Rockwell Automation 5000, D50006.2.10 User Manual

Pyramid Integrator

Installation Manual

Important User Information

Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this control
equipment must satisfy themselves that all necessary steps have been taken
to assure that each application and use meets all performance and safety
requirements, including any applicable laws, regulations, codes and
standards.

The illustrations, charts, sample programs and layout examples shown in
this guide are intended solely for purposes of example. Since there are
many variables and requirements associated with any particular
installation, Allen-Bradley does not assume responsibility or liability
(to include intellectual property liability) for actual use based upon the
examples shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application,
Installation, and Maintenance of Solid State Control (available from your
local Allen-Bradley office), describes some important differences between
solid-state equipment and electromechanical devices that should be taken
into consideration when applying products such as those described in this
publication.

Reproduction of the contents of this copyrighted publication, in whole or
in part, without written permission of Allen-Bradley Company, Inc., is
prohibited.

Throughout this manual we use notes to make you aware of safety
considerations:

ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
damage or economic loss.

Attention statements help you to:

identify a hazard
avoid the hazard
recognize the consequences

Important: Identifies information that is critical for successful application
and understanding of the product.

Summary of Changes

Summary of Changes

Additional Information

In general, we improved the format and added greater detail to this manual.
The table below lists specific changes we made:

We have: To chapter/appendix:

added and updated drawings for the chassis, I/O scanner (RS5),
power supply module, Color CVIM module, CVIM2 module, User
Interface box (2801N26), I/O interface box (2801N27) and
camera (2801YE)

updated the Rack Mount the Components" and Mount the Fan
Assembly" procedures

updated the drawing for grounding the components 3

updated the installation procedures for:

• power supply

• RS (added steps for RS5)

• Replace a MicroVAX Information Processor"

We have also combined the installation procedures for RM and KA
module into one procedure

replaced information on industrial disk 5710ID4 and ID5 with
5710ID6 and ID7

added the information on configuring the extendedlocal I/O
adapter module

updated these procedures:

• Connecting Remote I/O to the RS"

• Connecting the Extendedlocal I/O link"

• Connecting to a PanelView Operator Terminal"

updated the power supply information 10

updated the procedure on Checking the PI modules" and added
new information for RS5

combined the chapters on MicroVAX Information Processor and
MicroVAX Information Processor EE or EP into one chapter and
added the Verify and Format Disk for 5730CPU1)" section

updated the installing and removing PI modules sections A

added dimensions information for the new user interface box
(2801N26), I/O interface box (2801N27) and camera (2801YE)

added flowcharts for RS5 D

1

2

4

5

7

9

11

12

B

To help you find new or updated information in this release of the manual, we
have included change bars as shown to the left of this paragraph.

i

Table of Contents

Summary of Changes

Additional

Information

Using this Manual

Manual

Objectives
Pyramid Integrator Documentation
Who Should Use this Manual iv
Related
Terms and Conventions v

Publications

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iii

v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing for Installation 11. . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
To Prepare for Installation 11
Gather
Hardware Availability 12
Unpack the Hardware 12
Identify the Hardware 13
Module Weights 110
What to do Next 110

Objectives

the Documentation

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11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

i

i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iii
iii

Mounting the Components 21. . . . . . . . . . . . . . . . . . . . . . . .

Chapter
To Mount the System Components 21
Gather
Gather the PI Components 21
Gather the Tools and Supplies 22
Rack Mount the Components 22
Panel Mount the Components 25
Mount the Fan Assembly 28
Mount the Camera 210
Mounting a Black and White Monitor (2801N6,N9,N20) 211
Mounting the I/O Board 1771JMB 211
What to do Next 212

Objectives

the Mounting Documentation

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21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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21. . . . . . . . . . . . . . . . . . . . . .

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Table of Contentsii

Grounding the Components 31. . . . . . . . . . . . . . . . . . . . . . .

Chapter
To Ground the Components 31
Gather the Grounding Documentation 31
Gather the Necessary Tools and Supplies 31
Ground the Components 32
What to do Next 34

Objectives

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31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Installing the Modules 41. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
How to Use this Chapter 41
Help to Prevent Electrostatic Damage 41
Lithium
Gather
Power Supply 45
RM/KA Module 48
RS Module 415
LP Module 418
Vision Processor Modules 420
MicroVAX Information Processors 421
EI Module 424
OSI Carrierband/Broadband Interface Module 426
Configuring
OSI Interface 432

Objectives

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Battery Information

the Module Documentation

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the PI OSI Interface Module

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41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44. . . . . . . . . . . . . . . . . . . . . . . .

