RKC OPC-V606E Operation Manual

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Page 1

OPC-V

Operation Manual

Operation Panel

[For SRZ]

RKC INSTRUMENT INC.

IMS01T08-E1

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 Modbus is a registered trademark of Schneider Electric.  Company names and product names used in this manual are the trademarks or registered trademarks of

the respective companies.

Page 3

Thank you for purchasing this RKC instrument. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.

SYMBOLS

WARNING

CAUTION

: This mark indicates where additional information may be located.

 An external protection device must be installed if failure of this instrument

could result in damage to the instrument, equipment or injury to personnel.

: This mark indicates precautions that must be taken if there is danger of electric

shock, fire, etc., which could result in loss of life or injury.

: This mark indicates that if these precautions and operating procedures are not taken,

damage to the instrument may result.

: This mark indicates that all precautions should be taken for safe usage.

: This mark indicates important information on installation, handling and operating procedures.

: This mark indicates supplemental information on installation, handling and operating procedures.

WARNING

 All wiring must be completed before power is turned on to prevent electric

shock, fire or damage to instrument and equipment.

 This instrument must be used in accordance with the specifications to

prevent fire or damage to instrument and equipment.

 This instrument is not intended for use in locations subject to flammable or

explosive gases.

 Do not touch high-voltage connections such as power supply terminals, etc.

to avoid electric shock.

 RKC is not responsible if this instrument is repaired, modified or

disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.

IMS01T08-E1

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CAUTION

 This is a Class A instrument. In a domestic environment, this instrument may cause radio

interference, in which case the user may be required to take adequate measures.

 This instrument is protected from electric shock by reinforced insulation. Provide reinforced

insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.

 Be sure to provide an appropriate surge control circuit respectively for the following:

- If input/output or signal lines within the building are longer than 30 meters.

- If input/output or signal lines leave the building, regardless the length.

This instrument is designed for installation in an enclosed instrumentation panel. All



high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.

All precautions described in this manual should be taken to avoid damage to the instrument or



equipment.

 All wiring must be in accordance with local codes and regulations.  All wiring must be completed before power is turned on to prevent electric shock, instrument

failure, or incorrect action. The power must be turned off before repairing work for input break and output failure including replacement of sensor, contactor or SSR, and all wiring must be completed before power is turned on again.

To prevent instrument damage or failure, protect the power line and the input/output lines from



high currents with a protection device such as fuse, circuit breaker, etc.

 Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid

electric shock, fire or malfunction.

 Tighten each terminal screw to the specified torque found in the manual to avoid electric shock,

fire or malfunction.

 For proper operation of this instrument, provide adequate ventilation for heat dispensation.  Do not connect wires to unused terminals as this will interfere with proper operation of the

instrument.

 Turn off the power supply before cleaning the instrument.  Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or

discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.

 To avoid damage to instrument display, do not rub with an abrasive material or push front

panel with a hard object.

 Do not connect modular connectors to telephone line.

NOTICE

 This manual assumes that the reader has a fundamental knowledge of the principles of electricity,

process control, computer technology and communications.

 The figures, diagrams and numeric values used in this manual are only for purpose of illustration.  RKC is not responsible for any damage or injury that is caused as a result of using this instrument,

instrument failure or indirect damage.

 RKC is not responsible for any damage and/or injury resulting from the use of instruments made by

imitating this instrument.

 Periodic maintenance is required for safe and proper operation of this instrument. Some components

have a limited service life, or characteristics that change over time.

 Every effort has been made to ensure accuracy of all information contained herein. RKC makes no

warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.

 No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,

processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC.

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IMS01T08-E1

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1. OUTLINE............................................................................ 1-1

1.1 Features .......................................................................................................1-2

1.2 Checking the Products .................................................................................1-4

2. PREPARATIONS ...............................................................2-1

2.1 Connections..................................................................................................2-2

2.1.1 Connection to the SRZ............................................................................................2-3

2.1.2 Installation of termination resistor ...........................................................................2-6

2.2 Communication Setting ................................................................................2-9

2.2.1 Module address setting........................................................................................... 2-9

2.2.2 Communication speed, data bit configuration and protocol setting .......................2-12

2.2.3 Confirmation of communication parameter of the OPC-V606E side .....................2-13

Page

2.3 Start-up Procedures ...................................................................................2-15

2.4 Contrast Adjustment ...................................................................................2-16

2.5 Set the Number of Connection Modules.....................................................2-18

3. SCREEN DESCRIPTIONS ................................................3-1

3.1 Screen Configuration....................................................................................3-2

3.2 Basic Operations ..........................................................................................3-6

3.2.1 Data settings ...........................................................................................................3-6

3.2.2 Text editing ...........................................................................................................3-10

3.3 Start-up Screen ..........................................................................................3-14

3.4 Operation Menu Screen .............................................................................3-17

3.4.1 Calling procedure of the operation menu screen ..................................................3-17

3.4.2 Operation menu screen.........................................................................................3-18

3.5 Monitor Screen ...........................................................................................3-19

3.5.1 Calling procedure of the monitor screen ...............................................................3-19

3.5.2 Basic configuration of monitor screen ...................................................................3-21

3.5.3 TIO monitor screen ...............................................................................................3-23

3.5.4 TIO alarm monitor screen .....................................................................................3-25

3.5.5 DIO monitor screen............................................................................................... 3-26

3.5.6 Configuration monitor menu 1 screen ...................................................................3-27

3.5.7 Configuration monitor menu 2 screen ...................................................................3-30

3.6 Trend Graph Screen...................................................................................3-33

3.6.1 Calling procedure of the trend graph screen .........................................................3-33

3.6.2 Trend graph screen...............................................................................................3-33

3.6.3 CH select screen................................................................................................... 3-35

IMS01T08-E1 i-3

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Page

3.7 Setting Screen ............................................................................................3-36

3.7.1 Calling procedure of the setting screen.................................................................3-36

3.7.2 TIO setting menu screen.......................................................................................3-38

3.7.3 Event setting menu screen....................................................................................3-39

3.7.4 PID setting menu screen.......................................................................................3-40

3.7.5 Other setting 1 menu screen.................................................................................3-41

3.7.6 Other setting 2 menu screen.................................................................................3-42

3.7.7 Basic configuration of setting screen ....................................................................3-43

3.7.8 Setting item list......................................................................................................3-44

3.8 Operation Mode Screen .............................................................................3-48

3.8.1 Calling procedure of the operation mode screen ..................................................3-48

3.8.2 Operation mode menu screen...............................................................................3-49

3.8.3 Basic configuration of operation mode screen ...................................................... 3-50

3.8.4 Operation mode item list .......................................................................................3-52

3.9 DO Setting Screen......................................................................................3-54

3.9.1 Calling procedure of the DO setting screen ..........................................................3-54

3.9.2 DO setting menu screen .......................................................................................3-54

3.9.3 Basic configuration of DO setting screen ..............................................................3-55

3.9.4 DO setting item list................................................................................................3-56

3.10 Initial Setting Screen.................................................................................3-57

3.10.1 Releasing procedure of the initial setting key protect.......................................... 3-57

3.10.2 Calling procedure of the initial setting screen......................................................3-59

3.10.3 Initial menu screen.............................................................................................. 3-63

3.10.4 Number of modules set screen ...........................................................................3-64

3.10.5 Clock set screen .................................................................................................3-65

3.10.6 Name setting menu screen .................................................................................3-66

3.10.7 Alarm message set screen..................................................................................3-67

3.10.8 TIO CH name set screen ....................................................................................3-68

3.10.9 Screen saver set screen .....................................................................................3-69

3.10.10 TIO controller initial menu screen .....................................................................3-70

3.10.11 Basic configuration of TIO controller initial screen ............................................ 3-71

3.10.12 TIO controller initial item list ..............................................................................3-73

3.10.13 DIO controller initial menu screen .....................................................................3-81

3.10.14 Basic configuration of DIO controller initial screen............................................ 3-82

3.10.15 DIO controller initial item list..............................................................................3-84

3.10.16 Password set screen......................................................................................... 3-88

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3.11 Screen Setting Examples When Using DIO..............................................3-89

3.11.1 Example of using DI............................................................................................ 3-89

3.11.2 Example of using DO ..........................................................................................3-94

IMS01T08-E1

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OUTLINE

1.1 Features ...........................................................................................1-2

1.2 Checking the Products......................................................................1-4

IMS01T08-E1 1-1

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1. OUTLINE

1.1 Features

This instrument is the operation panel for module type controller SRZ. Through connection with the SRZ, various data monitoring and setting, operation and alarm monitoring, etc. can be carried out.

This manual describes the connection with the SRZ and screen operations of the OPC-V606E. For the mounting, power supply wiring and battery replacement of OPC-V606E, see the instruction manual of Hakko Electronics Co., Ltd.

URL: Web site: http://www.hakko-elec.co.jp/

Manual download: http://www.hakko-elec.co.jp/eng/download/index02.html

In addition, the Model code of the MONITOUCH V606e series of operation panels (made by Hakko Electronics Co., Ltd.) corresponding to our OPC-V606E operation panels is as listed below.

Model code correspondence list

Model code of RKC operation panel

Model code of MONITOUCH (Hakko Electronics Co., Ltd.)

Specifications

STN monochrome,

OPC-V606E-35/ V606eM20

320 × 240 dots, 5.7 inches, 24 V DC

 System configuration example

Operation panel OPC-V606E

POWER

RS-485 (Modbus)

SYSTEM

Temperature control

Module type controller SRZ

modules (Z-TIO)

Digital I/O module

(Z-DIO)

[Usable SRZ modules]

• Temperature control module: Z-TIO-A (4-channel type), Z-TIO-B (2-channel type)

• Digital I/O module: Z-DIO-A (Digital input: 8 channels, Digital output: 8 channels)

[Maximum number of connected SRZ modules]

The maximum number of SRZ modules (including Z-DIO modules) on the same communication line is 31.

• Temperature control module (Z-TIO): 1 to 16 modules (Temperature control: 2 to 64 channels)

• Digital I/O module (Z-DIO): 0 to 16 modules (Digital input: 0 to 128 channels,

Digital output: 0 to 128 channels)

1-2 IMS01T08-E1

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)

 When two or more SRZ units are connected

Operation panel OPC-V606E

POWER

RS-485 (Modbus

SYSTEM

Module addr ess

Module address

Module type controller SRZ

1 2 3 4 5

Z-TIO module Z-DIO module

Internal communicati on line (RS-485)

Module type controller SRZ

7 8 9 10 11

Z-TIO module Z-DIO modul e

1.1 Features

16 17 18

19 20 21

Internal communicati on line (RS-485)

RS-485

Module type controller SRZ

Z-TIO: T emperat ure c ontrol module

Z-DIO: Digital I/O module

Module addr ess

RS-485

13 14 15 22 23

Z-TIO module Z-DIO modu le

Internal communicati on line (RS-485)

Termination resisto

[Usable SRZ modules]

• Temperature control module: Z-TIO-A (4-channel type), Z-TIO-B (2-channel type)

• Digital I/O module: Z-DIO-A (Digital input: 8 channels, Digital output: 8 channels)

[Maximum number of connected SRZ modules]

The maximum number of SRZ modules (including Z-DIO modules) on the same communication line is 31.

• Temperature control module (Z-TIO): 1 to 16 modules (Temperature control: 2 to 64 channels)

• Digital I/O module (Z-DIO): 0 to 16 modules (Digital input: 0 to 128 channels,

Digital output: 0 to 128 channels)

 Easy operation using the transparent touch panel

By touching the transparent touch panel on the display of this operation panel OPC-V606E, operations such as changing the settings and switching the displays can be performed. Operations can be easily carried out using the sensation of conducting a dialog with the display.

 Dustproof, Splashproof

The front OPC-V606E has a dustproof, splashproof construction equivalent to IP65 (IEC standards). (Only the front section of the OPC-V606E mounted on the control panel.)

IMS01T08-E1

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1. OUTLINE

1.2 Checking the Products

Before using this product, check each of the following:

 Model code  Check that all of the items delivered are complete.  Check that there are no scratch or breakage in external appearance (case, front panel, or terminal, etc).

If any of the products are missing, damaged, or if your manual is incomplete, please contact RKC sales office or the agent.

 Model code

OPC – V606E – 3 5 / 

(1) Display method

3: STN monochrome LCD (8-step gradation)

(2) Connected equipment

5: SRZ (Modbus protcol)

(3) Language

J: Japanese E: English

(1)(2) (3)

 Accessories

• Mounting brackets.........4

• Operation panel OPC-V606E [For SRZ] Operation Manual (IMS01T08-E1)..........1

 Peripheral equipment (Sold separately)

• Cable for SRZ connection Type: V6-MLT

Used for the connection of the OPC-V606E and the SRZ.

Cable length: 3 m

8-pin

• Protection sheet Package of 5 sheets Type: V606-GS

Protects the OPC-V606E surface.

SD/RD (Green)

−

SD/RD (Black)

SG (Red)

1-4 IMS01T08-E1

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PREPARATIONS

2.1 Connections......................................................................................2-2

2.1.1 Connection to the SRZ .............................................................................2-3

2.1.2 Installation of termination resistor............................................................. 2-6

2.2 Communication Setting.....................................................................2-9

2.2.1 Module address setting .............................................................................2-9

2.2.2 Communication speed, data bit configuration and protocol setting..........2-12

2.2.3 Confirmation of communication parameter of the OPC-V606E side........2-13

2.3 Start-up Procedures........................................................................2-15

2.4 Contrast Adjustment .......................................................................2-16

2.5 Set the Number of Connection Modules .........................................2-18

IMS01T08-E1 2-1

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2. PREPARATIONS

2.1 Connections

To prevent electric shock or instrument failure, turn off the power before connecting or disconnecting the instrument and peripheral equipment.

CAUTION

 Connect connectors correctly in the right position. If it is forcibly pushed in with pins in the

wrong positions, the pins may be bent resulting in instrument failure.

