Rockwell Automation 1492-CM800-LD005 User Manual

Field Wire Conversion Module for Modicon B807-132 to 1756-IA32
(Cat 1492-CM800-LD005)
10000021868 (Version 00)
Printed in Germany
Local language (French, Italian, German & Spanish) versions of this document can be downloaded by going to www.ab.com. In the left margin click on Publications Library and Literature Library. In the Search Area (right margin), Search by Catalog Number and in the Search box type in the catalog number of the conversion system component.
The 1492-CM800-LD005 conversion module provides field wire signal conversion from a Modicon® B807-132, 80 to 130Vac , 32-pt input module to a ControLogix 1756-IA32, 74 to 132Vac , 32-pt input module. The conversion module provides the mating connections to the B807-132 swing-arm (terminal block) with the attached field wires. It routes those signals, via its 40-pin connector and a 1492-CABLEZ pre-wired cable to compatible terminals of the 1756-IA32 module (refer to the Wiring Diagram on pages 2 and 3).
II. Module Installation
The 1492-CM800-LD005 conversion module must be installed in a 1492 conversion base-plate and cover-plate assembly. The installation of the module into the assembly is explained in the Installation Manual that ships with the conversion assembly. For a list of compatible assemblies refer to Appendix A.
III. Conversion Module Compatibility Matrix
Refer to conversion module Specifications Section: Maximum Operating Voltage
This is the cable length in meters and tenths of meters (e.g. 015 = 1.5 meters). Recommended cable length is 003 (00.3 meters).
Conversion Module Compatible 800
Input Module
Compatible 1756
Input Module
Required 1492 Cable
1492-CM800-LD005 B807-132 1756-IA32 1492-CABLE
Z
40-pin connector for 1492-CABLEZ
Mating connector for B800 Terminal Block
1492-CM800-LD005 Conversion Module
De-energize and lockout any and all power to all I/O field devices connected to the Modicon 800 I/O housing, and the power to the 800 I/O housing itself. Ensure all power is de-energized and locked out to any device in the control cabinet where the conversion is to be performed. Ensure work is performed by qualified personnel.
WARNING
(2)
10000021868 (Version 00)
1756-IA32
1492-CABLE003Z
1492-CM800-LD005
Conversion: B807-132 to 1756-IA32 with 1492-CM800-LD005
B807-132 Swing Arm
Conversion Module Installation and Application Considerations
The input delay times for the B805-016 module versus 1756-IA16 module are as follows:
B807-132 1756-IA32
a) Off-to-On Delay 6ms 10ms (plus selectable filter) b) On-to-Off Delay 12ms 8ms (plus selectable filter)
The B807-132 has 4 groups (allowing 4 separate power supplies) and the 1756-IA32 has 2 groups. This module/cable combination ties Groups 1 & 2 from the B807-132 to Group 0 on the 1756-IA32 and it ties Groups 3 & 4 from the B807-132 to Group 1 on the 1756-IA32. Field wiring modification must be made to accommodate this if multiple supplies were used. If 4 supplies were used, 2 must be removed.
Refer to your B807-132 and 1756-IA32 Installation Manual wiring schematics and diagrams for more details.
[Reference Doc: 41170-754 (Version 03)]
IV. Conversion Module Wiring Diagram
The following diagram shows the connections from the existing B807-132 swing-arm, through the conversion module, 1492 cables and to the 1756-IA32 input module. The diagram can be used as an aid in possible system troubleshooting.
18
L2-0
IN-0
1
IN-16
19
IN-1
2
IN-17
20
IN-2
3
IN-18
21
IN-3
4
IN-19
22
IN-4
5
IN-20
23
IN-5
6
IN-21
24
IN-6
7
IN-22
25
Black
White
Red
Green
Orange
Blue
White/Black
Red/Black
Green/Black
Orange/Black
Blue/Black
Black/White
Red/White
Green/White
Blue/White
Black/Red
White/Red
Orange/Red
Blue/Red
Red/Green
IN-7
8
1 2 3
4 3 5 22 6 4 7 23 8 5 9 24 10 6 11 25 12 7 13 26 8 15 27 16 9 17 28 18 10 19 29 20
14
12 21 31 22 13 23 32 24 14 25 33 26 15 27 34 28 16 29 35 30 17 31 36 32 18 33 37 19 35 38 36 2 37 30 38
39
40
34
L2-1
36
IN-23
26
IN-8
9
IN-24
27
IN-9
10
IN-25
28
IN-10
11
IN-26
29
IN-11
12
IN-27
30
IN-12
13
IN-28
31
IN-13
14
IN-29
32
IN-14
15
IN-30
33
Orange/Green
Black/White/Red
White/Black/Red
Red/Black/White
Green/Black/White
Orange/Black/White
Blue/Black/White
Black/Red/Green
White/Red/Green
Red/Black/Green
Green/Black/Orange
Orange/Black/Green
Blue/White/Orange
Black/White/Orange
White/Red/Orange
Orange/White/Blue
IN-15
16
IN-31
34 17
L2-0
White/Red/Blue
Black/White/Green
White/Black/Green
Red/White/Green
L2-1
35
Input 1
Input 17
Input 2
Input 18
Input 3
Input 19
Input 4
Input 20
Input 5
Input 21
Input 6
Input 22
Input 7
Input 23
Input 8
Input 24
Input 9 Input 25 Input 10 Input 26 Input 11 Input 27 Input 12 Input 28 Input 13 Input 29 Input 14 Input 30 Input 15 Input 31
2
Input 16 Input 32
1 20 21 40
Not Used Not Used Not Used Not Used
Group 1 Neutral Group 3 Neutral
11 39
Group 2 Neutral Group 4 Neutral
L1
L2
There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and output module). Read and understand these considerations before installation.
WARNING
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