Robot Coupe R20D V.V. Service Manual

R10•R 10 V.V.•R 20•R 20 V.V.
15

SUMMARY

WARRANTY
IMPORTANT WARNING
INTRODUCTION TO YOUR NEW R 10 • R 10 V.V. • R 20 • R 20 V.V. CUTTER MIXER
SWITCHING ON THE MACHINE
• Advice on electrical connections
• Control panel
ASSEMBLY
• Machine
• 3.5 litre stainless steel bowl
• Blade
• Vacuum kit R-Vac
®
USES AND EXAMPLES
OPTIONS
• 3.5 litre stainless steel bowl
• Serrated blade
• Vacuum kit R-Vac
®
• Double jacket bowl
CLEANING
MAINTENANCE
• Dismantling the blade assembly
• Blade
• Seal
• Lid seal
OPERATING INSTRUCTIONS FOR THE VACUUM KIT R-VAC
®
DISMANTLING THE BLADE ASSEMBLY
FITTING AND USING THE BLADE ASSEMBLY
• 2-blade assembly R 10 • R 10 V.V.
• 2-blade assembly R 20 • R 20 V.V.
• 3-blade assembly R 20 • R 20 V.V.
TECHNICAL SPECIFICATIONS
• Weight
• Dimensions
• Working height
• Noise level
• Electrical data
SAFETY
STANDARDS
TECHNICAL DATA
Exploded views
Electrical and wiring diagrams
16
ROBOT-COUPE S
.N.C., LIMITED WARRANTY
Your new ROBOT-COUPE appliance is war­ranted to the original buyer for a period of one year from the date of sale if you bought it from ROBOT-COUPE
S
.N.C.
If you bought your ROBOT-COUPE product from a distributor your product is covered by your distributor’s warranty (Please check with your distributor terms and conditions of the warranty).
The ROBOT-COUPE
S.N
.C. limited warranty is against defects in material and/or work­manship.
The ROBOT-COUPE S.N.C. warranty is given expressly and in lieu of all other warranties, expressed or implied, for merchantability and for fitness toward a particular purpose and constitutes the only warranty made by ROBOT-COUPE
S.N.C. France.
THE FOLLOWING ARE NOT COVERED BY THE ROBOT-COUPE
S.N.C
.
WARRANTY:
1 - Damage caused by abuse, misuse, dropping,
or other similar damage caused by or resulting from failure to follow assembly, operating, cleaning, user maintenance or storage instructions.
2 - Labour to sharpen and/ or replacements for
blades which have become blunt, chipped or worn after a normal or excessive period of use.
3 -Materials or labour to replace or repair scratch-
ed, stained, chipped, pitted, dented or discoloured surfaces, blades, knives, attachments or accesso­ries.
4 - Any alteration, addition or repair that has not
been carried out by the company or an approved service agency.
5 - Transportation of the appliance to or from an
approved service agency.
6 - Labour charges to install or test new attach-
ments or accessories (i.e., bowls, discs, blades, at­tachments) which have been arbitrarity replaced.
7 - The cost of changing direction-of-rotation of
three-phase electric motors (Installer is responsible).
8 - SHIPPING DAMAGES. Visible and latent
defects are the responsibility of the freight carrier. The consignee must inform the carrier and consi­gnor immediately, or upon discovery in the case of latent defects. KEEP ALL ORIGINAL CONTAINERS AND PACKING MATERIALS FOR CARRIER INSPEC­TION.
Neither ROBOT-COUPE
S.N.C. nor its affiliated
companies or any of its distributors, directors, agents, employees, or insurers will be liable for in­direct damage, losses, or expenses linked to the ap­pliance or the inability to use it.
17
WARNING: In order to limit accidents such as electric shocks or personal injury, and in order to limit material damage due to misuse of the appliance, please read these instructions carefully and follow them strictly. Reading the operating instructions will help you get to know your appliance and enable you to use the equipment correctly. Please read these instructions in their entirety and make sure that anyone else who may use the appliance also reads them beforehand.