431. . . . . . . . . . . . . . . . . . . .

Installing the Peripherals 51. . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
Where
Install a Programming Terminal 51
Install
Install the 4Port Distribution Panel 59
Install the Program Loader 59
What to do Next 510

Objectives

to Begin

the Industrial Disk

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51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Installing the Vision Components 61. . . . . . . . . . . . . . . . . . .

Chapter
Installing the V
Before You Begin 61
Connect
Connect the User Interface Box 63
Connect
Connect the I/O Board 66
Connect
What to do Next 67

Objectives

ision System

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the I/O Interface Box

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the Camera to the CVIM Module

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to Remote I/O Link

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61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62. . . . . . . . . . . . . . . . . . . . . . . . . . .

65. . . . . . . . . . . . . . . . . . .

67. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents iii

Installing 1771 I/O 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
What You Should Have Completed 71
Before You Begin 71
Set
Set the I/O Chassis Configuration Jumper 73
Set
Configure the ExtendedLocal I/O Adapter Module 77
Set 1771AM1, AM2 I/O Chassis/Adapter Switches 710
Install Keying Bands 711
Installing and Wiring I/O Modules 712
Connecting Shielded Cables 717
Connecting I/O Power Supplies 719
What to do Next 719

Objectives

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I/O Chassis Switches

I/O Adapter Module Switches

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71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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73. . . . . . . . . . . . . . . . . . . . . . . .

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Installing Nonstandard I/O 81. . . . . . . . . . . . . . . . . . . . . . . .

Chapter
Setting
Setting PLC Interface Module Switches 83
Setting 1785 PLC5 Processor Switches 84
Setting
Setting
What to do Next 86

Objectives

Direct Communication Module Switches

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RediP

ANEL Pushbutton Module Switches 86. . . . . . . . . . . .

RediP

ANEL Keypad Module Switches 86. . . . . . . . . . . . . . . .

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81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

81. . . . . . . . . . . . . .

Connecting the I/O Link 91. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
Connecting
Connecting the ExtendedLocal I/O Link on the RS5 Modules 95
Connecting to a 1771AM1, AM2 I/O Chassis with Integral

Connecting to a 1785 PLC5 Controller 97
Connecting
Connecting
Connecting to a PLC Interface Module 99
Connecting to a PanelView Operator Terminal 910
What to do Next 910

Objectives

the Remote I/O Link

. . . .

Power Supply and Adapter 97

to a Direct Communication Module
to a RediP

ANEL Module 98. . . . . . . . . . . . . . . . . . . . . .

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91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91. . . . . . . . . . . . . . . . . . . . . . . . .

98. . . . . . . . . . . . . . .

Table of Contentsiv

Connecting ac Power 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
What You Will Be Doing 101

Disable Inputs and Outputs 102
Power Supply 102
Industrial Disk 103
Fan Assembly 104
Connecting I/O Power Supplies 104

Objectives

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Gather ac Wiring Documentation 101

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101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the Hardware 111. . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter
Checking the Hardware 111
Disable
Perform Standalone Hardware Check 112
Check
Check
Check Vision Components 118
Check Peripherals 119
What to do Next 1111

Objectives

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All Inputs and Outputs

the PI Modules
I/O

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111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111. . . . . . . . . . . . . . . . . . . . . . . . . . .

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113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Configuring Hardware for the MicroVAX

Information Processors 121. . . . . . . . . . . . . . . . . . . . . . .

Chapter
Gather Your Equipment 121
Start Up and Test MicroVAX Information Processor Hardware 121
Verify and Format Disk (for 5730CPU1) 1212
Formatting the Industrial Disk (for 5731CPU1, CPU2) 1216
Set Hardware Defaults 1217
What to do Next 1218

Objectives

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121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Installing and Removing a Module A1. . . . . . . . . . . . . . . . . . .

