Roberts Gorden GordonRay BH Series Service Manual

Page 1
GordonRay® BH
The Economical, Unitary Infrared Heater
Submittal: BH Series
Job:
Engineer:
Gas Specs:
Date:
QTY. MODEL NO. BH UNIT INPUT BTU/HR
QTY. MODEL NO. BH UNIT INPUT BTU/HR
QTY. MODEL NO. BH UNIT INPUT BTU/HR
QTY. MODEL NO. BH UNIT INPUT BTU/HR
TOTAL INPUT BTU/HR
Important
Before installation and operation of heating equipment, read and understand the
Installation, Operation and Service Manual.
Applications, engineering and detailed guidance on systems design, installation and product performance is available upon request.
ROBERTS GORDON
®
products are to be installed only in accordance with local laws, codes and regulations, and only by a contractor qualified in
the installation and service of gas-fired heating equipment.
Roberts-Gordon Roberts-Gordon
1250 William Street 76 Main Street West, Unit 10 P.O. Box 44 Grimsby, Ontario L3M 1R6 Buffalo, New York 14240-0044 Canada Telephone: 716.852.4400 Telephone: 905.945.5403 Fax: 716.852.0854 Fax: 905.945.0511 Toll Free: 800.828.7450
www.rg-inc.com
© Copyright 2004 Roberts-Gordon P/N170601NA Rev D 07/04
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© 2004
All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping or information storage and retrieval systems - without the written permission of Roberts-Gordon.
TABLE OF CONTENTS
ST ANDARD PAR T S LIST.. ...........................................1
Contents of BH-Series Bur ner Ca rton ..................... 1
Contents of Core and Extension Packages.............1
GE NER AL SPECI FIC ATIO NS ..... .... ..... .... ......... ..... .... ..2
Material Specification ..............................................2
Reflectors................................................................2
Heater Speci fications...............................................2
Ignition.....................................................................2
Suspension Specifications .......................................2
Controls Spe cifications............................................2
Gas Pressure at Manifold........................................2
Pipe Connection...................................................... 2
Dimensions .............................................................. 2
Gas Inlet Pressure................................................... 2
Electrical Rating (all mode ls)...................................2
CLE ARANCES TO COMBUS TIBLES .......................... 3
Standard Reflector...................................................3
On e Side Refl ect or............ ..... ......... .... ..... ......... .... ..3
Tw o Side Refl ect ors . ..... .... ......... ..... .... ......... ..... ...... 3
45° Tilt Reflector...................................................... 4
U-Tub e, Sta ndard Re flector.....................................4
U-Tub e, Ful l 45°......................................................4
U- Tube , O ppo si te 45° Re flector ...... ......... .... ......... ..5
2-F oo t Deco Grille, 1-Foot Deco Grille
and Protect iv e Gr ille ................................................5
Lower Clearance Shield ..........................................5
Venting....................................................................6
BH-SERIES ASSEMBLY OVERVIEW.......................... 7
Major Component Descrip tions...............................7
BH-Series Linear Assembly Overview ....................8
HEATER INSTA LLATION.............................................9
Critical Hanger Placement.......................................9
BH-Series Linear Layout Overview ........................10
BH-Series Linear Layout Overview (Continued)......11
Burner Tube Installation ..........................................11
Tub e Clamp P ackage Installation............................12
Coup ling and Tube Assem bly ..................................12
Coup ling and Tube Assem bly (Continued)..............13
Turbu lator Installation..............................................14
Reflector Install ation................................................14
R ef le c to r, U- Cl ip and Ref l ector Su pport
Installation ............................................................... 15
Burner Installation....................................................16
OPTIONAL HEATER ACCESSORIES.......................... 17
BH-Series U-Tube Assembly Overview ..................17
BH-Series U-Tube Layout Over views .....................18
BH-Series U-T ube Lay out O verv i ews (Continued). . 19
Elbow Package Configuration .................................20
Elbow Installation.....................................................20
Elbow Insta llation (continue d)..................................2 0
Reflecto r Joint Installati on........................................20
Reflecto r Joint Detail................................................21
REFLECTOR SIDE EXTENSION..................................22
Bracket Installation...................................................22
Side Reflector Installation........................................2 2
LOWER CL EARANCE SHIELD INSTALLATION.........23
Shield Support Strap Assembly ...............................2 3
TWO-FOOT DECORATIVE GRILLE INSTALLATION..23
Grill e Inst all ation.. .... ..... ......... .... ..... ......... .... ......... ...23
Frame Shield Installation.........................................2 4
Reflecto r Side Extensi on In stallation ......................24
ONE-FOOT DECORATIVE GRILLE IN STALLATION..25
One-Foot Decorative Grille Bracket.........................25
Decorative Grill e......................................................25
Joint Piece and Reinforcement................................25
End Piece an d Reflector End Cap...........................26
90° Elbow.................................................................26
PROTECTIVE GRILLE INSTALLATION.......................2 7
Silicone Cap Installation...........................................27
Grille E n d Cap Installation.......................................27
Grill e Inst all ation.. .... ..... ......... .... ..... ......... .... ......... ...27
VENTING........................................................................2 8
Horizontal Ventilati on 4 " (10 cm) Pipe .....................2 8
Vertical V e ntilation 4" (10 cm) Pipe..........................2 8
Common Sidewall Venting.......................................29
Common Ve rtical Ve nting .......................................3 0
OUTSIDE C OMBUSTION AIR SUPPLY.......................31
Vertical Ou tside Air Su pply for
Single Heater Installation.........................................31
Horizontal Outside Air Supply for
Single Heater Installation.........................................31
Vertical Ou tside Air Su pply for
Double Heater Installation........................................32
Horizontal Outside Air Supply for
Double Heater Installation........................................32
GAS PIPING...................................................................33
Gas Connection with Stainless Steel
Flex Conn ector.........................................................33
WIRING..........................................................................3 4
Line Voltage Thermostat Wiring...............................3 4
Low Volta ge The rmo stat Wir ing. ..... ......... .... ..... .......35
BH-Series Internal Wiring ........................................36
BH-Series La dder Diagram......................................36
Electr ical Connection to the Burner .........................37
INTERNAL BURNER DIAGRAM...................................38
THE ROBERTS GORDON® GORDONRAY® BH
LIMITED WARRANTY...................................................3 9
Printed in U.S.A.
