Robinair R-ID, R-ID Plus Operating Instructions Manual

Operating Instructions
Model: R-ID and R-ID Plus
R-1234yf / R-134a Refrigerant Analyzer
ROBINAIR.COM 80 0. 53 3.612 7
PAG E 2
Contents
Refrigerant Analyzer Warnings ...................... 3
General Cautions ................................... 4
Introduction ........................................ 6
Features ........................................... 7
R-ID and R-ID Plus Components ..................... 8
First Use .......................................... 13
Power on the Refrigerant Analyzer .................. 13
Calibration ........................................ 14
Testing the Refrigerant ............................ 15
Viewing the Test Results ........................... 15
Understanding the Test Results .................... 16
Replacing the Sample Hose Assembly .............. 18
Information Screens ............................... 18
Software Updates ................................. 19
Settings .......................................... 19
Error Messages ................................... 20
Spare Parts List ................................... 21
Specications ..................................... 22
Warranty .......................................... 23
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 3
For Your Safety:
PLEASE READ THIS MANUAL IN ITS ENTIRETY BEFORE ATTEMPTING INSTALLATION OR OPERATION! Attempting to operate this tool without fully understanding its features and functions may result in unsafe conditions.
Refrigerant Analyzer Warnings
• Refrigerant Blend Warning: Operate this unit with vehicles or
cylinders marked to contain R-1234yf, R-134a or R-12 refrigerant. Cross-contamination with other refrigerant types causes severe damage to the A/C system, to service tools, and to equipment. DO NOT mix refrigerant types in a system or in the same container.
Sample Hose Warning: Replace the sample hose as soon as liquid, oil, or red spots (discoloration) begin to appear on the inside
diameter of the sample hose or white lter element. FAILURE TO
PROPERLY MAINTAIN AND REPLACE THE SAMPLE HOSE WILL RESULT IN SEVERE DAMAGE OR INACCURATE RESULTS.
Flammability Warning: Some vehicles may contain flammable refrigerants such as hydrocarbons. R-1234yf is considered a flammable substance. Failure to follow the manual can result in serious injury or death. Less than 2 grams of refrigerant are vented with each sample. This refrigerant analyzer is designed with sealed heat sources and without sparking components.
Sample Input Warning: DO NOT attempt to introduce liquid or samples heavily laden with oil into the low side sampling hose
conguration. Damage caused to the refrigerant analyzer due to the use of the wrong hose conguration on the wrong port will void
the warranty.
Battery Charging Warning: When charging the internal battery with the supplied power supply, the power supply may become warm. If the power supply becomes warm, unplug the cord to avoid overheating. When charging multiple analyzers, allow the charger to cool before charging the next battery.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 4
Air Sensor Warning: The air detection sensor is a chemical fuel cell sensor that will eventually expire. The user must return the unit to an approved vendor in order to replace the air detection sensor whenever the refrigerant analyzer indicates as such. Failure to replace the air detection sensor will result in non-functionality of the refrigerant analyzer.
Power Source Warning: Connection to power sources greater than 13 VDC could cause damage not covered under the warranty.
Operational Warning: Personal injury and/or equipment damage
may occur if the equipment is used in a manner not specied by
the manufacturer.
General Cautions
• Always wear eye and skin protection when working with
refrigerants. Escaping refrigerant vapors will present a freezing danger. DO NOT direct refrigerant escaping from the sample hose toward exposed skin or toward the face.
Always turn the compressor or automobile engine OFF before connecting the refrigerant analyzer to an air conditioning system.
Always inspect the sample hose before each use. Replace the hose if it appears cracked, frayed, obstructed, or coated with oil.
Do Not direct refrigerant vapors venting from hoses towards the skin.
Do Not disassemble the refrigerant analyzer. There are no serviceable internal components, and disassembly will void the warranty.
Always place the unit on a flat and sturdy surface.
• To reduce the risk of electrical shock, DO NOT disassemble the refrigerant analyzer or use the unit in wet or damp areas.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
• Some systems may contain hydrocarbons or flammable refrigerants. This refrigerant analyzer is designed with sealed heat sources and without sparking components. Ensure adequate ventilation and always take proper precautions when working with refrigerants.
