Rkc FB100 User Manual

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Instruction Manual

Digital Controller

FB100

RKC INSTRUMENT INC.

IMR01W16-E7

 Modbus is a registered trademark of Schneider Electric.  Company names and product names used in this manual are the trademarks or registered trademarks of

the respective companies.

Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place the manual in a convenient location for easy reference.

NOTICE

 This manual assumes that the reader has a fundamental knowledge of the principles of electricity,

process control, computer technology and communications.

 The figures, diagrams and numeric values used in this manual are only for purpose of illustration.  RKC is not responsible for any damage or injury that is caused as a result of using this instrument,

instrument failure or indirect damage.

 RKC is not responsible for any damage and/or injury resulting from the use of instruments made by

imitating this instrument.

 Periodic maintenance is required for safe and proper operation of this instrument. Some

components have a limited service life, or characteristics that change over time.

 Every effort has been made to ensure accuracy of all information contained herein. RKC makes no

warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.

 No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,

processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC.

WARNING

 An external protection device must be installed if failure of this instrument

could result in damage to the instrument, equipment or injury to personnel.

 All wiring must be completed before power is turned on to prevent electric

shock, fire or damage to instrument and equipment.

 This instrument must be used in accordance with the specifications to

prevent fire or damage to instrument and equipment.

 This instrument is not intended for use in locations subject to flammable or

explosive gases.

 Do not touch high-voltage connections such as power supply terminals, etc.

to avoid electric shock.

 RKC is not responsible if this instrument is repaired, modified or

disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.

IMR01W16-E7

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CAUTION

 This product is intended for use with industrial machines, test and measuring equipment.

(It is not designed for use with medical equipment and nuclear energy.)

 This is a Class A instrument. In a domestic environment, this instrument may cause radio

interference, in which case the user may be required to take additional measures.

 This instrument is protected from electric shock by reinforced insulation. Provide

reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.

 Be sure to provide an appropriate surge control circuit respectively for the following:

- If input/output or signal lines within the building are longer than 30 meters.

- If input/output or signal lines leave the building, regardless the length.



This instrument is designed for installation in an enclosed instrumentation panel. All

high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.



All precautions described in this manual should be taken to avoid damage to the

instrument or equipment.

 All wiring must be in accordance with local codes and regulations.  All wiring must be completed before power is turned on to prevent electric shock,

instrument failure, or incorrect action. The power must be turned off before repairing work for input break and output failure including replacement of sensor, contactor or SSR, and all wiring must be completed before power is turned on again.



To prevent instrument damage or failure, protect the power line and the input/output lines

from high currents with a protection device such as fuse, circuit breaker, etc.

 Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid

electric shock, fire or malfunction.

 Tighten each terminal screw to the specified torque found in the manual to avoid electric

shock, fire or malfunction.

 For proper operation of this instrument, provide adequate ventilation for heat dispensation.  Do not connect wires to unused terminals as this will interfere with proper operation of the

instrument.

 Turn off the power supply before cleaning the instrument.  Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or

discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.

 To avoid damage to instrument display, do not rub with an abrasive material or push front

panel with a hard object.

 Do not connect modular connectors to telephone line.  When high alarm with hold action/re-hold action is used for Event function, alarm does not

turn on while hold action is in operation. Take measures to prevent overheating which may occur if the control device fails.

FOR PROPER DISPOSAL

 When disposing of each part used for this instrument, always follows the procedure for

disposing of industrial wastes stipulated by the respective local community.

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IMR01W16-E7

Safety Symbols:

WARNING

CAUTION

: This mark indicates where additional information may be located.

Character Symbols:

SYMBOLS

: This mark indicates precautions that must be taken if there is danger of electric

shock, fire, etc., which could result in loss of life or injury.

: This mark indicates that if these precautions and operating procedures are not

taken, damage to the instrument may result.

: This mark indicates that all precautions should be taken for safe usage. : This mark indicates important information on installation, handling and operating

procedures.

: This mark indicates supplemental information on installation, handling and operating procedures.

0 1 2 3 4 5 6 7 8 9

Minus Period

A B (b) C c D (d) E F G H I J K

L M N (n) O (o) P Q (q) R (r) S T t U u

V W X Y Z

Degree

／

Dash

Dim lighting

Bright lighting

Flashing

IMR01W16-E7

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DOCUMENT CONFIGURATION

There are six manuals pertaining to this product. Please be sure to read all manuals specific to your application requirements. If you do not have a necessary manual, please contact RKC sales office, the agent, or download from the official RKC website.

The following manuals can be downloaded from the official RKC website: http://www.rkcinst.com/english/manual_load.htm.

Manual Manual Number Remarks

FB100 Installation Manual IMR01W12-E

FB100 Quick Operation Manual

FB100 Parameter List

FB100 Communication Quick Manual

FB100 Instruction Manual IMR01W16-E7

FB100/FB400/FB900 Communication Instruction Manual *

* Sold separately

IMR01W13-E

IMR01W14-E

IMR01W15-E

IMR01W04-E

Read this manual carefully before operating the instrument. Please place the manual in a convenient location for easy reference.

This manual is enclosed with instrument. This manual explains the mounting and wiring, front panel name, and the operation mode outline. This manual is enclosed with instrument. This manual explains the basic key operation, mode menu, and data setting.

This manual is enclosed with instrument. This list is a compilation of the parameter data of each mode.

This manual is enclosed with instrument. (Only FB100 provided with the communication function) This manual explains the connection method with host computer, communication parameters, and communication data (except for parameters in Engineering Mode).

This Manual. This manual explains the method of the mounting and wiring, the operation of various functions, and troubleshooting.

This manual explains RKC communication protocol (ANSI X3.28-1976), Modbus, and relating to the communication parameters setting.

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IMR01W16-E7

1. OUTLINE ........................................................................... 1-1

1.1 Features ....................................................................................................... 1-2

1.2 Checking the Product ................................................................................... 1-3

1.3 Model Code .................................................................................................. 1-4

 Suffix code .............................................................................................................. 1-4

 Quick start code 2 (Initial setting code) .................................................................. 1-6

1.4 Parts Description .......................................................................................... 1-8

1.5 Input/Output Functions ............................................................................... 1-11

2. HANDLING PROCEDURE TO OPERATION .................... 2-1

Page

3. MOUNTING ........................................................................ 3-1

3.1 Mounting Cautions ........................................................................................ 3-2

3.2 Dimensions ................................................................................................... 3-3

3.3 Procedures of Mounting and Removing ....................................................... 3-4

 Mounting procedures .............................................................................................. 3-4

 Removing procedures ............................................................................................ 3-4

4. WIRING .............................................................................. 4-1

4.1 Wiring Cautions ............................................................................................ 4-2

4.2 Terminal Layout ............................................................................................ 4-4

 Isolations of input and output.................................................................................. 4-5

4.3 Wiring of Each Terminal ............................................................................... 4-6

4.3.1 Power supply ..................................................................................................... 4-6

4.3.2 Output 1 (OUT1)/Output 2 (OUT2) .................................................................... 4-7

4.3.3 Digital output 1, 2 (DO1, DO2) .......................................................................... 4-9

4.3.4 Measured input (Thermocouple/RTD/Voltage/Current) .................................... 4-9

4.3.5 Optional ........................................................................................................... 4-10

 Optional function: A [Digital input (5 points)] ..................................................... 4-10

 Optional function: B [Digital input (2 points)  Remote setting input (1 point)] . 4-11  Optional function: C [Digital input (2 points) 

Feedback resistance input (1 point)] ................................ 4-12

 Optional function: D [Digital input (2 points) 

Current transformer input (2 points)] ................................ 4-13

 Optional function: E [Communication (1 point)  Digital input (3 points) .......... 4-14

 Optional function: F [Communication (1 point)  Digital input (1 point) 

Current transformer input (1 point)] .................................. 4-15

 Optional function: G [Communication (2 points)] .............................................. 4-16

IMR01W16-E7 i-5

 Optional function: H [Communication (1 point) 

Current transformer input (2 points)] ................................ 4-17

 Optional function: J [Communication (1 point)  Digital input (1 point) 

Remote setting input (1 point)] ......................................... 4-18

 Optional function: 3, 4, 5, 6, 7, 8

[Digital input (1 point)  Transmission output (1 point) 

Remote setting input (1 point)] ......................................... 4-20

5. OPERATION MENU AND BASIC OPERATION ............... 5-1

5.1 Operation Menu ............................................................................................ 5-2

 Input type and input range display .......................................................................... 5-3

Page

5.2 Basic Operation ............................................................................................ 5-4

5.2.1 Scrolling through parameters ............................................................................ 5-4

 SV setting & monitor mode ................................................................................. 5-4

 Parameter setting mode, Setup setting mode .................................................... 5-6

 Operation mode .................................................................................................. 5-7

 Engineering mode ............................................................................................... 5-8

5.2.2 Changing set value (SV) ................................................................................... 5-9

5.2.3 Operation of the direct key .............................................................................. 5-10

5.2.4 Data lock function ............................................................................................ 5-11

6. OPERATION ...................................................................... 6-1

6.1 Operating Precautions .................................................................................. 6-2

6.2 Monitoring Display in Operation .................................................................... 6-3

 When the Direct key type is other than Monitor ...................................................... 6-3

 When the Direct key type is Monitor ................................................................... 6-4

6.3 Operating Setting .......................................................................................... 6-5

6.3.1 Set the Set value (SV) ....................................................................................... 6-5

6.3.2 Set the Event set value (alarm set value) ......................................................... 6-7

6.3.3 Autotuning (AT) start ......................................................................................... 6-8

 To manually set PID values ................................................................................ 6-9

6.4 RUN/STOP Transfer ................................................................................... 6-11

 RUN/STOP transfer by Front key operation ......................................................... 6-11

 RUN/STOP transfer by Direct key operation ........................................................ 6-12

 RUN/STOP transfer by Digital input (DI) [optional] ............................................... 6-13

6.5 Autotuning (AT) .......................................................................................... 6-15

 Caution for using the Autotuning (AT) .................................................................. 6-15