IMPORTANT WARNING

UNPACKING
• Carefully remove the equipment from the packaging and take out all the boxes or packets containing attachments or specific items.
• WARNING - some of the tools are very sharp e.g. blades, discs... etc.
INSTALLATION
• We recommend you install your machine on a perfectly stable solid base.
CONNECTION
• Always check that your mains supply corresponds to that indicated on the identification plate on the motor unit and that it can withstand the amperage.
• The machine must be earthed.
• With the three-phase version, always check that the blade rotates in an anti-clockwise direction.
HANDLING
• Always take care when handling the blades, as they are extremely sharp.
ASSEMBLY PROCEDURES
• Follow the various assembly procedures carefully (see page 18) and make sure that all the attachments are correctly positioned.
USE
• Never try to override the locking and safety systems.
• Never insert an object into the container where the food is being processed.
• Never push the ingredients down with your hand.
• Do not overload the appliance.
• Never switch the appliance on when it is empty.
CLEANING
• As a precaution, always unplug your appliance before cleaning it.
• Always clean the appliance and its attachments at the end of each cycle.
• Never immerse the motor unit in water.
• For parts made from aluminum, use cleaning fluids intended for aluminum.
• For plastic parts , do not use detergents that are too alkaline (e.g., containing too much caustic soda or ammonia).
• Robot-Coupe can in no way be held responsible for the user’s failure to follow the basic rules of cleaning and hygiene.
MAINTENANCE
• Before opening the motor housing, it is absolutely vital to unplug the appliance.
• Check the seals and washers regularly and ensure that the safety devices are in good working order.
• It is particularly important to maintain and check the attachments since certain ingredients contain corrosive agents, e.g. citric acid.
• Never operate the appliance if the power cord or plug has been damaged or if the appliance fails to work properly or has been damaged in any way.
• Do not hesitate to contact your local Maintenance Service if something appears to be wrong.
KEEP THESE INSTRUCTIONS
IN A SAFE PLACE
WARNING
18
INTRODUCTION TO YOUR NEW R10 • R10 V.V. R20 • R20 V.V. CUTTER MIXER
The Cutter is perfectly geared to professional requi­rements. It will perform any number of tasks, as you will discover with use.
It can be used for processing meat and vegetables, fine stuffing, mousse, grinding, kneading and mixing,… all in seconds. Its outstanding results will soon introduce you to a whole new world of culinary skills.
Its simple design means that all parts which are handled frequently can be easily assembled, or removed for maintenance or cleaning.
To make things easier for you, this instructions manual has been divided according to the various assembly operations.
This manual contains vital information designed to help the user get the most out of his or her cutter mixer.
Consequently, we strongly advise you to read the manual carefully before using your machine. We have also included a few examples to help you get the feel of your new machine and appreciate its countless advantages.

SWITCHING ON THE MACHINE

SINCE GREEN/YELLOW IS THE EARTH,
DO NOT DISCONNECT.
Swap either : the and the
the and the the and the
R 10 V.V. - R 20 V.V.
Single phase power supply with 2.5 HP three phase 230 V / 50-60 Hz motor.
Switch from single phase to three phase due to frequency regulator.
The machine comes with a single phase plug connected to a power cord.
• CONTROL PANEL
Red switch = ”off” switch Green switch = ”on”switch Black switch = pulse control Green and white indicators = safety indicators
R 10 • R 20 : Two-speed switch 1500 or 3000 rpm. R 10 V.V. • R 20 V.V. : Speed variation from
50 to 3000 rpm.

ASSEMBLY

• MACHINE
1) With the motor base facing you, make sure that the bowl is straight in rela­tion to the motorshaft.
Lower it so that the connec­tors are fitted into the soc­kets.
• ADVICE ON ELECTRICAL CONNECTION
Before plugging in, check that your power supply corresponds to that indicated on the machine rating plate.
R 10 - R 20 THREE PHASE
ROBOT-COUPE models are fitted with various types of motors :
230 x 400 V switchable / 50 Hz / 3 400 V / 50 Hz / 3 220 V / 60 Hz / 3 380 V / 60 Hz / 3
The machine is supplied with a cable to which you simply attach the appropriate electrical plug for your system or wire to your isolator box, if wiring to an isolator box this should be undertaken by a qualified electrician. The cable has four wires, one earth wire, plus three phase wires.
If you have a 4-pin plug :
1) Connect the green and yellow earth wire to the earth pin.
2) Connect the three other wires to the remaining pins.
If you have more than 4 pins in the plug please note the ROBOT-COUPE does not require a neutral wire.
Switch on the empty machine, making sure that the blade is rotating properly in an anti-clockwise direction.
On the motor base, a red arrow marks the blade rotation direction.
If the blade turns in a clockwise direction, swap over two wires in your plug or at your isolator:
W ARNING
THIS APPLIANCE MUST BE PLUGGED INTO AN EARTHED
SOCKET (RISK OF ELECTROCUTION).
1
2
1
2
3
3
19
2) Press the handles, rota­ting the bowl firmly to the right until it locks.
Turn the “star” knob clock­wise till hand tight.
3) Position the blade moun­ted on the motor shaft. Then rotate it so that it is lowered right down to the bottom of the bowl.
Always check that the blade is correctly positio­ned at the bottom of the bowl before adding the in­gredients to be processed.
4) Place the lid in the appropriate position, til­ting it backwards. Click the metal rod into position.
5) Close the lid by pressing down on the front of the lid. Continue applying pres­sure, fasten the catch to the front of the bowl and lower the handle to lock.
The machine is now ready for use. The green indicator light should therefore be illuminated.
IMPORTANT
The motor base control panel is fitted with one white and one green safety indicator. As long as the white indicator light is illuminated, it is not yet safe to use the machine. Check that the bowl and lid are in the correct position. As soon as the green light comes on, your ma­chine is ready for use.
•3.5 LITRE STAINLESS STEEL BOWL
1) Position the 3.5 litre bowl on the column of the main bowl and then tilt it in order to fit it into place in the catch provided. The handles on the 3.5 litre bowl should then be aligned with the handles on the main bowl.
2) Next, fit the all-stainless steel knife onto the motor shaft and close the lid.
• BLADE
For fine stuffing, mousse and emulsions, use the smooth blades.
No intermediate rings should be fitted between the lower blade and the base of the blade shaft.
For chopping, fit the white ring between the lower blade and the base of the blade shaft. In order to achieve the required texture and avoid an increase in the temperature of the meat, always use the “pulse” control switch.
For grinding or kneading, use serrated blades and do not fit any rings between the lower blade and the base of the blade shaft.
•VACUUM KIT R-VAC
®
See assembly instructions on page 22.

