Rockwell Automation 6189 User Manual

Instructions
Accessory Mounting Brackets and Covers
(For 6180 Industrial Computers)

Covers and Brackets

Part Number
Includes Drive Cable
B
A
This instruction sheets provides installation instructions for the following accessory brackets and covers.
Catalog Number
6189-LBFDBRKT
6189-UBFDBRKT
6189-UBFDBRKTB
6189-FDDCVR
6189-FDDCVRB
6189-IB35BRKT
Floppy Drive Lower Bay Mounting Bracket. Includes 4 drive mounting screws and 4 bracket mounting screws.
Floppy Drive Upper Bay Mounting Bracket. Includes 4 drive mounting screws and 1 bracket mounting screw. Drive cable is included.
Floppy Disk Drive Cover Plates. Contains four covers and 3 cover mounting screws.
3.5 Inch Hard Drive Mounting Bracket. Includes 4 drive mounting screws and 2 bracket mounting screws.
2
5
7
10
Includes IDE
Cables
6189-IBSDBRKT
6189-FCDBRKT
6189-FCDBRKTB
6189-RCDBRKT
6189-RCDBRKTB
The catalog numbers identify Series B parts by adding “B” to the end of the catalog number. Make sure the series letter of your computer is appropriate for the brackets.
When a catalog number for a bracket does not have a letter “B” at the end, that bracket applies to Series A and Series B units.
Solid State Drive or 2.5 Inch Hard Drive Mounting
Bracket. Includes 4 drive mounting screws, 2 bracket mounting screws, adapter board, 2.5 inch hard drive cable and IDE cable.
Cover kit protects CD ROM drive when drive is installed facing the front of the 6180 computer. Includes 2 cover mounting screws and 4 drive mounting screws.
Cover kit protects CD ROM drive when drive is installed facing the rear of the 6180 computer. Includes 3 cover mounting screws and 4 drive mounting screws.
12
15
15
Accessory Mounting Brackets and Covers2

Floppy Drive Lower Bay Mounting Bracket

Front Mounting
The lower bay mounting bracket (Catalog No. 6189-LBFDBRKT) allows you to mount a floppy drive facing either the front or the back of the 6180 computer as shown below.
Mounting Bracket for Lower Bay Floppy Drive
(Catalog No. 6189-LBFDBRKT for Series A and B)
Rear Mounting
Installation
Note: You can also use these procedures to intstall a front or rear facing CDROM drive (without mounting bracket). The lower bay floppy drive mounting bracket and CDROM drive use the same sets of chassis mounting holes.
To install a floppy using the lower bay mounting bracket:
1. Secure the floppy drive to the drive bracket using four screws
supplied with the bracket. Tighten screws to a torque of 6-8 in. lbs (.7-.9 NSm).
Drive Mounting Screws (4)
Drive Bracket
Floppy Drive
Accessory Mounting Brackets and Covers 3
ATTENTION: Remove all cables from the side panel connectors. Failure to remove cables may cause
!
!
2. Swing open the back of the computer chassis after removing the
three bezel latching screws. Refer to 6180 computer user manual for instructions if required.
damage to the cables and connectors.
ATTENTION: If the 6180 Computer is installed with mounting clips, the mounting clips on the hinge side will interfere with the opening of the hinge. Remove the mounting clips on the hinge side before swinging chassis away from the bezel. Failure to remove clips may damage clips and the chassis.
Front Bezel Latching Screws (3)
Chassis Swings Away From Bezel
3. Position the accessory drive / bracket assembly into the chassis. Notes:
For rear facing drives, you may have to remove the panel
knockout (shown above) if a rear mounted drive was not previously installed. Insert screwdriver into slot on knockouts and pry back and forth on knockout to remove. Use a pliers to remove the center rib between the two knockouts.
Cover Knockout for Rear Mounting of Drive
For front facing drives, if a floppy drive was not previously installed, you may have to replace the floppy drive cover behind the front access door with a cover having an opening. Refer to Floppy Drive Front Cover on page 7 for a description of the available covers.
Accessory Mounting Brackets and Covers4
4. Connect the cable connectors to the floppy drive. Connectors are
keyed so they cannot be installed backwards.
5. Align the floppy drive/bracket (or CDROM) and chassis
mounting holes and secure the with the 4 mounting screws provided with the bracket (or CDROM). Tighten screws to a torque of 6-8 in. lbs (.7-.9 NSm).
For Floppy Drive/Bracket Assembly
Use these chassis holes for both rear and front mounting of a floppy drive. For front access mounting, use the rear hole pairs on the mounting bracket. For rear access mounting, use the front hole pairs on the mounting bracket.
Front
6180 Computer (Bottom View)
For CDROM Drive
Front
6180 Computer (Bottom View)
6. Swing the chassis back onto the bezel and secure chassis with the
three latching screws. Tighten screws to a torque of 18-22 inch lbs (2-2.5 NSm).
For front access mounting of a CDROM drive, use chassis hole pairs 2 and 5 and
2
the front hole pairs on the CDROM.
3
For rear access mounting of a CDROM drive, use chassis holes 3 and the rear hole pair on the CDROM.
5
7. Install the back panel.
8. Apply power to the 6180 Computer and verify operation of the
drive. You may need to edit BIOS settings to recognize the drive or to allow the operating system to detect the new hardware.
Accessory Mounting Brackets and Covers 5

