Rockwell Automation 6157-C User Manual
Industrial 19" CRT Monitor
(Bullet in 61 57 -C )
Installation and User Manual
2
Table of Contents
7
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Industrial 19" CRT Monitor
Description........................................................................... 3
Package Contents................................................................. 6
Installation Guidelines.......................................................... 6
Panel Mounting (6157-CE/ 6157-CF)................................... 8
Rack Mounting (6157-CB)................................................... 14
Connecting the 6157- C Industrial Monitor........................... 21
Operating the 6157- C Industrial Monitor............................. 25
Routine Maintenance............................................................ 39
Troubleshooting................................................................... 40
Allen-Bradley Support ......................................................... 42
Appendix A: Touchscreen Serial Interface
Description........................................................................... 43
Setting Up the Touchscreen Interface.................................... 43
Performing a Calibration...................................................... 45
Appendi x B : Video Cabl es
HD-15 Connectors ............................................................... 46
BNC Connectors.................................................................. 47
Specifications
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................................................. 46
Importan t User Informat ion
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. "Safety Guidelines for the Application, Installation, and
Maintenance of Solid State Controls" (Publication SGI-1.1) describes some important
differences between solid state equipment and hard-wired electromechanical devices.
Because of this difference, and because of the wide variety of uses for solid state
equipment, all persons responsible for applying this equipment must satisfy themselves
that each intended application of this equipment is acceptable.
In no event will Rockwell Automation be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes.
Because of the many variables and requirements associated with any particular
installation, Rockwell Automation cannot assume responsibility or liability for actual
use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation with respect to use of the
information, circuits , equi pment, or sof tware des c ribe d i n this m anual .
Reproduction of the contents of this manual, in whole or in part, without written
permis si on of Rockwell Automation is prohibited.
Throughout this manual, we use notes to make you aware of safety considerations.
ATTENTION:
circumstances that can lead to personal injury or death,
property damage, or economic loss.
Important:
application and understanding of the product.
Identifies infor mation t hat is es peci al ly impor tant f or successfu l
Identifies information about practices or
Publication 6157-UM001A-EN-P
Industrial 19" CRT Monitor
Descript ion
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The 6157-C Industrial 19" CRT Monitor is a general-purpose monitor
suitable for a wide range of industrial computing applications. It offers
the following features:
Panel a nd ra c k mount enclosu res
•
Pure flat screen
•
Reliable and rugged industrial design
•
Bright, c risp display
•
Touchscreens
•
Sync- o n-green, separa te sync , and comp osite sync video su pport
•
On-scr een disp la y f or easy setup
•
Versatile multi-sync design (640x480 to 1600x1200 resolution)
•
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Note:
This monitor can display resolutions up to 1600x1200
at 75 Hz. If you experience unexpected results
operating the monitor at this resolution, verify that the
monitor is operating a t 75 Hz or less.
ATTENTION:
document generates, uses, and emits radio frequency
energy. The equipment has b een tested and fou n d to
comply with FCC Rules, Part 15, subpart J, for Class A
computing devices.
The use of non-shielded interface or power cords with
All e n-Br adley indu str i al mo nitor s is p rohib ited.
ATTENTION:
typically about 0.05 mR/hr maximum, well below the
0.5 mR/hr maximum recommended by the US.
Depa rtment of Heal th a nd Human Resources and
specified in "Federal Performance Standards for
Television Receivers", Section 10, Part 1020, Title 21, of
the U. S. Code of Regulation (PL90-620), Vol. 38, No.
198.
These monitors ar e equippe d with X-r ay pro tecti on
circuits that cause automatic shutdown of the equipment
in ca se its X -ray emissions be gin t o app roach federal
limits.
The equipment described in this
X-ray emissions from these monitors are
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Industrial 19" CRT Monitor
Models
The 6157- C Industrial Monitor is available in the following models:
Panel mount with front controls (6157-CE)
•
Panel mount with rear controls (6157-CF)
•
Rack mount (6157-CB)
•
Figure 1
6157-C Monitor Models
Panel Mount Rack Mount
(6157-CE/6157-CF) (6157-CB)
Availabl e O pt io n s
The following options are available on each model of the 6157- C
Industrial Monitor:
Video interface options
•
(HD-15 and five BNCs through an adapter cable)
Resistiv e or ca p acitive touchscreen
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Surface acoustic wave (SAW) touchscreen option (6157-CB only)
•
Touchscreen cable opti ons
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Video cable opti ons
•
Power cord options
•
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Industrial 19" CRT Monitor
Part Numbers
The part number for your particular unit consists of the model number
(6157) followed by a nine-digit code indicating the options on your unit.