 Requirements for Autotuning (AT) start ................................................................ 6-15

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Page

 Requirements for Autotuning (AT) cancellation .................................................... 6-15

 Autotuning (AT) start/stop operation ..................................................................... 6-16

6.6 Startup Tuning (ST) .................................................................................... 6-18

 Caution for using the Startup tuning (ST) ............................................................. 6-18

 Requirements for Startup tuning (ST) start ........................................................... 6-19

 Requirements for Startup tuning (ST) cancellation ............................................... 6-19

 Startup tuning (ST) setting .................................................................................... 6-20

6.7 Auto/Manual Transfer ................................................................................. 6-23

 Auto/Manual transfer by Front key operation ....................................................... 6-24

 Auto/Manual transfer by Direct key operation ...................................................... 6-25

 Auto/Manual transfer by Digital input (DI) [optional] ............................................. 6-26

 Procedure for setting the Manipulated output value (MV) in Manual mode .......... 6-28

6.8 Remote/Local Transfer ............................................................................... 6-29

 Remote/Local transfer by Front key operation ..................................................... 6-29

 Remote/Local transfer by Direct key operation .................................................... 6-30

 Remote/Local transfer by Digital input (DI) [optional] ........................................... 6-31

6.9 Control Area Transfer ................................................................................. 6-33

 Control area transfer by Front key operation ........................................................ 6-34

 Control area transfer by Direct key operation ....................................................... 6-35

 Control area transfer by Digital input (DI) [optional] ............................................. 6-36

 Control area transfer by Area soak time (Ramp/Soak Control) ............................ 6-38

6.10 Interlock Release ...................................................................................... 6-39

 Interlock release method by Front key operation ................................................. 6-40

 Interlock release method by Digital input (DI) [optional] ....................................... 6-40

6.11 Start Action at Recovering Power Failure ................................................. 6-42

 Hot/Cold start selection ........................................................................................ 6-42

 Start determination point ...................................................................................... 6-42

6.12 Position Proportioning PID Control ........................................................... 6-43

 Setting flowchart ................................................................................................... 6-45

 Setting procedures ............................................................................................... 6-47

6.13 Ramp/Soak Control .................................................................................. 6-52

 Operation flowchart .............................................................................................. 6-53

 Settings before operation ..................................................................................... 6-54

 Operation procedures ........................................................................................... 6-56

6.14 Group Operation by the Intercontroller Communication ........................... 6-61

6.14.1 Wiring method of the Intercontroller communication ..................................... 6-61

6.14.2 Common setting of the Intercontroller communication .................................. 6-62

6.14.3 Group RUN/STOP function ........................................................................... 6-64

IMR01W16-E7

 Operation flowchart ........................................................................................... 6-64

 Requirements for Group RUN/STOP ................................................................ 6-65

 Group RUN/STOP operation and states ........................................................... 6-65

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Page

 Settings before operation .................................................................................. 6-66

 Usage example ................................................................................................. 6-69

6.14.4 Automatic temperature rise function (with learning function) ........................ 6-72

 Requirements for automatic temperature rise learning start ............................. 6-73

 Requirements for automatic temperature rise learning cancellation ................. 6-73

 Requirements for automatic temperature rise start .......................................... 6-74

 Requirements for automatic temperature rise cancellation .............................. 6-74

 Operation flowchart ........................................................................................... 6-75

 Settings before operation .................................................................................. 6-76

 Operation procedures ....................................................................................... 6-79

6.14.5 Cascade control function ............................................................................... 6-81

 Operation flowchart ........................................................................................... 6-82

 Settings before operation .................................................................................. 6-83

 Adjustment after control starting ....................................................................... 6-85

 Operation procedures ....................................................................................... 6-88

6.14.6 Ratio setting function ..................................................................................... 6-89

 Operation flowchart ........................................................................................... 6-90

 Settings before operation .................................................................................. 6-91

 Adjustment after control starting ....................................................................... 6-93

 Operation procedures ....................................................................................... 6-96

 Usage example ................................................................................................. 6-97

7. PARAMETER DESCRIPTION ........................................... 7-1

7.1 SV Setting & Monitor Mode .......................................................................... 7-2

7.1.1 Display sequence (When the Direct key type is other than Monitor) ..................... 7-2

7.1.2 Display sequence (When the Direct key type is Monitor) .................................. 7-3

7.1.3 Monitor and setting item .................................................................................... 7-4

7.2 Operation Mode .......................................................................................... 7-14

7.2.1 Display sequence ............................................................................................ 7-14

7.2.2 Operation item ................................................................................................. 7-15

7.3 Parameter Setting Mode ............................................................................. 7-22

7.3.1 Display sequence ............................................................................................ 7-23

7.3.2 Parameter setting item .................................................................................... 7-24

7.4 Setup Setting Mode .................................................................................... 7-37

7.4.1 Display sequence ............................................................................................ 7-37

7.4.2 Setup setting item ........................................................................................... 7-38

7.5 Engineering Mode ...................................................................................... 7-52

7.5.1 Display sequence ............................................................................................ 7-52

7.5.2 Precaution against parameter change ............................................................ 7-58

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IMR01W16-E7

Page

7.5.3 Engineering setting item .................................................................................. 7-65

Function block 10 (F10.) [Display] ................................................................... 7-65

Function block 11 (F11.) [Direct key] ............................................................... 7-70

Function block 21 (F21.) [Input] ....................................................................... 7-71

Function block 22 (F22.) [Remote setting input type] ...................................... 7-79

Function block 23 (F23.) [Digital input assignment] ........................................ 7-80

Function block 30 (F30.) [Output] .................................................................... 7-81

Function block 33 (F33.) [Transmission output] .............................................. 7-86

Function block 41 (F41.) [Event 1] .................................................................. 7-88

Function block 42 (F42.) [Event 2] .................................................................. 7-97

Function block 43 (F43.) [Event 3] ................................................................ 7-101

Function block 44 (F44.) [Event 4] ................................................................ 7-105

Function block 45 (F45.) [Heater break alarm 1] ........................................... 7-112

Function block 46 (F46.) [Heater break alarm 2] ........................................... 7-116

Function block 50 (F50.) [Hot/Cold start etc.] ................................................ 7-119

Function block 51 (F51.) [Control 1] .............................................................. 7-125

Function block 52 (F52.) [Control 2] .............................................................. 7-140

Function block 53 (F53.) [Position proportioning PID control] ....................... 7-152

Function block 54 (F54.) [Startup tuning] ...................................................... 7-157

Function block 55 (F55.) [Group/Automatic temperature rise] ...................... 7-159

Function block 60 (F60.) [Communication protocol] ...................................... 7-162

Function block 70 (F70.) [Time unit] .............................................................. 7-163

Function block 71 (F71.) [Setting limiter] ....................................................... 7-164

Function block 91 (F91.) [Others] .................................................................. 7-165

8. TROUBLESHOOTING ....................................................... 8-1

8.1 Error Display ................................................................................................. 8-2

 Display when input error occurs ............................................................................. 8-2

 Self-diagnostic error ............................................................................................... 8-3

8.2 Solutions for Problems ................................................................................. 8-4

 Display .................................................................................................................... 8-5

 Control .................................................................................................................... 8-6

 Operation ................................................................................................................ 8-8

 Event function ......................................................................................................... 8-9

 Heater break alarm (HBA) .................................................................................... 8-10

9. SPECIFICATIONS ............................................................. 9-1

 Measured input ................................................................................................... 9-2

 Remote setting (RS) input [optional] ................................................................... 9-3

 Current transformer (CT) input [optional] ............................................................ 9-4

IMR01W16-E7

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Page

 Feedback resistance (FBR) input [optional] ........................................................ 9-4

 Digital input (DI) [optional] .................................................................................. 9-5

 Output (OUT1, OUT2) ........................................................................................ 9-5

 Digital output (DO1, DO2) ................................................................................... 9-6

 Transmission output (AO) [optional] ................................................................... 9-6

 Performance (at the ambient temperature 23 ±2 C) .......................................... 9-7

 Control ................................................................................................................ 9-8

 Brilliant II PID control .......................................................................................... 9-8

 Brilliant II Heat/Cool PID control ......................................................................... 9-9

 Brilliant II Position proportioning PID control without FBR ................................ 9-10

 Event function [optional] ................................................................................... 9-11

 Control loop break alarm (LBA) [optional] ......................................................... 9-12

 Heater break alarm (HBA) [time-proportional control output (optional)] ........... 9-12

 Heater break alarm (HBA) [continuous control output (optional)] ..................... 9-12

 Multi-memory area function [optional] ............................................................... 9-12

 Loader communication ..................................................................................... 9-13

 Communication [optional] ................................................................................. 9-13

 Intercontroller communication function [optional] ............................................. 9-14

 Self-diagnostic function ..................................................................................... 9-15

 Power ................................................................................................................ 9-15

 General specifications ...................................................................................... 9-16

 Standard ........................................................................................................... 9-17

APPENDIX ............................................................................ A-1

A. Removing the Internal Assembly ................................................................... A-2

B. Replacing the Waterproof/Dustproof Rubber Packing ................................... A-4

C. Current Transformer (CT) Dimensions .......................................................... A-6

D. Memory Area Data List ................................................................................. A-7

E. Parameter List ............................................................................................... A-8

F. Seal [for Unit and Direct key] (accessory attached) ..................................... A-24

INDEX .................................................................................... B-1

Alphabetical Order ............................................................................................. B-2

Character Order ................................................................................................. B-5

Revisions

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IMR01W16-E7

OUTLINE

1.1 Features ........................................................................................... 1-2

1.2 Checking the Product ....................................................................... 1-3

1.3 Model Code ...................................................................................... 1-4

1.4 Parts Description .............................................................................. 1-8

1.5 Input/Output Functions ................................................................... 1-11

IMR01W16-E7 1-1

1. OUTLINE

1.1 Features

This chapter describes features, package contents and model code, etc. The digital controller of this high performance type has the following features:

 Panel space saving: 74 mm depth  Selectable sampling time among 50ms, 100ms, and 250 ms.