 When connecting or disconnecting the connectors, do not force it too far to right and left or

up and down, but move it on the straight. Otherwise, the connector pins may be bent, causing instrument failure.

 When disconnecting a connector, hold it by the connector itself. Disconnecting connectors

by yanking on their cables can cause breakdowns.

 To prevent malfunction, never touch the contact section of a connector with bare hands or

with hands soiled with oil or the like.

 To prevent malfunction, connect cable connectors securely, then firmly tighten the connector

fastening screws.

 To prevent damage to cables, do not bend cables over with excessive force.

 If the instrument is easily affected by noise, use the ferrite core in the both ends of the

communication cable (nearest the connector).

WARNING

2-2 IMS01T08-E1

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2.1 Connections

2.1.1 Connection to the SRZ

Use connection cable V6-MLT (Sold separately, Cable length: 3 m) to connect the OPC-V606E and the SRZ.

Operation panel OPC-V606E

(Left side view)

Connect to the [MJ1]

RS-485

Connection cable V6-MLT

Connect to the communication terminals

SRZ module communication terminals

RS-485

T/R(A)

T/R(B)

Module type controller SRZ

Base part of

the module

SRZ module

Connection cable V6-MLT

SD/RD (Green)

−

SD/RD (Black)

SG (Red)

Bottom of the module

For removing the base of the SRZ module, see the Z-TIO Instruction Manual (IMS01T01-E).

IMS01T08-E1 2-3

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2.1 Connections

 Pin layout of connector (OPC-V606E)/Terminal configuration (SRZ)

Operation panel OPC-V606E (Left side view)

Base part of

the module

SRZ module

Bottom of the m odule

……………..

MJ1

RS-485

T/R(A)

T/R(B)

Communication terminals

 Signal details

OPC-V606E [MJ1] SRZ [Communication terminals]

Pin No. Signal name Symbol

1 RS-485

+SD/RD

send/receive data

2 RS-485

−SD/RD

send/receive data

3 Unused

4 Unused



Terminal

No.

Signal name Symbol

3 RS-485

send/receive data

4 RS-485

send/receive data

5 Signal ground SG

6 Signal ground SG

7 Unused

8 Unused



T/R (A)

T/R (B)

2-4 IMS01T08-E1

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 Wiring contents

2.1 Connections

Module type controller SRZ

Operation panel OPC-V606E

+SD/RD

SD/RD

−

Unused

Modular connector

MJ1

Turns on a termination resistor setting DIP switches (No. 6) of OPC-V606E side modular connector [MJ1].

Recommended modular connector Modular connector for connect to operation panel OPC-V606E:

TM10P-88P (Manufactured by HIROSE ELECTRIC CO., LTD.)

For installation of termination resistor, see the 2.1.2 Installation of termination resistor (P. 2-6).

Shielded twisted

Pair wire

Connectied by the internal communication line

pair wire

R1: External termination

resistor (120 Ω 1/2 W)

Maximum number of connected SRZ module: 31 modules

Temperatur control module (Z-TIO): 1 to 16 modules Digital I/O module (Z-DIO): 0 to 16 modules

T/R (A)

T/R (B)

T/R (A)

T/R (B)

  

IMS01T08-E1 2-5

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2.1 Connections

2.1.2 Installation of termination resistor

Install terminating resistors to both ends of the RS-485 communication line.

 Installation of termination resistor for SRZ

 Mounting position

Connect a termination resistor between the communication terminals (No.3 and 4) of the module at the end of the communication line from the host computer.

Termination resistor (Example: 120 Ω 1/2 W)

T/R(A) T/R(B)

To operation panel OPC-V606E

 When two or more module are connected

Module type controller SRZ

Internal communication line

(RS-485)

Operation

panel

OPC-V606E

RS-485

(Base)

34 5

Recommended tightening torque:

0.4 N･m (4 kgf･cm)

Connect the termination resistor to this module.

Termination resistor

Continued on the next page.

2-6 IMS01T08-E1

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 When two or more SRZ units are connected

Operation

panel

OPC-V606E

RS-485

Module type controller SRZ

Z-TIO module Z-DIO module

Internal communication line (RS-485)

Module type controller SRZ

Z-TIO module Z-DIO module

Internal communication line (RS-485)

Module type controller SRZ

Z-TIO module

Internal communication line (RS-485)

Termination resisto

Z-DIO module

Connect the termination resistor to this module.

2.1 Connections

IMS01T08-E1 2-7

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2.1 Connections

 Installation of termination resistor for operation panel OPC-V606E

Set the termination resistor of modular connector [MJ1] with DIP switches No. 6.

Operation panel OPC-V606E (Rear)

CN1

MJ1

＋

24VDC

－

DIP switch

1 2 3 4 5 6 7 8

Switch No.7 and 8 must be always OFF. Do not set to ON.

Termination resistor of modular connector [MJ1]

OFF:

If the OPC-V606E is other than a termination when connected to the MJ1 modular connector using SRZ and RS-485.

ON:

If the OPC-V606E is a termination when connected to the MJ1 modular connector using SRZ and RS-485.

Factory set value: ON

Switch No.1 to 5 must be always OFF. Do not set to ON.

2-8 IMS01T08-E1

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2. PREPARATIONS

2.2 Communication Setting

 To prevent electric shock or instrument failure, always turn off the power

before setting the switch.

 To prevent electric shock or instrument failure, never touch any section other

than those instructed in this manual.

WARNING

Set the communication parameter for communication between the operation panel OPC-V606E and the SRZ.

2.2.1 Module address setting

When using two or more modules, set the desired address to each module. Set the module address by address setting switches of front of module. For this setting, use a small blade screwdriver.

To avoid problems or malfunction, do not duplicate an address on the same communication line.

Set the module addresses in order from “0” without skipping any numbers. If a number is skipped, “no response” will occur.

Setting of “Address setting switch”

( ): Decimal number

RX/TX

Module type controller SRZ

(0)

(1)

Address setting switch

(14)F (15)

(2)

…

Setting range:

0 to F [0 to 15: Decimal numbers] (Factory set value: 0)

(13)

(0)

…

(1)

(14)

[Temperature control module (Z-TIO)]

Set address number from the “0” sequentially. The value obtained by adding “1” to the set address corresponds to the address used for the actual communication.

[Digital I/O module (Z-DIO)]

Set address number from the “0” sequentially. The value obtained by adding “17” to the set address corresponds to the for the actual communication.

address used

Maximum number of connected SRZ module: 31 modules

• Temperatur control module (Z-TIO): 1 to 16 modules

• Digital I/O module (Z-DIO): 0 to 16 modules

IMS01T08-E1 2-9

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2.2 Communication Setting

 Relation of module address and display channel number

Channel numbers displayed on the OPC-V606E operation panel screen are determined in order from the “0” module address number.

[Example 1: When constructed unit with the temperature control module of 4-channel type.]

Temperature control module (Z-TIO-A: 4-channel type)

Module type controller SRZ

Address number of module

Channel number of module

The channel number that is displayed on the screen

Screen

CH3

CH4

CH1

CH2

CH3

CH7

CH4

CH8

CH1

CH5

CH2

CH6

…

CH3

CH63

CH64

CH4

CH61

CH1

CH2

CH62

The number of channels displayed on the screen is in accordance with the OPC-V606E initial setting: “Number of modules set.” If “Number of modules set” is at “1” in the above system configuration, no data on and after CH5 is displayed.

For details of number of module setting, see the 2.5 Set the Number of Connection Modules (P. 2-18).

2-10 IMS01T08-E1

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2.2 Communication Setting

[Example 2: When constructed unit with the temperature control module of 2-channel type and 4-channel type.]

Module type controller SRZ

Address number of module

Channel number of module

The channel number that is displayed on the screen

Screen

Temperature control module

(Z-TIO-B: 2-channel type)

CH1

CH3

CH2

CH7

CH2

Temperature control module

(Z-TIO-A: 4-channel type)

…

CH4

CH8

CH1

CH2

CH5

CH6

CH3

CH63

CH4

CH61

CH64

CH1

CH2

CH62

When the temperature control module of 2-channel type is used, the display corresponding to the CH3 and CH4 section becomes blank.

IMS01T08-E1 2-11

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2.2 Communication Setting

2.2.2 Communication speed, data bit configuration and protocol setting

With the DIP switch which there is on the right side of SRZ module, select communication speed, data bit configuration and protocol. Always make the same communication settings on the OPC-V606E and SRZ. The data changes become valid when the power is turned on again or when changed to RUN with “RUN/STOP transfer” of operation mode.

When two or more modules are connected on the same line, turn each switch in the DIP switches of all of the modules to the same position. Otherwise the module may fail or malfunction.

[Factory set value of operation panel OPC-V606E]

• Communication speed (baud rate) 19200 bps

• Data 8-bit, without parity, stop 1-bit

• Modbus protocol

See 2.2.3 Confirmation of communication parameter of the OPC-V606E side (P. 2-13).

SRZ module main frame

Z-TIO module Z-DIO module

Right side view

etting contents]

1 2 3 4 5 6 7 8

OFF ON OFF OFF ON ON OFF OFF

1 2 Communication speed

OFF OFF 4800 bps

ON OFF 9600 bps

OFF ON 19200 bps

ON ON 38400 bps

Factory set value: 19200 bps

3 4 5 Data bit configuration

OFF OFF OFF Data 7-bit, without parity, Stop 1-bit * OFF OFF ON Data 7-bit, Even parity, Stop 1-bit * OFF ON ON Data 7-bit, Odd parity, Stop 1-bit * OFF OFF ON Data 8-bit, without parity, Stop 1-bit OFF ON ON Data 8-bit, Even parity, Stop 1-bit

ON ON ON Data 8-bit, Odd parity, Stop 1-bit

* When the Modbus communication protocol is selected, this setting becomes invalid.

Factory set value: Data 8-bit, without parity, Stop 1-bit

6 7 Protocol

OFF OFF RKC communication

ON OFF Modbus

Factory set value: RKC communication

Switch No. 8: OFF fixed (Do not change this one)

DIP switch

1234567

OFF

Set to 19200 bps

Set to Modbus

Set to data 8-bit, without parity and sto

1-bit

2-12 IMS01T08-E1

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2.2 Communication Setting

2.2.3 Confirmation of communication parameter of the OPC-V606E side

The parameter for communication between the operation panel OPC-V606E and SRZ on the operation panel side can be checked on the “Extension Prog. Info.” screen.

< Extension Prog. Info. screen >

Extension Prog. Info.

Temp. CTRL Drv

VER. 1.100

RKC SR-Mini/CB

Temp. CTRLComm. Param.

Signal level:

RS485 Baud Rate: 19200 Data Length: 8 Stop Bit: 1 Parity: None Retry Time: 3 Time-out: 300msec Send Delay: 6msec Return Time: 10sec

Main Menu

Touching this key change to the “Main Menu” screen.

Temperature control communication parameter

The parameter for communication between the operation panel and SRZ is displayed but cannot be set.

The parameter for communication on the OPC-V606E side is changed by the panel editor V-SFTE. For the panel editor V-SFTE, please contact RKC sales office or the agent.

 Operation procedures

1. Press and hold the [SYSTEM] switch, and press the [F5] switch at the same time. “Main Menu” screen is displayed. The “Main Menu” screen can be changed on any screen.

SYSTEM switch

SYSTEM

Main Menu

F5 switch

Continued on the next page.

IMS01T08-E1 2-13

Page 24

2.2 Communication Setting

Continued from the previous page.

2. Touch the [Extension] key. “Extension Prog. Info.” screen is displayed.

enu

Main M

Extension

Exte nsion

3. After the information is checked, touch the [Main Menu] key to call out the “Main Menu” screen.

Extension Prog. Info.

Temp. CTRL Drv

VER. 1.100

Temp. CTRL Drv

RKC SR-Mini/CB

VER. 1.100

RKC SR-Mini/CB

Temp. CTRLComm. Param.

Main Men u

Main Menu

Signal level:

Temp. CTRLComm. Param .

RS485

Signal level:

Baud Rate: 19200

RS485

Data Length: 8

Baud Rate: 19200

Stop Bit: 1

Data Length: 8

Parity: None Retry Time: 3

Stop Bit: 1

Time-out : 300msec

Parity: None

Send Delay: 6msec

Retry Time: 3

Return Time: 10sec

Time-out: 300ms ec Send Delay: 6msec Return Time: 10sec

Main Menu

4. Press the [SYSTEM] switch with the “Main Menu” screen being displayed. The menu is displayed at the side of the function switch.

S Y

SYSTEM

M O D

5. Press the [F1] switch with the menu being displayed. Pressing the [F1] switch displays the “Opening” screen after an error is checked and then displays the “TIO Monitor” screen.

S Y

SYSTEM

M O D E

The menu disappears after a certain lapse of time. If it disappears, press the [SYSTEM] switch again.

2-14 IMS01T08-E1

Page 25

2.3 Start-up Procedures

 Check prior to power on

Check the following items before turning on the power to the operation panel OPC-V606E.

communication setting of

Check the

mounting and wiring

Check the connections

Check the

termination resistor

Check the

SRZ

Confirms the mounting and wiring.

See the instruction manual of Hakko Electronics Co., Ltd.

Connections conform to 2.1 Connections (P. 2-2).

Termination resistor setting conforms to 2.1.2 Installation of termination resistor (P. 2-6).

Communication setting conforms to 2.2 Communication Setting (P. 2-9).

Power on

First, turn on the power for module type controller SRZ, then for operation panel OPC-V606E.

 Setting after power on

2. PREPARATIONS

Set the number of connection

Power on

Contrast adjustment

modules

Operations

If you changed the SRZ initial data in SRZ loader communication, turn off the power of the OPC-V606E and then turn it back on (power reset). The initial data will be effective after the power reset.

Adjust the contrast of the screen display.

For contrast adjustment, see the 2.4 Contrast Adjustment (P. 2-16).