Example:
5
6157 -
CE D A A Z A A Z Z
1 2345678910
Following are exp lana tio ns of t he pa rt nu mbers for t he various mode ls of
the 6157-C units.
Table A
Catalog Number Explanation for 6157- C Industrial Monitors
Position Option Option
Letter
2
3 Touchscreen/
4 Vid eo In terfac e A HD- 15
5
6
7 External Video
8 Touchscreen
9 Future Options Z None
10 Enclosure
Display/
Enclosure
Display Shield
Power Inp ut/
Line Cord
Future Options Z None
Cable
Cable
Accessories
CB Rack Mount, NEMA 1, 9U, Front Controls
CE Panel Mount, NEMA 4/4X, 9U, Front Controls
CF Panel Mount, NEMA 4/4X, 9U, Rear Controls
B Resisti ve A nt ig lare Touc hs c reen
D Capacitive Antiglare Touchscreen
G SAW Polished Touchscreen (Rack Mount Only)
W Tempered Glass Anti -refle c tive Display Shield
Z None (No Display Shield)
A 120/240 VAC, USA Power Cord
B 120/240 VAC, No Power Cord
A 6 ft (1.8 m) HD-15 - HD-15 Cable
B 15 ft (4.6 m) HD-15 - HD- 15 Cable
K 1ft (0.3 m) 5-BNC - HD-15 Cable
A 6 ft (1.8 m) DE9 - DE9 Cable
B 15 ft (4.6 m) DE9 - DE9 Cable
ZNone
B 18" Rack Mount Slides (Pair)
C 24" Rack Mount Slides (Pair)
D 18" Rack Mount Slides (Pair), EIA 19" 1U Adapter
E 24" Rack Mount Slides (Pair), EIA 19" 1U Adapter
ZNone
Category Description
Panel
Panel
Note:
Not a ll op ti o ns are a vailab le with all models.
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Package Contents
Installation Guidelines
Industrial 19" CRT Monitor
Before unpacking a new monitor, inspect the shipping carton for damage.
If damage is visibl e, immediat e ly conta c t the shipper a nd request
assistance. Otherwise, proc eed wit h u npa ck i n g.
Note:
The monitor shipping carton contains the following items:
Monitor
•
Pa cka g e of mou nt i ng ha r dwa r e
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AC power cord (optional)
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Video cable (optional)
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Enclosure accessories (i.e. rack sides for rack mount only) (optional)
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This user manual
•
An 6157- C Industrial Monitor with a touchscreen option is shipped with
these additional items:
Supporting software and manuals
•
RS-232 serial extension cable (optional)
•
When installing the unit, it is important to consider environmental
factors at the site that could affect performance as well as possible
effects from equipment operation on personnel and nearby equipment.
Make s ure you ke ep the orig inal packagi ng for the mo nitor
in case you need to return the monitor for repair.
Note:
Important:
Remember th at hea t ris es—many time s t he temper at ure at
the top of an enclosure is much higher than the rest of the
enclosure if the air is not circulating. Without active
cooling or an internal fan, the temperature at the top of an
enclosure can be 10° - 20°C hotter than at the middle or
bottom of the enclosu re.
This monito r is designed to operate a t a range of extr emes,
however it is not good design practice to continuously
op erate the monitor at th e highest end of the sp ecified
tem perature ra n ge.
While the product will operate at its highest specified
tempera ture, the ov erall life s p an of a ny elec tronic d e v i ce is
shorten e d whe n it operates at its highest rated te mperature.
Publication 6157-UM001A-EN-P
Industrial 19" CRT Monitor
Following the guidelines below will help ensure that the monitor will
provide safe and relia ble serv ic e.
Ensure that sufficient
•
is available from a single phase AC
power
outlet at the site.