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Page 3
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
STANDARD PARTS LIST Contents of BH- Seri es Burner Carton
Part No. Description BH-40 BH-60 BH-80 BH-100 BH-115 BH-125 BH-140 BH-150 BH-175 BH-200
071XXXXX BH-Seri es Burner (Rate and Fuel Varies) 1 1 1 1 1 1 1 1 1 1
90709700 Blow er Assembly w ith Cord 1 1 1 1 1 1 1 1 1 1 02568200 Gasket (Burner to Burner Tube) 1 1 1 1 1 1 1 1 1 1 90709801 Gasket (Blower to Burner) 1 1 1 1 1 1 1 1 1 1
170101NA Installation Manual 1 1 1 1 1 1 1 1 1 1
91201708 Pipe Nipple (Black) 1/2” x 4 1 1 1 1 1 1 1 1 1 1 94273914 Hex He ad Rolok 5/16 - 18 4 4 4 4 4 4 4 4 4 4 96411600 Spli t Lock washer 4 4 4 4 4 4 4 4 4 4 91412200 Flexible Gas Connector Assembl y, 1/2” NPT 1 1 1 1 1 1 - - - - 91412203 Flexible Gas Connector Assembl y, 3/4" NPT - - - - - - 1 1 1 1 91907302 S-Hook s 2 2 2 2 2 2 2 2 2 2 91911700 Outs ide Air Collar 1 1 1 1 1 1 1 1 1 1 94118106 #8 x 3/8 Hex Washer Head (for Outside Air Coll ar) 3 3 3 3 3 3 3 3 3 3 92311800 Keps Nut 4 4 4 4 4 4 4 4 4 4 03051503 Turbulator Adapter 1 1 1 1 1 - 1 - - - 03051504 Turbulator 2.5’ (76 cm), Aluminized Steel 2 4 4 1 3 - 1 - - - 03051505 Turbulator 2.5’ (76 cm), Stainless Steel 1 - - - - - - - - -
Contents of Core and Extension Packages
Core Packages Extens ion Pa ckages
Hot Rolled Aluminized Hot Rolled Aluminized
Part No. Descr iption
20
'
(6m)
30
'
(9m)
40
'
(12m)
10
'
(3m)
20
'
(6m)
30
'
(9m)
40
'
(12m)
10
'
(3m)
20
'
(6 m )
30
'
(9 m )
40
'
(1 2m )
10
'
(3m)
20
'
(6m )
30
'
(9m)
40
'
(12m)
91409300
Tube, H ot Rolled Steel, 10
'
(3m)
123----1234----
91409408
Tube, HT Aluminized, 10
'
(3m)
----123----1234
03051101
Burne r Tube, ALUMI-THERM
®
Steel, 10' (3m)
111-111--------
03051601
Burne r Tube, HT ALUMI-THERM
®
Steel, 10' (3m)
---1-----------
01312700 Coupling Assembly 1 2 3 - 1 2 3 12341234 02750303
Standard Reflector, 8
'
( 3.5m )
346234623462346
0 27508 00 End Cap 2222222-- ------ 03090100 Tube and Reflector Ha nger 345234512341234 91907302 S-Hook 345234512341234 03050010 Reflector Support Pac kage ( Strap, Wire Form, Screws) 235123523462346 91107720 U-Clip Package 111111111111111 90502700 V ent Adapte r 1111111-- ------ 01318901 Tube Clamp Pack age 1111111-- ------
Par t Nu mber
CP20HRS
CP30HRS
CP40HRS
CP10ALUM
CP20ALUM
CP30ALUM
CP40ALUM
EXP10HRS
EXP20HRS
EXP30HRS
EXP40HRS
EXP10ALUM
EXP20ALUM
EXP30ALUM
EXP40ALUM
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Page 4
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
GENERAL SPECIFICATIONS Material Specificat ion
Reflectors
.024 Aluminum
Heater Specifications Ignition
Fully automatic spark ignition with safety shut-off.
Suspension Specifications
Hang heater with materials with a minimum working load of 75 lbs (33 kg).
Controls Specifications
Time switches, thermostats, etc. can be wired into the elec trical supply. Ex ternal controls supplied as an optional extra.
General S pecifications for BH-Series heaters are as follows:
Gas Pressure at Manifold:
Natural Gas: 3.5" w.c. LP Gas: 10.5" w.c.
Pipe Connecti on:
1/2" NPT (for BH-40, 60, 80, 100, 115 & 125) 3/4" NPT (for BH- 140, 150,175 & 200)
Dimensions:
Vent Connection Size: 4" (10 cm) Outside Air Connection S ize: 4" (10 cm) Refer to fi gure above for dimensional information.
Gas Inlet Pressure:
Natural Gas: for BH-40, 60, 80, 100, 115, 125, 140, 150 4.6" w.c. Minimum for BH-175, 200 5.0" w.c. Minimum
14.0" w.c. Maximum
LP Gas: 11.0" w.c. Minimum
14.0" w.c. Maximum
Electrical Rating (all m odels):
120V - 60 Hz., 1.0 Amp
Turbulator (select models)
Side View
Reflector
12.5
(32 cm)
End View
11
(28 cm)
Maximum or Minimum Length A
Burner Tube
12.5
(32 cm)
Heat I nput
Rate
LengthA
Recommended
Minimum Mounting Height*
Model (BTUH X1000) Minimum Maximum Space Spot
BH-40 40 10’ (3m) 10’ (3m) 8'- 10' (2.4 - 3m) 8' (2.4m) BH- 60 60 20' (6m) 20' (6m) 10'-12' (3 - 3.6m) 9' (2.7m)'
BH-80 80 20' (6m) 30' (9m) 12'-15' (3.6 - 4.5m) 11' (3.3m) BH-100 100 30' (9m) 40' (12m ) 12'-15' (3.6 - 4.5m) 12' (3.7m) BH-115 115 30' (9m) 50' (15m) 15'- 20’ (4.5 - 6m) 15' (4.6m) BH-125 125 40' (12m) 50' (15m) 15'-20’ (4.5 - 6m) 15' ( 4.6m) BH-140 140 40' (12m) 60' (18m) 20'-25’ (6 - 7.6m) 20' (6.1m) BH-150 150 50' (15m) 60' (18m) 20'-25’ (6 - 7.6m) 20' ( 6.1m) BH-175 175 50' (15m) 70' (21m) 25' (7.6m) 23' (7m) BH-200 200 60' (18m) 80' (24m) 25' (7.6m) 25' (7.6m)
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Page 5
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
CLEARANCES TO COMBUSTIBLES
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.