Do Not breathe refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose, and throat. Use
recycling equipment certied to meet the requirements of
SAE J2788, J2843, J3030, or J2851 to remove refrigerant from the A/C system. If accidental system discharge occurs, immediately ventilate the work area. There must be adequate ventilation in the vehicle servicing area.
Do Not use any hose(s) other than those supplied with the refrigerant analyzer. The use of other hose types will introduce errors into the refrigerant analysis and refrigerant analyzer calibration.
Always verify that the refrigerant, tested from the low side, does not contain or will not emit heavy loads of oil or liquid.
PAG E 5
Never admit any sample into the refrigerant analyzer at pressures in excess of 500 PSIG.
Never obstruct the air intake, sample exhaust, or case vent ports of the refrigerant analyzer during use.
Do Not use the coupler supplied on the service end of the R-134a or R-1234yf sample hoses for any application other than with the refrigerant analyzer. The coupler
supplied is a modied version that does not contain a
check valve and is not suitable for any other refrigerant application.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 6
Introduction
The R-ID and R-ID Plus R-1234yf / R-134a Refrigerant Analyzers are designed for use independently or in conjunction with an SAE J2843 or J3030 approved A/C service machine to determine the purity of R-134a or R-1234yf refrigerant. The refrigerant analyzers use non-dispersive infrared (NDIR) technology to determine the weight concentration of R-1234yf or R-134a refrigerant. Acceptable refrigerant purity as it
relates to these refrigerant analyzers have been dened by the SAE as a
refrigerant mixture that contains 98.0% or greater of R-1234yf or R-134a by weight.
The refrigerant analyzers are supplied complete with an R-1234yf sample hose, an R-134a sample hose (R-12 coupler sold separately), a 100–240 VAC power transformer, built in lithium-ion battery, thermal printer (R-ID Plus model only), and all required plumbing housed within a hard-shell portable storage case.
Sample gas is admitted into the refrigerant analyzers through the supplied sample hose and presented to the sensing device. The refrigerant analyzers provide the user with a digital display of refrigerant purity. The refrigerant analyzers only consider the weights of the refrigerant and contaminates in the total mixture. Air is measured and displayed separately. Other contents such as refrigerant oil and dye are not considered contaminants.
Required SAE Statement (SAE J2912): “If the refrigerant being tested
is identied as contaminated (i.e., less than 98% pure R-1234yf or
HFC-134A), any visual percentages displayed of HFC-134a (R-134a)
and/or HFO-1234yf (R-1234yf), outside the design certied value, is
informational and may not be accurate.”
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
Features
• Quickly and accurately determines refrigerant purity
• Advanced ergonomic design
• Displays % purity for R-1234yf, R-134a, and R-12
• Displays % for R-22, unknown refrigerant, and hydrocarbons
• Displays air % independent of the refrigerant sampled
• Capable of analyzing R-12 (1/4” flare coupler sold separately)
• Multiple languages: English (default), German, Spanish, French, Italian, Portuguese, Chinese, Japanese, Korean, and Russian
• Easily prints test results with built-in printer (optional)
• Uses Standard 2.25” (57 mm) thermal paper
• Bluetooth compatible (optional)
• Improved oil resistance with user replaceable hose assembly
PAG E 7
• Fender-compatible resting surface
• Full color liquid crystal display (LCD) with on-screen instructions
• Accelerated 70 second test time
• Internal, rechargeable lithium-ion battery for cordless operation in any location
• USB port for connection to the A/C service machine and remote software updates
• All accessories stored in a hard-shell portable storage case
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 8
R-ID and R-ID Plus Components
Base Unit
The R-ID and R-ID Plus Refrigerant Analyzer base unit houses the LCD, electrical connections, and rechargeable battery. These components require no maintenance; therefore, there are no serviceable internal
components, and disassembly will void the warranty.
R-1234yf Sample Hose
The 6.5 ft (2m) R-1234yf sample hose is constructed of polyurethane ether. The hose is provided with a refrigerant analyzer inlet port mating connector on one end and a brass flow restrictor on the other end. The brass flow restrictor screws into the R-1234yf low side coupler. The sample hose is considered a consumable maintenance part. A spare R-1234yf sample hose is also provided.