What's in this Appendix A1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing a Memory Module A1
Installing a PI Module in the Chassis A5
Removing a PI Module from the Chassis A8
Installing
How to Wire a Connector A11

Filler Plates

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A10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Mounting Dimensions B1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

What's in this Appendix B1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents v

Cable Connections for the RM and KA Module C1. . . . . . . . . .

What's in this Appendix C1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch

Settings
Cable Connections C3
Cable

Pinouts

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C2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start Up and Configure the Modules D1. . . . . . . . . . . . . . . . .

What's in this Appendix D1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figures/Tables

Figure 9.4

Make ExtendedLocal I/O Connections 96

Table 7.A

Switch

Settings for A

rack Numbers 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 7.B

ExtendedLocal

Group Number 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vailable Starting Extendedlocal I/O

I/O Adapter Switch Settings, First I/O

. . . . . . . . . . . . . . . . . .

Using this Manual

Preface

Manual Objectives

Pyramid Integrator Documentation

Read this manual to learn how to install the Pyramid Integrator
hardware.

Use this manual with the Pyramid Integrator Design Manual
(5000-6.2.10).

We assume that you are familiar with:

basic cabling
wiring
grounding procedures
programmable controllers

For more information, see the Programmable Controller Wiring and
Grounding Guidelines (1770-4.1).

iii

Preface

Using this Manual

Who Should Use this Manual

Use this manual if you are installing any of the following hardware:

Modules: Cat. no.:

power supply 5120P1/B

resource manager 5130RM1,RM2

remote scanner 5150RS2, RS5

logic processor 5250LP1/B, LP2/B, LP3/B, LP4/B



MicroVAX

MicroVAX Information Processor module EE 5731CPU2

MicroVAX Information Processor module 5730CPU1

EthernetTM interface module 5820EI/A

vision processor 5370CVIM, CVIM2, CVIMC

DH/DH+TM interface module (KA module) 5130KA

OSI interface module
carrierband 5820CC
broadband 5820CBA, CBB, CBC

Chassis: Cat. no.:

4slot chassis 5110A4/B

8slot chassis 5110A8/B

fan assembly 5110FAN8

Peripherals: Cat. no.:

4port distribution panel 5710DPI

159 Mbyte industrial disk 5730ID3

209, 418, or 480 Mbyte industrial disk 5710ID4, ID5, ID6, ID7

program loader 5710PL/B

Vision components: Cat. no.:

user interface box 2801N22, N26

I/O interface box 2801N21, N27

rack mount color monitor 2801N8

black and white monitor 2801N6,N9, N20

camera 2801YB, YC, YD, YE

I/O board 1771JMB

Other components: Cat. no.:

I/O chassis 1771A1A2,A4, A1B, A2B, A3B, A4B

I/O power supply 1771P2,P4,P7

Information Processor module EP

5731CPU1

iv

Preface

Using this Manual

Related Publications

For additional information on topics related to the PI system, see
these publications:

Publication: Catalog

AllenBradley Data Highway Cable Layout Manual 17706.2.1

Pyramid Integrator System Design Manual 50006.2.1

CVIM User Manual 5370ND001

CVIM Communications Manual 5370ND002

CVIM QuickStart SelfTraining Guide 5370ND003

INTERCHANGE Software for PI MicroVAX Documentation Set 5730DTLD

Pyramid Integrator OSI Interface Software User's Manual 58206.5.1

INTERCHANGE Software for VMS Documentation Set

INTERCHANGE Software for HPUX (Ethernet) Documentation Set

PLC5/250 Programming Software Documentation Set 6200N8.002

AllenBradley MAP Station Manager Software User's Manual 66306.5.2

No. /

Publication No.:

5830VDOC

5840HPUD

If your system includes a 1785 PLC-5 programmable controller, see

PLC-5 Family Programmable Controllers Hardware Installation
Manual (1785-6.6.1).

Terms and Conventions

In this manual, we use the following terms and conventions:

We refer to the: As the:

Data Highway link DH link

Data Highway Plus link

Resource manager module RM

Logic processor module LP

Remote scanner 5150RS2 and RS5 modules RS. Unless noted otherwise, RS

Ethernet interface module

Configurable vision input module

Data Highway/Data Highway Plus interface module

Open Systems Interconnect module

MicroVAX Information Processor, MicroVAX Information
Processor EP, and MicroVAX Information Processor EE

MicroVAX Information Processor with expanded
processor (16 Mbytes)

MicroVAX Information Processor with expanded
processor (32 Mbytes)

Pyramid Integrator system PI system

DH+ link

denotes both modules.