3. - indicates an unapproved application. Roberts-Gordon prohibits the installation of this heater for all unapproved applicati ons.
Standard Reflector
(inches) (centimeters)
Model ABCDABCD
BH-40 6 27 52 27 16 69 133 69 BH-60 6 35 62 35 16 89 158 89
BH-80 6 38 65 38 16 97 166 97
BH-100 6 40 70 40 16 102 178 102
BH-115/125 6 46 76 46 16 117 194 117 BH-140/150 6 50 79 50 16 127 201 127
BH-175/200 8 52 82 52 21 133 209 133
C
BD
A
One Side Reflector
(inches) (centimeters)
Model ABCDABCD
BH-40 6 9 52 44 16 23 133 112 BH-60 6 9 62 47 16 23 158 120
BH-80 6 9 69 54 16 23 176 138
BH-100 6 9 76 59 16 23 194 150
BH-115/125 6 9 82 65 16 23 209 166 BH-140/150 6 9 85 69 16 23 216 176
BH-175/200 8 9 88 73 21 23 224 186
C
BD
A
Two Side Reflectors
(inches) (centimeters)
Model ABCDABCD
BH-40 6 15 52 15 16 39 133 39 BH-60 6 23 65 23 16 59 166 59
BH-80 6 25 71 25 16 64 181 64
BH-100 6 27 77 27 16 69 196 69
BH-115/125 6 32 83 32 16 82 211 82 BH-140/150 6 35 87 35 16 89 221 89
BH-175/200 8 40 91 40 21 102 232 102
C
BD
A
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Page 6
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.
3.- indicates an unapprov ed application. Roberts-Gordon prohibits the installation of this heater f or all unapproved appli cations.
45° Tilt Reflecto r
(inches) (centimeters)
Model ABCDABCD
BH-40 8 8 50 46 21 21 127 117 BH-60 8 8 59542121150138
BH-80 8 8 65 60 21 21 166 153
BH-100 10 8 73 64 26 21 186 163
BH-115/125 10 8 77 69 26 21 196 176 BH-140/150 12 8 83 74 31 21 211 188
BH-175/200 12 8 85 79 31 21 216 201
C
BD
A
U-Tube, Sta ndard Refle ctor
(inches) (centimeters)
Model ABCDABCD
BH-40 - - - - - - - - BH-60 6 35 62 30 16 89 158 77
BH-80 6 38 68 37 16 97 173 94
BH-100 6 40 75 39 16 102 191 100
BH-115/125 6 46 78 43 16 117 199 110 BH-140/150 6 50 83 47 16 127 211 120
BH-175/200 8 54 87 51 21 138 221 130
B
D
C
A
U-Tube, Full 45°
(inches) (centimeters)
Model ABCDABCD
BH-40 - - - - - - - - BH-60 8 8 59422121150107
BH-80 8 8 65 46 21 21 166 117
BH-100 8 8 73 52 21 21 186 133
BH-115/125 8 8 77 61 21 21 196 155 BH-140/150 8 8 83 66 21 21 211 168
BH-175/200 8 8 85 70 21 21 216 178
C
D
B
A
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Page 7
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubing downstream from where the burner and burner tube connect.
3.- indicates an unapprov ed application. Roberts-Gordon prohibits the installation of this heater for all unapproved applications .
*When installed in the first 20’ (6 m).
U-Tube, Opposite 45° Reflector
(inches) (centimeters)
Model ABCDABCD
BH-40 - - - - - - - - BH-60 8 54 59 22 21 138 150 56
BH-80 8 60 65 22 21 153 166 56
BH-100 10 64 73 22 26 163 186 56
BH-115/125 10 70 77 22 26 178 196 56 BH-140/150 12 74 83 22 31 188 211 56
BH-175/200 12 76 85 22 31 194 216 56
B
A
C
D
2-Foot Deco Grille, 1-Foo t Deco Grille and Pr otective Grille
(inches) (centimeters)
Model ABCDABCD
BH-40 6 27 52 27 16 69 133 69 BH-60 6 35 62 35 16 89 158 89
BH-80 6 38 65 38 16 97 166 97
BH-100 6 40 70 40 16 102 178 102
BH-115/125 6 46 76 46 16 117 194 117 BH-140/150 6 50 79 50 16 127 201 127
BH-175/200 8 52 82 52 21 133 209 133
C
BD
A
Low er Clearance Shield*
(inches) (centimeters)
Model ABCDABCD
BH-40 6 34 27 34 16 87 69 87 BH-60 6 39 33 39 16 100 84 100
BH-80 6 40 38 40 16 102 97 102
BH-100 6 50 44 50 16 127 112 127
BH-115/125 6 54 48 54 16 138 122 138 BH-140/150 6 55 50 55 16 140 127 140
BH-175/200 - - - - - - - -
C
BD
A
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Page 8
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
NOTE: 1. All dimensions are from the surfaces of all tubes, couplings and elbows.
2. Clearances B, C and D can be reduced by 50% after 25' (7.5 m) of tubi ng downstream from where the burner and burner tube connect.
3.- indicates an unapprov ed application. Roberts-Gordon prohibits the installation of this heater for all unapproved applications .