Selectable sampling time makes the FB100 suitable for any application rang ing from pressure control requiring fast response to precise control requiring highest resolution. (Factory setting: 100 ms)

 Selectable PID control algorithm

PID control algorithm is selectable in the FB100 to achieve the most precise control for various applications. PV derivative PID : suitable for fixed setpoint control (Factory setting) Deviation derivative PID : suitable for ramp control using ramp-to-setpoint function and cascade control.

 Advanced Heat/Cool PID algorithm with Undershoot Suppression  Startup tuning to eliminate time for autotuning

 Mode switching can be performed directly (Direct key)

Control RUN/STOP, Auto/Manual, Remote/Local, Memory area, or monitor transfer can be selected. (Factory set value: Auto/Manual transfer)

 Up to 8 recipes (multi-memory area) or Ramp/Soak control

FB100 can store up to 8 sets of control parameters. Ramp/Soak control is available by using the memory area function.

 Easy maintenance

The internal assembly of the FB100 can be removed from the front.

 NEMA4X and IP66 waterproof and dustproof protection for severe environments.

(standard)

 Two communication ports (optional)

 Host communication can be performed with a host computer or host device such as an operation panel.

(Communication 1)

 Group operation such as cascade control and ratio setting is possible using only Intercontroller communication; it

is not necessary to use communication with a host computer or analog signals such as remote setting input and transmission output. (Communication 1 or Communication 2)

 Easy-setup and Data Monitoring via a standard data port

The FB100 have the loader port (provided as standard) to connect to a PC USB port with Windows 2000/XP/Vista/7. The standard port allows setup and data logging to be managed by the PC. The FB100 is recognized as an external device on the PC.

[The communication tool (WinUCI, PROTEM2) can be downloaded from the RKC official website: http://www.rkcinst.com/.]

1-2 IMR01W16-E7

1. OUTLINE

1.2 Checking the Product

Before using this product, check each of the following:

 Model code  Check that there are no scratches or breakage in external appearance (case, front panel, or terminal, etc.)  Check that all of the items delivered are complete. (Refer to below)

Accessories Q’TY Remarks

Instrument 1



Mounting brackets (with screw) 2



Seal (SAP-379) 1



Case rubber packing (KRB100-39) 1 For waterproof/dustproof



Installation Manual (IMR01W12-E) 1 Enclosed with instrument



Quick Operation Manual (IMR01W13-E) 1 Enclosed with instrument



Parameter List (IMR01W14-E) 1 Enclosed with instrument



Communication Quick Manual (IMR01W15-E) 1 Enclosed with instrument



(with communication function )

Instruction Manual (IMR01W16-E7) 1



Communication Instruction Manual (IMR01W04-E) 1 Sold separately



Terminal cover (KCA100-517)



Front cover (KRB100-36A)



Current transformer



(CTL-6-P-N [for 0 to 30 A] or CTL-12-S56-10L-N [for 0 to 100 A])

Depending on the

order quantity

Depending on the

order quantity

Depending on the

order quantity

This manual (sold separately)

Optional (sold separately)

  

This manual can be downloaded from the official RKC website: http://www.rkcinst.com/english/ manual_load.htm.

ローダツール操作説明書 (IMR01W05-J)



If any of the products are missing, damaged, or if your manual is incomplete, please contact RKC sales office or the agent.

別売り

IMR01W16-E7 1-3

1. OUTLINE

1.3 Model Code

Check that the product received is correctly specified by referring to the following model code list: If the product is not identical to the specifications, please contact RKC sales office or the agent.

 Suffix code

FB100－□ □－□＊□ / □ □－□ □□□ /Y

(1) (2) (3) (4) (5) (6) (7) (8) (9)

Relay contact output M Voltage pulse output V Voltage output (0 to 5 V DC) 4 Voltage output (0 to 10 V DC) 5

Output 1 (OUT1)

Output 2 (OUT2)

Power supply voltage

Optional function

Case color

Quick start code

Control Method [Quick start code 1]

Measured input and Range [Quick start code 1]

Instrument specification

When the optional function code "G" is selected, the factory set value of Communication 2 becomes Intercontroller communication.

Voltage output (1 to 5 V DC) 6 Current output (0 to 20 mA DC) 7 Current output (4 to 20 mA DC) 8 Triac output T Open collector output D None N Relay contact output M Voltage pulse output V Voltage output (0 to 5 V DC) 4 Voltage output (0 to 10 V DC) 5 Voltage output (1 to 5 V DC) 6 Current output (0 to 20 mA DC) 7 Current output (4 to 20 mA DC) 8 Triac output T Open collector output D 24 V AC/DC 3 100 to 240 V AC 4 None N Digital input (5 points) A Digital input (2 points)  Remote setting input B Digital input (2 points)  Feedback resistance input C Digital input (2 points)  CT input (2 points) D Digital input (3 points)  Communication (1 point) E Digital input (1 point)  Communication (1 point)  CT input (1 point) F Communication (2 points) * G Communication (1 point)  CT input (2 points) H Communication (1 point)  Digital input (1 point)  Remote setting input J Digital input (1 point)  Remote setting input  Transmission output [Voltage output (0 to 1 V DC) 3 Digital input (1 point)  Remote setting input  Transmission output [Voltage output (0 to 5 V DC) 4 Digital input (1 point)  Remote setting input  Transmission output [Voltage output (0 to 10 V DC) 5 Digital input (1 point)  Remote setting input  Transmission output [Voltage output (1 to 5 V DC) 6 Digital input (1 point)  Remote setting input  Transmission output [Current output (0 to 20 mA DC) 7 Digital input (1 point)  Remote setting input  Transmission output [Current output (4 to 20 mA DC) 8

White case N Black case A No quick start code (Configured to factory set value) N Specify quick start code 1 1 Specify quick start code 1 and 2 (Refer to page 1-6) 2

Quick start code 1 is not specified No code PID control with AT (Reverse action) Ｆ PID control with AT (Direct action) Ｄ Heat/Cool PID control with AT Ｇ Heat/Cool PID control with AT (for Extruder [air cooling]) A Heat/Cool PID control with AT (for Extruder [water cooling]) Ｗ Position proportioning PID control without FBR (Reverse action) Ｚ Position proportioning PID control without FBR (Direct action) C Quick start code 1 is not specified No code Refer to Range Code Table.  Version symbol Y

Suffix code

Specifications

Hardware coding only Quick start code 1

1-4 IMR01W16-E7

 Range Code Table

[Thermocouple (TC) input, RTD input] [Voltage input, Current input]

Type Code Measured range Code Measured range Type Code Measured range

K35 200.0 to 400.0 C KC4 328.0 to 400.0 F 0 to 10 mV DC 101 K40 200.0 to 800.0 C KC6 250.0 to 800.0 F 0 to 100 mV DC 201 K41 200 to 1372 C KC5 328 to 2502 F 0 to 1 V DC 301

K K09 0.0 to 400.0 C KA4 0.0 to 800.0 F 0 to 5 V DC 401 Programmable range

K10 0.0 to 800.0 C KA1 0 to 800 F 0 to 10 V DC 501 19999 to 19999 K14 0 to 300 C KA2 0 to 1600 F 1 to 5 V DC 601 [The decimal point position is selectable] K02 0 to 400 C 0 to 20 mA DC 701 (Factory set value: 0.0 to 100.0) K04 0 to 800 C 4 to 20 mA DC 801 J27 200.0 to 400.0 C JC6 328.0 to 1200.0 F 100 to 100 mV DC 901 J32 200.0 to 800.0 C JC7 200.0 to 700.0 F 1 to 1 V DC 902 J15 200 to 1200 C JB9 328 to 2192 F 10 to 10 mV DC 903

J J08 0.0 to 400.0 C JB6 0.0 to 800.0 F

J09 0.0 to 800.0 C JA1 0 to 800 F J02 0 to 400 C JA2 0 to 1600 F

J04 0 to 800 C T T19 200.0 to 400.0 C TC2 328.0 to 752.0 F E E21 200.0 to 700.0 C EA9 328.0 to 1292.0 F

E06 200 to 1000 C EB1 328 to 1832 F S S06 50 to 1768 C SA7 58 to 3214 F R R07 50 to 1768 C RA7 58 to 3214 F B B03 0 to 1800 C BB2 0 to 3272 F N N02 0 to 1300 C NA7 0 to 3272 F

PLII A02 0 to 1390 C AA2 0 to 2534 F

W5Re/W26Re W03 0 to 2300 C WA2 0 to 4200 F

U U04 0.0 to 600.0 C UB2 32.0 to 1112.0 F L L04 0.0 to 900.0 C LA9 32.0 to 1652.0 F

Pt100 D34 100.00 to 100.00 C DD1 200.0 to 200.0 F

D21 200.0 to 200.0 C DC8 199.99 to 199.99 F

D35 200.0 to 850.0 C DC9 328.0 to 1562.0 F

JPt100 P29 100.00 to 100.00 C PC8 199.99 to 199.99 F

P30 200.0 to 640.0 C PC9 328.0 to 1184.0 F

PD1 200.0 to 200.0 F

1.3 Model Code

IMR01W16-E7

1-5

1.3 Model Code

 Quick start code 2 (Initial setting code)

Quick start code 2 tells the factory to ship with each parameter preset to the values detailed as specified by the customer. Quick start code is not necessarily specified when ordering, unless the preset is requested. These parameters are software selectable items and can be re-programmed in the field via the manual.

□□ □□ □－□ □ □ □－□ □

(1) (2) (3) (4) (5) (6) (7) (8) (9)

Specifications

Output assignment OUT1, OUT2, DO1, DO2 (Refer to Output Assignment Code Table)  Digital input assignment DI1 to DI5 (Refer to Digital Input Assignment Code Table) 

None N Voltage input (0 to 10 mV DC) 1 Voltage input (0 to 100 mV DC) 2 Voltage input (0 to 1 V DC) 3

Remote setting input

Event function 1 (EV1)

Event function 2 (EV2)

Event function 3 (EV3)

Event function 4 (EV4)

CT type 1

Communication 1 protocol

If the CT type is not specified, the instrument is shipped with the CT input setting of “CTL-6-P-N.”

