to convert
10Base-T to other Ethernet media.
connectors
on both ends of cable
(10Base-T)
to SLC 5/05
Channel 1
Publication
1747-10.4
Setting Up the SLC and PC Hardware
2–5
Ethernet Channel 1 8-Pin 10Base-T Connector
The Ethernet connector is an RJ45, 10Base-T connector. The pin-out
for the connector is shown below:
PinPin Name
1TD+
2TD–
3RD+
4not used by 10BASE-T
5not used by 10BASE-T
6RD–
7not used by 10BASE-T
8not used by 10BASE-T
When to use straight-through and cross-over pin-out:
• SLC 5/05 Ethernet port to 10Base-T Ethernet hub cables utilize a
straight-through pin-out (1-1, 2-2, 3-3, 6-6).
• Direct point-to-point 10Base-T cables, with cross-over pin-out
(1-3, 2-6, 3-1, 6-2), connect the SLC 5/05 Ethernet port directly
to another SLC 5/05 Ethernet port (or a computer 10Base-T port).
Load Your Programming
Software
Cables
Shielded and non-shielded twisted-pair 10Base-T cables with RJ45
connectors are supported. The maximum cable length between an
SLC 5/05 Ethernet port and a 10Base-T port on an Ethernet hub
(without repeaters or fiber) is 100 meters (328 feet). However, in an
industrial application, the cable length should be kept to a minimum.
Install RSLogix500 programming software and RSLinx
communication software. Refer to your software package’s
documentation for installation instructions. Be sure to use the
version of the software listed below. Earlier versions of the software
do not support the SLC 5/05 processor.
• RSLogix500 – Rev. 2.10.12 or later (OS500)
– Rev. 2.51.0 or later (OS501)
• RSLinx – Rev. 1.70.62 or later
Contact Rockwell Software for information on upgrading your
software.
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1747-10.4
2–6
Setting Up the SLC and PC Hardware
Publication
1747-10.4
Chapter3
Configuring the Ethernet
Channel for Local
Communication
This chapter:
• describes the configuration methods and configuration parameters
• explains how to configure the Ethernet channel using RSLogix
Programming Software
• explains how to configure the Ethernet channel via BOOTP
Configuration Methods
There are two ways to configure the SLC 5/05 Ethernet channel 1.
The configuration can be done via a BOOTP request at processor
powerup, or by manually setting the configuration parameters using
RSLogix 500 Programming Software. The configuration parameters
are shown below and the configuration procedures follow.
ParameterDescriptionDefaultStatus
Diagnostic File
Number
MSG
Connection
Timeout
MSG Reply
Timeout
Inactivity
Timeout
IP Address
Subnet Mask
Broadcast
Address
Gateway
Address
BOOTP Enable
Hardware
Address
The file number, which states the channel status diagnostic counters for this channel. A
Diagnostic File Number value of zero means that no diagnostics file was configured for this
channel. The Diagnostic File Number must be an integer within the limits of 7, 9–255.
The amount of time (in ms) allowed for a MSG instruction to establish a connection with the
destination node. The MSG Connection Timeout has 250 ms resolution and a range from 250 to
65,500.
The amount of time (in ms) that the SLC 5/05 waits for a reply to a command it initiated via a
MSG instruction. The MSG Reply Timeout has 250 ms resolution and a range from 250 to
65,500.
The amount of time (in minutes) that a MSG connection may remain inactive before it is
terminated. The Inactivity Timeout has a 1 minute resolution and a range from 1 to 65,500
minutes.
The SLC 5/05 internet address (in network byte order). The internet address must be specified
to connect to the TCP/IP network.
The SLC 5/05 subnet mask (in network byte order). The Subnet Mask is used to interpret IP
addresses when the internet is divided into subnets. A Subnet Mask of all zeros indicates that
no subnet mask has been configured.
NOT
SUPPORTED AT THIS TIME. The SLC 5/05 broadcast address (in network byte order). The
Broadcast Address is used in sending multicast messages. A Broadcast Address of all zeros
indicates that no broadcast address was configured. In this case, the network code chooses a
valid broadcast address when needed for that current subnet.
The address of a gateway (in network byte order) that provides connection to another IP
network. A Gateway Address of all zeros indicates that no gateway was configured.