Set the number of the SRZ modules connected to an operation panel.

For the number of module connection, see the 2.5 Set the Number of Connection Modules (P. 2-18).

IMS01T08-E1 2-15

Page 26

2. PREPARATIONS

2.4 Contrast Adjustment

The contrast adjustment can be set with the function switches.

 Operation procedures

1. Press and hold the [SYSTEM] switch, and press the [F5] switch at the same time. “Main Menu” screen is displayed. The “Main Menu” screen can be changed on any screen.

SYSTEM switch

SYSTEM

Main Menu

F5 switch

Continued on the next page.

2-16 IMS01T08-E1

Page 27

2.4 Contrast Adjustment

Continued from the previous page.

2. Press the [SYSTEM] switch with the “Main Menu” screen being displayed. The menu is displayed at the side of the function switch.

F1: Mode

Main menu mode ends.

S Y S

M O

D E

B K L T

SYSTEM

F2: Contrast adjustment (dark)

This switch adjusts the contrast of LCD. When the [F2] switch is pressed once, the LCD color becomes dark. If this switch is held down for 1 second, the LCD color changes rapidly into darkness.

F3: Contrast adjustment (intermediate)

This switch adjusts the contrast of LCD. When the [F3] switch is pressed once, the LCD color becomes intermediate.

F4: Contrast adjustment (light)

This switch adjusts the contrast of LCD. When the [F4] switch is pressed once, the LCD color becomes light. If this switch is held down for 1 second, the LCD color changes rapidly into lightness.

F5: Invalidity (Ignored)

3. Press the [F2] to [F4] switches with the menu being displayed. The contrast adjustment can be set.

4. Press the [F1] switch with the menu being displayed.

Pressing the [F1] switch displays the “Opening” screen after an error is checked and then displays the “TIO Monitor” screen.

S Y

SYSTEM

M O D

The menu disappears after a certain lapse of time. If it disappears, press the [SYSTEM] switch again.

IMS01T08-E1

2-17

Page 28

2. PREPARATIONS

2.5 Set the Number of Connection Modules

The number of the module connection sets it after releasing an initial setting the key protection.

 Operation procedures

1. Touch the [Menu] key on the “TIO Monitor” screen, to switch to the “Operation Menu” screen.

2. Touch the [Initial Setting] key on the “Operation Menu” screen, to switch to the “Password

confirmation” screen.

3. Enter the password “0000” and touch the [ENT] key. If the password is correct, the screen will change to the “Initial Menu” screen.

The password in shipment becomes “0000.” When changes the password, see the 3.10.16 Password set screen (P. 3-88).

Continued on the next page.

2-18 IMS01T08-E1

Page 29

2.5 Set the Number of Connection Modules

Continued from the previous page.

4. Touch the [Number of modules set] key on the “Initial Menu” screen, to switch to the “Number of modules set” screen.

5. Set the number of the connection of the Z-TIO modules and Z-DIO modules.

Set the number of the SRZ modules connected to an operation panel OPC-V606E.

Setting range: Number of Z-TIO modules: 1 to 16 (Factory set value: 1) Number of Z-DIO modules: 0 to 16 (Factory set value: 0)

Up to 31 modules including both Z-TIO module and Z-DIO module.

6. When the number of connecting modules is changed, always reset the OPC-V606E in accordance with any of the following procedures. The number of modules thus changed becomes valid after the OPC-V606E is reset.

• Reset with power

Turn off the power once and then turn it on again.

• Reset with switch operations

1. Press and hold the [SYSTEM] switch, and press the [F5] switch at the same time.

3. Press the [F1] switch with the menu being displayed.

IMS01T08-E1

“Main Menu” screen is displayed. The “Main Menu” screen can be changed on any screen. Press the [SYSTEM] switch with the “Main Menu” screen being displayed. The menu is

displayed at the side of the function switch.

Pressing the [F1] switch displays the “Opening” screen after an error is checked and then displays the “TIO Monitor” screen.

2-19

Page 30

MEMO

2-20 IMS01T08-E1

Page 31

SCREEN

DESCRIPTIONS

3.1 Screen Configuration........................................................................3-2

3.2 Basic Operations..............................................................................3-6

3.2.1 Data settings .............................................................................................3-6

3.2.2 Text editing.............................................................................................. 3-10

3.3 Start-up Screen ..............................................................................3-14

3.4 Operation Menu Screen .................................................................3-17

3.5 Monitor Screen...............................................................................3-19

3.6 Trend Graph Screen.......................................................................3-33

3.7 Setting Screen................................................................................3-36

3.8 Operation Mode Screen .................................................................3-48

3.9 DO Setting Screen .........................................................................3-54

3.10 Initial Setting Screen.....................................................................3-57

3.11 Screen Setting Examples When Using DIO..................................3-89

3.11.1 Example of using DI ..............................................................................3-89

3.11.2 Example of using DO.............................................................................3-94

IMS01T08-E1 3-1

Page 32

3. SCREEN DESCRIPTIONS

(

)

(

)

3.1 Screen Configuration

Power ON

utomatic

Check

Voltage drop of the battery for SRAM cassette

P. 3-14

Operation

P. 3-18

utomatic

P.3-14

Opening

Error occurs

utomatic

P. 3-23

TIO Monitor

(PV/SV)

P. 3-25

TIO Alarm Monitor

E1/E2/E3/E4)

TIO Monitor (MVH/MVC)

TIO Alarm Monitor

BO/HBA

DIO Monitor

P. 3-26

P. 3-33

CH Select Trend Graph

TIO Setting Menu

P. 3-38

For the screen list, see the  TIO setting menu (P. 3-3).

Operation Mode

DO Setting Menu

P. 3-49

For the screen list, see the  Operation mode menu (P. 3-3).

P. 3-54

For the screen list, see the  DO setting menu (P. 3-3).

Configuration Monitor

Menu 1

Initial Menu

P. 3-27

Configuration Monito

Menu 2

P. 3-63

For the screen list, see the  Initial menu (P. 3-4).

Always set the number of modules when the power was turned on for the first time is started after the connectable number of modules changed. If no number of modules is set, the screen may not be correctly displayed to cause malfunction. The number of modules is set on the “Number of modules set” screen.

If you changed the SRZ initial data in SRZ loader communication, turn off the power of the OPC-V606E and then turn it back on (power reset). The initial data will be effective after the power reset.

P. 3-23

P. 3-25

P. 3-35

P. 3-30

P. 3-16

Warning

(Battery replacement)

P. 3-14

Error message

P. 3-24

TIO Monitor

CT/HB

For the screen list, see the  Configuration monitor menu (P. 3-4).

3-2 IMS01T08-E1

Page 33

3.1 Screen Configuration

 TIO setting menu

Screen name Page

Set value (SV) 3-44

Manual Output 3-44

Event Setting Menu Event 1 set value 3-44

Event 2 set value 3-44

Event 3 set value 3-44

Event 4 set value 3-44

PID Setting Menu Proportional band 3-45

Integral Time 3-45

Derivative Time 3-45

Proportional band [cool-side] 3-45

Integral Time [cool-side] 3-45

Derivative Time [cool-side] 3-45

Overlap/Deadband 3-45

Control response parameter 3-45

Other Setting 1 Menu HBA set value 3-46

Heater break determination point 3-46

Heater melting determination point 3-46

Proportional cycle time 3-46

Minimum ON/OFF time of proportioning cycle 3-46

Control loop break alarm (LBA) time 3-46

LBA deadband 3-46

Other Setting 2 Menu PV bias 3-47

PV digital filter 3-47

PV ratio 3-47

PV low input cut-off 3-47

Setting change rate limiter (up) 3-47

Setting change rate limiter (down) 3-47

Startup tuning (ST) ON/OFF 3-47

Communication switch for logic 3-47

 Operation mode menu

Screen name Page

Operation Mode Menu Operation mode transfer 3-52

PID/AT transfer 3-52

Auto/Manual transfer 3-52

RUN/STOP transfer 3-52

Interlock release 3-52

Remote/Local transfer 3-52

 DO setting menu

Screen name Page

DO Setting Menu DO RUN/STOP transfer 3-56

DO manual output 3-56

DO output distribution selection 3-56

IMS01T08-E1 3-3

Page 34

3.1 Screen Configuration

 Configuration monitor menu

Screen name Page

Configuration Monitor Menu 1 Control action 3-28

Address of interacting modules 3-28

Channel selection of interacting modules 3-29

Selection switch of interacting modules 3-29

Configuration Monitor Menu 2 DO output assignment 1 3-31

DO output assignment 2 3-31

DO signal assignment module address 1 3-31

DO signal assignment module address 2 3-32

DI function assignment 3-32

 Initial menu

Protection release is necessary to display each initial screen.

For details, see the 3.10.1 Releasing procedure of the initial setting key protect (P. 3-57).

Number of modules set 3-64

Clock set 3-65

Name Setting Menu Alarm Message Set 3-67

TIO CH name set 3-68

Screen Saver Set 3-69

TIO controller initial menu Input parameter menu Input type 3-73

Decimal point position 3-73

Input scale high 3-73

Input scale low 3-73

Display unit 3-73

Control parameter menu Control action 3-74

Control RUN/STOP holding setting 3-74

Event parameter menu Event 1 type 3-74

Event 1 channel setting 3-75

Event 1 hold action 3-75

Event 1 interlock 3-75

Event 1 differential gap 3-75

Event 1 delay timer 3-75

Force ON of Event 1 action 3-75

Event 2 type 3-74

Event 2 channel setting 3-75

Event 2 hold action 3-75

Event 2 interlock 3-75

Event 2 differential gap 3-75

Event 2 delay timer 3-75

Force ON of Event 2 action 3-75

Screen name

Page

Continued on the next page.

3-4 IMS01T08-E1

Page 35

3.1 Screen Configuration

Continued from the previous page.

TIO controller initial menu Event parameter menu Event 3 type 3-74

Event 3 channel setting 3-75

Event 3 hold action 3-75

Event 3 interlock 3-75

Event 3 differential gap 3-75

Event 3 delay timer 3-75

Force ON of Event 3 action 3-75

Event 4 type 3-74

Event 4 channel setting 3-75

Event 4 hold action 3-75

Event 4 interlock 3-75

Event 4 differential gap 3-75

Event 4 delay timer 3-75

Force ON of Event 4 action 3-75

Output parameter menu Output limiter (high) [heat-side] 3-76

Output limiter (low) [heat-side] 3-76

Output limiter (high) [cool-side] 3-76

Output limiter (low) [cool-side] 3-76

CT parameter menu CT ratio 3-76

CT assignment 3-76

Heater break alarm (HBA) type 3-76

Number of HBA delay times 3-76

Interacting parameter menu Address of interacting modules 3-77

Channel selection of interacting modules 3-77

Selection switch of interacting modules 3-77

ST parameter menu ST start condition 3-77

AT parameter menu AT bias 3-78

AT differential gap time 3-78

AT cycles 3-78

Output value with AT turned on 3-78

Output value with AT turned off 3-78

Communication parameter menu Interval time 3-78

Input error parameter menu Input error determination point (high) 3-79

Input error determination point (low) 3-79

Burnout direction 3-79

DIO controller initial menu DO output assignment 1 [DO1 to DO4] 3-84

DO output assignment 2 [DO5 to DO8] 3-84

DO signal assignment module address 1 [DO1 to DO4] 3-84

DO signal assignment module address 2 [DO5 to DO8] 3-84

DO energized/de-energized 3-85

Interval time 3-85

DI function assignment 3-85

Memory area setting signal 3-85

Password set Password set 3-88

Screen name

Page

IMS01T08-E1 3-5

Page 36

3. SCREEN DESCRIPTIONS

+/−

3.2 Basic Operations

3.2.1 Data settings

You directly touch the data setting or the part you want to change, the numeric keypad window appears on the screen.

< Numeric keypad window >

Data editing section

100.0

7 8 9

4 5 6

Close key

CLR

Data setting selection key

CLR key

1 2 3

ENT

0 .

ENT key

key

Data editing section: Edits the data. The cursor shows where data is input. The number of characters that

cab be edited in the data editing section depends on the number of characters that can be input for the data.

Close key: Disappearing the numeric keypad window

Data setting selection key:

Used to select any one of the following data settings. Every time this key touched, the data setting changes.

CH: Setting for each channel

The desired data is directly touched for its setting.

All CH: Setting for all channels

The same items related to all channels are simultaneously set to the

CLR key: Erases the input data. If you input the wrong number, touching this key.

ENT key: Enters the text displayed in the data editing section and closes the numeric keypad

window.

+/− key: The [+/−] key toggles the value between plus and minus. After inputting the

number, set the + or − with this key before touching the [ENT] key.

same numeric values.

The available setting differs depending on the setting item. If the setting cannot be changed even when touched on the data setting selection key, that setting cannot be used. In addition, there are some setting items in which no data setting selection key is displayed.

3-6 IMS01T08-E1

Page 37

3.2 Basic Operations

+/−

 Disappearing the numeric keypad window

If you accidentally touch a setting part that you do not need to change and the numeric keypad window appears, either just press the [ENT] key without inputting a number or touch the top left section of the numeric keypad window twice in a row to put out the numeric keypad window without changing the value.

100.0

7 8 9

CLR

4 5 6

1 2 3

ENT

0 .

 Setting for each channel

Example: When CH1 set value (SV) is change from 100 °C to 200 °C.

1. Touch the [TIO Setting] key on the “Operation Menu” screen, to switch to the “TIO Setting Menu” screen.

2. Touch the [SV] key on the “TIO Setting Menu” screen, to switch to the “Setting: SV” screen.

3. From the “Setting: SV” screen, directly touch the part you want to setting (CH1 SV). The numeric

keypad window appears on the screen.