EI

CVIM module or vision processor

KA module

OSI interface module or Cx module

MicroVAX information processors

MicroVAX information processor EP

MicroVAX information processor EE

v

Preface

Using this Manual

When we refer to words of memory in PI modules, we mean 16-bit words
unless otherwise stated.

In addition, you may encounter words in different typefaces. We use these
conventions to help differentiate descriptive information from information
that you enter while programming your PI system.

Words or commands that you enter appear in boldface. For example:

TEST 50

Messages or prompts on the screen look like this:

PV_SCS_FMT_CHN (0=SCSIA \ 1 = SCSIB)?

“Enter” means –– type in the information and then press the

[Return] key.

vi

Chapter

Preparing for Installation

1

Chapter Objectives

To Prepare for Installation

Gather the Documentation

This chapter lists the tasks that must be completed before you install
the hardware.

To prepare for installation, complete the following:

gather the documentation from your system designer
make sure the hardware is available
unpack the hardware
identify the hardware

While designing your system, your system designer completes
documentation that describes what to install and how. Gather the
documentation from your system designer. You will use this
documentation with the procedures in this manual to install the hardware.

If you are installing I/O, make sure you have the installation information
for each type of I/O you are installing.

You may have only some of the documentation below because you may
not be installing some of the components.

Get this information from your system designer: In chapter: To :

list of the components you will install 1 identify components

the position of the components 2 mount components

the points to ground 3 ground components

the PI modules you install, switch settings,
and connections

other PI components you will install (industrial disk) 5 install peripherals

vision system information 6 install vision components

standard 1771 I/O 7 install standard 1771 I/O

nonstandard 1771 I/O 8 install nonstandard 1771 I/O

I/O points to wire 9 wire I/O link

ac wiring diagrams 10 connect ac power

4 and

appendix A

install modules

1-1

Chapter 1

Preparing for Installation

Hardware Availability

Unpack the Hardware

Using the list of hardware supplied by your system designer, make sure all
the listed hardware is available.

Check the invoice to make sure that the catalog numbers on the boxes
match the hardware that’s on your hardware list.

If the hardware is: Then:

not available check with your system designer to see if something has changed.

available continue to the next section.

Some of the PI modules are packaged in bags to help protect them from
electrostatic damage. When you see this bag, provide a static-safe
environment when:

taking the module out of the bag
setting jumpers inside the module
placing the side panel on the module

As a minimum, we recommend the 3M Type 8005 Portable Field Service
Grounding Kit or its equivalent for providing a static safe environment.

ATTENTION: If you perform operations on a module
improperly, you may cause an electrostatic discharge, which can
damage the module. Perform internal operations, such as setting
the jumpers, only in a static safe environment.

For further information, see the application data, Guarding Against ESD
Application Note (ICCG-4.3).

1-2

Chapter 1

Preparing for Installation

Identify the Hardware

After you unpack the hardware, use the figures below to help identify
the components.

Figure 1.1
Chassis

4slot chassis (5110A4/B) 8slot chassis (5110A8/B)

19775

Figure 1.2

Assembly

Fan

Fan
Cable

Status

100/200
V

ac

Fan Status

Fan assembly (5110FAN8)

220

Gnd L2/N L1

Vac

Fuse
15A 250V
Slow Blow

16725

1-3

Chapter 1

Preparing for Installation

Figure 1.3
Modules

Remote/Local
Scanner

Pass/Fail

Scanner Range

Error

Battery Low

CH1

CH2

1
SH
2

1
SH
2

CH3

CH4

1
SH
2

1
SH
2

CH1

CH2

CH3

CH4

CH5

Power supply
(5120P1/B)

RM
(5130RM1, RM2)

RS2
(5150RS2)

CH5

RS5
(5150RS5)

LP
(5250LP1/B, LP2/B,
LP3/B, -LP4/B)

1-4

Chapter 1

Preparing for Installation

Figure 1.4
Modules

(continued)

KA module
(5130KA)

EI module
(5820EI)

Filler Plate

(5110FP)

CVIM module
(5370CVIM)

Color CVIM module
(5370CVIMC)

CVIM2 module
(5370CVIM2)