Vent ing
(inches) (centimeters)
Model A E F A E F
BH-40 14 18 18 36 46 46 BH-60 141818364646
BH-80 20 24 18 51 61 46
BH-100 20 24 18 51 61 46
BH-115/125 20 24 18 51 61 46 BH-140/150 20 30 18 51 77 46
BH-175/200 20 30 18 51 77 46
Infrared Tubes
Vent Pipes
Unvented
Vented
A
E
F
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Page 9
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH- SERIES ASSEMBLY OVERVIEW Major Component Descriptions
Burner with Tube Gasket
Must be installed with the flame observation window facing down.
Reflector (Aluminum or Stainless Steel)
Alternate overlap as shown on overview. Minimum overlap is 7” (18 cm).
Tube and Reflector Hanger with Cl amp Package
Position this hanger no more than 4” (10 cm) away from the burner.
Coupling Assembly with Lock
Reflector End Cap
Punch out center section to accommodate heat exchanger tube.
Tube and Reflector Hanger
Suspend system from these hangers.
Flex Gas Line with Shut Off Cock
Tube
Hot Rolled or Heat Treated Aluminized Tube supplied in 10’ (3 m) lengths.
Burner Tube
Supplied in 10
' (3 m) lengths.
Burner tube is always the first tube after the burner.
Reflec tor Suppo rt Strap & W ire Form
Turbulator
Turbulator must be ins talled i n the last standar d section of tube. Turbulator is not requi red on the BH-125/150/175/200.
Ven t Ad ap t er
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Page 10
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH-Series Linear Assembly Overview
Tube
Reflector
Reflector End Cap
Reflector Support
Burner
Coupling
U-Clips
Burner Tube
Tube and Reflector Hanger
Tube Clamp
Package
Vent Adapter
Turbulator
with select models
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Page 11
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
HEATER I NSTALLATION Critical Hanger Placement
D e scrip ti on Par t Numb e r
S-Hook 91907302 Tube/Reflector Hanger 03090100
Hanger
Side View
Must Be Within 4" (10 cm) Front View
S Hooks
Reflector
Hanger
45° Angle
* Allows for thermal expansion of system
Typical Suspension Details
Rod (3/8")
Beam Clamp
Concrete Beam
Wood Beam
Washers
Locknut
Screw Hook (3/8")
24" min.*
(61 cm)
X*
Anchor
S Hooks
Chain size
3/16" minimum
Turnbuckle
Not Included
Run Length Typical Expansion Mininum X Le ngth
10 - 50 ±1” (3 cm) 12” 51 - 60 ±2” (5 cm) 18” 61 - 80 ±3” (8 cm) 24”
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Page 12
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH-Series Linear Layout Overview
a = 14" (36 cm) reflector width (not shown)
b = 2" (5 cm) end cap to burner
c = 2" (5 cm) end cap to hanger
d = 7'6" (229 cm) distance first hanger
e = 10' (305 cm) distance between hangers
f = 12.5" (32 cm) burner height
g = 11" (28 cm) burner length
Vent Adapter
Burner
Reflector
Tube
Tube/Reflector Hanger
Coupling Assembly
LEGEND
BH-115 BH-125 BH-140 BH-150 BH-175
BH-100 BH-115 BH-125 BH-140
BH-80 BH-100 BH-115
BH-40
g
c
b
d
f
BH-60 BH-80
g
c
b
de
f
g
c
b
de
f
e
g
c
b
de
f
e e
g
c
b
de
f
e e e
10' Tube Length
20' Tube Length
30' Tube Length
40' Tube Length
50' Tube Length
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Page 13
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH-Series Linear Layout Overview (Continued)
Burner Tube Installation
BH-175 BH-200
BH-140 BH-150 BH-175 BH-200
BH-200
g
c
b
de
f
e e e e
g
c
b
de
f
e e e e e
g
c
b
de
f
e e e e e e
60' Tube Length
70' Tube Length
80' Tube Length
Weld Seam must be to the bottom of the tube.
S Hook
Burner Tube
Hanger
NOTE:
Tubing requires a downward slope of 1/2" (13 mm) per 20' (6 m) away from burner.
7' 6" ± 1'
(229 cm ± 25cm)
Offset mounting hole must be to the top
Description Part Number
Burner Tube 03051XXX S-Hook 91907302 Tube/Reflector Hanger 03090100
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Page 14
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Tube Clamp Package Installation
Coupling and Tube Assembly
F
l
a
t
W
a
s
h
e
r
Nut (Tor
que
120 in/lb
13.56
Nm)
Tube
Clamp
B
o
l
t
Description Part Number Tube Clamp Package 01318901
Tu be Cl amp 01 396801 Bolt 97113940 Flat Washer 95 211600 Nut 92113900
Tube
Tube
Orient coupling so that
the impact block is in the
2:00 or 10:00 oclock
positions
Closed
Open
Tab
3" (8 cm) to 4" (10 cm)
Slide Bar/Coupling Lock
Coupling
Wide end
Coupling
Tube
Slide Bar/Coupling Lock
A
Close coupli ng with tab
B
Start Slide bar/Coupling Lock onto coupling
C
Insert tubes into cou pling
D
Ti ghten coupli ng to join tubes
Descr iption Part Number
Coupling 01329600 Slide bar/ C oupling Lock 013297 00 Tube 91409XXX
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Page 15
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Coupling and Tube Assembly (Continued)
Coupling and Tube Assembly (Continued)
Incorrect Slide Bar
position
Correct Slide Bar
dimensions
± 2" (5 cm)
Drive Slide Bar until tight. End of Slide Bar should be within tolerance listed below.
Repeat A - D until all tubes are assembled.
Tighte n sli de bar as shown below
10' ± 1'
(305 cm ± 25 cm)
Total Overall Tube Length
7' 6" ± 1'
(229 cm ± 25 cm)
Model
Tube Le ngth
Minimum Ma x imum
B H-40 10 (3 m) 10 (3 m) B H-60 20 (6 m) 20 (6 m) B H-80 20 (6 m) 30 (9 m) BH-100 30 (9 m) 40 (12 m) BH-115 30 (9 m) 50 (15 m) BH-125 40 (12 m) 50 (15 m) BH-140 40 (12 m) 60 (18 m) BH-150 50 (15 m) 60 (18 m) BH-175 50 (15 m) 70 (21 m) BH-200 60 (18 m) 80 (24 m)
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Page 16
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Turbulator Install ation
Reflector Installation
T
w
i
s
t
Pull String
Tab
Fold tab around outside of tube nearest to the vent to hold turbulator in place. Where a vent sleeve is used, do not fold tab.