Numeric keypad window

100.0

7 8 9

CLR

4 5 6

1 2 3

ENT

4. Touch the [2], [0], [0] key.

2 00

200.0

/−

IMS01T08-E1 3-7

Page 38

3.2 Basic Operations

5. Check that the data setting selection key is [CH].

6. Touch the [ENT] key to enter the data. When the data is entered, the numeric keypad window disappears.

Numeric keypad window

200.0

7 8 9

CLR

4 5 6

1 2 3

ENT

0 .

If you input a number outside the valid range, when you touch the [ENT] key, the numeric keypad window does disappear, but the value is not changed.

 Setting for all channels (Batch setting)

Example: When all set value (SV) is change to 200 °C.

1. Touch the [TIO Setting] key on the “Operation Menu” screen, to switch to the “TIO Setting Menu” screen.

2. Touch the [SV] key on the “TIO Setting Menu” screen, to switch to the “Setting: SV” screen.

3. From the “Setting: SV” screen, directly touch the part you want to setting (anywhere within the SV).

The numeric keypad window appears on the screen.

+/−

Numeric keypad window

100.0

7 8 9

CLR

4 5 6

1 2 3

ENT

3-8 IMS01T08-E1

+/−

Page 39

3.2 Basic Operations

4. Touch the [2], [0], [0] key.

2 00

200.0

5. Touch the data setting selection key to change the display to the [All CH].

CH All CH

6. Touch the [ENT] key to enter the data. When the data is entered, the numeric keypad window disappears.

Numeric keypad window

200.0

7 8 9

All CH

CLR

4 5 6

1 2 3

ENT

0 .

If you input a number outside the valid range, when you touch the [ENT] key, the numeric keypad window does disappear, but the value is not changed.

+/−

IMS01T08-E1 3-9

Page 40

3.2 Basic Operations

3.2.2 Text editing

The text editing window is used for setting names and messages. On a screen for inputting a name or message, when you touch a section for text input, the text editing window appears.

Text editing section Editing type display

Half1 1

B C D E F G H I J

K L M N O P Q R S T

U V W X

op y

8 9

h i

r s t u v w x

0 1 2 3 4 5 6 7

Z a b c d

k l m n

Character select keys

Prev Next

<< >>

DEL CLR

Text editing

BS SP

Enter

keys

Editing type display: Below is a list of the types of character editing. Editing type switches by [Prev] key,

[Next] key.

Half1: Alphabet, numeral Half2: Symbols

Text editing section: Creates and edits the name or message. The cursor shows where characters are

input. The number of characters that can be edited in the text editing section depends on the number of characters that can be input for the name or message.

Character selection keys:

Select the characters required for making and editing the name or message. When you touch the character you want among those displayed, that character is displayed at the cursor in the text editing section. The characters already at the cursor are shifted to the rear. The contents displayed depend on the type of text editing.

3-10 IMS01T08-E1

Page 41

3.2 Basic Operations

Text editing keys

Prev key, Next key: Switch the type of characters required for making and editing the name or

message. These keys are used to switch the editing type display and the character selection key display.

<< key: Moves the text editing section cursor to the left.

>> key: Moves the text editing section cursor to the right.

DEL key: Deletes the character at the cursor of the text editing section.

CLR key: Clears all the characters displayed in the text editing section.

BS key: Deletes the character to the left of the cursor of the text editing section.

SP key: Inserts a 1-byte space at the cursor of the text editing section.

Enter key: Enters the text displayed in the text editing section and closes the text editing

window.

 Disappearing the text editing window

To stop text editing midway, touch the section at the top left of the text editing window twice in a row. The text editing window disappears and the characters you were editing are thrown out.

Touch twice in a row

Harf1 1

B C D E F G H I J

K L M N O P Q R S T

U V W

e f

o p y

8 9

Prev Next

h i

r s t u v w x

0 1 2 3 4 5 6 7

Z a b c d

k l m n

<< >>

BS SP

DEL CLR

Enter

IMS01T08-E1 3-11

Page 42

3.2 Basic Operations

 Text editing

Example: Setting the name for TIO CH 1 (Temperature control channel 1) to “Tmp 1”

1. Calling the “TIO CH name set” screen.

For the details of calling procedure, see the 3.10.2 Calling procedure of the initial setting screen (P. 3-59).

2. Touch the section for setting the TIO CH 1 name, the text editing window appears.

Half1 1

U V W X Y Z a b c d

e f o

8 9

Text editing window

B C D E F G H I J

h i

r s t u v w

1 2 3 4 5 6 7

k l m n

DEL CLRPrev Next

BS SP

Enter

3. Touch the [DEL] key or the [CLR] key to erase the text now displayed in the text editing section.

DEL CLR or

4. Touch the [T], [m], [p] keys to input “Tmp.”

p m

Tmp

5. Touch the [SP] key to insert a 1-byte space.

SP Tmp

6. Touch the [1] key to input “1.”

Tmp 1

3-12 IMS01T08-E1

Page 43

3.2 Basic Operations

漢

7. Touch the [Enter] key, after confirming “Tmp 1” inputted correctly in the text editing section. When

entered, the text editing window disappears and “1” is replaced with “Tmp 1.”

Half1

B C D E FG H I J K L M N O PQ R S T U V W X Y Z a b c d

e f o p

8 9

Text editing window

Tmp 1

h i

r s t u v w x

z 0 1 2 3 4 5 6 7

<< >>

字

k l m n

DEL CLR

Prev Next BS SP

Enter

IMS01T08-E1 3-13

Page 44

3. SCREEN DESCRIPTIONS

3.3 Start-up Screen

When the power is turned on, first this screen is displayed, and then it is automatically changed to the next screen (TIO Monitor screen).

Automatic

To the TIO Monitor screen

The operation panel checks whether there is an error in the SRZ configuration or hardware while the start-up screen is displayed. If there is the error, the relevant “Error message” is displayed.

In addition, check a voltage drop of the SRAM cassette battery. If the battery voltage decreases, the “Warning (battery replacement)” screen is displayed.

 When an error occurs

Display of SRZ error

When an error occurs, the error contents are shown in inversed display. The number of the abnormal module is also displayed.

Display of error details of the operation panel itself

When an error occurs, the error contents are shown in inversed display.

Back key

By touching this key, the previous screen jus

efore the error can be displayed. (If the error will

occur when the power was turned on, the screen will return to the TIO Monitor screen.)

3-14 IMS01T08-E1

Page 45

3.3 Start-up Screen

 Operation panel OPC-V606E error messages

Error messages Probable cause Solution

Parity Error During communication, the data has been wrongly written Framing Error During communication, the data has been wrongly written Over-Run Problem with the taking-in of the received data

No response from the SRZ

Breakage, wrong wiring, or imperfect

Mismatch of the setting data of

Wrong address setting

Wrong module configuration setting Configure the correct setting in the

Too much noise or surge might be applied to the connecting cable with SRZ.

Power supply defect of SRZ Confirm the power supply to the SRZ Time-Out

Wrong connection, no connection or disconnection of the communication cable

contact of the communication cable

communication speed and data bit configuration with those of the SRZ

Investigate the wiring condition of the connecting cable and whether there is a noise generating source nearby, then switch on the power again.

Confirm the connection method or condition and connect correctly

Confirm the wiring or connector and repair or replace the wrong one

Confirm the settings of SRZ and set them correctly

“Number of modules set” screen of the

OPC-V606E initial settings.

 SRZ error messages

Error messages Probable cause Solution

Adjust data error

• Adjustment data range is abnormal.

Data back-up error

• Back-up action is abnormal.

• Data write failure

• Response signal from A/D

converter is abnormal.

Custom data error

• There is an abnormality on logic output data and it cannot execute.

The excessive noise, surge or strong impact might be added to the SRZ

RAM is faulty

A/D converter is faulty A/D conversion

The excessive noise, surge or strong impact might be added to the SRZ

Replace the defective SRZ module (The module whose FAIL green lamp flashes)

IMS01T08-E1 3-15

Page 46

3.3 Start-up Screen

 When a voltage drop of the SRAM cassette battery

< Warning (battery replacement) screen >

If the battery voltage for SRAM cassette has dropped when the power is turned on, the

warning screen will be displayed.

supplied SRAM cassette, the data stored in

the SRAM cassette may be lost. Please perform battery exchange promptly.

Replace battery: V6EM/RB

Back key

Touching this key changes to the “TIO Monitor” screen. If change to the “TIO Monitor” screen, no “Warning (battery replacement)” screen is displayed until the power is turned on again.

Data stored in the SRAM cassette:

Number of TIO modules Number of DIO modules Screen saver setting Alarm message TIO CH name Trend graph (channel number, display scale high limit, display scale low limit) Password

For the battery replacement, see the instruction manual of Hakko Electronics Co., Ltd.

Power not

3-16 IMS01T08-E1

Page 47

3. SCREEN DESCRIPTIONS

3.4 Operation Menu Screen

The operation menu screen allows the selection of each of the “Monitor,” “Setting,” “Operation Mode,” and “Initial Set” screens.

3.4.1 Calling procedure of the operation menu screen

Warning

(Battery replacement)

Touch the [Back] key

TIO Monitor TIO Alarm Monitor DIO Monitor Trend Graph TIO Setting Menu Operation Mode Menu DO Setting Menu Configuration Monitor Menu

Voltage drop of the battery for SRAM cassette

Touch the [Menu] key

Power ON

utomatic

Check

utomatic

Opening

utomatic

TIO Monitor (PV/SV)

Touch the [Menu] key

Operation Menu

Touch the [Menu] key

Error occurs

Error message

Touch the [Back] key

Initial Menu

IMS01T08-E1 3-17

Page 48

3.4 Operation Menu Screen

3.4.2 Operation menu screen

< Operation Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour:minute. The clock can be changed with the initial settings “Clock Set”

screen (P. 3-65).

Menu keys: Touching this key, screen can be selected.

TIO Monitor: “TIO Monitor (PV/SV)” screen Alarm Monitor: “TIO Alarm Monitor (E1/E2/E3/E4)” screen DIO Monitor: “DIO Monitor” screen Trend Graph: “Trend Graph” screen TIO Setting: “TIO Setting Menu” screen Operation Mode: “Operation Mode Menu” screen DO Setting: “DO Setting Menu” screen Configuration Monitor:

“Configuration Monitor Menu” screen

Initial Setting: “Initial Menu” screen

This key is not displayed normally. Protection release is necessary to display the key. For details, see the 3.10.1 Releasing procedure of the initial setting key protect (P. 3-57).

Menu keys

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3. SCREEN DESCRIPTIONS

(

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(

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[

]

3.5 Monitor Screen

Monitor screens are used to monitor the set value, measured value, control output value, alarm output, etc. There are temperature control, alarm, DIO and configuration monitor screens.

3.5.1 Calling procedure of the monitor screen

[ ]: Key name.

Operation

[TIO Monitor]

[Alarm Monitor]

[DIO Monitor]

[Configuration Monitor]

* Touching the relevant key on the “Configuration Monitor Menu 1” screen or

“Configuration Monitor Menu 2” thus displayed calls up the setting screen. For details, see the 3.5.6 Configuration monitor menu 1 screen (P. 3-27) or 3.5.7 Configuration monitor menu 2 screen (P. 3-30).

Power ON

utomatic

TIO Monitor

PV/SV)

TIO Alarm Monitor

(E1/E2/E3/E4)

DIO Monitor

Configuration

Monitor Menu 1

interacting modules

Channel selection of

interacting modules

Selection switch of

interactin

Screen transfer:

TIO Monitor

MVH/MVC

Screen transfer: Touch the [Para.] key.

IO Alarm Monito

(BO/HBA)

Screen transfer: Touch the [Para.] key.

[DIO module]

Configuration

Monitor Menu 2

TIO module

Control action

Address of

modules

Touch the [Para] key

TIO Monitor

CT/HB

DO output

assignment 1

DO output

assignment 2

DO signal assignment

module address 1

DO signal assignment

module address 2

DI function

assignment

Screen transfer:

Touch the

Para] ke

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3.5 Monitor Screen

(

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(

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Touching the [Setting] key on the TIO monitor screen displays the respective setting screen. In addition, touching the [Monitor] key on the setting screen displays the respective TIO monitor screen.

TIO Monitor

MVH/MVC

TIO Monitor

PV/SV)

CT/HB

Setting screenMonitor screen

[Monitor]

Set value (SV)

[Setting]

[Monitor]

Manual Output

[Setting]

[Monitor]

[Setting]

HBA set value

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3.5.2 Basic configuration of monitor screen

The basic configuration of each monitor screen is as shown below.

On a temperature control 2-channel type Z-TIO module, the CH3 and CH4 displays are blank.

Example: TIO Monitor screen

Screen name

Engineering unit

Engineering unit can be changed.

3.5 Monitor Screen

Clock

year/month/day (day of the week) hour : minute

Clock can be changed.

Monitor

item

Message

Alarm message can be changed.

Function keys

Channel name

Cannel name can be changed.

Screen name: Displays the screen name.

Engineering unit: Displays the engineering unit. The engineering unit (°C/°F) can be changed with

the TIO controller initialize “Display unit” screen (P. 3-73).

Clock: Displays year/month/day (day of the week) hour : minute. The clock can be

changed with the initial menu “Clock set” screen (P. 3-65).

Monitor item: Displays the item and data. Details of display varies depending on the each monitor

screen.

For the details of display, see the 3.5.3 TIO monitor screen (P. 3-23),

3.5.4 TIO alarm monitor screen (P. 3-25), 3.5.5 DIO monitor screen (P. 3-26),

3.5.6 Configuration monitor menu 1 screen (P. 3-27) and

3.5.7 Configuration monitor menu 2 screen (P. 3-30).

Channel name: Displays the TIO channel name. The channel name can be changed with the

initialize “TIO CH name set” screen (P. 3-68).

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3.5 Monitor Screen

Message: The alarm message is displayed at temperature rise completion or alarm occurrence.

Touching the message display area when an alarm occurs changes to the alarm monitoring screen. Alarm occurring channel Nos. can be checked.