17185b

1-5

Chapter 1

Preparing for Installation

Figure 1.5
Modules

(continued)

1-6

MicroVAX Information
Processor (5730CPU1)

MicroVAX Information
Processor EP (5731CPU1)

MicroVAX Information
Processor EE (5731CPU2)

17185a

Chapter 1

Preparing for Installation

Figure 1.6
Modules

The cat. no. 5820CC
is used on an 802.4
carrierband network

(continued)

OSI Interface
Carrierband module
(5820CC)

OSI Interface
Broadband module
(5820CBx)

18395

1-7

Chapter 1

Preparing for Installation

Figure 1.7
Vision Components

Camera
(2801YD)

Camera
(2801YB)

I/O board
(1771JMB)

User interface box
(2801N26) for
CVIM2 only

Camera
(2801YC)

Camera
(2801YE)

User interface box
(2801N22)

I/O interface box
(2801N27)

1-8

I/O interface box
(2801N21)

Rack mount color monitor
(2801NB)

Black & white monitor
9" and 12"
(2801N9, N6, N20)

18784

Chapter 1

Preparing for Installation

Figure 1.8
Industrial

Disk

159 / 209, 418, or 480 Mbyte industrial disk
(5730ID3 / 5710ID4, ID5, ID6, ID7)

Figure 1.9

Distribution Panel

4Port

18541

Figure 1.10
Program

Loader

4port distribution panel (5710DPI)

Program loader (5710PL/B)

17186

17188

1-9

Chapter 1

Preparing for Installation

Module Weights

Here are the weights of the PI modules, the fan assembly, industrial disks,
and the 4- and 8-slot chassis:

Module: Pounds: Kilograms:

RM 4 lbs, 4.0 oz 1.92 kg

LP 3 lbs, 13.5 oz 1.74 kg

RS2 3 lbs, 11.0 oz 1.67 kg

RS5 2 lbs, 15.6 oz 1.35 kg

MicroVAX Information Processor EP 8 lbs, 6.5 oz 3.81 kg

MicroVAX Information Processor EE 8 lbs, 6.5 oz 3.81 kg

MicroVAX Information Processor 9 lbs, 6.0 oz 4.24 kg

Ethernet Interface module 5 lbs, 3.0 oz 2.35 kg

CVIM module 3.70 lbs 1.68 kg

Color CVIM module 3.70 lbs 1.68 kg

CVIM2 module 7.97 lbs 3.62 kg

KA module 3 lbs, 11.0 oz 1.67 kg

OSI carrierband interface module 7 lbs 3.17 kg

OSI broadband interface module 8 lbs 3.62 kg

power supply 9 lbs, 10.0 oz 4.38 kg

fan assembly 11 lbs, 5.0 oz 5.12 kg

4slot chassis 5 lbs, 8.0 oz 2.5 kg

8slot chassis 12 lbs, 1.0 oz 5.48 kg

industrial disk (5710ID4, ID5, ID6, ID7) 58 lbs 26.24 kg

industrial disk (5730ID3) 63 lbs, 12 oz 28.95 kg

What to do Next

1-10

Go to chapter 2 to mount the components.

Chapter

Mounting the Components

2

Chapter Objectives

To Mount the System Components

Gather the Mounting Documentation

Read this chapter to learn how to mount various system components.

To mount the system components, complete the tasks below:

gather the mounting documentation
gather the PI components
gather the tools and supplies
rack mount the components and/or
panel mount the components

If your system includes the hardware below, also complete these tasks:

mount the fan assembly
mount the camera
mount the black and white monitor

Gather the mounting documentation. Check this documentation and
determine the:

components you are mounting
method of mounting to use (panel or rack)
position of the components

Gather the PI Components

Gather the PI components you will mount. If you are mounting any of the
following components, see either the rack or panel mounting procedure:

4-slot chassis
8-slot chassis
industrial disk
4-port distribution panel
I/O board for vision
I/O chassis and power supply
rack mount color monitor

If you are mounting the following hardware, go to page 2-8.

fan assembly
camera
black and white monitor
I/O interface box
user interface box

2-1

Chapter 2

Mounting the Components

Gather the Tools and Supplies

Rack Mount the Components

Gather these tools and supplies you will need:

#10-32 screws, lock washers, flat washers and screw driver set, if you

are rack mounting

#10-32 screws, lock washers, flat washers, and drill and tapping

equipment if you are panel mounting
wrench set, if applicable
wire brush
tape measure
marker or grease pencil
copper ground bus
two spacers, for use between the ground bus and panel

To: Then:

Panel mount the components go to page 25.