Selectable in the case of optional function codes E, F, H, and J.

 Output Assignment Code Table

Code Output 1 (OUT1) Output 2 (OUT2) Digital output 1 (DO1) Digital output 2 (DO2)

01 Control output 1 Control output 2 Event output 1 (EV1) Event output 2 (EV2) 02 Control output 1 Control output 2 Event output 1 (EV1) Event output 4 (EV4) 03 Control output 1 Control output 2 Event output 1 (EV1) Heater break alarm (HBA) output 04 Control output 1 Control output 2 Event output 1 (EV1) FAIL output (De-energized) 05 Control output 1 Control output 2 Event output 4 (EV4) Heater break alarm (HBA) output 06 Control output 1 Control output 2 Event output 4 (EV4) FAIL output (De-energized) 07 Control output 1 Control output 2 Heater break alarm (HBA) output FAIL output (De-energized) 08 Control output 1 Heater break alarm (HBA) output Event output 1 (EV1) Event output 2 (EV2) 09 Control output 1 Heater break alarm (HBA) output Event output 1 (EV1) Event output 4 (EV4) 10 Control output 1 Heater break alarm (HBA) output Event output 1 (EV1) FAIL output (De-energized) 11 Control output 1 Heater break alarm (HBA) output Event output 4 (EV4) FAIL output (De-energized) 12 Control output 1 FAIL output (De-energized) Event output 1 (EV1) Event output 2 (EV2) 13 Control output 1 FAIL output (De-energized) Event output 1 (EV1) Event output 4 (EV4) 14 Control output 1 Event output 1 (EV1) Event output 2 (EV2) Event output 3 (EV3) 15 Control output 1 Event output 4 (EV4) Event output 1 (EV1) Event output 2 (EV2)

 Energized/De-energized is configurable except for the FAIL output. (Factory shipment: Energized)  When Current transformer (CT) input is two-point input, Heater break alarm (HBA) output is OR output.  Invalid for a non-existing output/event function.  When used as Heat/Cool PID control, select any code of 1 to 7.  For Position proportioning PID control, output 1 (OUT1) is open-side output and output 2 (OUT2) is close-side output, regardless of the above selection.

Voltage input (0 to 5 V DC) 4 Voltage input (0 to 10 V DC) 5 Voltage input (1 to 5 V DC) 6 Current input (0 to 20 mA DC) 7 Current input (4 to 20 mA DC) 8 None N Refer to Event Type Code Table  None N Refer to Event Type Code Table  None N Refer to Event Type Code Table  None N Refer to Event Type Code Table  Control loop break alarm (LBA) 5 CT1 (none), CT2 (none) N CT1 (CTL-6-P-N), CT2 (none) P CT1 (CTL-12-S56-10L-N), CT2 (none) S CT1 (CTL-6-P-N), CT2 (CTL-6-P-N) T CT1 (CTL-12-S56-10L-N), CT2 (CTL-12-S56-10L-N) U None N RKC communication (ANSI X3.28-1976) 1 Modbus 2 Intercontroller communication 2 A

Quick start code 2 (Initial setting code)

(1) (2) (3) (4) (5) (6) (7) (8)

1-6

IMR01W16-E7

 Digital Input Assignment Code Table

Code

01 Unused Unused Unused Unused Unused  02 Memory area number selection (1 to 8) Memory area set RUN/STOP transfer 03 Memory area number selection (1 to 8) Memory area set Unused 04 Memory area number selection (1 to 8) Memory area set Auto/Manual transfer 05 Memory area number selection (1 to 8) Memory area set Interlock release 06 Memory area number selection (1 to 8) RUN/STOP transfer Unused 07 Memory area number selection (1 to 8) RUN/STOP transfer Auto/Manual transfer 08 Memory area number selection (1 to 8) RUN/STOP transfer Interlock release 09 Memory area number selection (1 to 8) Unused Auto/Manual transfer 10 Memory area number selection (1 to 8) Unused Interlock release 11 Memory area number selection (1 to 8) Auto/Manual transfer Interlock release 12 Memory area number selection (1 to 8) 13 RUN/STOP transfer Remote/Local transfer * Auto/Manual transfer 14 RUN/STOP transfer Remote/Local transfer * Interlock release 15 RUN/STOP transfer Auto/Manual transfer Interlock release 16 Remote/Local trans fer * Auto/Manual transfer Interlock release 17 RUN/STOP transfer Remote/Local transfer * 18 RUN/STOP transfer Auto/Manual transfer 19 RUN/STOP transfer Interlock release 20 Remote/Local trans fer * Auto/Manual transfer 21 Remote/Local tr ansfer * Interlock release 22 Auto/Manual transfer Interlock release 23 RUN/STOP transfer 24 Remote/Local tr ans fer * 25 Auto/Manual transfer 26 Interlock release

Memory area set: Switches to the memory area specified in DI1 – DI3 when the contact goes from open to closed.

Digital input 1

(DI1)

* When the optional function code A, C or D is selected, the Remote/Local transfer is invalid.

Digital input 2

(DI2)

Digital input 3

(DI3)

Digital input 4

(DI4)

Digital input 5

(DI5)

1.3 Model Code

Selectable

Optional function

A, E

A, B, C, D, E

A, B, C, D, E, F, J,

3, 4, 5, 6, 7, 8

 Event Type Code Table

Code Type Code Type Code Type

A Deviation high H Process high V SV high B Deviation low J Process low W SV low C Deviation high/low K Process high with hold action 1 MV1 high [heat-side] D Band L Process low with hold action 2 MV1 low [heat-side] E Deviation high with hold action Q Deviation high with re-hold action 3 MV2 high [cool-side] F Deviation low with hold action R Deviation low with re-hold action 4 MV2 low [cool-side] G Deviation high/low with hold action T Deviation high/low with re-hold action

IMR01W16-E7

1-7

1. OUTLINE

1.4 Parts Description

This section describes various display units and the key functions.

 Front Panel View

Manual (MAN) mode lamp (Green)

Measured value (PV) display

Memory area display

Manipulated output (MV) lamp (Green)

Direct keys

Set (SET) ke

Shift ke

 Display units

Measured value (PV) display [Green] Displays Measured value (PV) or various parameters’ symbols.

Remote (REM) mode lamp (Green)

utotuning (AT) lamp (Green)

Set value (SV) display

Output (OUT1, OUT2) lamp (Green) Digital output (DO1, DO2) lamp (Green)

larm (ALM) lamp (Red)

Bar graph display

Up key Down key

Set value (SV) display [Orange]

Memory area display [Orange] Displays memory area number (1 to 8).

Displays Set value (SV), Manipulated output value (MV) or various parameters’ set values.

 Indication lamps

Manual (MAN) mod e lamp [Green] Lights when operated in manual mode. Remote (REM) mode lamp [Green] Lights when operated in remote mode. Autotuning (AT) lamp [Green]

Manipulated output (MV) lamp [Green]

Output (OUT1, OUT2) lamp [Green] Lights when the output corresponding to each lamp is ON.

Digital output (DO1, DO2) lamp [Green] Lights when the output corresponding to each lamp is ON. Alarm (ALM) lamp [Red]

These lamps work with event outputs (event function, HBA function, LBA function) which are assigned to OUT, DO and ALM.

Flashes when Autotuning is activated. (After autotuning is completed: AT lamp will go out)

Lights when operated in Manual mode. In this case, the Set value (SV) display shows the Manipulated output value (MV).

 Lamp indication becomes as follows for current output or voltage output:

For an output of less than 0 %: Extinguished For an output of more than 0 % but less than 100 %: Dimly lit For an output of more than 100 %: Lit

Lights when alarm (Event or Heater break alarm [HBA]) is turned ON. The type of alarm which is on can be checked on the event monitor screen.

1-8 IMR01W16-E7

0

 Bar graph display [Green]

Manipulated output values (MV1, MV2)

[Factory set value]

 Heat/Cool PID control:

 Position proportioning PID control:

Measured value (PV)

Displays the Manipulated output value (MV) [In the case of Position proportioning PID control, refer to below.]. When Manipulated output value (MV) is at 0 % or less, the left-end dot of the bar-graph flashes. When MV exceeds 100 %, the right-end dot flashes.

When both OUT1 and OUT2 light, this means overlapping, but in this case the bar graph displays only the Manipulated output value (MV1) [heat-side].

[With FBR input]

Displays the FBR input value (0.0 to 100.0 %).

[Without FBR input]

Cannot be used as a bar graph. The bar graph displays the over-scaled state (an output of more than 100 %). In this case, it is recommended to be set to “No display.”

Displays the Measured value (PV). Scaling is available within the input range (Input scale low to Input scale high).

[Example]

050

Flashing

050

1.4 Parts Description

100

Set value (SV) monitor

Displays the Set value (SV). Scaling is available within the input range (Input scale low to Input scale high). Remote mode: Displays the remote setting value.

100

Deviation value

[Example]

050

Displays the deviation between the Measured value (PV) and the Set value (SV). When the Deviation display is selected, the dots at both ends of bar-graph light. A display resolution per dot is settable. (Bar graph display resolution: Refer to P. 7-68)

[Example]

Current transformer 1 (CT1) input value

Current transformer 2 (CT2) input value

Displays the input value (current value) of CT1 or CT2. (Unit: A) A display resolution per dot is settable. (Bar graph display resolution: Refer to P. 7-68)

[Example]

050

100

The factory set value of the bar graph is “Manipulated output value.” Bar graph display type can be changed by the bar graph in the Engineering mode. (Refer to P. 7-66)

 Direct keys

Pressing a direct key causes one of the operation changes below.

Auto/Manual transfer [Factory set value]

Monitor

Memory area transfer Pressing the direct key changes to Memory area transfer screen. Remote/Local transfer Switching the Remote/Local control mode between Remote mode and Local mode. RUN/STOP transfer Switching the RUN/STOP mode between RUN and STOP status.

To avoid damage to the instrument, never use a sharp object to press keys.