Turbulator
2.5' Section
Turbulator Adapter
Description Part Number
Turbu l at o r Ada pter 0305 1503 Turbu l at o r 2.5 Sect io n 0 305 1504 Tube 91409XXX
Turbulator must be installed in the last standard section of tube. Turbulator is not r equired on the BH-125/150/175/200.
Turbulator Installation
Model Tube Section
BH-40 1st 10 Section BH-60 2nd 10 Section BH-80 2nd 10 Section BH-1 00 3rd 10 Secti on BH-1 15 3rd 10 Secti on BH-125 N/A BH-140 4th 10 Sect ion BH-150 N/A BH-175 N/A BH-200 N/A
Hanger
Burner Tube
Reflector
Desc ription Part N umber
Tube/ Reflector Hanger 03090100 Bu r ne r Tube 03051XXX Refl ector 02750303
NOTE:All tube surfaces mus t be covered
by a reflector, except for a U-Tube.
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Page 17
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Reflector, U-Clip and Reflec tor Support Install ati on
The pictorial drawings of the heater construction in this section are schematic only and provide a general guideline of where hangers, reflector supports and U-clips are to be installed.
To ensure proper expansion and contraction move- ment of the reflectors, a combinati on of U-clips and reflector supports are us ed. The positioning of reflec-
tor supports and U-clips depend on the individual installation. Use either pop rivets or sheet metal screws instead of u-clips when i nstalling end caps and joint piec es in areas where impact and high w ind may be a factor. The following rules must be observed.
2. The overlap at the first and second reflector is a slip overlap. Thereafter, every third reflector joint is a slip overlap. A slip overlap is achieved by either: a.) both reflectors lay inside a hanger.
(no reflector support needed).
b.) using a reflector support with
loose screws at the reflector overlap.
3. The remaining reflector overlaps require a non-slip overlap connection. To affix the reflectors together in a non-slip overlap either: a.) use reflector support and tight screws. b.) if both reflectors lay inside a hanger, u-clips or
sheet metal screws may be used.
This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight screws.
Reflector End Cap
U-Clips
1. The first reflector after the burner must be affixed in the middle of the reflector with a reflector support and tight screws.
First Reflector
6"
(16 cm)
Overlap must be a
minimum of 6" (16 cm)
Loose screws loosened 1/16" (2 mm) to allow slippage.
Option A
Slip Overlap
Reflector
Support
Option B
Slip Overlap
Reflector
Tight
screws
Option B
Non-Slip Overlap
U-Clip
(2 clips per non-slip overlap inside a hanger)
Reflector
Option A
Non-Slip Overlap
Wire Form
Reflector Support
Strap
Tight
Sheet Metal
Screw
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Page 18
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Burner Installation
Lock Washer
Gasket
Burner
Bolt (Tor
que
120 in/lb
13.56 Nm)
S-Hook
Burner Tube
Extra chain min.
12" (30 cm)
Description P art Number
Bolt 94273914 Burner 071XXXXX Lock Washer 96411600 Gasket 02568200
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Page 19
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
OPTIONAL HEATER ACCESSORIES BH-Series U-T ube Assembly Overview
U-Tube
18" (457 mm)
Center to Center
U-Clips
Reflector
End Caps
Tight U-Bolt
4" (10 cm) U-Bolt,
secured to Burner Tube
with 1/4" (6 mm)
Lockwashers and
1/4-20 Hex Nuts
Loose U-Bolt
4" (10 cm) U-Bolt,
secured to Bracket with
1/4" (6 mm) Lockwashers
and 1/4-20 Hex Nuts on
top and bottom to
allow for tube expansion
and contraction
12
Burner
Reflector
Turbulator with select
models
Tube Clamp
Package
Burner
Tube
Tube
U-Tube
Support Bracket
Reflector
Support
Couplings
U-Tube, Standard
Nut Lock Washer Lock Washer Nut
U-Bolt
12
12
U-Tube, Opposite 45°
Vent Adapter
1
U-Tube, Full 45°
2
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Page 20
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH-Series U-T ube Layout Overviews
LEGEND
a = 14" (36 cm) reflector width (not shown)
b = 2" (5 cm) end cap to burner
c = 2" (5 cm) end cap to hanger
d = 7'6" (229 cm) distance first hanger
e = 10' (305 cm) distance between hangers
f = 5' (153 cm) distance between last full tube hanger and half tube hanger
g = 12.5" (32 cm) burner length
h = 11" (28 cm) burner height
* Require the last reflector before the U-Tube to be cut in half for use on both sides.
** Require the last tube before the U-Tube to be cut in half for use on both sides.
U-Tube
Burner
Reflector
Tube 10'
Tube/Reflector Hanger
Coupling Assembly
Tube 5' **
c
b
de
g
h
40' Tube Length
c
b
d
f
g
h
30' Tube Length**
20' Tube Length*
BH-80 BH-100 BH-115
BH-60 BH-80
BH-100 BH-115 BH-125 BH-140
g
c
b
h
e
BH-115 BH-125 BH-140 BH-150 BH-175
c
b
de
f
g
h
50' Tube Length* **
Vent Adapter (not shown)
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Page 21
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH-Series U-T ube Layout Overviews (Continued)
BH-200
BH-175 BH-200
BH-140 BH-150 BH-175 BH-200
g
c
b
dehe
f
g
c
b
de
h
e e
g
c
b
de
h
e
60' Tube Length
70' Tube Length**
80' Tube Length
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Page 22
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Elbow Package Configuration Elbow Installation
Elbow Installation (continued)
Reflector Joint Installation
Tube
90° Elbow
Coupling
Description Part Number Elbow Package 02718702
90° Elbow 01335801 Coupling 01312700 Reflector End Cap 02750800 Reflector Joint Piece 02750900
U-Clip Package 91107720
Tube
Coupling
Reflector
Reflector Joint
Flatten Edge
1" (2.5 cm) maximum
Scribe Contour
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Page 23
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Reflector Joint Installation
Reflector Joint Detail
Reflector Joint Detail
Cut away contour with tin snips.