Analyzer End Service End
R-1234yf Low Side Coupler
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 9
R-134a Sample Hose
The 6.5 ft (2m) R-134a sample hose is constructed of polyurethane ether. The hose is provided with a refrigerant analyzer inlet port mating connector on one end and a brass flow restrictor on the other end. The brass flow restrictor screws into the R-134a low side coupler. The sample hose is considered a consumable maintenance part. A spare R-134a sample hose is also provided.
Analyzer End Service End
R-134a Low Side Coupler
Sample Hose Extensions
The sample hose extensions allow the user to easily connect and disconnect the hose assembly to the refrigerant analyzer. The extension is connected directly to the refrigerant analyzer and the
sample hose connects to the male tting on the opposite end.
R-1234yf Low Side Coupler
The R-1234yf low side coupler is designed with a quick connect adapter to quickly connect the hose assembly to the low side Schrader valve on a R-1234yf vehicle.
R-1234yf (engraved in ne text)
R-134a Low Side Coupler
The R-134a low side coupler is designed with a quick connect adapter to quickly connect the hose assembly to the low side Schrader valve on a R-134a vehicle.
R-134a (engraved in ne text)
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 10
USB Cord
The USB cord is provided to connect the refrigerant analyzer with an SAE J2843 or J3030 approved A/C service machine. If connecting to an approved A/C service machine, follow the instructions on this machine to operate the refrigerant analyzer.
R-1234yf Tank Adapter Fitting
The R-123yf tank adapter tting will provide the user with an adapter
to allow connection of the R-1234yf sample hose to the 1/2” LH Acme threads on the R-1234yf cylinder.
R-134a Tank Adapter Fitting
The R-134a tank adapter tting will provide the user with an adapter to
allow connection of the R-134a sample hose and low side coupler to a R-134a cylinder Acme port.
R-134a Low Side Stub (Fits into R-134a Low Side Coupler)
1/2” RH Acme Thread (Threads onto Cylinder Stub)
O-Ring Seal (Internal)
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 11
A/C Power Adapter
The R-ID and R-ID Plus Refrigerant Analyzers are powered via a lithium­ion battery. You can also power the unit with the A/C power adapter which converts a standard 100–240 VAC 50/60 Hz wall outlet to 12 VDC, 1.6A. This A/C power adapter will also charge the battery when connected to the refrigerant analyzer.
NOTE: Use of any other power source may cause damage to the unit and void the warranty.
Control Panel
The control panel serves as the main user interface and features three soft key buttons. The current function for each button is displayed above the soft key buttons on the full color LCD. A Home button and a Power button are also found at the top of the control panel.
Green LED
Home
LCD
Soft Key Button
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
Power On/Off
PAG E 12
Back Panel Connections
The connections located on the back panel are illustrated below.
CAUTION: The sample outlet port should never be obstructed. Keep the sample outlet port free and clear at all times. DO NOT operate near open flame.
Factory Power Port
Sample Inlet
USB Port
Sample Outlet
Hard Shell Portable Storage Case
The hard shell portable storage case is custom t to the R-ID and R-ID
Plus Refrigerant Analyzers. It provides rugged protection for the tool, as well as storage for all components. The storage case is general purpose and is not waterproof.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 13
First Use
The R-ID and R-ID Plus Refrigerant Analyzer have a built in lithium-ion
battery. Prior to rst use, charge the battery for a minimum of two
hours with the included A/C power adapter. The refrigerant analyzer will both function and charge the battery when the A/C power supply is connected.
Power on the Refrigerant Analyzer
For use with an SAE J2843 or J3030 certied A/C service machine,
connect one end of the provided USB cable to the USB port on the back of the refrigerant analyzer and connect the other end of the USB cable to the A/C service machine.
NOTE: If the unit is used as an independent device, the USB cable should not be connected.
Press the upper right Power button and the splash screen shown in (Figure 1) will appear. Press Next and the device will warm up as shown in (Figure 2). Warm up will take approximately 30 seconds.
Figure 1 Figure 2
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 14
Once the refrigerant analyzer warms up, the screen in (Figure 3) will appear offering the option to change settings or start an analysis. If you wish to adjust factory settings, select the left soft key and refer to the Settings section (page 19). To begin an analysis, select the right soft key. Next select the type of refrigerant you wish to test (Figure 4).
