R&M Materials Handling CMXC 007 Service Manual

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R&M Materials Handling CMXC 007 Service Manual

English

Original instructions

SERVICE MANUAL FOR TRAVELING INVERTER

Service Manual for DMCS 007F

- - - -

SUPDOC_SM_DMCS019-0.ORD 16.11.2010

C_SM_DMCS0190100-0 PS02379 16.11.2010

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325-5319

Table of contents

1

DESCRIPTION OF THE INVERTER..................................................................................................

3

 

1.1

Connections............................................................................................................................................

3

 

1.2

Technical characteristics.........................................................................................................................

3

 

1.3

Normal operation ....................................................................................................................................

4

 

1.4

Status indication leds (green and red) .....................................................................................................

4

 

1.5

Compact brake motors............................................................................................................................

4

 

1.6

Programming switches............................................................................................................................

4

 

1.7

The EMC requirements ...........................................................................................................................

5

 

1.7.1 EMC filter connection to inverter for trolley travelling............................................................................

5

 

1.7.2 EMC filter connection to inverter for bridge travelling. ..........................................................................

5

2

DESCRIPTION OF CONTROL MODES.............................................................................................

6

 

2.1

MS2-control (S4-1=OFF).........................................................................................................................

6

 

2.2

EP2-control (S4-1=ON)...........................................................................................................................

6

3

FAULT CODES, TROUBLESHOOTING.............................................................................................

7

4

PROGRAMMING OF THE APPLICATION PARAMETERS ................................................................

8

 

4.1

Minimum speed, maximum speed and ramp time....................................................................................

8

 

4.1.1 Acceleration and deceleration ramp.....................................................................................................

8

 

4.2

Selection of the motor type......................................................................................................................

9

2/9

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

R&M Materials Handling, Inc.

4501 Gateway Boulevard

Springfield, Ohio 45502

P.: (937) 328-5100

FAX: (937) 325-5319

1 DESCRIPTION OF THE INVERTER

There are high voltages inside the inverter (including the programming switches). Wait for at least three minutes after the supply voltage has been switched off before any service actions.

DMCS007

1. Terminal X1

2. Red led (fault)

3. Green led (ok)

4. Programming switches

c_fcmo1b

1.1Connections

All connections are made to terminal block X1 as follows:

Crane power supply conductor rail must have double collectors.

 

 

DMCS007

Nbr

Name

Description

1

PE

Protective earth.

 

 

 

2

L1

Mains, phase 1. 380-480V 50/60Hz.

3

L2

Mains, phase 2. 380-480V 50/60Hz.

 

 

 

4

L3

Mains, phase 3. 380-480V 50/60Hz.

5

U

Motor, phase 1.

6

V

Motor, phase 2.

7

W

Motor, phase 3.

8

S1

Drive command. Direction 1. 48 or 115V 50/60Hz

 

 

 

9

S2

Drive command. Direction 2. 48 or 115V 50/60Hz

10

SP2/AP

Speed 2 / Acceleration command. 48 or 115V 50/60Hz

11

ON

Control voltage, neutral.

 

 

 

Standard duty resistor must be disconnected when heavy duty resistor DMHR01F90 is connected to terminals R+ and R.

1.2Technical characteristics

Technical data

DMCS007

 

 

Power range

0.75kW

Supply voltage

380 - 480 VAC -10%/+5%

Nominal supply frequency

48 – 62 Hz

Nominal current

2.4A

 

 

Digital control

S1, S2, DI3

Max output voltage

Equal to supply voltage

 

 

Control voltage range

48 VAC/115 +/- 10%. If control voltage is 230VAC, front resistors (15k,2W) have to be

 

connected to digital inputs

Output

 

Ambient temperature

-10oC to 50oC

3/9

R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.

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