USES AND EXAMPLES

Max
USES
processing
Processing
quantity
time
(kg) (mn)
R10 R20 R10 R20
CHOP
• MEAT
Hamburger/ steak tartare
47441200/1500
Sausage meat / tomatoes
47331200/1500
Terrine / pâté
49441200/1500
White pudding / liver mousse
5104 4 3000
Galantine
(stuffing + thin slices) 3 9 4 4 3000+300
Speed (rpm)
20
The cutter-mixer has numerous other applications; the above examples are given for guidance and may vary according to the quality of ingredients or recipes.

OPTIONS

•3.5 LITRE STAINLESS STEEL BOWL
An optional 3.5 litre bowl equipped with at least two speeds of 1,500 and 3,000 rpm (an exclusive patented ROBOT-COUPE feature) and a stainless steel blade fully disnountable can be used to prepare sauces in a trice, and chopped condiments and carry out all types of last-minute preparations.
• SERRATED KNIFE
The knife support can be fitted with two serra­ted blades.
The serrated blades are mainly used :
- for making pastry
- for grinding.
•VACUUM KIT R-VAC
®
Your cutter can perform vacuum processing without any need for modifications.
Simply assemble the vacuum kit R-VAC®, patented by ROBOT-COUPE on to the lid and connect it to a vacuum pump (see instructions page 22).
If you already have a vacuum packing machine, you can connect the kit to the vacuum pump on this machine.
The R-VAC
®
kit was specifically designed so that liquids can be added to the mixture during proces­sing, whilst keeping the food under vacuum.
• DOUBLE JACKET BOWL
Ajacketed bowl is also available, designed to :
- cool
- warm up
- maintain the temperature of the ingredients, according to the type of preparation required.
- This bowl has two connections, to which you sim­ply attach a tube.
The lower connection acts as an inlet for hot or cold water or steam while the upper connection acts as an outlet, so that the water or steam are circulated right around the bowl.