Alarm message list (Factory set value)

Item Message Priority order

BO: Burnout Burnout alarm is “ON” High HBA: Heater break alarm Heater break alarm is “ON” E1: Event 1 Event 1 alarm is “ON” E2: Event 2 Event 2 alarm is “ON” E3: Event 3 Event 3 alarm is “ON” E4: Event 4 Event 4 alarm is “ON” Temp.rise Temperature rise completion Low

The message of the burnout, heater break alarm, Event 1 alarm, Event 2 alarm, Event 3 alarm, Event 4 alarm and Temperature rise completion is displayed if the relevant alarm occurs in any of the using channels. If more than one type of alarm occurs simultaneously, the message corresponding to the above item with higher priority is displayed. For example, if the burnout and Event 1 alarm occur simultaneously, the burnout alarm message is displayed.

The alarm message can be changed with the initialize “Alarm Message

Set” screen (P. 3-67).

Function keys: These key switches are assigned to match the contents of the screen.

Menu: Touching this key changes to the “Operation Menu” screen.

Setting: Touching this key changes from the monitor screen to the setting screen.

Item whose settings can be changed:

Set value (SV), manual output value (MVH), heater break alarm (HBA)

Prev.: Touching this key the display to the screen for the channel (CH) before the current

one. If there is no channel to be selected, the [Prev.] key becomes invalid.

Next: Touching this key the display to the screen for the channel (CH) after the current

one. If there is no channel to be selected, the [Next] key becomes invalid.

Para.: Every time this key is touched, the monitor screen changes. There is no this key on

the “DIO Monitor” screen.

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3.5 Monitor Screen

3.5.3 TIO monitor screen

There are PV/SV (Temperature measured value/temperature set value), MVH/MVC (Heat-side/cool-side manipulated output value) and CT/HBA (Current transformer input measured value/heater break alarm set value) in the TIO monitor screen. Changes the screen by touching [Para.] key.

For the function keys and other items, see the 3.5.2 Basic configuration of monitor screen (P. 3-21).

 TIO monitor (PV/SV)

CH: Displays the TIO channel name.

PV: Displays the temperature measured value (PV).

Display range: Input scale low to input scale high

SV: Displays the temperature set value (SV).

Display range: Setting limit (low) to setting limit (high)

Touching [Setting] key changes to the “Setting: SV” screen.

 TIO monitor (MVH/MVC)

CH: Displays the TIO channel name.

MVH: Displays the heat-side manipulated output value.

Display range: −5.0 to +105.0 %

MVC: Displays the cool-side manipulated output value.

Display range: −5.0 to +105.0 %

Heating control makes the display blank.

Touching [Setting] key changes to the “Setting: Manual Output” screen.

In heat/cool PID control, the displays of even-numbere channels are blank.

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3.5 Monitor Screen

 TIO monitor (CT/HBA)

CH: Displays the TIO channel name.

CT: Displays the current transformer (CT) inpu

measured value. Display range: 0.0 to 100.0 A (CTL-12-S56-10L-N) or

0.0 to 30.0 A (CTL-6-P-N)

HBA: Displays the heater break alarm set value

corresponding to current transformer (CT) input. Display range: 0.0 to 100.0 A (CTL-12-S56-10L-N) or

0.0 to 30.0 A (CTL-6-P-N)

Touching [Setting] key changes to the “Setting: HBA set value” screen.

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3.5 Monitor Screen

3.5.4 TIO alarm monitor screen

There are E1/E2/E3/E4 (Event status) and BO/HBA (Burnout/heater break alarm status) screens in the TIO alarm monitor screen. Changes the screen by touching [Para.] key.

For the function keys and other items, see the 3.5.2 Basic configuration of monitor screen (P. 3-21).

 TIO alarm monitor (E1/E2/E3/E4)

CH: Displays the TIO channel name.

E1: Displays the event 1 status.

Alarm occurrence: Flashes the “”

E2: Displays the event 2 status.

Alarm occurrence: Flashes the “”

E3: Displays the event 3 status.

Alarm occurrence: Flashes the “”

E4: Displays the event 4 status.

Alarm occurrence: Flashes the “”

 TIO alarm monitor (BO/HBA)

CH: Displays the TIO channel name.

BO: Displays the burnout status.

Burnout occurrence: Flashes the “”

HBA: Displays the heater break alarm status.

Alarm occurrence: Flashes the “”

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3.5 Monitor Screen

3.5.5 DIO monitor screen

For the function keys and other items, see the 3.5.2 Basic configuration of monitor screen (P. 3-21).

CH: Displays the DIO channel number of Z-DIO module.

DI: Displays the contact status of digital input.

Contact closed status: Displays the “” Contact open status: Displays the “”

DO: Displays the contact status of digital output.

Output ON: Displays the “” Output OFF: Displays the “”

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3.5 Monitor Screen

3.5.6 Configuration monitor menu 1 screen

There are Control action, Address of interacting module, Cannel selection of interacting module and Selection switch of interacting module screen in the Configuration monitor menu 1 screen. Changes the screen by touching [Para.] key.

For the function keys and other items, see the 3.5.2 Basic configuration of monitor screen (P. 3-21).

< Configuration Monitor Menu 1 screen >

Screen name

Displays the screen name.

Displays the number of connection modules.

Screen select keys

TIO module: Displays the number of Z-TIO modules connected to the OPC-V606E.

DIO module: Displays the number of Z-DIO modules connected to the OPC-V606E.

The number of modules displayed on the screen depends on the “Number of modules set” in the initial settings.

For the number of module connection, see the 2.5 Set the Number of Connection Modules (P. 2-18).

Screen select keys: Touching this key, screen can be selected.

Control action: “Control action” screen Address of interacting modules:

“Address of interacting modules” screen

Channel selection of interacting modules:

“Channel selection of interacting modules” screen

Selection switch of interacting modules:

“Selection switch of interacting modules” screen

Menu key: Touching this key changes to the “Operation Menu” screen.

DIO module: Touching this key changes to the “Configuration Monitor Menu 2” screen.

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3.5 Monitor Screen

 Control action

 Address of interacting modules

CH: Displays the TIO channel name.

Action: Displays the control action.

0: Brilliant II PID control (Direct action) 1: Brilliant II PID control (Reverse action) 2: Brilliant II Heat/Cool PID control [Water cooling type] 3: Brilliant II Heat/Cool PID control [Air cooling type] 4: Brilliant II Heat/Cool PID control [Cooling gain linear type] 5: Position proportioning control

Odd channel: 0 to 5 Even channel *: 0 or 1

* In heat/cool control and position proportioning control,

control action is not performed. Only monitor and event

action is performed.

CH: Displays the TIO channel name.

Address:

Displays the module address number of the module that specifies the channel which is to interact at the Z-TIO module.

Display range:

−1: Interact with its own module address 0 to 99: Interact with the addresses of other modules

For Z-TIO module: Displays the number that is set in the address setting switch (0 to F) as a decimal number (0 to 15). For Z-DIO module: Displays the number that is set in the address setting switch (0 to F) as a decimal number (0 to 15) with “16” added.

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 Channel selection of interacting modules

 Selection switch of interacting modules

3.5 Monitor Screen

CH: Displays the TIO channel name.

Channel: Displays the channel of interacting modules.

Display range: 1 to 99

CH: Displays the TIO channel name.

Switch: Displays the selection switch of interacting

modules.

Bit image: 0000000

bit 6··········· bit 0

Bit data b0: Memory area number b1: Operation mode b2: Auto/Manual b3: Remote/Local b4: EDS start signal b5: Interlock release b6: Suspension of area soak time b7 to b15: Unused

Data 0: No interaction 1: Interact with other channels

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3.5 Monitor Screen

3.5.7 Configuration monitor menu 2 screen

There are DO output assignment 1, DO output assignment 2, DO signal assignment Module address 1, DO signal assignment Module address 2 and DI function assignment screen in the Configuration monitor menu 2 screen. Changes the screen by touching [Para.] key.

For the function keys and other items, see the 3.5.2 Basic configuration of monitor screen (P. 3-21).

< Configuration Monitor Menu 2 screen >

Screen name

Displays the screen name.

Displays the number of connection modules.

Screen select keys

TIO module: Displays the number of Z-TIO modules connected to the OPC-V606E.

DIO module: Displays the number of Z-DIO modules connected to the OPC-V606E.

The number of modules displayed on the screen depends on the “Number of modules set” in the initial settings.

For the number of module connection, see the 2.5 Set the Number of Connection Modules (P. 2-18).

Screen select keys: Touching this key, screen can be selected.

DO output assignment 1: “DO output assignment 1” screen DO output assignment 2: “DO output assignment 2” screen DO signal assign. module address 1:

“DO signal assignment module address 1” screen

DO signal assign. module address 2:

“DO signal assignment module address 2” screen

DI function assignment: “DI function assignment” screen

Menu key: Touching this key changes to the “Operation Menu” screen.

TIO module: Touching this key changes to the “Configuration Monitor Menu 1” screen.

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 DO output assignment 1 [DO1 to DO4]

 DO output assignment 2 [DO5 to DO8]

3.5 Monitor Screen

Module: Displays the module number.

Assignment:

Displays the DO output assignment 1 (DO1 to DO4).

Display range: 0 to 13 See the DO assignment code table (P. 3-86).

Module: Displays the module number.

Assignment:

Displays the DO output assignment 2 (DO5 to DO8).

Display range: 0 to 13 See the DO assignment code table (P. 3-86).

 DO signal assignment Module address 1 [DO1 to DO4]

Module: Displays the module number.

Address: Displays the module address number of the

module used for the DO signal (DO1 to DO4) selected in the DO output assignment.

Display range:

When “−1” is selected, all of the signals of the same type (except temperature rise completion an DO manual output value) are OR-operated an produced as outputs from DO.

−1, 0 to 99

For Z-TIO module: Displays the number that is set in the address

IMS01T08-E1 3-31

setting switch (0 to F) as a decimal number (0 to 15). For Z-DIO module: Displays the number that is set in the address setting switch (0 to F) as a decimal number (0 to 15) with “16” added.

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3.5 Monitor Screen

 DO signal assignment Module address 2 [DO5 to DO8]

Module: Displays the module number.

Address: Displays the module address number of the

module used for the DO signal (DO5 to DO8) selected in the DO output assignment.

Display range:

When “−1” is selected, all of the signals of the same type (except temperature rise completion an DO manual output value) are OR-operated an produced as outputs from DO.

 DI function assignment

−1, 0 to 99

Module: Displays the module number.

Address: Displays the DI function assignment.

Display range: 0 to 29 See the DI assignment code table (P. 3-87).

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3. SCREEN DESCRIPTIONS

3.6 Trend Graph Screen

As trend graph screens, both trend graph screens to show trend graphs and channel selection screens to conduct the setting necessary for displaying trend graphs are available.

3.6.1 Calling procedure of the trend graph screen

Operation

[Trend Graph]

[Menu]

[Setting]

CH Select Trend Graph

[Back]

[ ]: Key name.

3.6.2 Trend graph screen

The trend graph screen is for displaying temperature measured values and temperature set values in trend graphs at a sampling period of 10 seconds. Up to 5 channels can be displayed.

1 channel/screen (number of screen: 5)

< Trend graph screen >

Display scale high value

Sampling time

Trend data

Temperature set value

Display scale low value

TIO channel number of the trend recording

Temperature measured value of the trend recordin

Menu key

To the “Operation Menu” screen

Monitor key

To the “TIO monitor (PV/SV)” screen

Setting key

To the “CH Select” screen

Trend data

Temperature measured value

Count

Number of data samplings

Trend graph operation keys

Next key

To the “Trend Graph 2” screen

Reset key

Erase trend file data

Return key

Selection status is canceled

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3.6 Trend Graph Screen

Sampling time: Displays the final sampling time or the time that the selected trend data was sampled.

Trend data: Displays 50 data in a time-based sequence from among 2730 data in the trend file.

: Temperature measured value

: Temperature set value

Count: Displays what number of data samplings have been made on the selected trend data or

the total count of data samplings in the left lower portion on each trend graph.

Display range: 1 to 2730

If the total number of sampling data points exceeds 2730, a display of 2730 remains unchanged and older data is erased in order.

Sampling starts at the same time that the power is turned on. In addition, all trend data is erased by turn OFF the power.

CH: The TIO channel number during trend recording is displayed. Any channel whose trend

recording is made is selected on the “CH Select” screen (P. 3-35).

PV: The temperature measured value during trend recording is displayed.

Menu key: Touching this key changes to the “Operation Menu” screen.

Monitor key: Touching this key changes to the “TIO Monitor (PV/SV)” screen.

Setting key: Touching this key changes to the “CH Select” screen.

Reset key: Sampling starts at the same time that the power is turned on and old data exceeding 2730

items are erased in sequence. Touch the [Reset] key when you want to erase this trend file data. The [Reset] key touched it once, reversed display makes. When touched twice within 2 seconds, the trend file is cleared. Reset is performed all at once for an 5 point portion of the data file for that sampling period. Also sampling restarts right away after being cleared. However if the [Reset] key is not touched again within 2 seconds, operation is aborted and returns to former status.

Next key: Every time this key is touched, the trend graph number changes.

< Trend graph operation >

In the trend graph screen, the latest 50 sampled data are displayed on the right. The screen is automatically updated for the sampling cycle. (10 seconds) The total data count (maximum of 2730) is displayed in the “Count” column and the latest sampling time is displayed in the “Time” column. Use the 4 keys [], [], [] and [] to scroll to view data that cannot all be shown at once on one screen. Touch any of the [], [], [] or [] keys to select a trend data in the center of the screen (draws a dotted line) and the [Return] key starts to flash. Now you can use the [], [], [] and [] keys to display the data zone you want on the graph and view that data and time. Selection is canceled by touching the [Return] key.

 key: Touching this key move the selected vertical trend dot line by one increment to an old

trend.

 key: Touching this key move the selected vertical trend dot line by one increment to a new

trend.

 key: Touching this key, scroll the selected vertical trend dot line in one page (50 data)

increments to an old trend and displays it.

 key: Touching this key, scroll the selected vertical trend dot line in one page (50 data)

increments to a new trend and displays it.