Punch/Drill six 3/32" (2 mm) holes
Install Reflector End Cap
Attach Reflector Joint with six #8 sheet metal screws
Reflector
Reflector Joint
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Page 24
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
REFLECTOR SIDE EXTENSION Bracket Installation
Side Reflector Installation
Reflector Side
Extension Bracket
(2 per reflector)
Use additional supports
in high air movement
applications.
Tube and Reflector Hanger
Reflector
Tube
Reflector Support
Des cription Par t Nu mbe r Reflector Side Extensi on Package 02712700
Refl ector S ide Ex te nsio n 013 68000 Re tainer Clips 0 27 51200 Sheet Metal Screws 94118106
Orde r Separ atel y
Refl ector S ide Ex te nsio n 013 29910
Retainer Clip (2 per side)
#8 x 3/8" Sheet Metal Screw
Reflector Side Extension
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Page 25
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
LOWER CLE ARANCE SHIELD INSTALLATION Shield Support Strap Assembly
TWO-FOOT DECORATIVE GRILLE INS TALLATION Grille Installation
12"
(300 mm)
Reflector
Lower Clearance Shield
17.1"
(434 mm)
Washers
Screws
Locknuts
Align pilot holes
Descr iption Part Number Lower Clearance Shield Package 01397501
Shield Support Strap 01397500 Lower Cl earance Shield 02793000 Locknut #8 92311400 Fl at Wash er #8 95 31 0800 Screw #8 x 3/8" 93511406
Suspended Ceiling Frame
Tube
61 x 122 cm Aluminium Grille
Reflector
Tube and Reflector Hanger
Desc ripti on Part N umb er
Alum inium Grille 2 x 4’ 91407000
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Page 26
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Frame Shield Installation
Reflector Side Extension Installation
Shield
Descr iption Part Number
Deco Grille Shield 01365900
NOTE: If the Decorative Grille system is to be installed in an area with considerable air movement, it is recommended that one #8 x 3/8 (3.9 x 9.5mm) sheet metal screw be installed per reflector extension to prevent it from blowing over.
A
Reflector Side Extension
Cut Relief Notches for Tube and Reflector Hangers
Insert Screw here
Dista nce "A" Extension
Minimum Ma ximum Part No. Width
2" (4 cm) 6" (15 cm) 01370408 8" (20 cm)
6" (15 cm) 10" (26 cm) 01370412 12" (30 cm)
10 " (26 cm ) 14" ( 37 cm) 01370416 16" (40 cm)
Description Part Number
Reflector Side Ext ension 01370412
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Page 27
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
ONE-FOOT DE CORATIVE GRILLE INST ALLATION One-Foot Deco rative Grille Bracket
Decorative Grille
Joint Piece and Reinforcement
#8 Sheet Metal Screws
Cut relief notches for supports and hangers.
Decorative Grille Bracket
2" Minimum Bracket Overlap
Description Part Number
Bracket 01363003
In order to mai ntain reflector shape, do not fasten brackets together. Do not fasten bracket to adjoining reflectors. Maintain s a me slipjoint pos ition as reflec to rs .
Spread apart brackets and install Decorative Grille.
Description Part Number
Decorati ve Grille 8’ x 1 91406700
#8 Sheet Metal Screws
Joint Piece
Reinforcement
Slip joint piece into support bracket and fasten to bracket on one side of the joint only.
Joint Piece
Description Part Number
Joint Pi ece 0136590 3 Reinforcement 01365902
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Page 28
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
End Piece and Reflector End Cap
90° E lbow
Fasten end piece to brackets using two #8 sheet metal screws and replace reflector end cap.
Insert end piece between grille and brackets.
End Piece
Reflector End Cap
Descr iption Part Number
End Piece 01365901
Insert End Piece between grille and brackets.
Joint Piece
Cut grille bracket at reflector joint piece.
Grille Brackets
Inside
Corner
Decorative Grille
Brackets
Joint Piece
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Page 29
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
PROTECTIVE GRILLE IN STALLATION Silicone Cap Installation
Grille End Cap Installation
Grille Installation
Silicone Cap
Grille Finger
Desc ription Part N umb er
Grille Section 08050001 Grille End Cap 08050002 Silic one Cap 91915951-6P
Bend up 90°
Pull outward
Grille
Grille End Cap
A
B
CD
Grille
Grille End Cap
Reflector
Final Grille Section
40 "
(101 cm)
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Page 30
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
VENTING Horizontal Ve ntilation 4" (10 cm) Pipe
Vertical Ventilation 4" (10 cm) Pipe
4" Single Wall Pipe
Vent Adapter
Vent Terminal
Combustible or
Non-Combustible Wall
Vent Adapter
18" Min.
Vent Terminal
4" Single Wall Pipe
Non-Combustible Wall Only
Desc ripti on Part N umb er
Vent Terminal (Comb. Wall) 90502100 Vent Terminal (Non-Comb Wall) 02537801-XX Wa l l Thi mb l e 9 05 0560 0
4" (10 cm) Single Wall Pipe
4" (10 cm) Type "B" vent cap
Roof
Roof
Flashing
Approved
Thimble
(if applicable)
18" (46 cm)
Min.
4" (10 cm) Type "B" vent pipe
The last section of vent pipe passing through the roof or wall may be Type "B" vent pipe. All other vent materials in the building must be single wall vent pipe.