Ensure that sufficient
•
is available around air inlets and outlets
space
to provide the circulation necessary for cooling. Never allow air
passages to become obstructed. The monitor is equipped with a fan
to ensure proper cooling.
7
• Dust and smoke
part icl es ca n ca u s e pr obl ems, since they can collect
at ventilating holes in the enclosure and interfere with cooling.
Accordingly, where dust and smoke are problems it is especially
important to keep air vents clean. Refer to the Routine Maintenance
section (Page 39) for more information.
Ensure that the
•
ambient air temperature
will not exceed the
specified maximum temperature. A user supplied fan, heat exchanger,
or air conditioner may be required to meet this condition in some
installations.
Leav e the monitor’s
•
enclosure or cover
in place at all times during
oper ation. The cover aff ords p rotecti on against hi gh volt ages inside
the monitor and inhibits radio-frequency emissions that might
interfere with other equipment.
The Federal Communications Commission has prepared a pamphlet
•
that addresses the pr oblem of
radio frequency interference
to radio
and telev i si on recept ion, which shoul d be consu lted in ca se of
problems with such interference. This publication, “How to Identify
and Resolve Radio/TV Interference Problems” (Stock #004-00000345-4) may be obtained from the US. Government Printing Office,
Washington, DC 20402.
Determin e t he min imum a n d maxi mum a mbient
•
humidity
for the
monitor by consulting the specification sheets at the back of this
manual. Ensure that the humidity of the ambient air will not exceed
these limits. In very dry environments, static charges build up very
rea dily. Pr oper grou nding of the equipment through the AC po w er
cord can help reduce the likelihood of static discharges, which may
cau se shocks and damag e e lect ronic compo n ents.
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Panel Mounting (6157-CE/
6157-CF)
Industrial 19" CRT Monitor
When properly installed, the panel mount version of the 6157- C
Industrial Monitor is designe d to p rovide prot ecti on aga inst water a nd
dust to NEMA 4 and 4X (IP 65 equivalent) and NEMA 12 (IP 52
equivalent) standards.
No slides or shelves are required because the 6157- C Industrial Monitor
is designed to be supported by the panels in which it is installed.
Figure 2
Generic Panel Mount Diagram
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Tools Needed
In addition to the tools required to make the cutout, you will need the
following tools to mount the monitor:
3/8 in. deep well socket
•
¼ in. drive extension – 12 in. or longer
•
¼ in. drive ratchet or ¼ in. drive torque ratchet
•
Industrial 19" CRT Monitor
Panel Mounting Guidelines
Observe the following precautions before installing the unit in a panel:
Confirm that there i s adequa te space be hin d the pa nel. Remember to
•
allow extra space for air circulation and cabling. Allow 63.5 mm
(2.5 in) behind and 50.8 mm (2 in) above, below, and on each side for
air cir c u l atio n and cabling.
Confirm that the cabinet is deep enough to accommodate the
•
monitor's depth while providing rear clearance for airflow. A cabinet
with depth of 523.7 mm (20.62 in.) is sufficient.
Take precaut ions so that metal cuttings d o n ot enter a ny comp onents
•
that are already installed in the panel.
Supporting panels should be at least 14 gauge to ensure proper
•
sealing against water and dust and to provide proper support. The
mounting hardware supplied accommodates panels up to 6.4 mm
(0.25 in) thick.
9
Note:
Supporting panels must be cut and drilled to
specifications prior to installation.
ATTENTION:
Failure to follow these warnings may
result in personal injury or damage to the panel
components.
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Industrial 19" CRT Monitor
Mounting the 6157-CE/6157-CF in a Rack
Due to the front panel size and stud pattern, the panel mount versions of
the 6157- C Industrial Monitor can be installed in an EIA 19 in. 9U panel
standard rack. Refer to the following figure:
Figure 3
Generic Rack Mounting Diagram
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Important:
If you install the panel mount versions of the 6157- C
Industrial Monitor in a rack, you must ensure that the rack
can support the weight of the monitor. You may need to
install a support or shelf under the rear of the monitor to
support the weight.
Industrial 19" CRT Monitor
Panel Mount Dimensions (6157-CE/6157-CF)
This section provides diagrams you need to follow to install the unit.
Dimensions are supplied in mm [in.]