Floppy Drive Upper Bay Mounting Bracket

Series B
The upper bay mounting bracket allows you to mount a floppy drive out the side of the 6180 computer chassis.
Mounting Bracket for Upper Bay Floppy Drive
(Catalog No. 6189-UBFDBRKT for Series A; Catalog No. 6189–UBFDBRKTB for Series B)
Upper Bay Mounting
of Floppy Drive
Upper Bay Mounting
of Floppy Drive
Back Panel
Series A
Installation
To install a floppy using the upper bay mounting bracket:
1. Secure the floppy drive to the drive bracket using four screws supplied with the drive. Tighten screws to a torque of 6-8 in. lbs (.7-.9 NSm).
Drive Mounting Screws (4)
Upper Bay Drive Bracket (6189–UBFDBRKTB)
Upper Bay Drive Bracket (6189–UBFDBRKT)
Floppy Drive
Accessory Mounting Brackets and Covers6
2. Remove the back panel to the 6180 computer.
3. A shorter drive cable is provided with the mounting kit for
mounting in the upper bay. Connect the cable to the floppy drive connector on the processor board (refer to the Processor Board user manual if necessary) and the connector on the back of the drive.
4. Position the accessory drive / bracket assembly into the chassis.
The edge of the bracket fits under the tab at the front of the chassis.
Note: You may have to remove the side panel knockout (shown below) if a side mounted drive was not previously installed. Insert screwdriver into slot on knockouts and pry back and forth on knockout to remove. Use a pliers to remove the center rib between the two knockouts.
ATTENTION: If knockout is removed, carefully remove any burrs or sharp edges. Failure to remove
!
sharp edges could result in personal injury.
5. Align the bracket and chassis mounting hole and secure the drive
/ bracket assembly with a mounting screw. Tighten screw to a torque of 6-8 in. lbs (.7-.9 NSm).
Cover Knockout for Upper Bay Mounting of Drive
Bracket with Drive in Upper Bay
6. Install the back panel.
Bracket Mounting Screw
7. Apply power to the 6180 Computer and verify operation of the
drive. You may need to edit BIOS settings to recognize the drive or to allow the operating system to detect the new hardware.
Accessory Mounting Brackets and Covers 7

Floppy Drive Cover Plates

The floppy drive cover plates provide protection for installed floppy drives.
Floppy Drive Cover Plates
(Catalog No. 6189-FDDCVR for Series A; Catalog No. 6189-FDDCVRB for Series B)
There are four floppy drive cover plates (2 front covers, 2 rear covers). Use the cover plates as follows:
Use this rear cover when a floppy drive is rear mounted.
Use this rear cover when front mounting a floppy drive or if a floppy drive is not installed.
Use this front cover when Floppy Drive is front mounted. The cover mounts under the front access door to protect the front of the floppy drive.
Use this front cover when Floppy Drive is rear mounted or not installed. The cover mounts under the front access door to protect the rear of the floppy drive or to prevent access to the inside of the computer.
To install the rear cover plate:
1. Remove the back panel to the 6180 computer.
2. Position the cover on the inside of the back panel.
3. Secure the cover with the screw provided. Tighten screw to a
torque of 6-8 in. lbs (.7-.9 NSm).
4. Install the back panel on the 6180 computer.
Accessory Mounting Brackets and Covers8
To install a front cover:
ATTENTION: If the 6180 Computer is installed with
mounting clips, the mounting clips on the hinge side
!
!
1. Swing open the back of the computer chassis after removing the
three bezel latching screws. Refer to 6180 computer user manual for instructions if required.
will interfere with the opening of the hinge. Remove the mounting clips on the hinge side before swinging chassis away from the bezel. Failure to remove clips may damage clips and the chassis.
ATTENTION: Remove all cables from the the side panel connectors. Failure to remove cables may cause damage to the cables and connectors.
Chassis Swings Away From Bezel
Front Bezel Latching Screws (3)
Accessory Mounting Brackets and Covers 9
2. Position the front cover inside the front bezel assembly and secure with the screw provided. Tighten screw to a torque of 6-8 in. lbs (.7-.9 NSm).
Install Screw to Secure Cover Install Front Cover from the Inside
Make sure bottom edge of cover fits between edge of chassis and the two tabs.
Tab
Edge of Chassis
3. Swing the chassis back onto the bezel and secure chassis with the three latching screws. Tighten screws to a torque of 18-22 inch lbs (2-2.5 NSm).
Accessory Mounting Brackets and Covers10