Rack mount the components continue reading.

After you have gathered the equipment, mounting documentation, and
tools, you are ready to mount the components.

Follow these steps to rack mount the components.

1. Prepare each component.

For the 4- and 8-slot chassis, remove the brackets from the back of
the chassis, and install them on the front of the chassis for
rack mounting.

If you are using fan assembly, attach the fan assembly to the bottom
of the chassis and then mount the chassis to the rack or panel.

Remove brackets

Install brackets

19778

2-2

Chapter 2

Mounting the Components

2. Prepare the rack.

Mark the position of each component you will mount. Make sure the
holes line up with the holes of the mounting brackets.

Planned position of
component on rack

#1032
Nominal
hole size

13220

3. Mount a copper ground bus on the rack:

a. Drill two clearance holes for #10-32 mounting screws in the

bus. Drill and tap a #10-32 hole for each component you will
attach to the rack.

Drilled clearance
holes for mounting

Drilled and
tapped holes

Distance on rack

b. Prepare a mounting location for the bus as indicated by the

mounting diagram and as you did in step 2.

17171

2-3

Chapter 2

Mounting the Components

c. Attach the ground bus to the rack using the two drilled

mounting holes. One connection is shown below.

Star washer

Rack

Copper
ground
bus

#1032
screw

Star washer

4. Repeat this procedure for each component you mount:

a. Position the component on the spot you have prepared for it on

the rack.

b. Attach the component using #10-32 screws and lock washers.

Do not tighten the screws yet (you will tighten the screws after
you ground the components).

13235

2-4

Rack

Star
washers

Mounting bracket

#1032 screw

19779

Chapter 2

Mounting the Components

Panel Mount the Components

With the equipment, mounting documentation, and tools you are ready to
mount the components.

Follow these steps to panel mount the components.

1. Prepare the panel:

a. Remove the panel from its enclosure and lay the panel flat, with

its front facing up.

b. Using the mounting worksheet from your system designer, mark

the location of the component on the panel for each component
you will mount.

Planned positions
of components

16731

2-5

Chapter 2

Mounting the Components

2. Prepare to attach the component to the panel: drill and tap a #10-32

hole through the panel at each point where component will attach.

3. Mount a copper ground bus on the panel:

a. Drill two clearance holes for #10-32 inch mounting screws in

the bus. Drill and tap a #10-32 hole for each component you
will mount on the panel.

Drilled clearance holes
for mounting

Drilled and
tapped holes

13234

b. Connect the ground bus to the panel using the mounting holes,

as shown below.

Panel

Ground bus

Screw

Conductive
metal spacer

13230

Nut

Start washer

2-6

Chapter 2

Mounting the Components

4. Return the panel to its enclosure:

a. Scrape paint and other nonconductive finishes from the shoulder

studs on the back wall of the enclosure. Scrape clear an area at
least as large as the washer to be used.

b. Attach the panel to the back wall of the enclosure as

shown here:

Back wall of
enclosure

Panel

Nut

Shoulder bolt on back
wall of enclosure

Star washer

13871

5. Repeat this procedure for each component you mount:

a. Position the component on the screws you have prepared for it

on the panel.

b. Attach the component to the panel as shown below. Do not

tighten the nuts yet (you will tighten the nuts after you have
completed grounding the component).

Mounting bracket

Back panel

Flat
washer

Star
washer

Tapped hole

Scrape paint

Bolt

If the mounting bracket is coated with
a nonconductive material (anodized,
painted, etc.), scrape the material
around the mounting hole.

#1032 screw

Flat
washer

16732

2-7

Chapter 2

Mounting the Components

Mount the Fan Assembly

To mount the fan assembly, follow the steps below:

1. Remove the four screws in the bottom of the 8-slot chassis with a

phillips screwdriver.

16733

2. Remove the fan drawer and air filter from the fan cover.

b. Loosen the two screws on
bottom of the drawer and slide
the air filter from the fan cover.

a. Loosen the two screws
on the fan drawer and slide
the fan from the cover.

19780

2-8