Return key: Touch the flashing [Return] key in selection status to return to the latest trend sampling

display. Selection status is then canceled and the [Return] key stops flashing.

In selection status, the “Count” column displays the serial count of the selected data. The sampling time of the selected data is shown in the “Time” column.

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3.6 Trend Graph Screen

3.6.3 CH select screen

This screen select the channel of carrying out the trend record. When displaying data as the trend graph, set

the scale high and scale low limit values.

< CH Select screen >

Back key

To the “Trend Graph” screen

No: Displays the trend graph number.

CH: Set the TIO channel number to record the trend data.

Setting range: 0 to 64 CH (0: Unused) Factory set value: 0

PV: Displays the temperature measured value (PV).

Display range: Input scale low to input scale high

SV: Displays the temperature set value (SV).

Display range: Setting limit (low) to setting limit (high)

SCALE MAX: Set display scale high value becoming vertical line of graph.

Setting range: −30000 to +30000 (No decimal place)

−3000.0 to +3000.0 (One decimal place)

−300.00 to +300.00 (Two decimal places)

−30.000 to +30.000 (Three decimal places)

−3.0000 to +3.0000 (Four decimal places) The position of the decimal point varies depending on the selected TIO channel. Factory set value: 0

SCALE MIN: Set display scale low value becoming vertical line of graph.

Setting range: −30000 to +30000 (No decimal place)

−3000.0 to +3000.0 (One decimal place)

−300.00 to +300.00 (Two decimal places)

−30.000 to +30.000 (Three decimal places)

−3.0000 to +3.0000 (Four decimal places) The position of the decimal point varies depending on the selected TIO channel. Factory set value: 0

Back key: Touching this key changes to the “Trend Graph” screen.

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3. SCREEN DESCRIPTIONS

3.7 Setting Screen

The setting screen is used to set the temperature set value, manual output value, event set value, PID set value or control related set values.

3.7.1 Calling procedure of the setting screen

Operation

[TIO Setting]

TIO Setting

[SV]

[MV]

[Event]

[PID]

[ ]: Key name.

Set value (SV)

Manual Output

Relevant

Event Setting

* Touching the relevant key on the “Event

Setting Menu” screen thus displayed calls up the setting screen. For details, see the

3.7.3 Event setting menu screen (P. 3-39).

PID Setting Menu

* Touching the relevant key on the “PID

Setting Menu” screen thus displayed calls up the setting screen. For details, see the

3.7.4 PID setting menu screen (P. 3-40).

key *

Relevant key *

Event 1 set value Event 3 set value

Event 2 set value

Screen transfer: Touch the [Para.] key.

Proportional Band

Integral Time

Derivative Time

Proportional Band

[cool-side]

Screen transfer: Touch the [Para.] key.

Event 4 set value

Integral Time

[cool-side]

Derivative Time

[cool-side]

Overlap/Deadband

Control response

parameter

Continued on the next page.

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(

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Continued from the previous page.

[Other Setting 1]

* Touching the relevant key on the “Other

Setting Menu 1” screen thus displaye calls up the setting screen. For details, see the 3.7.5 Other Setting menu 2 screen (P. 3-41).

Other Setting

Menu 1

[Other Setting 2]

* Touching the relevant key on the “Othe

Setting Menu 2” screen thus displaye calls up the setting screen. For details, see the 3.7.6 Other setting menu 1 screen (P. 3-42).

Other Setting

Menu 2

Touching the [Setting] key on the monitor screen displays the respective setting screen. In addition, touching the [Monitor] key on the setting screen displays the respective monitor screen.

Monitor screen

TIO Monitor

PV/SV)

TIO Monitor

MVH/MVC

TIO Monitor

CT/HB

[Monitor]

[Setting]

[Monitor]

[Setting]

[Monitor]

[Setting]

Relevant key *

Setting screen

Set value (SV)

Manual Output

HBA set value

Heater beak

determination point

Heater melting

determination point

Proportional cycle

time

PV bias

PV digital filter

PV ratio

PV low input cut-off

Screen transfer: Touch the [Para.] key.

3.7 Setting Screen

Minimum ON/OFF

time

LBA time

LBA deadband

Screen transfer:

Touch the [Para.] key.

Setting change rate

limiter (up)

Setting change rate

limiter (down)

Startup tuning

ON/OFF

Communication

switch

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3.7 Setting Screen

3.7.2 TIO setting menu screen

The TIO setting menu screen is for selecting setting items relating to the control.

< TIO Setting Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

Screen select keys

Screen select keys: Touching this key, screen can be selected.

SV: “Setting: SV” screen

MV: “Setting: Manual Output” screen

Event: “Event Setting Menu” screen

PID: “PID Setting Menu” screen

Other Setting 1: “Other Setting 1 Menu” screen

Other Setting 2: “Other Setting 2 Menu” screen

Menu key: Touching this key changes to the “Operation Menu” screen.

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3.7.3 Event setting menu screen

The event setting menu screen is for selecting setting items relating to the event.

< Event Setting Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

3.7 Setting Screen

Screen select keys

Screen select keys: Touching this key, screen can be selected.

Event 1 set value: “Setting: Event 1 set value” screen

Event 2 set value: “Setting: Event 2 set value” screen

Event 3 set value: “Setting: Event 3 set value” screen

Event 4 set value: “Setting: Event 4 set value” screen

Menu key: Touching this key changes to the “TIO Setting Menu” screen.

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3.7 Setting Screen

3.7.4 PID setting menu screen

The PID setting menu screen is for selecting setting items relating to the PID.

< PID Setting Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

Screen select keys

Screen select keys: Touching this key, screen can be selected.

Prop. band [heat-side]: “Setting: Propotional band [heat-side]” screen

Integral time: “Setting: Integral Time” screen

Derivative time: “Setting: Derivative Time” screen

Prop. band [cool-side]: “Setting: Propotional Band [cool-side]” screen

Integral time [cool-side]: “Setting: Integral Time [cool-side]” screen

Derivative time[cool-side] : “Setting: Derivative Time [cool-side]” screen

Overlap/Deadband: “Setting: Overlap/Deadband” screen

Control response: “Setting: Control response parameter” screen

Menu key: Touching this key changes to the “TIO Setting Menu” screen.

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3.7.5 Other setting 1 menu screen

The other setting 1 menu screen is for selecting setting items relating to the control.

< Other Setting 1 Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

3.7 Setting Screen

Screen select keys

Screen select keys: Touching this key, screen can be selected.

HBA set value: “Setting: HBA set value” screen

Heater break determination:

“Setting: Heater break determination point” screen

Heater melting determination:

“Setting: Heater melting determination point” screen

Proportional cycle time:

“Setting: Proportional cycle time” screen

Minimum ON/OFF time of prop.:

“Setting: Minimum ON/OFF time of proportioning cycle” screen

LBA time: “Setting: LBA time” screen

LBA deadband: “Setting: LBA deadband” screen

Menu key: Touching this key changes to the “TIO Setting Menu” screen.

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3.7 Setting Screen

3.7.6 Other setting 2 menu screen

The other setting 2 menu screen is for selecting setting items relating to the control.

< Other Setting 2 Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

Screen select keys

Screen select keys: Touching this key, screen can be selected.

PV bias: “Setting: PV bias” screen

PV digital filter: “Setting: PV digital filter” screen

PV ratio: “Setting: PV ratio” screen

PV low input cut-off: “Setting: PV low input cut-off” screen

Setting change rate limt. (up):

“Setting: Setting change rate limiter (up)” screen

Setting change rate limt. (down):

“Setting: Setting change rate limiter (down)” screen

Startup tuning: “Setting: Startup tuning (ST)” screen

Communication switch for logic:

“Setting: Communication switch for logic” screen

Menu key: Touching this key changes to the “TIO Setting Menu” screen.

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3.7.7 Basic configuration of setting screen

The basic configuration of each setting screen is as shown below.

On a temperature control 2-channel type Z-TIO module, the CH3 and CH4 displays are blank.

Example: HBA set value screen

Screen name

Engineering unit

3.7 Setting Screen

Setting item

Function keys

Channel name

Channel name can be changed.

Screen name: Displays the screen name.

Engineering unit: Displays the engineering unit.

Setting item: Displays the item and data. Details of display varies depending on the each setting

screen.

For the details of setting, see the 3.7.8 Setting item list (P. 3-44).

Channel name: Displays the TIO channel name. The channel name can be changed with the

initialize “TIO CH name set” screen (P. 3-68).

Function keys: These key switches are assigned to match the contents of the screen.

Menu: Touching this key changes to the “TIO Setting Menu” “Event Setting Menu” screen,

“PID Setting Menu” screen, “Other Setting 1 Menu” screen or “Other Setting 2 Menu” screen.

Monitor: Touching this key changes from the settings screen to the monitor screen.

Prev.: Touching this key the display to the screen for the channel (CH) before the current

one. If there is no channel to be selected, the [Prev.] key becomes invalid.

Next: Touching this key the display to the screen for the channel (CH) after the current

one. If there is no channel to be selected, the [Next] key becomes invalid.

Para.: Every time this key is touched, the setting screen (setting item) changes. There is

no this key on the “Set value (SV)” screen and “Manual Output” screen.

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3.7 Setting Screen

3.7.8 Setting item list

Some items may not be displayed depending on the specification.

Each setting item is selected by touching the [Para.] key on the relevant screen.

For the setting procedure, see the 3.2.1 Data settings (P. 3-6).

For the function keys and other items, see the 3.7.7 Basic configuration of setting screen (P. 3-43).

For the function description of each data, see the SRZ Instruction Manual (IMS01T04-E).

 TIO setting menu

Name Data range Description

Set value (SV) Setting limiter (low) to setting limiter (high) Sets the temperature set

value (SV).

Manual Output

PID control:

Output limiter (low) to Output limiter (high)

Heat/cool PID control:

−Cool-side output limiter (high) to

Sets the manipulated output value (MV) in Manual mode.

+Heat-side output limiter (high) Position proportioning control:

When there is feedback resistance (FBR) input and it does not break: Output limiter (low) to Output limiter (high)

When there is no feedback resistance (FBR) input or the feedback resistance (FBR) input is disconnected: 0: Close-side output OFF, Open-side output OFF

1: Close-side output ON, Open-side output OFF

2: Close-side output OFF, Open-side output ON

 Event setting menu

Factory

set value

TC/RTD

input: 0 °C [°F] V/I input:

0.0 %

0.0

Name Data range Description

Event 1 set value Sets the Event 1 set value.

Deviation action channels

Event 2 set value Sets the Event 2 set value. 50

−Input span to +Input span Process action

Input scale low to Input scale high

Event 3 set value Sets the Event 3 set value. 50

Event 4 set value

MV action

−5.0 to +105.0 %

Deviation high, deviation low, deviation high/low, band

High-limit, low-limit

When temperature rise completion is selected at Event 3

action t

, Temperature rise completion range3:

, Deviation action between

, SV action2:

Sets the Event 4 set value. 50

Factory

set value

When “9: Temperature rise completion” is selected for the Event 3 type, the Event 3 setting will be the range for determining temperature rise completion.

When “9: Control loop break alarm (LBA)” is selected for the Event 4 type, the Event 4 setting will be monitor only.

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 PID setting menu

3.7 Setting Screen

Name Data range Description

Proportional band TC/RTD inputs:

0 (0.0) to Input span (Unit: °C [°F]) Voltage (V)/current (I) inputs:

0.0 to 1000.0 % of Input span 0 (0.0): ON/OFF action *

* Heat/Cool PID control:

heat-side and cool-side are both ON/OFF action

Integral Time PID control or heat/cool PID control:

0 to 3600 seconds or 0.0 to 1999.9 seconds (0, 0.0: PD action) Position proportioning control: 1 to 3600 seconds or 0.1 to 1999.9 seconds

Derivative Time 0 to 3600 seconds or 0.0 to 1999.9 seconds

(0, 0.0: PI action)

Proportional band [cool-side]

TC/RTD inputs: 1 (0.1) to Input span (Unit: °C [°F]) Voltage (V)/current (I) inputs:

0.1 to 1000.0 % of Input span

Integral Time [cool-side]

Derivative Time [cool-side]

0 to 3600 seconds or 0.0 to 1999.9 seconds (0, 0.0: PD action)

0 to 3600 seconds or 0.0 to 1999.9 seconds (0, 0.0: PI action)

Overlap/Deadband TC/RTD inputs:

−Input span to +Input span (Unit:°C [°F]) Voltage (V)/current (I) inputs:

−100.0 to +100.0 % of Input span Minus (−) setting results in overlap.

Control response parameter

0: Slow 1: Medium 2: Fast P, PD action: 2 (Fast) fixed

Sets the heat-side proportional band for P, PI, PD, PID control.

Sets the heat-side integral time to eliminate the offset produced in proportional control.

Sets the heat-side derivative time to prevent ripples by predicting output changes and thus to improve control stability.

Sets the cool-side proportional band for heat/cool PID control. Heating control makes the display blank.

Sets the heat-side integral time to eliminate the offset produced in proportional control. Heating control makes the display blank.

Sets the heat-side derivative time to prevent ripples by predicting output changes and thus to improve control stability. Heating control makes the display blank.

Sets the control deadband between heat-side and cool-side proportional bands in heat/cool PID control. Heating control makes the display blank.

Sets the response resulting from a temperature set value change in PID control.