The factory default setting is Auto/Manual transfer. The Direct key type can be set in “Direct key type” (P. 7-70) of Engineering mode.

When the Direct key type is “Monitor”, the display of SV setting & monitor mode and the Direct key display are different from the other types. (Refer to P. 5-4)

Use/Unused of Direct key functions is programmable. (Refer to P. 7-70) To prevent operator error, a Direct key cannot be operated in positioning adjustment (automatic adjustment).

Switching the Auto/Manual control mode between Auto mode and Manual mode.

Use to switch the monitor screen. Pressing the direct key while any screen other than the SV setting & monitor mode screen is being displayed returns to the Measured value (PV)/Set value (SV) monitor screen.

IMR01W16-E7

1-9

1.4 Parts Description

 Operation keys

Set (SET) key Used for parameter calling up and set value registration. Shift key Shift digits when settings are changed. Used to selection operation between modes.

Down key

Up key

To avoid damage to the instrument, never use a sharp object to press keys.

 Bottom View

Use our communication converter COM-K (sold separately) to connect FB100 and personal computer. Then, the cable (cable length: 1.5 meters) for connection between FB100 and our communication converter COM-K is optional.

 Side view

Decrease numerals. Keeping pressing the DOWN key makes numeric value change faster. (Manual mode)

Increase numerals. Keeping pressing the UP key makes numeric value change faster. (Manual mode)

Loader communication connector (Standard equipment)

1-10

Input select switch

Dip switch is used for the switching of the measured input type and the remote setting input type.

Current input, Voltage (low) input

To change the input type, refer to Input type (P. 7-71), Remote setting input type (P. 7-79)

For the remote setting input

For the measured input

Voltage (high) input

in the Engineering mode.

IMR01W16-E7

1. OUTLINE

1.5 Input/Output Functions

This section describes the Input/Output functions of the instrument. To learn how to set each function, refer to the respective page.

Measured input

Digital input DI1 to DI5 [optional] (Memory area selection, Area set, RUN/STOP, Remote/Local transfer, Auto/Manual transfer, Interlock release)

Remote setting (RS) input [optional]

Current transformer (CT) input [optional]

Feedback resistance (FBR) input [optional]

Control section

COM1 (RKC communication, Modbus, Intercontroller

COM2 (Intercontroller communication) [optional]

Loader communication

Control output 1 (Heat-side/Open-side)

Control output 2 (Cool-side/Close-side)

Output of event function

Heater break alarm output

Transmission output (AO) [optional]

communication *) [optional]

* Can only be selected when one-point

communication is used on the FB100.

 Input On the FB100, Measured input, Digital input (DI), Remote setting (RS) input,

Current transformer (CT) input, and Feedback resistance (FBR) input can be used.

Measured input [universal input]:

 Input groups available for measured inputs are shown in the table below. (P. 7-71)

Thermocouple K, J, E, T, S, R, B, N, PLII, W5Re/W26Re, U, L

Voltage (low) input group

Voltage (high) input group

[Factory set value: Thermocouple K (When quick start code “N” is specified)

RTD Pt100, JPt100 Voltage (low) 0 to 1 V DC, 0 to 100 mV DC, 0 to 10 mV DC,

100 to 100 mV DC, 10 to 10 mV DC

Current 0 to 20 mA DC, 4 to 20 mA DC

1 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC

 When the input type is changed, be sure to check the details of setting of the input

group transfer and the input type selection by the input select switch. (P. 7-71)

Digital input [DI1 to DI5] (optional)

 Digital input (contact input signal from the external devices) can be used for the following functions.

DI1 to 5

Memory area selection (number of area: 1 to 8)  Area set, RUN/STOP, Remote/Local transfer, Auto/Manual transfer, Interlock release

 For function assignment to the digital input, set the Digital input (DI) assignment

(P. 7-80) in the Engineering mode.

IMR01W16-E7 1-11

1.5 Input/Output Functions

Remote setting (RS) input [universal input] (optional)

 Remote input is to change a control set point by using current or voltage input from an external device.

 Measured input is not isolated from Remote setting (RS) input.

 Input groups available for Remote setting (RS) inputs are shown in the table below. (P. 7-79)

Voltage (low) input and Current input group

Voltage (low) input group

[Factory set value: Depend on model code]

0 to 100 mV DC, 0 to 10 mV DC, 0 to 1 V DC 0 to 20 mA DC, 4 to 20 mA DC

0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC

 When using the Intercontroller communication (only slave controller of cascade

control and ratio setting), the Remote setting (RS) input function becomes invalid.

Current transformer (CT) input (optional)

 CT input is used for Heater break alarm function to detect a heater break or short-circuit.  Up to two CT inputs can be selected. (Specify when ordering)  Two types of CT available.

CTL-6-P-N (for 0 to 30 A) CTL-12-S56-10L-N (for 0 to 100 A)

 Measured input is not isolated from CT input.  If there is CT input, power frequency is automatically set by the power frequency

detection function. However, no frequency may be able to be detected if at a CT value of less than 0.5 A.

Feedback resistance (FBR) input (optional)

 When the control type is the Position proportioning PID control (with FBR input),

a valve position from the control motor can be inputted to feedback resistance.

 Measured input is not isolated from Feedback resistance (FBR) input.  Feedback resistance (FBR) input cannot be used with Current transformer (CT)

input, Remote setting (RS) input and communication.

1-12

IMR01W16-E7

1.5 Input/Output Functions

 Output Up to five outputs are available. They may be used as Control output

(OUT), Digital output (DO) or Transmission output (AO) by specifying the output type or by activating the output assignment function.

Output 1 (OUT1), Output 2 (OUT2)

 The following output functions can be assigned to OUT1 and/or OUT2 at the

output assignment of the Engineering mode (P. 7-82):

- Control output,

- Heater break alarm output, or

- FAIL (De-energized fixed: contact opens under FAIL)

 For Heat/Cool PID control, OUT1 corresponds to the heat-side output and OUT2

corresponds to the cool-side output.

 For Position proportioning PID control, OUT1 corresponds to the open-side output

and OUT2 corresponds to the close-side output.

 Output types available for OUT1 and OUT2 are shown in the table below. (Specify when ordering)

Relay contact output 250 V AC 3 A (Resistive load), 30 V DC 1 A (Resistive load), 1a contact Voltage pulse output 0/12 V DC (Allowable load resistance: 600  or more) Voltage output 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC (Allowable load resistance: 1 k or more) Current output 0 to 20 mA DC, 4 to 20 mA DC (Allowable load resistance: 600  or less) Triac output 0.5 A (Allowable load current) Open collector output 30 V DC or less, 100 mA (Allowable load current), Sink type

 There is not isolation between OUT1 and OUT2.

 When OUT1 and OUT2 can be used for relay contact output or triac output, there

is isolation between each output (OUT1, OUT2, AO).

Digital output 1, 2 (DO1, DO2)

 The following output functions can be assigned to DO1 through DO4 at the output

assignment of the Engineering mode (P. 7-82):

- Output of event function,

- Heater break alarm output, or

- FAIL (De-energized fixed: contact opens under FAIL)

 The output type for DO1 and DO2 is relay only. (Specify when ordering)

Relay contact output 250 V AC 1 A (Resistive load), 30 V DC 1 A (Resistive load), 1a contact

Transmission output (AO) [optional]

 Output types available for transmission output are shown in the table below. (Specify when ordering)

Voltage output 0 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC

Current output 0 to 20 mA DC, 4 to 20 mA DC (Allowable load resistance: 600  or less)

 Parameter values shown in the following table can be output by Transmission

output (P. 7-86). These transmission output data can be output after being scaled.

Measured value (PV) Set value (SV) monitor Deviation value Manipulated output value (MV1)

[heat-side] Remote setting (RS) input value

 Number of output: 1 point

(Allowable load resistance: 1 k or more)

Manipulated output value (MV2) [cool-side]

Set value (SV)

IMR01W16-E7

1-13

1.5 Input/Output Functions

 Communication

Communication 1 (optional)

 In this case of one-point communication, Host communication or Intercontroller

communication can be selected. (This can be specified when the order is placed.)

 In this case of two-point communication, this will be for Host communication.  Communication protocol is used for RKC communication (ANSI X3.28-1976) or

Modbus. (Specify when ordering)

 With Intercontroller communication, data can be exchanged between multiple

FB100/400/900 instruments without using analog signals such as Remote setting input or Transmission output, or communication with a host computer. (Refer to P. 6-61)

 Communication Interface:  The following four functions become usable when the Intercontroller

communication is used.

Automatic temperature rise function (with learning function) Cascade control function Ratio setting function Group RUN/STOP function

For details of the Host communication, refer to the separate FB100/FB400/ FB900 Communication Instruction Manual (IMR01W04-E).

Communication 2 (optional)

 This can be used only for two-point communication.

 Communication 2 (COM2) is used for the Intercontroller communication. Data can

be exchanged between two or more FB100s/400s/900s without using communication with analog signals such as Remote setting input and Analog output as well as with the host computer. (Refer to P. 6-61.)

 Interface: RS-485 only  The following four functions become usable when the Intercontroller

communication is used.

Automatic temperature rise function (with learning function) Cascade control function Ratio setting function Group RUN/STOP function

[Connection example]

 When one-point communication is used  When two-point communication is used

Host communication

Host computer

FB100 COM1

Intercontroller communication

FB100 COM1

RS-485 only

Host computer

COM1

FB100

COM2

Host communication

COM1

FB100

COM2

Intercontroller communication

(Cascade control, etc.)

COM1

FB100

COM2

1-14

IMR01W16-E7

Loader communication

 It is possible to manage data on the personal computer side by converting all of the

data in the FB100 into one file.

 When starting the Loader communication, first your PC (Windows 2000/XP/

Vista/7) being used is necessary to be installed with the communication tool

http://www.rkcinst.com/.

Use our communication converter COM-K (sold separately) to connect FB100 and your PC.

The communication tool (WinUCI, PROTEM2) can be downloaded from the RKC official website:

The Loader port is only for parameter setup.