Vent Adapter
Description Part Number
Vent Cap 4" (10 cm) 90502300
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Page 31
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Common Sidewall Venting
4" Single Wall Pipe
Outside Wall
Vent Adapter
Sweeping 'T'
Connection
Sweeping 'Y'
Connection
Outside Wall
6" Single Wall Pipe
Vent Terminal
Tjernlund VH1-6 or Equivalent
Outside Wall
4" Single Wall Pipe
4" Single Wall Pipe
6" Single Wall Pipe
Vent Adapter
Vent Terminal
Tjernlund VH1-6 or Equivalent
Vent Adapter
Vent Adapter
Des crip t ion P art Number
Vent T erminal 6" (15 cm) 90502101
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Page 32
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Common Vertical Venting
Roof
18" (46 cm)
Min.
Type "B" vent cap (7" or 8" may be used. These are not available from Roberts Gordon.)
Roof
Flashing
Approved
Thimble
(if applicable)
Type "B" vent pipe
4" (10 cm)
Single Wall Pipe
Vent Adapter
4" (10 cm)
Single Wall Pipe
Vent Adapter
D Area must equal sum
of open area of
individual vents.
D
Single Wall Pipe
The last section of vent pipe passing through the roof or wall may be Type "B" vent pipe. All other vent materials in the building must be single wall vent pipe.
Top View
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Page 33
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
OUTSIDE COMBUSTION AI R SUPPLY Vertical Outside Air Supply for Single Heater Installation
Horizontal Outside Air Supply for Single Heater Installation
Band Clamp
(recommended)
Flex Hose
(recommended)
Vent Cap
Roof
4" (10 cm)
Single Wall Pipe
Burner
18" (46 cm)
Min.
Desc ription Part N umber
Vent Cap 4" (10 cm) 90502300
Desc ription Part N umber
Vent Cap 4" (10 cm) 90502300
Band Clamp
(recommended)
Flex Hose
(recommended)
Vent Cap
Wall
4" (10 cm) Single Wall Pipe
Burner
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Page 34
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Vertical Outside Air Supply for Double Heater Installation
Horizontal Outside Air Supply for Double Heater Installation
Sweeping 'T'
Connection
Outside Wall
6" (15 cm) Single Wall Pipe
Vent Cap
Outside Wall
4" (10 cm)
Single Wall Pipe
Band Clamp
(recommended)
BurnerBurner
Flex Hose
(recommended)
Flex Hose
(recommended)
Desc ription Part N umber
Vent Cap 6" (15 cm) 90502302
Sweeping 'Y'
Connection
Vent Cap
Outside Wall
4" (10 cm) Single Wall Pipe
(Seal All Joints)
6" (15 cm) Single Wall Pipe
Flex Hose
(recommended)
Band Clamp
(recommended)
Burner
Burner
Description Part Number
Vent Cap 6" (15 cm) 90502302
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Page 35
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
GAS PIPING
Gas Connection with Stainless Steel Flex Connector
WARNING
Fire Hazard
Tighten gas line fittings to connect gas supply as shown below.
Flex gas line can crack when twisted.
Gas line moves during normal operation.
Failure to follow these instructions can result in death, injury or property damage.
45°
Burner Assembly (shown without blower assembly)
Pipe Nipple
Burner
45°
Shut-Off Valve must be parallel to burner gas inlet. The 2" (5 cm) displacement shown is for the cold condition. This displacement may reduce when the system is fired.
Shut-Off Valve
(included
with connector)
Stainless Steel Flex
Gas Connector
90 ° Pipe Elbow (not included)
Burner
2" (5 cm)
12"
(30 cm)
Hold gas nipple securely with pipe wrench when
attaching the flex gas connector.
Failure to follow these instructions can result in product damage.
Des cription Par t Nu mbe r
1/2” Flex Gas Line 91412200 3/4” Flex Gas Line 91412203
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Page 36
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
WIRING
Line Vol tage Thermostat Wiring
WARNING
Electrical Shock Hazard
Disconnect electrical power and gas supply before servicing.
This appliance must be connected to a properly grounded electrical source.
Failure to follow these instructions can result in death or electrical shock.
L1
L2
Gnd.
NH
Gnd.
NH
Gnd.
Additional
Burners
120V-60Hz
Supply Circuit
Line Voltage Thermostat
Burner 1 Burner 2
Maximum 5 Burners
Per Thermostat
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Page 37
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 R oberts -Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Low Voltage Thermostat Wiring
WARNING
Electrical Shock Hazard
Disconnect electrical power and gas supply before servicing.
This appliance must be connected to a properly grounded electrical source.
Failure to follow these instructions can result in death or electrical shock.
R
C
W
G
Y
1
2
3
4
5
6
COIL
L1 L2
Gnd.
NH
Gnd.
NH
Gnd.
Additional
Burners
120V-60Hz Supply Circuit
Low Voltage Thermostat
Burner 1
Burner 2
Maximum 8 Burners
Per Relay
Black
SPDT Transformer Relay
P/N 90417600
Black
Red
White
COIL
FRONT VIEW BACK VIEW
Desc ripti on P art Number
SPDT Transformer Relay 90417600 Low Voltage Thermostat 90425100
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Page 38
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
BH-Series Internal Wiring
BH-Series Ladder Diagram
Pressure Switch
BLUE
BLUE
BLUE 24VAC
BLACK Flame Sense
YELLOW Ground
BROWN Main Valve
Electrode
BLACK
BLACK
BLACK
BROWN
YELLOW
YELLOW
YELLOW
GREEN
GREEN
GREEN
WHITE
WHITE
DSI Ignition Module
NO
C
Gas Valve
Burner Ground
Blower Connection
Motor/Blower
Electrical Connection
120V-60Hz
L1
L2
L
G
N
Transformer
Power
Valve
Sense
Ground
Spark
Transformer
Blower
Pressure
Switch
Ignition Module
Gas Valve
Power Supply
120V - 60 Hz
Gap
Electrode
120V
24V
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Page 39
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
Electrical Connection to the Burner
Conduit Hole
BX or Romex Connector
Burner Box
Internal Wire Bundle
Green
White
Black
L1
L2
Gnd.
Connect Wires together with suitable approved wire connections.