NOTE: If you are analyzing an R-12 vehicle or cylinder, you must select the R-134a mode.
Figure 3
Figure 4
Calibration
Each time the refrigerant analyzer begins a new test cycle it must complete an air calibration. The calibration takes 30 seconds and pulls fresh air into the unit via an internal pump. This fresh air purges any excess refrigerant from the unit and ensures accurate test results. Calibration requires that a sample hose be connected to the device and disconnected from the vehicle or refrigerant source.
Once the sample hose is connected to the refrigerant analyzer, press Start to begin the air calibration as shown in (Figure 5). This will begin the calibration process and display the screen shown in (Figure 6).
Figure 5 Figure 6
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 15
Testing the Refrigerant
After the air calibration is complete, the refrigerant analyzer is ready for testing and will direct you to connect the hose to a refrigerant source as shown in (Figure 7). Connect the hose to the vehicle’s low side Schrader valve. Allow the refrigerant to flow for a few seconds and then press the Test button to begin the test. The testing screen shown in (Figure 8) will display.
Figure 7
Figure 8
Viewing the Test Results
Upon completion of testing, the refrigerant analyzer will display the screen shown in (Figure 9). Disconnect the coupler from the refrigerant source and select Results to display the test results (Figure 10). The percentage displayed for each refrigerant indicates the total purity weight of that refrigerant, equaling 100%, with air and non­condensible gases measured independently. Pressing Print will print the test results. Pressing Print Prior 5 Results will print the last 5 tests completed.
Figure 9 Figure 10
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 16
If the refrigerant analyzed is 98.0% pure or greater, the refrigerant is deemed suitable for standard recovery and reuse. Should the refrigerant be less than 98.0% pure, the refrigerant is not suitable for standard recovery and should not be reused. In either case, verify that the hose is disconnected from the refrigerant source and press Exit to return to the main screen (Figure 11).
Figure 11
NOTE: In R-134a mode, R-12 and R-1234yf are combined into one
reading referred to as R-12 / R-1234yf.
Understanding Test Results
The refrigerant analyzer is designed to analyze the base gas it is calibrated for. When testing a R-134a vehicle, R-134a should be selected as shown in (Figure 12). Conversely, when testing a R-1234yf vehicle, R-1234yf should be selected as shown in (Figure 13). If the wrong base refrigerant is selected, the refrigerant analyzer will fail the test and produce inaccurate results.
Figure 12 Figure 13
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 17
The refrigerant analyzer is designed to provide visual cues after analysis is complete. When the sample refrigerant is found to be 98.0% pure or greater, the refrigerant analyzer will display a green background indicator (Figure 14).
Figure 14 Figure 15
When the sample refrigerant is found to be between 95.0%–98.0% pure, a yellow background indicator will appear (Figure 15).
When the sampled refrigerant is found to be less than 95.0%, tests positive for hydrocarbons, or has a large contamination, the screen will illuminate red and CAUTION SHOULD BE TAKEN WHEN HANDLING
THIS VEHICLE OR CYLINDER (Figure 16).
Figure 16
Please note that air is measured independently of the refrigerant. Therefore it is possible to have a percentage of air present in a sample of refrigerant that totals 100% refrigerant. An example of this is shown in (Figure 17).
Figure 17
If an error message appears at all during or after analysis, refer to the Error Messages section (page 20).
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 18
Replacing the Sample Hose Assembly
In the event the refrigerant analyzer displays an Error #3 or Error #5, this may indicate the sample hose needs replacing. This will occur when the integrated flow restrictor becomes clogged with oil, debris, or sealant. It can also occur if there is inadequate flow, or less than 30 PSIG of refrigerant in the vehicle or cylinder. Replacement hoses for both the R-134a and R-1234yf couplers are provided in the kit. Additional replacements are listed in the Spare Parts List on page 21.
To replace the sample hose assembly, follow the instructions below:
1. Disconnect the sample hose from the refrigerant source and R-ID or R-ID Plus Refrigerant Analyzer.
2. Remove the brass restrictor end (with hose attached) from the coupler and discard. Be sure to use a backup wrench as not to
damage the coupler.
3. Check for signs of oil and debris in the coupler.
4. Use a cleaner which ONLY contains Tetrachloroethylene and carbon dioxide. Follow safety instructions on the can and spray all parts of the coupler with the cleaner to remove any oil. DO NOT soak the part for more than 60 seconds.