Factory set

value

TC/RTD input: 30

V/I input:

30.0

240

TC/RTD input: 30

V/I input:

30.0

240

PID control,

Position

proportioning

control: 0

Heat/cool PID

control: 2

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3.7 Setting Screen

 Other setting 1 menu

Name Data range Description

Heater break alarm (HBA) set value

Heater break determination point

Heater melting determination point

Proportional cycle time

Minimum ON/OFF time of proportioning cycle

Control loop break alarm (LBA) time

LBA deadband 0 (0.0) to Input span Control loop break alarm

When CT is CTL-6-P-N:

0.0 to 30.0 A (0.0: Not used) When CT is CTL-12-S56-10L-N:

0.0 to 100.0 A (0.0: Not used)

0.0 to 100.0 % of HBA set value (0.0: Heater break determination is invalid)

0.0 to 100.0 % of HBA set value (0.0: Heater melting determination is invalid)

0.1 to 100.0 seconds

M: Relay contact output T: Triac output V: Voltage pulse output D: Open collector output

0 to 1000 ms Sets the minimum ON/OFF

0 to 7200 seconds (0: Unused)

Sets the set value for the heater break alarm (HBA). Two types of heater break alarms, TYPE "A" and TYPE "B" (factory set value: TYPE "B"), are available.

These parameters, HBA set values are used for both types. However, each type has different function and care must be used to set an appropriate set value.

Sets the heater break determination point for the heater break alarm (HBA) type B.

Sets the heater melting determination point for the heater break alarm (HBA) type B.

Sets the proportioning cycle time on the control channel. The invalidity in case of the voltage/current outputs.

time of proportioning cycle

Sets the measuring time of detection a control loop error by monitoring the variation of measured value (PV). When autotuning is used, the LBA set time which is twice the integral time thus set is automatically set. No LBA set time changes even if the integrated value is changed.

(LBA) deadband gives a neutral zone to prevent the control loop break alarm (LBA) from malfunctioning caused by disturbance.

Factory set

value

0.0

30.0

M output:

20.0

V, T, D

output: 2.0

480

0 (0.0)

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 Other setting 2 menu

3.7 Setting Screen

Name Data range Description

PV bias

PV digital filter

PV ratio

PV low input cut-off

Setting change rate limiter (up)

Setting change rate limiter (down)

Startup tuning (ST) ON/OFF

Communication switch for logic

− Input span to + Input span

0.0 to 100.0 seconds (0.0: Unused)

0.500 to 1.500

0.00 to 25.00 % of Input span

0 (0.0) to Input span/unit time * [0 (0.0): Unused]

* Unit time: 60 seconds (factory set value)

0: ST unused 1: Execute once

2: Execute always

Bit image: 0000

bit 3 ······ bit 0 Bit data

bit 0: Communication switch 1 bit 1: Communication switch 2 bit 2: Communication switch 3 bit 3: Communication switch 4

Data: 0: OFF 1: ON

Sets the bias added to the measured value (PV) for sensor correction. The PV bias is used to compensate the individual variations of the sensors or correct the difference between the measured value (PV) of other instruments.

This parameter is the time of the first-order lag to eliminate noise against the measured input.

Sets the ratio (multiplier) added to the measured value (PV) for sensor correction. The PV ratio is used to compensate the individual variations of the sensors or correct the difference between the measured value (PV) of other instruments.

PV low input cut-off is used with Square Root Extraction function. The measured value less than the PV low input cut-off is ignored to prevent control disturbance caused by input variation at low measured value range.

This function is to allow the set value (SV) to be automatically changed at specific rates when a new set value (SV).

Sets the number of execution times of Startup tuning (ST).

ON/OFF signal that applies the signal of event information occurring in the higher system as input to a logic calculation result (logic output).

Factory set

value

0 (0.0)

0.0

1.000

0.00

0 (0.0)

0000

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3. SCREEN DESCRIPTIONS

3.8 Operation Mode Screen

The operation mode screen is used to transfer or specify operation mode (status) relating to control and temperature control.

3.8.1 Calling procedure of the operation mode screen

Mode Menu

[ ]: Key name

Operation

[Operation Mode]

Operation

[Operation mode]

[PID/AT transfer]

[Auto/Manual transfer]

[RUN/STOP transfer]

[Interlock release]

[Remote/Local transfer]

Operation mode

transfer

PID/AT transfer

Auto/Manual transfer

RUN/STOP transfer

Interlock release

Remote/Local

transfer

Screen transfer:

Touch the [Para.] key.

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3.8.2 Operation mode menu screen

The operation mode menu screen is for selecting operation mode screens.

< Operation Mode Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar)/month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

3.8 Operation Mode Screen

Screen select keys

Screen select keys: Touching this key, screen can be selected.

Operation mode: “Setting: Operation mode” screen

PID/AT transfer: “Setting: PID/AT transfer” screen

Auto/Manual transfer: “Setting: Auto/Manual transfer” screen

RUN/STOP transfer: “Setting: RUN/STOP transfer” screen

Interlock release: “Setting: Interlock release” screen

Remote/Local transfer: “Setting: Remote/Local transfer” screen

Menu key: Touching this key changes to the “Operation Menu” screen.

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3.8 Operation Mode Screen

3.8.3 Basic configuration of operation mode screen

The basic configuration of each operation mode screen is as shown below.

On a temperature control 2-channel type Z-TIO module, the CH3 and CH4 displays are blank.

 Data for each channel

Example: Operation mode screen

Screen name

Setting item

Function keys

Channel name

Channel name can be changed.

Object screens: “Setting: Operation mode” screen, “Setting: PID/AT transfer” screen,

“Setting: Auto/Manual transfer” screen, “Setting: Interlock release” screen, “Setting: Remote/Local transfer” screen

 Data for each module

Example: Setting: RUN/STOP transfer

Screen name

Setting item

Function keys

Module address

Object screens: “Setting: RUN/STOP transfer” screen

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3.8 Operation Mode Screen

Screen name: Displays the screen name.

Setting item: Displays the item and data. Details of display varies depending on the each

operation mode screen.

For the details of setting, see the 3.8.4 Operation mode item list (P. 3-52).

Channel name: Displays the TIO channel name. The channel name can be changed with the

initialize “TIO CH name Set” screen (P. 3-68).

Module address: Displays the module address. The module address is “1” added to the decimal value

(0 to 15) of the number set using the address setting switch (0 to F) on the front of the module.

Function keys: These key switches are assigned to match the contents of the screen.

Menu: Touching this key changes to the “Operation Mode Menu” screen.

Prev.: Touching this key the display to the screen for the channel (CH) or module address

screen before the current one. If there is no channel or module to be selected, the [Prev.] key becomes invalid.

Next: Touching this key the display to the screen for the channel (CH) or module address

screen after the current one. If there is no channel or module to be selected, the [Next] key becomes invalid.

Para.: Every time this key is touched, the operation mode screen (Setting item) changes.

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3.8 Operation Mode Screen

3.8.4 Operation mode item list

Changes the item by touching [Para.] key.

For the setting procedure, see the 3.2.1 Data settings (P. 3-6).

For the function keys and other items, see the 3.8.3 Basic configuration of operation mode screen (P. 3-50).

For the function description of each data, see the SRZ Instruction Manual (IMS01T04-E).

Name Data range Description

Operation mode transfer

PID/AT transfer 0: PID control

Auto/Manual transfer

RUN/STOP transfer 0: STOP (Control Stop)

Interlock release 0: Normal state

Remote/Local transfer

0: Unused

Execute neither monitor nor the control

1: Monitor

Execute only data monitor

2: Monitor + Event function

Execute data monitor and an event action (include temperature rise completion and LBA)

3: Control

Execute the control

1: Autotuning (AT)

0: Auto mode 1: Manual mode

1: RUN (Control Run)

1: Interlock release execution

0: Local mode 1: Remote mode

Use to selects

“Monitor”, “Monitor + Event

function each channel.

Sets whether to use PID control or autotuning (AT).

Sets whether to perform control with Auto mode or Manual mode.

Use to transfers RUN and STOP of the control.

The event state is turned OFF when the event ON state is continued by the event interlock function.

Sets whether to perform control with Remote mode or Local mode.

“Unused”,

” or “Control” for

Factory set

 Caution for using the autotuning (AT)

• When a temperature change (UP and/or Down) is 1 °C or less per minute during autotuning (AT), autotuning (AT) may be cancelled before calculating PID values. In that case, adjust the PID values manually. It is possible to happen when the set value is around the ambient temperature or is close to the maximum temperature achieved by the load.

• If the manipulated output may be limited by the output limiter setting, the optimum PID values may not be calculated by autotuning (AT).

• If the output change rate limiter is set, the optimum PID values may not be calculated by autotuning (AT).

• When the cascade control is activated, the AT function cannot be turned on.

Continued on the next page.

value

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3.8 Operation Mode Screen

 Requirements for autotuning (AT) start

Start the autotuning (AT) when all following conditions are satisfied: The autotuning (AT) function can start from any state after power on, during arise in temperature or in stable control.

RUN/STOP transfer RUN

Operation mode state

Parameter setting Output limiter (high) ≥ 0.1 %, Output limiter (low) ≤ 99.9 %

Operation mode Control

PID/AT transfer PID control

Auto/Manual transfer Auto mode

Remote/Local transfer Local mode

The measured value (PV) is not underscale or overscale. Input value state

Input error determination point (high) ≥ Measured value (PV) ≥ Input error determination point (low)

 Requirements for autotuning (AT) cancellation

If the autotuning (AT) is canceled according to any of the following conditions, the controller immediately changes to PID control. The PID values will be the same as before autotuning (AT) was activated.

When the Operation mode is transferred

Operation mode

When the parameter is changed

When the input value becomes abnormal

When the AT exceeded the execution time

Power failure

Instrument error

When the RUN/STOP mode is changed to the STOP mode.

When the PID/AT transfer is changed to the PID control.

When the Auto/Manual mode is changed to the Manual mode.

When the Remote/Local mode is changed to the Remote mode.

When changed to unused, monitor, or the monitor + event function.

When the temperature set value (SV) is changed.

When the PV bias, the PV digital filter, or the PV ratio is changed.

When the AT bias is changed.

When the control area is changed.

When the measured value (PV) goes to underscale or overscale.

When the measured value (PV) goes to input error range. (Measured value (PV) ≥ Input error determination point (high) or Input error determination point (low) ≥ Measured value (PV))

When the AT does not end in two hours after AT started

When the power failure of more than 4 ms occurs.

When the instrument is in the FAIL state.

Parameters for autotuning (AT) are provided to compute the PID values suitable for various controlled systems and control actions. Set them, as required.

Example: When you want to limit on/off output only at autotuning (AT)

Autotuning (AT) that limits the ON/OFF output values only at autotuning (AT) can be executed by setting the output value with AT turned on and the output value with AT turned off.

Only when the feedback resistance (FBR) input is connected in the position proportioning control, the “Output value with AT turned on” and “Output value with AT turned off” setting becomes valid.

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3. SCREEN DESCRIPTIONS

3.9 DO Setting Screen

3.9.1 Calling procedure of the DO setting screen

DO Setting

[ ]: Key name

Operation

[DO Setting]

[RUN/STOP transfer]

RUN/STOP transfer

[Manual output]

[Output distribution]

Manual output

Output distribution

selection

Screen transfer:

Touch the [Para.] key.

3.9.2 DO setting menu screen

The DO setting menu screen is for selecting setting items relating to the DO.

< DO Setting Menu screen >

Screen name

Displays the screen name.

Clock

Displays year (western calendar) /month/day (day of the week) hour : minute. The clock can be changed with the initial settings “Clock set” screen (P. 3-65).

Screen select keys

Screen select keys: Touching this key, screen can be selected.

RUN/STOP transfer: “Setting: RUN/STOP transfer” screen

Manual output: “Setting: Manual output” screen

Output distribution: “Setting: Output distribution” screen

Menu key: Touching this key changes to the “Operation Menu” screen.

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3.9.3 Basic configuration of DO setting screen

The basic configuration of each DO setting screen is as shown below.

 Data for each channel

Example: Manual output screen

Screen name

3.9 DO Setting Screen

Setting item

Function keys

DO channel

number

Object screens: “Setting: Manual output” screen, “Setting: Output distribution selection” screen

 Data for each module

Screen name

Setting item

Function keys

Module number

Object screens: “Setting: RUN/STOP transfer” screen

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3.9 DO Setting Screen

Screen name: Displays the screen name.

Setting item: Displays the item and data. Details of display varies depending on the each setting

screen.

For the details of setting, see the 3.9.4 DO setting item list (P. 3-56).

DO channel number: Displays the DO channel number.

Module number: Displays the module number. The module number is “1” added to the decimal value

(0 to 15) of the number set using the address setting switch (0 to F) on the front of the module.

Function keys: These key switches are assigned to match the contents of the screen.

Menu: Touching this key changes to the “DO Setting Menu” screen.

Prev.: Touching this key the display to the screen for the channel (CH) or module number

screen before the current one. If there is no channel or module to be selected, the [Prev.] key becomes invalid.

Next: Touching this key the display to the screen for the channel (CH) or module number

screen after the current one. If there is no channel or module to be selected, the [Next] key becomes invalid.

Para.: Every time this key is touched, the DO setting menu screen (Setting item) changes.

3.9.4 DO setting item list

DO RUN/STOP transfer

DO manual output 0: OFF

DO output distribution selection

Changes the item by touching [Para.] key.

For the setting procedure, see the 3.2.1 Data settings (P. 3-6).

For the function keys and other items, see the 3.9.3 Basic configuration of DO setting screen

(P. 3-55).

For the function description of each data, see the SRZ Instruction Manual (IMS01T04-E).

Name Data range Description

0 STOP (DO Stop) 1 RUN (DO Run)

1: ON

0 DO output 1 Distribution output

Use to transfers RUN and STOP of the DO.

ON/OFF signal for each digital output (DO1 to DO8).

Select whether or not the manipulated output value of the specified master channel is output from DO.

The output distribution function outputs the manipulated output value calculated for the master channel as a manipulated output value from DO of the slave channels.