Green to Gnd. White to L2 Black to L1
Electrical Cord or Flexible Conduit
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Page 40
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
INTERNAL BURNER DIAGRAM
Blower Outlet Gasket
REAR VIEW
TOP VIEW
DSI Ignition Module
Blower Assemby
Electrode
Burner Cup Assembly
Gas Valve
Pressure Switch
Transformer
Mica Window Assembly
Tube Gasket
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Page 41
ROBERTS GORDON® BH-SER I ES SUBMITTAL SHEET
© 2004 Roberts-Gordon
BEFORE INST A LLATION AND OPERATION OF HEATING EQUIPMENT, READ AND U NDERSTAND THE I NSTAL LA TION, OPE RAT I ON AND SERVICE MANUAL. APPLICATIONS, ENGINEERING AND DETAILED GUID A NCE ON SYST EMS DESI GN, INSTALL AT ION AND PRODUCT PERFORMANCE IS AVAIL ABLE UPON REQUEST . ROBERTS GORDON® PRODUCT S ARE TO BE INSTALLED ONLY IN ACCORDANC E WITH LOCAL LAWS, CODES AND REGULA TIONS, AND ONLY BY A CONTRACTOR QUALIFIED I N THE INST ALLATION AND SERVICE OF GAS-FIRE D HEATING EQUIPMENT.
THE ROBERTS GORDON® GORDONRAY® BH LIMITED WARRANTY
ROBERTS-GORDO N WILL PAY FOR:
Within 42 months from date of shipment from Roberts- Gordon, replacement parts will be provided free of charge for any part of the controller which fai ls due to a manufacturi ng or m aterial defect.
Roberts-Gordon will requir e the part in question to be returned to the factory. Rober ts-G ordon will, at i ts sole discretion, repair or replace after determining the natu re of the defe ct and d ispos it i on of part i n ques ti on.
ROBERTS GORD ON® Replacement Parts are warranted for a peri od of 18 m onths from date of shipm ent from Roberts-Gordon or the remaining ROBERTS GORD ON® GORDONRAY® BH warranty.
ROBERTS-GORDO N WILL NO T PAY FOR:
Ser vice trips, service calls and labor charges. Shipment of replacement parts. Claims w here the total price of the goods have not
been paid. Damage due to:
Improper installation, operation or maintenance.
Misuse, abuse, neglect, or modification of the ROBERTS GORDON® GORDONRAY® BH in any
way.
Use of the ROBERTS GORD ON® GORDONRAY® BH for other than its intended purpose.
Incor rect gas or electri cal supply, accident, fire, floods, acts of God, w ar, terrorism, or other casualty.
Improper service, use of replacement parts or accessories not specified by Roberts-Gordon.
Fa ilure to install or mai ntain the ROBERTS GOR- DON® GORDONRAY® BH as directed i n the Instal- lation, Operation and Service manual.
Relocation of the ROBERTS GORD ON® GORDON- RAY® BH after in itial installa tion
The us e of the ROBERTS GORDON® GORDON - RAY® BH in a corr osive atmosphere containing con-
taminants .
The us e of the ROBERTS GORDON® GORDON - RAY® BH in the vici nity of a combustible or explo-
si ve material.
Any defect in the ROBERTS GORDON® GORDON- RAY® BH arising from a dr awing, des ign, or specifi- cation suppli ed by or on behalf of the c onsumer.
Damage incurred during shipment. Clai m must be filed with carrier.
WARRANTY IS VOID IF:
Th e RO BERT S GORDON® GORDONRAY® B H is not installed by an contractor qualified i n the installation and ser vic e of gas-fired heating equipment .
You ca nnot prov e original pur chase d ate and required annual maintenance history.
The data plate and/or serial number are removed, defaced, modified or altered in any way.
The ownership of the ROBERTS GORDON® GORDONRAY® BH is m ov e d or tr ansfer re d. T hi s w ar ra nty is nontransferable.
Roberts-Gordon is not permitted to inspect the damaged cont ro l le r an d/o r c om po nen t parts.
READ YOUR INST ALLATION, OPERATION AND SERVICE MANUAL
If you have questions about your controller, contact your installing p rofession al. Sh ould you need Replacement Parts or have additional questions, call or write Roberts- Gordon:
U.S.A.
1250 W illiam St r eet P.O. Box 44 Buffalo, New York 14240-0044
716.852.4400
Canada
76 Main Street West, U nit 10 Grimsb y, O ntario L3M 1R 6
905.945.5403
On the web at: www.rg-inc.com Robert s-Gor don's liability , and your ex clus ive remedy ,
under this w arranty or any implied war ranty (i ncluding the implied warranties of merchantability a nd fitness for a particula r purpose) is limited to providing repl ac ement par ts during the term of this war r ant y.
Some jurisdi c tions do not allow limitations on ho w lon g an implied warranty lasts, so this limitation may not appl y to you. T here are no righ ts, w arr anties or conditions, expressed or implied, statutory or otherwise, other than those contained in this war ranty.
Rober ts-Gordon shall in no event be responsible for incident al or cons equential dama ges or incur l iabi lity for damag es in excess of the am ount pa id by you for the ROBE RTS GORDON® GORD ONRAY® BH. Some
juris dict ion s do not allo w th e e x c lusion or limitation of incidental or consequ en tial damages , so t his limitation or exclusion may not apply to you. This warranty gives you specific legal r ights, and you may also have other rights which v ary from jurisdic tion to jurisdict ion.
Roberts- Gordon shall not be res ponsible for failure to perform under t he terms of this warranty if caused by c ircum stances out of its control, includ ing but not l imi ted to war, fire, f loo d, s tri ke, government or court orde r s, act s of Go d, terrorism, u navailability of supplies, parts or power . No p erson is authorized to assume fo r R obe rts-Gordon any other warr anty, obliga tion or l iab ility.
LIMITATIONS ON AUTHORITY OF REPRESENTATIVES:
No representative of Roberts-Gordon, oth er than an Executive Officer, has authority to change or extend these prov i sions . Changes or ext ensions sha ll be binding only if confirmed in writing by Roberts-Go rdon's du ly authoriz ed Executi ve O ffic er .
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