The Loader communication corresponds to the RKC communication protocol “Based on ANSI X3.28-1976 subcategories 2.5 and A4.”

For the COM-K, refer to the COM-K Instruction Manual (IMR01Z01-E).

[Connection example]

1.5 Input/Output Functions

USB cable 1 m (COM-K accessory)

Connected to USB port of a personal computer

Do not unplug the USB cable while the power to the instrument is ON.



Communication m onitor tool WinUCI-A Software operation environment: Windows 2000 or higher



Communication setup tool WinUCI -B for FB series Software operation environment: Windows 2000 or higher



Communication tool PROTEM2 Software operation environment: Windows XP (Service Pack 2) or higher PROTEM2 needs Microsoft .NET Framework 4.0 or later



Communication port of host computer

USB port: Based on USB Ver. 2.0



Communication settings on t he computer

(Values other than the communi c ation port are fixed.)

Communication speed: 38400 bps Start bit: 1 Data bit: 8 Parity bit: Without Stop bit: 1

Connected to USB connecter

USB

communication

converter

COM-K

Connected to loader communication connector of the FB100

Loader communication cable

1.5 m (W-BV-01) [COM-K optional]

Connected to loader communication connecter

Loader communication connector

The device address for Loader communication is fixed at “0.” The setting of the device address is disregarded.

FB100 bottom view

IMR01W16-E7

1-15

MEMO

1-16 IMR01W16-E7

HANDLING

PROCEDURE TO

OPERATION

IMR01W16-E7 2-1

2. HANDLING PROCEDURE TO OPERATION

This chapter describes procedures to set operating conditions of a customer and parameter of various setting modes.

 Setting procedure to operation

Conduct necessary setting before operation according to the procedure described below.

Mounting and Wiring

When installing the instrument, refer to 3. MOUNTING (P. 3-1) and

4. WIRING (P. 4-1). When group operation by using Intercontrolle

communication is performed, refer to 6.14.1 Wiring

method of the Intercontroller communication (P. 6-61).

Power ON

Change from RUN to STOP

The parameters in Engineering mode which should be set according to the application are settable only when the controller is in STOP mode.

Setting of operating condition

(Engineering mode)

The parameters for controller’s basic functions in Engineering mode should be changed according to the application before setting the parameters related to operation.

Be sure to check the parameters for the following settings and change them according to the application if necessary. Other parameters should be also changed according to the application.

 Power frequency [Factory set value 50Hz] (P. 7-78)  Remote setting input type (P. 7-79) 2  Input type (P. 7-71)  Input scale high/low (P. 7-74)  Control action (P. 7-125)  Output assignment (P. 7-82)

This setting is not necessary when the quick start code "1" is specified.

This setting is not necessary when the quick start code "2" is specified.

This setting is not necessary when the quick start code "N" is specified.

When group operation by using Intercontroller communication is performed, set the following setting items.

 Digital input (DI) assignment (P. 7-80) 1  Automatic temperature rise group (P. 7-159) 4  External input type (P. 7-121)  Master channel selection (P. 7-122)

Group RUN/STOP function (P.6-64)

Cascade control function (P. 6-81)

Refer to 7.5. Engineering Mode (P. 7-52).

Entry to data sheet

Use the sheet of Appendix E, and make record of setting data of a customer.

Change from RUN mode to STOP mode with the RUN/STOP transfer. (P. 6-11) Factory set value: RUN (control start)

1, 2

 Event type (P. 7-88, 7-97, 7-101, 7-105)

1, 2

 Transmission output type (P. 7-86) 3

1, 2

 Communication protocol (P. 7-162) 3

1, 2

2, 3

 RUN/STOP group (P. 7-160)

2, 3

Ratio setting function (P. 6-89)

Automatic temperature rise func tion (P. 6-72)

1, 4

2, 3

2-2 IMR01W16-E7

2. HANDLING PROCEDURE TO OPERATION

Control action type?

Position proportioning PID control

PID control or Heat/Cool PID control

Adjustment of the valve position

For details, refer to page 6-43.

Setup data setting

(Setup setting mode)

Set parameters in Setup setting mode:

 Heater break alarm relationships (optional),  Input correction relationships,  Communication (optional), etc.

Refer to 7.4 Setup Setting Mode (P. 7-37).

To perform group operation by using Intercontroller communication

Set the Device address, RS bias*, RS digital filter* and RS ratio*.

* These parameter settings are also used for

Cascade control function (P. 6-81) and Ratio setting function (P. 6-89). Adjust the above parameter setting values when finely adjustment is required.

For details, refer to page 6-61.

Parameter data setting

To perform Ramp/Soak operation

Set parameters in Parameter setting mode:

 Event function relationships,  PID and control response, etc.

Up to 8 individual sets of parameters i Parameter setting mode and SVs can b stored and used in Multi-memory are function.

Refer to 7.3 Parameter Setting Mode (P. 7-22).

Set the Setting change rate limiter, Area soak time and Link area number.

For details, refer to page 6-52.

Set value (SV) setting

Set the control set value (SV) which is target value of the control (refer to page 6-5).

The Set value (SV) can be stored up to 8 areas in Multi-memory area function as well as parameters in Parameter setting mode.

IMR01W16-E7

2-3

2. HANDLING PROCEDURE TO OPERATION

Is Multi-memory Area *

function used?

Yes

* Factory set value: Memory area 1

Control Memory Area selection

Select the Memory area in SV setting & monitor mode.

For details of memory area selection, refer to 6.9 Control Area Transfer (P. 6-33).

Tuning type?

Startup tuning (ST)

Autotuning (AT)

[Change from STOP mode to RUN mode with the RUN/STOP transfer (P. 6-11). Operation starts as soon as

the RUN/STOP mode is changed to RUN mode.]

Change from STOP to RUN

Change from PID to AT

(Operation mode: PID/AT transfer)

Change from “oFF (PID)” to “on (AT)” with the PID/AT transfer (P. 7-15). AT starts as soon as the PID/AT transfer

ed to “on.”

is chan

ST type setting

(Operation mode: STU)

(P. 6-18)

AT end

When the autotuning is finished, the controller will automatically returns to PID control.

ST end

When the startup tuning is finished, the controller will automatically returns to PID control.

Operation *

* Adjust the PID constants manually when the optimum PID constants cannot be computed by Autotuning for characteristic variations of the controlled system (refer to page 6-9).

2-4

IMR01W16-E7

MOUNTING

3.1 Mounting Cautions. ........................................................................... 3-2

3.2 Dimensions ....................................................................................... 3-3

3.3 Procedures of Mounting and Removing ............................................ 3-4

IMR01W16-E7 3-1

3. MOUNTING

3.1 Mounting Cautions

This chapter describes installation environment, mounting cautions, dimensions and mounting procedures.

To prevent electric shock or instrument failure, always turn off the power before mounting or removing the instrument.

(1) This instrument is intended to be used under the following environmental conditions. (IEC61010-1)

[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]

(2) Use this instrument within the following environment conditions:

 Allowable ambient temperature: 10 to 50 C  Allowable ambient humidity: 5 to 95 %RH

(Absolute humidity: MAX. W. C 29.3 g/m

 Installation environment conditions: Indoor use

Altitude up to 2000 m

WARNING

dry air at 101.3 kPa)

(3) Avoid the following conditions when selecting the mounting location:

 Rapid changes in ambient temperature which may cause condensation.  Corrosive or inflammable gases.  Direct vibration or shock to the mainframe.  Water, oil, chemicals, vapor or steam splashes.  Excessive dust, salt or iron particles.  Excessive induction noise, static electricity, magnetic fields or noise.  Direct air flow from an air conditioner.  Exposure to direct sunlight.  Excessive heat accumulation.

(4) Mount this instrument in the panel considering the following conditions:

 Provide adequate ventilation space so that heat does not build up.  Do not mount this instrument directly above equipment that generates large amount of heat (heaters,

transformers, semi-conductor functional devices, large-wattage resistors.)

 If the ambient temperature rises above 50 C, cool this instrument with a forced air fan, cooler, etc.

Cooled air should not blow directly on this instrument.

 In order to improve safety and the immunity to withstand noise, mount this instrument as far away as

possible from high voltage equipment, power lines, and rotating machinery.

 High voltage equipment: Do not mount within the same panel.  Power lines: Separate at least 200 mm.  Rotating machinery: Separate as far as possible.

 Mount this instrument in the horizontal direction for panel. If you did installation except a horizontal

direction, this causes malfunction.

(5) If this instrument is permanently connected to equipment, it is important to include a switch or

circuit-breaker into the installation. This should be in close proximity to the equipment and within easy reach of the operator. It should be marked as the disconnecting device for the equipment.

3-2 IMR01W16-E7

3. MOUNTING



3.2 Dimensions

(Unit: mm )

49.2

44.8

48.2

59.3

10.7

90.1

Panel thickness: 1 to 10 mm (When mounting multiple FB100s close together, the panel strength should be checked to ensure proper support.)

0

0.6

*4、*5

Individual mounting *3

0.6

0

Close mounting

0.6

0

0.6

0

L = 48  n  3 n: Number of controllers (2 to 6)

*1 Case rubber packing *2 Terminal cover KCA100-517 (optional) [sold separately] *3 When cutting out each mounting hole through a panel for individual mounting, observe that there is no bur or distortion along

the panel cutout surface, or there is no bend on the panel surface. If so, the water resistant characteristics may worsen.

*4 Remove the case rubber packing. When the FB series is mounted closely protection will be compromised and they will not

meet IP66 (NEMA 4X) standards.

*5 When controllers are closely mounted, ambient temperature must not exceed 50 C.

IMR01W16-E7 3-3

3. MOUNTING

図

3.3

Procedures of Mounting and Removing

 Mounting procedures

1. Prepare the panel cutout as specified in 3.2 Dimensions.

(Panel thickness: 1 to 10 mm)

2. Insert the instrument through the panel cutout.

3. Insert the mounting bracket into the mounting groove

of the instrument. (Fig. 3.1)

4. Push the moun ting bracket forward until the bracket is

firmly secured to the panel. (Fig. 3.2)

5. Only turn one full revolution after the screw touches the

panel. (Fig. 3.3)

6. The other mounting bracket should be installed the

same way described in 3. to 5.