Figure 4
6157-CE/6157-CF Industrial Monitor Dimensions
11
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Industrial 19" CRT Monitor
Panel Mounting Procedure
1. Confirm that the shipping carton contains a package of 10-32 lock
nuts and fl at wash ers. You will n e e d 18 nuts and washers f or
installati on. E xtra lock nu ts and washers are pr ovided.
2. Refer to t he ph ysical di me nsion drawi ng ( Figu re 4) and conf irm that
th ere is adequat e space be hin d th e pa nel. R emem ber to allow extra
space for cir c ulatio n and cabling.
3. Refer to the panel cutout drawing below for dimensions of the panel
cutout and mounting hole locations. Cut and drill the panel.
Note:
Figure 5
Panel Mounting Cutout
Use #10-32 or M5 self-locking nuts for mounting.
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Industrial 19" CRT Monitor
4. Carefully remove the monitor from its packaging. Avoid damaging
the monitor gasket.
It will be easier to install the monitor if you support it with a shelf
Tip:
or other support adjusted to the appropriate height.
5. Insert the monitor in the panel cutout from the front. Do not damage
the threaded mounting studs as you position the monitor.
6. Secure the unit with the lock nuts and washers provided. Tighten
evenly to 24 inch-pounds of torque.
13
Important:
To ensure a proper seal, be sure to install a washer and
nut on each of the 18 mounting studs.
ATTENTION:
Mounting nuts must be tightened to a
torque of 24 inch-pounds to provide panel seal and
avoid potential damage. R ockw e ll Automa ti on
assumes no responsibility for water or chemical
damage to the monitor or other equipment within the
enclosure due to improper installation.
7. Remove the protective adhesive sheet from the screen of the
Industrial Monitor. The sheet is designed to prevent scratching of
the polycarbonate screen protector or the optional touchscreen
during shipping and installation. It should be removed before use.
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Rack Mounting (6157-CB)
Industrial 19" CRT Monitor
When properly installed, the 6157-CB industrial monitor is designed to
provid e p rotection to NEMA 1 (IP 10 equ ivalent) standards.
The rack mounting versions of the 6157- C Industrial Monitor are
designe d for insta llation in a rack enc losure that co nfor ms to EIA
standards for equipment with 19" (483 mm) wide rails.
Note:
Retainer screws prevent the unit from being pulled out on
its slides accidentally; they are not intended to support the
weight of the unit.
Tools Needed
You will need the following tools and hardware:
EIA panel mounting hardware
•
Chassis slides or shelf
•
Screwdriver
•
Rack Mounting Guidelines
Observe the following precautions when installing this unit in a rack:
The cabinet must be tall enough to accommodate the monitor's panel
•
height of 9 rack units, 15.75 in. (400 mm), and deep enough to
accommodate the monitor's depth while providing rear clearance for
cabling and air flow. A cabinet with depth of 24 in. (610 mm) is
sufficient. A minimum clearance of 4 in. (102 mm) from the top
inside edge of the rack is required for airflow.
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The monitor is designed to be supported in the cabinet by telescoping
•
slides. Slide mounting points are provided on the lower sides of the
monitor chassis. These mounting points are designed to accommodate
General Devices Co. Chassis-Trak
slides. Slides of this kind are available from Rockwell Automation in
18 in. and 24 in. lengths, with or without 6 in. extenders.
®
Model C-300-S or equivalent
Industrial 19" CRT Monitor
15
Note:
The mounting rails that run vertically along the inside
edges of the fr ont a nd rear openings of EIA rac k
cabinets can be of two types:
“Wide” rails have holes spaced 0.5 in. (12.7mm)
•
and 1.25 in. (31.8mm) on centers, in a repeating
patter n . Th ese rails are prevalent in E urope.
“Universal” rails have holes spaced 0.5 in.
•
(12.7mm), 0.625 in. (15.9mm), and 0.625 in.
(15.9mm) on centers, in a repeating pattern. Thus,
the “universal” rails have a hole pattern that
contains the “wide” pattern but provides an
additional hole at the midpoint of the pattern.
“Universal” rails are most prevalent in the US.
ATTENTION:
Failure to follow these warnings may
result in personal injury or damage to the panel
components.
Publication 6157-UM001A-EN-P
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