3.5 Inch Hard Drive Mounting Bracket

The hard drive mounting brackets allow you to mount a 3.5 inch drive in one of the drive bays of the 6180 computer chassis.
Mounting Bracket for 3.5 Inch Drives
(Catalog No. 6189-IB35BRKT for Series A and B)
Installation
To install a drive using the hard drive mounting bracket:
1. Secure the drive to the bracket with the four mounting screws.
Tighten screw to a torque of 6-8 in. lbs (.7-.9 NSm).
Bracket Part No. 6189-IB35BRKT
Mounting Screws (4)
3.5 Inch Drive
2. Position the drive / bracket assembly into the chassis. Make sure
the hook on the bracket slide into the corresponding hole in the chassis. Also make sure that the key on the end of the bracket is inserted into the slot on the chassis front panel.
3. Secure the drive / bracket assembly to the chassis with the two
mounting screws. Tighten screw to a torque of 6-8 in. lbs (.7-.9 NSm).
Accessory Mounting Brackets and Covers 11
4. Install the ribbon connector on the hard drive. On 3.5 inch drives also connect the power cable. Make sure that the ribbon cable is installed correctly. The red wire of the cable must be at the bottom as shown below:
Drive
Ribbon Connector
Red Wire
5. Install the back panel.
6. Apply power to the 6180 Computer and verify operation of the
drive. You may need to edit BIOS settings to recognize the drive or to allow the operating system to detect the new hardware.
Accessory Mounting Brackets and Covers12

2.5 Inch/Solid State Drive Mounting Brackets

The solid state drive mounting brackets allow you to mount a 2.5 inch or solid state drive in one of the drive bays of the 6180 computer chassis.
Mounting Bracket for 2.5 Inch or Solid State Drives
(Catalog No. 6189-IBSDBRKT for Series A and B)
Installation
To install a drive using the solid state drive mounting bracket:
1. Secure the drive to the bracket with the four mounting screws.
Tighten screw to a torque of 6-8 in. lbs (.7-.9 NSm).
Bracket Part No. 6189-IBSDBRKT
Mounting Screws (4)
Standoff
Solid State Drive
Important: If you are installing a 2.5 inch drive, you must remove the four standoffs and mount the drive directly to the bracket. Use the mounting screws provided with the drive.
2. Position the drive / bracket assembly into the chassis. Make sure
the hook on the bracket slides into the corresponding hole in the chassis. Also make sure that the key on the end of the bracket is inserted into the slot on the chassis front panel.
3. Secure the drive / bracket assembly to the chassis with the two
mounting screws. Tighten screw to a torque of 6-8 in. lbs (.7-.9 NSm).
Accessory Mounting Brackets and Covers 13
4. Install the IDE converter board (provided with bracket) on the two standoffs on the left side of the drive bays. The converter board snaps on to the standoffs, no hardware is required.
IDE Converter Board
5. Connect the shorter processor board IDE cable (provided with bracket) and power connector to the IDE converter board.
IDE Converter Board
Drive Cable (provided with bracket) Connects Here
Power Supply Cable for Drive Connects Here.
IDE Cable From Processor Board Connects Here
Accessory Mounting Brackets and Covers14
6. Connect the drive ribbon cable (provided with bracket) to the IDE
converter board and the drive. The red wire of the cable must be at the bottom as shown below:
IDE Converter Board
Ribbon Connector
Drive
Red Wire
7. Install the back panel.
8. Apply power to the 6180 Computer and verify operation of the
drive. You may need to edit BIOS settings to recognize the drive or to allow the operating system to detect the new hardware.
Accessory Mounting Brackets and Covers 15

CD ROM Covers

Catalog No. 6189-FCDBRKT Catalog No. 6189-FCDBRKTB
The CD ROM covers provide protection for the part of the drive that extends from the 6180 computer chassis. Two cover kits are available:
Cover Kit for Front Mounting of CD ROM
(Catalog No. 6189-FCDBRKT for Series A; Catalog No. 6189-FCDBRKTB for Series B)
Cover Kit for Rear Mounting of CD ROM
(Catalog No. 6189-RCDBRKT for Series A; Catalog No. 6189-RCDBRKTB for Series B)
Installation
Note: There are two bags of screws provided with the bracket. Use the three flush head mounting screws to mount the covers. Use the remaining four screws to secure the CD ROM drive.
Use this rear cover when a CD Drive is front mounted. The cover mounts on the back panel to protect the rear of the CD drive.
Catalog No. 6189-RCDBRKT Catalog No. 6189-RCDBRKTB
Use this front cover when a CD Drive is rear mounted. The cover mounts under the front access door to protect the rear of the CD drive.
Use this rear cover when a CD Drive is rear mounted. The cover mounts to the back panel to protect the front of the CD drive while allowing access to the drive.
To install a rear cover:
1. Remove the back panel to the 6180 computer.
2. Position the cover on the inside of the back panel.
3. Secure the cover with the screw provided. Tighten screw to a
torque of 6-8 in. lbs (.7-.9 NSm).
4. Install the back panel.
To install a front cover, refer to the instructions on page 8. To install a CD ROM, refer to the instructions on page 4.
Accessory Mounting Brackets and Covers16
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