The front of the instrument conforms to IP66 (NEMA4X) when mounted on the panel. For effective Waterproof/Dustproof, the gasket must be securely placed between instrument and panel without any gap. If gasket is damaged, please contact RKC sales office or the agent.

Fig.3.1

図1

Fig. 3.2

図2

Fig. 3.3

図3

For replacing of rubber packing, refer to

APPENDIX B. Replacing the Waterproof/ Dustproof Rubber Packing (P. A-4).

 Removing procedures

1. Turn the power OFF.

2. Remove the wiring.

3. Loosen the screw of the mounting bracket. (Fig. 3.4)

4. Lift the latch of the mounting bracket (), then pull

the mounting bracket () to remove it from the case. (Fig. 3.4)

5. The other mounting bracket should be removed in the

same way as described in 3. and 4.

6. Pull out the instrument from the mounting cutout

while holding the front panel frame of this instrument. (Fig. 3.5)

Use long-nose pliers to remove mounting brackets from the instrument that is installed in a narrow place or installed tightly in a vertical position.

Fig. 3.4

図4

Loosen the screw

ネジを緩めた状態

Fig. 3.5

Pull out

Front panel frame

①

②

Panel

3-4 IMR01W16-E7

WIRING

4.1 Wiring Cautions ................................................................................ 4-2

4.2 Terminal Layout ................................................................................ 4-4

4.3 Wiring of Each Terminal ................................................................... 4-6

4.3.1 Power ................................................................................................... 4-6

4.3.2 Output 1 (OUT1)/Output 2 (OUT2) ....................................................... 4-7

4.3.3 Digital output 1, 2 (DO1, DO2) ............................................................. 4-9

4.3.4 Measurement input (Thermocouple/RTD/Voltage/Current) ................. 4-9

4.3.5 Optional .............................................................................................. 4-10

IMR01W16-E7 4-1

4. WIRING

4.1 Wiring Cautions

This chapter describes wiring cautions, wiring layout and wiring of terminals.

To prevent electric shock or instrument failure, do not turn on the power until all wiring is completed. Make sure that the wiring is correct before applying power to the instrument.

WARNING

 For thermocouple input, use the appropriate compensation wire.  For RTD input, use low resistance lead wire with no difference in resistance between the three lead

wires.

 To avoid noise induction, keep input signal wire away from instrument power line, load lines and

power lines of other electric equipment.

 If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise

filter.

 Shorten the distance between the twisted power supply wire pitches to achieve the most effective

noise reduction.

 Always install the noise filter on a grounded panel. Minimize the wiring distance between the

noise filter output and the instrument power supply terminals to achieve the most effective noise reduction.

 Do not connect fuses or switches to the noise filter output wiring as this will reduce the

effectiveness of the noise filter.

 Allow approximately 5 seconds for contact output when the instrument is turned on. Use a delay

relay when the output line is used for an external interlock circuit.

 Power supply wiring must be twisted and have a low voltage drop.  For an instrument with 24 V power supply, supply power from a SELV circuit.  A suitable power supply should be considered in end-use equipment. The power supply must be in

compliance with a limited-energy circuits (maximum available current of 8 A).

 This instrument is not furnished with a power supply switch or fuse. If a fuse or power supply switch

is required, install close to the instrument. Recommended fuse rating: Rated voltage 250 V, Rated current 1 A Fuse type: Time-lag fuse

 Use the solderless terminal appropriate to the screw size.

Screw size: M3  7 (With 5.8  5.8 square washer) Recommended tightening torque:

Fig. 4.1



5.5 MAX



3.2 MIN

0.4 N･m (4 kgf･cm)

Applicable wire: Solid/twisted wire of 0.25 to 1.65 mm Specified dimension: Refer to Fig. 4.1 Specified solderless terminals: Manufactured by J.S.T MFG CO., LTD.

5.6 mm

9.0 mm

Circular terminal with isolation V1.25-MS3 (M3 screw, width 5.5 mm, hole diameter 3.2 mm)

 Make sure that the any wiring such as solderless terminal is not in contact with the adjoining terminals.



5.0

4-2 IMR01W16-E7

4.1 Wiring Cautions

 When wiring, wire from the left direction toward the backside terminals as shown in Fig. 4.2.

For FB100, the wiring surfaces of the central and right side lines of terminals are inclined to make it easier to wire from the left side. When using the terminal cover (Figs. 4.2), it is not possible to wire from the right side. When wiring from the left and right with a clo se moun ting, there a re cases wh ere adjacent instr uments cannot be wired.

Fig. 4.2 Wiring direction

Wire from the left side

When equipped with a terminal cover

Wire from the le

t side

It is not possible to wire from the right side.

 Up to two solderless terminal lugs can be connected to one terminal screw.

However, reinforced insulation cannot be used

Fig. 4.3 Image of how to bend each solderless terminal lug

Panel

Top view

If solderless terminal lugs other than the recommended dimensions are used, terminal screws may not tighten. In that case, bend each solderless terminal lug before wiring. If the terminal screw is forcibly tightened, it may be damaged.

If two solderless terminal lugs are connected to one terminal screw, a terminal cover cannot be used.

 Caution for the terminal cover usage:

 To prevent electrical shock or instrument failure, always turn off the power before mounting or

removing the terminal cover.

 When mounting and removing the terminal cover, apply pressure very carefully to avoid damage

to the terminal cover.

IMR01W16-E7

4-3

4. WIRING

4.2 Terminal Layout

The terminal layout is as follows.

Power supply voltage [Refer to P. 4-6]

100 to 240 V AC, 24 V AC, 24 V DC

Output 2 (OUT2) [Refer to P. 4-7]

Relay contact/Voltage pulse/ Voltage/Current/Triac/ Open collector

Output 1 (OUT1) [Refer to P. 4-7]

Relay contact/Voltage pulse/ Voltage/Current/Triac/ Open collector

Digital output 2 (DO2), Digital output 1 (DO1) [Refer to P. 4-9]

Relay contact

Measured input [Refer to P. 4-9]

Thermocouple/RTD/Voltage/Current

Optional

Optional function: A Digital input (DI1 to DI5) [Refer to P. 4-10]

Optional function: B Digital input (DI1, DI2) Remote setting (RS) input

[Refer to P. 4-11]

[Voltage/Current]

Optional function: C Digital input (DI1, DI2) Feedback resistance (FBR) input [Refer to P. 4-12]

Optional function: D Digital input (DI1, DI2) Current transformer input (CT1, CT2) [Refer to P. 4-13]

Optional function: E Digital input (DI1 to DI3) Communication 1 (RKC communication, Modbus, Intercontroller communication)

Optional function: F Digital input (DI1) Current transformer input (CT1) Communication 1 (RKC communication, Modbus, Intercontroller communication)

Optional function: G Communication 1 (RKC com m unication, Modbus) [RS-485] Communication 2 (Intercontroller communication)

Optional function: H Communication 1 (RKC communication, Modbus, Intercontroller communication) [RS-485] Current transformer input (CT1, CT2) [Refer to P. 4-17]

Optional function: J Communication 1 (RKC communication, Modbus, Intercontroller communication) Digital input (DI1) Remote setting (RS) input [Refer to P. 4-18]

Optional function: 3, 4, 5, 6, 7, 8 Digital input (DI1) Remote setting (RS) input Transmission output (AO)

[Refer to P. 4-14]

[Refer to P. 4-15]

[RS-485]

[Refer to P. 4-16]

[Voltage/Current]

[Refer to P. 4-20]

[RS-485]

4-4 IMR01W16-E7



 Isolations of input and output

For isolated device input/output blocks, refer to the following:

Commu-

nication

(RS-485)

Digital

input

DI1 DI2 DI3 DI4 DI5

Isolated Isolated Isolated Isolated

Output 1

(OUT1)

Output 2 1

(OUT2)

Transmission

output

(AO)

Power supply

Non-isolated

Loader

commu-

nication

MCU

Non-isolated

Measured input

Current transformer input (CT1, CT2)

Remote setting



(RS) input

Feedback



resistance input

(One of the above)

4.2 Terminal Layout

Isolated IsolatedIsolated

Digital

output

DO1 DO2

Outputs are isolated if Output 1 (OUT1) or Output 2 (OUT2) is Relay contact output or Triac trigger output.

If both outputs are Relay contact output or Triac trigger output, outputs are not isolated.

During output of Digital output (Relay contact output only), all are in an “Isolated” relationship.

IMR01W16-E7

4-5

4. WIRING





4.3 Wiring of Each Terminal

Prior to conducting wiring, always check the polarity of each terminal.

4.3.1 Power supply

 Connect the power to terminal numbers 1 and 2.

100-240 V

100-240 V AC power supply type

24 V AC power supply type 24 V DC power supply type

24 V

 Power supply types must be specified when ordering. Power supply voltage for the controller must

be within the range shown below to accurse control accuracy.

Specification

code

90 to 264 V AC (Power supply voltage range), [Rating 100 to 240 V AC] Power supply frequency: 50/60 Hz

21.6 to 26.4 V AC (Power supply voltage range), [Rating 24 V AC] Power supply frequency: 50/60 Hz

21.6 to 26.4 V DC (Power supply voltage range), [Rating 24 V DC]

Power supply type Power consumption

5.4 VA max. (at 100 V AC),

8.1 VA max. (at 240 V AC)

5.3 VA max. (at 24 V AC)

142 mA max. (at 24 V DC)

 If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise

filter.

 Power supply wiring must be twisted and have a low voltage drop.  This instrument is not furnished with a power supply switch or fuse. Therefore, if a fuse or power

supply switch is required, install close to the instrument. Recommended fuse rating: Rated voltage 250 V, Rated current 1 A Fuse type: Time-lag fuse

 For an instrument with 24 V power supply, supply power from a SELV circuit.  A suitable power supply should be considered in end-use equipment. The power supply must be in

compliance with a limited-energy circuits (maximum available current of 8 A).