Factory set

value

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3. SCREEN DESCRIPTIONS

3.10 Initial Setting Screen

The initialize screen is used to display and set data items which are not usually set such as number of connection modules, clock setting, name setting, screen saver, TIO controller initial, DIO controller initial, password setting etc. The keys for changing the display to the initial setting screens are protected, so you cannot change to these screens without releasing the protection.

3.10.1 Releasing procedure of the initial setting key protect

1. Touch the [Initial Setting] key on the “Operation Menu” screen, to switch to the “Password confirmation” screen.

2. Enter the password “0000” and touch the [ENT] key. If the password is correct, the screen will change to the “Initial Menu” screen.

The factory default password is “0000.” To change the password, see the 3.10.16 Password set screen (P. 3-88).

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3.10 Initial Setting Screen

 If the password is not entered correctly

The message “The password is different!!” will appear. Re-enter the correct password and touch the [ENT] key.

 If you forget the password

Touch the hidden key in the “Password confirmation” screen repeatedly at least 8 times. The current password will appear. Enter the displayed password and touch the [ENT] key. The screen will change to the “Initial Menu” screen.

Touching the hidden key more than 8 times

Current password

When you return to the “Operation Menu” screen after displaying the “Initial Menu” screen, the protect release will be canceled. Touch the [Initial Setting] key and re-enter the password.

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3.10.2 Calling procedure of the initial setting screen

3.10 Initial Setting Screen

Operation

[Initial Setting]

Initial Menu

[ ]: Key name

[Number of modules set]

[Clock set]

[Name set]

[Screen saver]

[TIO controller initial]

A B

To display the initial menu, it is necessary to release protect.

For details, see the 3.10.1 Releasing procedure of the initial setting key protect (P. 3-57).

Number of

modules set

Clock set

Name Setting Menu

[Alarm message]

[TIO CH name]

Screen Saver Set

TIO controller

initial menu

[Input parameter]

Relevant key *

[Control parameter]

Relevant key *

Alarm Message Set

TIO CH name Set

Input parameter

Input type

Decimal point

position

Input scale high

Control parameter

Control action

* Touching the relevant key on the “Input

parameter menu” screen thus displayed calls up the setting screen.

Input scale low

Display unit

Screen transfer:

Touch the [Para.] key.

* Touching the relevant key on the “Control

parameter menu” screen thus displayed calls up the setting screen.

Control RUN/STOP

holdin

Screen transfer: Touch the [Para.] key.

settin

Continued on the next page.

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3.10 Initial Setting Screen

Continued from the previous page.

[Event parameter]

** “Event 1 to Event 4”

[Output parameter]

[CT parameter]

Event parameter

Relevant key *

screens are opened by touching the [Next] key in the

“Event paramete

menu” screen.

Output parameter

Relevant key *

Event channel

Event hold action

Event interlock

Output limiter (high)

Output limiter (low)

CT parameter

CT assignment

* Touching the relevant key on the “Event

parameter menu” screen thus displayed calls up the setting screen.

Event 1 to Event 4 **

Event type

setting

* Touching the relevant key on the “Output

parameter menu” screen thus displayed calls up the setting screen.

[heat-side]

Screen transfer: Touch the [Para.] key.

* Touching the relevant key on the “CT

parameter menu” screen thus displayed calls up the setting screen.

CT ratio

Screen transfer: Touch the [Para.] key.

Event differential

gap

Event delay timer

Force ON

of Event action

Screen transfer:

Touch the [Para.] key.

Output limiter (high)

[cool-side]

Output limiter (low)

[cool-side]

Heater break alarm

(HBA) type

Number of HBA

delay times

Continued on the next page.

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Continued from the previous page.

[Interacting para.]

[ST parameter]

[AT parameter]

[Communication]

A B

Interacting

parameter menu

Relevant key *

ST parameter menu

[ST start condition]

AT parameter

Relevant key *

Communication

parameter menu

[Interval time]

Address of

interacting modules

Channel selection of

interacting modules

AT bias

AT differential gap

time

AT cycles

3.10 Initial Setting Screen

* Touching the relevant key on the “Interacting

parameter menu” screen thus displayed calls up the setting screen.

Selection switch of

interacting modules

Screen transfer:

Touch the [Para.] key.

ST start condition

* Touching the relevant key on the “AT

parameter menu” screen thus displayed calls up the setting screen.

Output value with AT

turned on

Output value with AT

turned off

Screen transfer:

Touch the [Para.] key.

Interval time

Continued on the next page.

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3.10 Initial Setting Screen

Continued from the previous page.

[Input error para.]

[DIO controller initial]

DIO controller initial

[Password set]

Password set

Relevant key *

Input error parameter

determination point

* Touching the relevant key on the “DIO controller

parameter menu” screen thus displayed calls up the setting screen.

DO output

assignment 1

DO output

assignment 2

DO signal assignment

module address 1

DO signal assignment

module address 2

Screen transfer: Touch the [Para.] key.

* Touching the relevant key on the “Input error

parameter menu” screen thus displayed calls up the setting screen.

Input error

(high)

Input error

(low)

DO energized/

de-ener

Interval time

DI function

assignment

Memory area setting signal

Burnout direction

Screen transfer:

Touch the [Para.] key.

ized

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3.10.3 Initial menu screen

This screen allows selecting to each of the initialize setting screens.

< Initial Menu screen >

Screen name

Displays the screen name.

3.10 Initial Setting Screen

Screen select keys

Screen select keys: Touching this key, screen can be selected.

Number of modules set: “Number of modules set” screen

Clock set: “Clock Set” screen

Name set: “Name Setting Menu” screen

Screen saver: “Screen Saver Set” screen

TIO controller initial: “TIO controller initial menu” screen

DIO controller initial: “DIO controller initial menu” screen

Password set: “Password set” screen

Menu key: Touching this key changes to the “Operation Menu” screen.

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3.10 Initial Setting Screen

3.10.4 Number of modules set screen

When the power is turned on for the first time after the number of connecting modules is changed, check that the number of connecting modules is correctly set. If the number of connecting modules is not set, the screen may not appear correctly and incorrect operation

< Number of modules set screen>

Set the number of connection modules.

may result.

Screen name

Displays the screen name.

TIO module: Set the number of Z-TIO modules connected to the OPC-V606E.

Setting range: 1 to 16 Factory set value: 1

For the setting procedure, see the 3.2.1 Data settings (P. 3-6).

DIO module: Set the number of Z-DIO modules connected to the OPC-V606E.

Setting range: 0 to 16 Factory set value: 0

For the setting procedure, see the 3.2.1 Data settings (P. 3-6).

Menu key: Touching this key changes to the “Initial Menu” screen.

When the number of connecting modules is changed, always reset the OPC-V606E in accordance with any of the following procedures. The number of modules thus changed becomes valid after the OPC-V606E is reset.

• Reset with power

Turn off the power once and then turn it on again.

• Reset with switch operations

1. Press and hold the [SYSTEM] switch, and press the [F5] switch at the same time. “Main Menu” screen is displayed. The “Main Menu” screen can be changed on any screen.

2. Press the [SYSTEM] switch with the “Main Menu” screen being displayed. The menu is displayed at the side of the function switch.

3. Press the [F1] switch with the menu being displayed. Pressing the [F1] switch displays the “Opening” screen after an error is checked and then displays the “TIO Monitor” screen.

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3.10.5 Clock set screen

< Clock Set screen >

Screen name

Displays the screen name.

3.10 Initial Setting Screen

Clock

Displays year (western calendar) /month/day (day of the week) hour : minute.

Item: Displays the setting item.

Data: Set the date and time of the clock function that is built into the operation panel.

The day of the week is set automatically after the year/month/day are input. (Supported to 2097/12/31)

For the setting procedure, see the 3.2.1 Data settings (P. 3-6).

Menu key: Touching this key changes to the “Initial Menu” screen.

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3.10 Initial Setting Screen

3.10.6 Name setting menu screen

This screen is used to select the alarm message and channel name.

< Name Setting Menu screen >

Screen name

Displays the screen name.

Screen select keys

Screen select keys: Touching this key, screen can be selected.

Alarm message: “Alarm Message Set” screen TIO CH name: “TIO CH name set” screen

Initial menu key: Touching this key changes to the “Initial Menu” screen

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3.10.7 Alarm message set screen

< Alarm Message Set screen >

Screen name

Displays the screen name.

3.10 Initial Setting Screen

Item: Displays the alarm items.

Message: The contents of messages corresponding to alarms occurring during monitor are set.

Setting range: 30 characters Factory set value: See the alarm message list.

Alarm message list (Factory set value)

Item Message Priority order

Even if module do not exist, name setting is possible.

For the details of data setting, see the 3.2.2 Text editing (P. 3-10).

Menu key: Touching this key changes to the “Name Setting Menu” screen.

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3.10 Initial Setting Screen

3.10.8 TIO CH name set screen

< TIO CH name set screen >

Screen name

Displays the screen name.

TIO channel name

Function key

TIO channel number

CH: Displays the TIO channel number.

Name: Sets the TIO channel name (Channel name of Z-TIO- module).

Setting range: 5 characters Factory set value: Numeral (TIO channel number)

Even if module do not exist, name setting is possible.

For the details of data setting, see the 3.2.2 Text editing (P. 3-10).

Function keys: These key switches are assigned to match the contents of the screen.

Menu: Touching this key changes to the “Name Setting Menu” screen.

Prev.: Touching this key the display to the screen for the channel (CH) or module address

screen before the current one. If there is no channel or module to be selected, the [Prev.] key becomes invalid.

Next: Touching this key the display to the screen for the channel (CH) or module address

screen after the current one. If there is no channel or module to be selected, the [Next] key becomes invalid.

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3.10.9 Screen saver set screen

< Screen Saver Set screen >

Screen name

Displays the screen name.

3.10 Initial Setting Screen

Screen Saver: If key operation is not performed for a specified period of time, it is set whether the

function of automatically turning off the display is used or not. If the screen saver has turned off the screen display, touch an any part of the screen to make the display reappear. Setting range: Unused Used Factory set value: Unused

Touch the “Unused/Used” key to switch between “Unused” and “Used.”

Screen saver time: Set the time after which the display automatically turns off.

Setting range: 0 to 9999 minutes Factory set value: 0

For the details of setting, see the 3.2.1 Data settings (P. 3-6).

Menu key: Touching this key changes to the “Initial Menu” screen.

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3.10 Initial Setting Screen

3.10.10 TIO controller initial menu screen

The TIO controller initial settings screen is the screen for making settings concerning the SRZ (Z-TIO modules) itself.

The Initial setting data should be set according to the application before setting any parameter related to operation. Once the Initial setting data is set correctly, those data is not necessary to be changed for the same application under normal conditions. If they are changed unnecessarily, it may result in malfunction or failure of the instrument. RKC will not bear any responsibility for malfunction or failure as a result of improper changes in the Initial setting.

< TIO controller initial menu screen >

Screen name

Displays the screen name.

WARNING

Screen select keys: Touching this key, screen can be selected.

Input parameter: “Input parameter menu” screen

Control parameter: “Control parameter menu” screen

Event parameter: “Event parameter menu” screen

Output parameter: “Output parameter menu” screen

CT parameter: “CT parameter menu” screen

Interacting para.: “Interacting parameter menu” screen

ST parameter: “ST parameter menu” screen

AT parameter: “AT parameter menu” screen

Communication: “Communication parameter menu” screen

Input error para.: “Input error parameter menu” screen

Initial Menu key: Touching this key changes to the “Initial Menu” screen

Screen select keys

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RKC OPC-V606E Operation Manual

WARNING

CAUTION

CONTENTS

OUTLINE

1.1 Features

1.2 Checking the Products

PREPARATIONS

2.1 Connections

2.1.1 Connection to the SRZ

2.1.2 Installation of termination resistor

2.2 Communication Setting

2.2.1 Module address setting

2.2.2 Communication speed, data bit configuration and protocol setting

2.2.3 Confirmation of communication parameter of the OPC-V606E side

2.3 Start-up Procedures

2.4 Contrast Adjustment

2.5 Set the Number of Connection Modules

3.1 Screen Configuration

3.2 Basic Operations

3.2.1 Data settings

3.2.2 Text editing

3.3 Start-up Screen

3.4 Operation Menu Screen

3.4.1 Calling procedure of the operation menu screen

3.4.2 Operation menu screen

3.5 Monitor Screen

3.5.1 Calling procedure of the monitor screen

3.5.2 Basic configuration of monitor screen

3.5.3 TIO monitor screen

3.5.5 DIO monitor screen

3.5.6 Configuration monitor menu 1 screen

3.5.7 Configuration monitor menu 2 screen

3.6 Trend Graph Screen

3.6.1 Calling procedure of the trend graph screen

3.6.2 Trend graph screen

3.6.3 CH select screen

3.7 Setting Screen

3.7.1 Calling procedure of the setting screen

3.7.2 TIO setting menu screen

3.7.3 Event setting menu screen

3.7.4 PID setting menu screen

3.7.5 Other setting 1 menu screen

3.7.6 Other setting 2 menu screen

3.7.7 Basic configuration of setting screen

3.7.8 Setting item list

3.8 Operation Mode Screen

3.8.1 Calling procedure of the operation mode screen

3.8.2 Operation mode menu screen

3.8.3 Basic configuration of operation mode screen

3.8.4 Operation mode item list

3.9 DO Setting Screen

3.9.1 Calling procedure of the DO setting screen

3.9.2 DO setting menu screen

3.9.3 Basic configuration of DO setting screen

3.9.4 DO setting item list

3.10 Initial Setting Screen

3.10.1 Releasing procedure of the initial setting key protect

3.10.2 Calling procedure of the initial setting screen

3.10.3 Initial menu screen

3.10.4 Number of modules set screen

3.10.5 Clock set screen

3.10.6 Name setting menu screen

3.10.7 Alarm message set screen

3.10.8 TIO CH name set screen

3.10.9 Screen saver set screen

3.10.10 TIO controller initial menu screen