CLEANING

After processing, open the lid by pressing hard on the front of the lid, while releasing the handle.
Unscrew the nut.
• SUMMARY :
- 300 rpm : slow speeding
- 600 rpm : for mayonnaises, remoulade sauce,
ailloli…
- 900 rpm : for kneading and coarse grinding (shells, seafood...)
- 1200 or 1500 rpm : for coarse chopping for sausages or terrines...
- 2000 or 2500 rpm : for fine chopping for pâté, mousse etc…
- 3000 rpm : for emulsions, i.e. : liver mousses, quenelle, white pudding…
Max
USES
processing
Processing
quantity
time
(kg) (mn)
R10 R20 R10 R20
Speed (rpm)
• FISH
Brandade / quenelle
5855 3000
Terrines
5105 5 3000
• VEGETABLES
Garlic/parsley/onion/shallots
1to3 2to5 3 3 1500/2000
Soup/vegetable purées
5104 41500/2000
• FRUIT
Compotes / fruit purées
5104 41500/2000
EMULSIFY
Mayonnaise / ailloli 5 10 3 3 600/1500 Rémoulade sauce 5 10 5 5 600/1500
Snail / salmon butter
3644600/1500
KNEAD
Shortcrust pastry / shortbread
5844900/1500
Flaky pastry
5844900/1500
Brioche + Raisin dough 5 8 4 4
900/1500
+300
GRIND
Almond paste / nuts
3566900/1500
Seafood / ice cubes
3755900/1500
Breadcrumbs
354 4
900/1500
As a precaution, always unplug your appliance before cleaning it (hazard of electrocution) and handle the blades with care (hazard of injury).
W ARNING
21
Press hard on the handles and rotate the bowl to the left to unlock.
Then pull upwards to disengage, leaving the knife in the bowl in order to prevent any leakage when wor­king with liquids.
If the food has a solid consistency, remove the knife and empty the bowl.
Return the bowl, then place the knife back on the motorshaft and switch on the machine at 3000 rpm, in order to remove any leftovers which may have stuck to the knife.
If necessary, the bowl can be rinsed by adding two litres of hot water and switching it on for a few seconds at 3000 rpm.
Always switch off machine at isolator before commencing cleaning.
Thanks to its water resistant electrical parts, the machine is simple to clean.
Any parts which come into contact with food are easy to remove and clean.
After cleaning the knife, always wipe the blades well to prevent rusting.
When the machine is not in use turn off at isolator and leave lid open.
Never immerse the motor base in water. Clean using a damp cloth or sponge.

MAINTENANCE

• DISMANTLING THE BLADE ASSEMBLY
1) R10 • R20 blade (see instructions on page 23).
2) 3.5 litre bowl knife. A special tool is supplied
with the appliance to ensure easy removal of the knife from the 3.5 litre bowl.
•BLADES
We strongly recommend that the blades (smooth ones) are sharpened daily using sharpening stone supplied with machine. The quality of the cut depends mainly on the sharp­ness of your blades and the degree of wear. The blades are actually wearing parts, which should be replaced occasionally to ensure consistent quality in the final product.
• SEAL
The seal on the motorshaft should be lubricated re­gularly using a food safe lubricant.
In order to keep the motor completely watertight, it is advisable to check the gasket regularly for wear and tear and replace if necessary.
The seal can be easily replaced without having to remove the motor, so we strongly advise you to ensure that it is in good running order.
• LID SEAL
The lid is designed to be completely watertight. In order to ensure that it remains that way, you may have to change the seal occasionally, depending on how regularly you use your machine. If you do not use your machine regularly, between uses it is advisable to leave the lid open to preserve all these features.
1 - Unscrew the
socket assembly with the key and take it off.
2 - Put the new socket
assembly in place and screw it with the key.
IMPORTANT
Like the bowl and lid, the blade assembly should also be removed for cleaning after use.
Always dry all the metal parts carefully, especially the blades, to avoid oxidization.
Check that your detergent is suitable for cleaning the plastic parts.
Certain washing agents are too alkaline (e.g. high levels of caustic soda or ammonia) and totally incompatible with certain types of plastic, causing them to deteriorate rapidly.
IMPORTANT
22
3° USING THE VACUUM
KIT R-VAC
®
- Connect up the vacuum pump
to valve A, check that the latter is open (lever in shaft of connector).
- Shut valve B
(perpendicular lever).
2° PLACING THE VACUUM
KIT R-VAC
®
ON THE LID
- Place the vacuum adapter
on the cone of plastic part N° 5, which is first fitted onto aluminium lid N° 6.
- Fasten nut N° 4 onto the cylindrical
part which juts out over the lid.
OPERATING INSTRUCTIONS FOR THE VACUUM KIT R-VAC
®
Keep an eye on the position of the O-ring seal when fitting part N° 1.
Filter N° 2 can
be cleaned.
Check that the openings are in the upper position in order to position nut N° 4.
1° ASSEMBLING THE VACUUM KIT R-VAC
®
- Insert filter N° 2 into body N° 3
- Screw part N° 1 onto body N° 3 (the tube is fed through body N° 3).
4° ADDING LIQUID TO THE MIXTURE
- Attach a tube to valve B.
- Immerse the other end of this tube in the liquid to be added.
- Open valve B slowly ; once the liquid has been added, shut valve B.
5° FASTENING NUT N° 4
- Take the nut in the hollow of your hand and press
button N° 7 with your thumb.
- Fit the nut onto the cylindrical section which juts out over the lid.
- Release button N° 7.
- The button will return to its original position. If not, press the nut gently and it will fasten automatically.
B
A
7
INSTRUCTIONS FOR R 10 • R 20