The BOOTP enable switch. When BOOTP is enabled, the SLC 5/05 attempts to learn its
network related parameters at powerup via a BOOTP request. There must be a BOOTP server
on the network capable of responding to this BOOTP request. When BOOTP is disabled, the
SLC 5/05 uses the locally configured network related parameters (IP Address, Subnet Mask,
Broadcast Address, etc.).
The SLC 5/05 Ethernet hardware address.
0read/write
15,000 msread/write
3,000 msread/write
30 minutesread/write
0 (undefined)read/write
0read/write
0
0read/write
1 (enabled)read/write
Ethernet
hardware
address
read only
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1747-10.4
3–2
Configuring the Ethernet Channel for Local Communication
Configuration Using
RSLogix500 Programming
Software
The following step-by-step procedure shows how to set up the
SLC 5/05 and establish local communication on an Ethernet
network. You need to assign a unique IP address for your processor.
This procedure also shows how to create a ladder program for an
SLC 5/05 processor and download it via the RS232 COM port on
your computer to channel 0 (RS232) on the SLC 5/05. You can use
the 1747-CP3 Programmer Cable to make the physical connection.
Important:For this configuration method, you must first download
a program to the SLC 5/05 (via RS232) before you can
establish Ethernet communications.
Finally, this procedure assumes that you have previous experience
with SLC 500 processors and RSLogix500 programming software.
If you do not, the following publications will help with the SLC 500
hardware and the instruction set. For the software (RSLogix500 and
RSLinx), use the online HELP screens to guide you through
developing a program and configuring channel 0 communication
parameters.
• SLC 500 and MicroLogix 1000 Instruction Set Reference Manual,
publication 1747-6.15.
• SLC 500 Modular Hardware Style Installation and Operation
Manual, publication 1747-6.2.
Define SLC 5/05 Processor and I/O Modules
1. Start RSLinx software.
2. When the RSLinx window appears, click on the
“Communications” pull-down menu and select “Configure
Drivers”.
3. In this step, you will configure RS232 driver.
In the “Configure Drivers” window, select “RS232 DF1 Devices”
and click on the “Add New” box. The “Configure Allen-Bradley
DF1 Communications Device” window appears.
Select the communications port you wish to use. This is the PC
serial port COM1 through COM9.
Under Device Type, select “SLC–CH0” and “CRC error
checking”.
If you have an RS232 cable connected between the selected COM
port on your PC and channel 0 on your SLC 5/05, you can click
on “Auto-configure” to define your interface parameters.
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1747-10.4
Configuring the Ethernet Channel for Local Communication
3–3
If you do not use “Auto-Configure”, you must enter the channel 0
default parameters as follows:
• Device Type: SLC-CH0
• Baud Rate: 19200
• Parity: None
• Error Checking: CRC
• Stop Bits: 1
• Protocol: Full Duplex
When finished, click “OK”. “AB_DF1-1 DH485 Sta:0 COMn:
RUNNING” is added to the list of configured drivers (where n =
the number of the COM port you selected).
Minimize the RSLinx window.
4. Start RSLogix500 programming software and create a new file.
5. In the “Select Processor Type” window, choose the SLC 5/05
processor type:
• 1747-L551, 16K memory
• 1747-L552, 32K memory
• 1747-L553, 64K memory
Assign a name to the processor and click “OK”. A ladder
programming screen appears showing only an END rung.
6. Using the list on the left side of the screen, double-click on
“Controller Properties” under the “Controller” category (folder).
7. In the “Controller Properties” window, click on the “Controller
Communications” tab. In this window, select “AB_DF–1” as the
driver. Click “OK”.
8. Using the list on the left side of the screen, double-click on “I/O
Configuration” under the “Controller” category.
9. In the “I/O Configuration” window, you can identify your SLC
hardware (chassis and I/O modules) either manually or
automatically.
Note:For automatic configuration, you need to have
your SLC hardware installed and the
programming cable (1747-CP3 or equivalent)
connected between the SLC 5/05 channel 0 and
the PC COM port.
Manually –
In the “I/O Configuration” window, select the chassis and I/O
modules that you have. Close this screen (click the close button
[x] in the upper right corner of the window).
Publication
1747-10.4
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