Robertshaw PHANTOM WIRE RS-PWIRE Installation Instructions Manual

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PHANTOM WIRE™
Installation Instructions
DESCRIPTION
The RS-PWIRE Phantom Wire™ device allows the installer to connect any thermostat when a ‘common’ wire is not available in the existing thermostat cable. This handy device ‘creates’ a phantom wire. In many existing installations, older thermostat cables don’t have a common (24VAC common) wire because they were not needed for the mechanical thermostats originally installed. Years ago, it was typical for the cable to only have four (4) conductors. The RS-PWIRE creates the ‘common’ wire so the HVAC unit can be used along with any thermostat requiring a 24VAC common. Additionally, the RS-PWIRE includes screwless terminals, color-coded wiring for the HVAC unit connection, and LEDs on the unit to show power, heat, cool and fan calls are being created from the thermostat, practically eliminating troubleshooting.
DRAWING
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INSTALLATION & WIRING
AT HVAC EQUIPMENT LOCATION
1) Turn off power for HVAC unit
2) Remove cover to HVAC control board
3) Remove existing thermostat cable, but leave 2-wire compressor leads in place (will be connected to Y and C)
AT THERMOSTAT LOCATION
4) Remove existing thermostat
5) Install thermostat base
6) Install Diode Assembly to Y and G terminals
a. White to W terminal b. Yellow to Blue diode assembly with wire nut c. Red to R terminal d. Green to 24(c) terminal
7) Install thermostat on backplate
AT HVAC EQUIPMENT LOCATION
8) Mount RS-PWIRE device in a location inside the equipment board area. Make sure it is not in the way of any moving parts. Device must be mounted close enough to the thermostat wiring board for connection.
9) Install thermostat cable to the RS-PWIRE screwless terminals
a. Green wire to G terminal b. Red wire to R terminal c. White wire to W terminal d. Yellow wire to Y terminal
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10) Install RS-PWIRE cable to corresponding terminals on HVAC thermostat wiring board
a. Green wire to G terminal b. Red wire to R terminal c. White wire to W terminal d. Yellow wire to Y terminal e. Black wire to C terminal
11) If the HVAC system is a Heat Pump, install the Reversing Valve (O or B) and any other necessary connections per HVAC system requirements.
12) If the HVAC system is a 2-stage unit, install any other necessary connections per HVAC system requirements.
FINAL CHECKOUT
13) Turn on HVAC equipment power.
Red (24VAC - R) LED will be on. If not, check your connections.
14) FAN TEST - At thermostat, manually turn on Fan. Check LEDs on RS-PWIRE.
GAS / ELECTRIC HVAC SYSTEM
HEAT PUMP HVAC SYSTEM
Red (24VAC - R) LED will be on.
Red (24VAC - R) LED will be on.
Green (FAN - G) LED will be on.
Green (FAN - G) LED will be on.
If not, check your connections. (Remember to turn the Fan back to ‘Auto’ when test is completed).
15) COOL TEST - At thermostat, turn on Cooling. Check LEDs on RS-PWIRE.
GAS / ELECTRIC HVAC SYSTEM
HEAT PUMP HVAC SYSTEM
Red (24VAC - R) LED will be on.
Red (24VAC - R) LED will be on.
Blue (COOL - Y) LED will be on.
Blue (COOL - Y) LED will be on.
Green (FAN - G) LED will be on.
Green (FAN - G) LED will be on.
If not, check your connections.
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16) HEAT TEST - At thermostat, turn on Heating. Check LEDs on RS-PWIRE.
GAS / ELECTRIC HVAC SYSTEM
HEAT PUMP HVAC SYSTEM
Red (24VAC - R) LED will be on.
Red (24VAC - R) LED will be on.
Green (FAN - G) LED may or may not be
on, depending on gas or electric heat.
Blue (COOL - Y) LED will be on.
(THIS IS COMPRESSOR-HEAT)
Red (HEAT - W) LED will be on.
Green (FAN - G) LED will be on.
If not, check your connections.
17) AUX HEAT TEST (HEAT PUMP ONLY) –
At thermostat, turn on Heating. Then Turn on Aux Heat. Check LEDs on RS-PWIRE.
GAS / ELECTRIC HVAC SYSTEM
HEAT PUMP HVAC SYSTEM
N/A
Red (24VAC - R) LED will be on.
N/A
Blue (COOL - Y) LED will be on.
(THIS IS COMPRESSOR-HEAT)
N/A
Green (FAN - G) LED will be on.
N/A
Red (HEAT - W) LED will be on.
If not, check your connections.
SPECIFICATIONS
DEVICE ASSEMBLY at HVAC EQUIPMENT
Rated Voltage: 20V to 30VAC, 24VAC nominal Rated Output Current: 5A / 250VAC, 5A / 28VDC Thermostat Terminations: All Screwless, G – Green, R – Red, W – White, Y – Yellow Equipment Wires: 9” with Stripped & Tinned Ends
R – Red (24VAC+), C – Black (24VAC Common) W – White (Heat), Y – Yellow (Cool), G – Green (Fan)
Jumpers: JP1 – Remove Jumper to Disable LEDs
DIODE ASSEMBLY at THERMOSTAT
Diode Assembly Terminations:
Y – Yellow (Cool), G – Green (Fan), B – Blue (Connect to Thermostat YELLOW wire)
Thermostat Terminations:
R – Red (24VAC+), C – 24VAC Common (Green), W – Heat (White),
Y - Connect to Diode Assembly BLUE wire
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