DISMANTLING, THE BLADE ASSEMBLY

• Disconnect the machine by unplugging from the mains or switching off at the isolator.
• Remove the bowl.
• Place the plastic part on the separator.
• Release the nut using the flat metal part.
• To replace the knife, simply do the same in reverse.
• Slide the cutter right down the motorshaft.
• Put the lower blade against the plastic part.
23
• 2-BLADE ASSEMBLY:
We recommend you use the 2-blade assembly for processing small quantities of up to half the maximum limit indicated (see page 19-20), with the exception of liquid or blended preparations.
Position 1
Position 2
Position 1
Position 2
Position 1
Position 2
Correct positioning of
2-blade assembly (top view)
FITTING AND USING THE BLADE ASSEMBLY
Screw nut
Wide spacer
Blade
Locking spacer
Narrow spacer
Blade shaft
• 3-BLADE ASSEMBLY (R20 • R20 V.V.):
We recommend you use the 3-blade assembly for processing large quantities of more than half the maximum limit indicated, with the ex­ception of liquid or blended preparations for which we strongly re­commend you use the 2-blade assembly.
For preparations of this kind, it is recommended you use the first speed in order to obtain the best results.
Correct positioning of
3-blade assembly (top view)
POSITION 1: With spacer between lower blade and blade shaft.
• For coarse chopping.
FITTING: • Fit the blades and spacers so that they are the right distance apart, according
to the:
- type
- weight and
- volume of the foodstuffs to be processed.
POSITION 2: No spacer between lower blade and blade shaft.
• For fine chopping and emulsions.
• For grinding and kneading.
DISMANTLING: • Unscrew the screw nut
• Remove the spacers.
120°
120°
180°
R 10 • R 10 V.V. R 20 • R 20 V.V.
24

TECHNICAL SPECIFICATIONS

• WEIGHT
Net weight Gross weight R10 - R10 V.V. 51 kg 63 kg R20 - R20 V.V. 75 kg 88 kg Vacuum kit R-VAC
®
01 kg
Vacuum pump 28 kg
• DIMENSIONS (in mm)
• WORKING HEIGHT
We recommend that you position the R 10 - R 10 V.V. on a stable worktop so that the upper edge of the large feed head is at a height of between 1.20 and 1.30 m.
We advise you to position your R 20 - R 20 V.V. on a stable surface. There is no recommended working height since this is a floor-standing model.
• NOISE LEVEL
The equivalent continuous sound level when the machine is operating on no-load is less than 70 dB(A).
• ELECTRICAL DATA
Monophase machine R 20 V.V.
Speed Power Intensity
Motor
(rpm) (watts) (Amp.)
230 V / 50-60 Hz 50 to 3000 4400 14.7
Three phase machine R 10
Speed Speed
Power Intensity
Motor 1 2
(watts) (Amp.)
(rpm) (rpm)
230 x 400 V / 1500 1500
3000 2200
400 V /50 Hz
1500 1500 3.8
3000 2200 5.7
220 V /60 Hz
1800 1500 6.0
3600 2200 8.4
50 Hz
230 V = 8.6 400 V = 5.0
230 V = 8.9 400 V = 5.1
Monophase machine R 10 V.V.
Three phase machine R 20
Speed Power Intensity
Motor
(rpm) (watts) (Amp.)
230 V / 50-60 Hz 50 to 3000 1800 6.9
Speed Speed
Power Intensity
Motor 1 2
(watts) (Amp.)
(rpm) (rpm)
230 x 400 V / 1500 3300
3000 4400
400 V /50 Hz
1500 3300 7.5
3000 4400 10.3
220 V /60 Hz
1800 3300 14.3
3600 4400 17.8
50 Hz
230 V = 17.8 400 V = 10.3
230 V = 20.3 400 V = 11.7

SAFETY

The R 10 • R 10 V.V. • R 20 • R 20 V.V. are fitted with a mechanical safety device and a motor braking system. Moreover, the machine can only operate when the bowl is set on the motor base.
Once the lid is opened, the motor stops. To restart the machine, simply close the lid and press the green "on" switch.
The R10 V.V. model is fitted with a thermal cut-out which automatically stops the motor if the machine is left on for too long or overloaded.
If this happens, allow the machine to cool completely before restarting.
W ARNING
The blades are extremely sharp. Handle with care.
REMEMBER
Never try to override the locking and safety systems.
Never insert an object into the container where the food is being processed.
Never push the ingredients down with your hand. Do not overload the appliance. Never switch the appliance on when it is empty.
A 570 580 B 565 635 C 360 375 D 325 325 E 200 200 F 235 235 G 690 690
R 10 • R 10 V.V.
A 710 710 B 640 640 C 360 375 D 325 325 E 280 280 F 320 320 G 820 820
R 20 • R 20 V.V.
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