5. Allow coupler to dry. Check coupler for oil once again. Failure to clean the oil out of the coupler will result in premature obstruction of the new sample hose.
6. Install the brass end of the new sample hose assembly into the
coupler and tighten nger tight.
Information Screens
An information icon or Help indication will appear at various points throughout the testing process. This button will provide additional information or tips about the command screens to help complete the refrigerant analysis.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 19
Software Updates
Software updates may be made available to improve operating performance or to add additional features. Some updates will be
provided at no charge to improve operating efciencies; others will be
optional, paid upgrades, to add new refrigerants or functions.
The R-ID and R-ID Plus Refrigerant Analyzers have a USB update port located on the back panel connections. This port should not be used for any other purpose other than to install factory updates or connecting to an A/C service machine. If you do not register the
refrigerant analyzer, Robinair will not be able to inform you of any software updates.
Settings
Pressing the Settings button as shown in (Figure 18) will provide access to various device settings as shown in (Figure 19).
Figure 18 Figure 19
Using the Next button, scroll to the desired setting you wish to change.
Use the Check button to select the setting and the Exit button to return to the previous screen.
• Brightness: Enhances or dims the brightness of the LCD screen.
• Language: Changes the language to one of 10 available languages.
• Sound: Turns sound ON or OFF.
• Printer: Provides information on how to load the printer paper.
When nished adjusting the settings, press Exit to return to the home
screen.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 20
Error Messages
In the event an Error message is displayed, follow the on-screen prompt associated with the Error. Error messages that may appear include:
Error #1: The air or gas readings were unstable.
• Solution: Move the unit away from sources of electromotive force (EMF) or radio-frequency interference (RFI) such as radio transmitters and arc welders.
Error #2: The air or gas readings were excessively high.
• Solution: Move the unit away from sources of EMF or RFI such as radio transmitter and arc welders.
Error #3: The air calibration resulted in a low output.
• Solution: Prevent refrigerant from flowing into the unit through the sample inlet during air calibration.
• Solution: Allow any refrigerant in the atmosphere to dissipate before performing air calibration.
• Solution: Verify that the air intake and the exhaust are not obstructed.
Solution: Verify that the white lter is correctly plugged into the rubber grommets.
Error #4: The unit is beyond the operating temperature range.
• Solution: Move the unit to an area where the ambient temperature
is within the specied operating range.
Error #5: The refrigerant sampled has an excessively large amount of air or there was little or no sample flow due to a closed valve or
plugged sample lter. This is the code to prompt the user to charge the brass lter. This should be considered more as a prompt than an
actual error.
• Solution: Verify the coupler valve is open.
Solution: Verify the sample lter is not plugged with debris or oil.
Solution: Replace brass sample lter.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
Error #6: The air sensor has expired and must be replaced before the refrigerant analyzer can be used.
Error #7: The gas pressure is out of range.
• Solution: Verify the sample exhaust port is not obstructed.
If an Error message reappears, contact Robinair Technical Services (page 23).
PAG E 21
Spare Parts List
Item Part Number
R-134a Tank Adapter 16301
R-12 Low Side Coupler 16907
Printer Paper Roll 34215
A/C Power Supply 19719
R-1234yf Tank Adapter 16306
R-134a Replacement Hose 16901
R-1234yf Replacement Hose 16902
R-134a Hose Kit 16905
R-1234yf Hose Kit 16906
Sample Hose Extension 16903
USB Cable 16904
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
PAG E 22
Specications
Sample Parameters: Vapor only, oil-free, 500 PSIG,
maximum 2 MPa
Detected Compounds: R-134a, R-1234yf, R-12, R-22,
hydrocarbons, air, unknown refrigerant
Sensor Technology: NDIR
Refrigerant Sample Size: 2 grams per sample
Power Supply: Input: 90–264 VAC, 50–60 HZ
Output: 12 VDC, 1.6 A
Operational Temperature: 50–120°F (10–49°C)
NOTE: Hydrocarbons such as R290, R600, R600a, R152a, etc., are flammable contaminates.
© Bosch Automotive Service Solutions Inc. / Robinair / March 2019
Loading...
+ 51 hidden pages