4-6 IMR01W16-E7

4.3 Wiring of Each Terminal





















4.3.2 Output 1 (OUT1)/Output 2 (OUT2)

 Terminal 5 and 6 are for Output 1 (OUT1); Terminal 3 and 4 are for Output 2 (OUT2).  Connect an appropriate load according to the output type. (Specify when ordering)

Relay contact output

Voltage pulse output

Voltage output/ Current output

PID control

(Direct/Reverse

action)

Heat/Cool PID control

(or Position proportioning PID control)

Wiring example

OUT1

Heat-side (Open-side)

OUT2

Cool-side (Close-side)

OUT1





OUT1





Heat-side (Open-side)

OUT2

Cool-side (Close-side)

OUT1

0/12 V DC





OUT1





Heat-side (Open-side)

OUT2

Cool-side (Close-side)

OUT1

0 to 20 mA DC

～

Load



SSR Load

～





Actuator

～



Load

Triac output

Open collector output

Triac

OUT1

Triac

OUT1

Triac

Heat-side (Open-side)

OUT2

Triac

Cool-side (Close-side)

OUT1

Heat-side (Open-side)

OUT2

Cool-side (Close-side)

OUT1

～

Load

 OUT1 is not isolated from OUT2.  When OUT1 and OUT2 can be used for Relay contact output (250 V AC 3 A, 30 V DC 1 A) or

Triac output, there is isolation between each output (OUT1, OUT2, AO).

 OUT1 and OUT2 can be used for control output, Heater break alarm output, Event output or FAIL

(De-energized fixed: Contact opens under FAIL). Refer to page 4-8.

Continued on the next page.

IMR01W16-E7

4-7

4.3 Wiring of Each Terminal

Continued from the previous page.  Number of outputs and output types must be specified when ordering. The specifications of each

output are as follows.

Specification

code

M V

4 5 6 7 8 T

Output type Specifications

Relay contact utput 250 V AC, 3A (Resistive load)/30 V DC, 1 A (Resistive load) 1a contact Voltage pulse utput 0/12 V DC (Allowable load resistance: 600  or more)

0 to 5 V DC (Allowable load resistance: 1 k or more)

Voltage output

0 to 10 V DC (Allowable load resistance: 1 k or more) 1 to 5 V DC (Allowable load resistance: 1 k or more)

Current output

Triac output

0 to 20 mA DC (Allowable load resistance: 600  or less) 4 to 20 mA DC (Allowable load resistance: 600  or less) AC output (Allowable load current: 0.5 A [Ambient temperature 40 C or less]),

Load voltage: 75 to 250 V AC, Minimum load current: 30 mA, ON voltage: 1.6 V or less (at maximum load current)

Open collector output

Sink type (Allowable load current: 100 mA), Load voltage: 30 V DC or less, Minimum load current: 0.5 mA, ON voltage: 2 V or less (at maximum loa d c u rrent ), Leakage current at OFF: 0.1 mA or less

 Output assignments are either specified by Quick start code 2 when the order is placed, or set in

Engineering mode. Assignments are shown below.

Output Assignment Code Table

Code Output 1 (OUT1) Output 2 (OUT2) Digital output 1 (DO1) Digital output 2 (DO2)

selection.

4-8

IMR01W16-E7





4.3.3 Digital output 1, 2 (DO1, DO2)

 Terminals 7 through 9 for Digital output (DO1, DO2).

DO2

DO1

 Output type is only Relay contact output.

COM

 Wiring example

COM

DO2

4.3 Wiring of Each Terminal

～

9DO1

Load



Relay contact output

250 V AC, 1A (Resistive load)/30 V DC, 1 A (Resistive load) 1a contact Electrical life: 300,000 times or more (Rated load)

 DO1 and DO2 can be used for output of the Event function, Heater break alarm output, or FAIL

(De-energized fixed: Contact opens under FAIL). Refer to page 4-8.

4.3.4 Measured input (Thermocouple/RTD/Voltage/Current)

 For the Measured input type, terminals 10 through 12 are allocated to the Measured input.

Thermocouple input





 The input types (input group) are as follows.

Input group Input type

Thermocouple K, J, E, T, S, R, B, N, PLII, W5Re/W26Re, U, L

Voltage (low) input group

Voltage (high) input group

RTD Pt100, JPt100 Voltage (low)

Current 0 to 20 mA DC, 4 to 20 mA DC

RTD input

RTD

Voltage input

0 to 1 V DC, 0 to 100 mV DC, 0 to 10 mV DC, 100 to 100 mV DC, 10 to 10 mV DC

1 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC

Current input





 For Thermocouple input, use the appropriate compensation wire.  For RTD input, use low resistance lead wires with no difference in resistance between the three lead

wires.

 To avoid noise induction, keep input signal wire away from instrument power line, load lines and

power lines of other electric equipment.

IMR01W16-E7

4-9

4.3 Wiring of Each Terminal

4.3.5 Optional

 Terminals 13 through 18 for optional function.

 Optional function: A [Digital input (5 points)]

 Digital input (DI1 to DI5)

 Terminals 13 through 18 for DI1 to DI5.

Dry contact input

COM ()

DI1

DI2

DI3

DI4

DI5

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

Memory area transfer (Number of area: 1 to 8)  Area set, Memory area transfer [without area set] (Number of area: 1 to 8), RUN/STOP transfer, Re mote/Local transf er, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

4-10

IMR01W16-E7

4.3 Wiring of Each Terminal

 Optional function: B [Digital input (2 points), Remote setting input (1 point)]

 Digital input (DI1, DI2)

 Terminals 13 through 15 are used for DI1 and DI2.

Dry contact input

COM ()

DI1

DI2

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

RUN/STOP transfer, Re mote/Local transf er, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

 Remote setting (RS) input

 Remote setting (RS) input has provided as standard specifications.  Terminal 17 and 18 are used for Remote setting (RS) input. Connect an input according to the Remote

setting (RS) input type*.

* The following two methods of the RS input selection are available:

Specify when ordering (Initial setting code) Setting by Remote setting (RS) input type of Engineering mode (Refer to page 7-79)





<Initial setting code (Quick start code 2)> Any one of the following input types can be selected.

Specification

code

1 2 3 4

Input type

Voltage input (0 to 10 mV DC) Voltage input (0 to 100 mV DC) Voltage input (0 to 1 V DC) Voltage input (0 to 5 V DC)

Specification

code

5 6 7 8

Input type

Voltage input (0 to 10 V DC) Voltage input (1 to 5 V DC) Voltage input (0 to 20 mA DC) Voltage input (4 to 20 mA DC)

 Remote setting (RS) input is not isolated from the Measured input.

In the case of optional function B, terminal 16 is not used, and is connected internally to SG (signal ground).

IMR01W16-E7

4-11

4.3 Wiring of Each Terminal

 Optional function: C [Digital input (2 points), Feedback resistance input

(1 point)]

 Digital input (DI1, DI2)

 Terminals 13 through 15 are used for DI1 and DI2.

Dry contact input

COM ()

DI1

DI2

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

RUN/STOP transfer, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

 Feedback resistance (FBR) input

 For Feedback resistance (FBR) input, connect a potentiometer to terminals 16 to 18.

FBR input

llowance resistance:

Standard 135 

 Feedback resistance (FBR) input is not isolated from the Measured input.

4-12

IMR01W16-E7

4.3 Wiring of Each Terminal

 Optional function: D [Digital input (2 points), Current transformer input

(2 points)]

 Digital input (DI1, DI2)

 Terminals 13 through 15 are used for DI1 and DI2.

Dry contact input

COM ()

DI1

DI2

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

RUN/STOP transfer, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

 Current transformer input (CT1, CT2)

 For Current transformer input, connect Current transformers (CT) to terminals 16 to 18.

CT input

COM

CT1

CT2

 Current transformer (CT) input is not isolated from the Measured input.

IMR01W16-E7

4-13

4.3 Wiring of Each Terminal

 Optional function: E [Communication (1 point), Digital input (3 points)]

 Communication 1

 Terminals 13 through 15 are used for Communication 1.

T/R (A)

T/R (B)

For optional function: E, SG of Communication 1 and COM () of Digital input share terminal 13.

RS-485

[Communication 1]

 The communication interface is fixed at RS-485.  The Communication protocol of Communication 1 is either specified by Quick start code 2 when the

order is placed, or set in Engineering mode. Communication protocols that can be selected are as follows:

RKC communication (ANSI X3.28-1976 Subcategories 2.5 and A4), Modbus-RTU, Intercontroller communication

For details of RKC communication and Modbus, refer to FB100 Communication Quick

Manual (IMR01W15-E) or FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

For the Intercontroller communication, refer to 6.14 Group Operation by the Intercontroller Communication (P. 6-61).

 Digital input (DI1 to DI3)

DI1 to DI3 use terminal 13 and terminals 16 to 18.



Dry contact input

COM ()

DI1

DI2

DI3

For optional function: E, SG of Communication 1 and COM () of Digital input share terminal 13.

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

Memory area transfer [without area set] (Number of area: 1 to 8), RUN/STOP transfer, Re mote/Local transf er, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

4-14

IMR01W16-E7

4.3 Wiring of Each Terminal

 Optional function: F [Communication (1 point), Digital input (1 point),

Current transformer input (1 point)]

 Communication 1

 Terminals 13 through 15 are used for Communication 1.

RS-485

[Communication 1]

 The communication interface is fixed at RS-485.  The Communication protocol of Communication 1 is either specified by Quick start code 2 when the

order is placed, or set in Engineering mode. Communication protocols that can be selected are as follows:

RKC communication (ANSI X3.28-1976 Subcategories 2.5 and A4), Modbus-RTU, Intercontroller communication

For details of RKC communication and Modbus, refer to FB100 Communication Quick

Manual (IMR01W15-E) or FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

T/R (A)

T/R (B)

For optional function: F, SG of Communication 1 and COM () of Digital input share terminal 13.

For the Intercontroller communication, refer to 6.14 Group Operation by the Intercontroller Communication (P. 6-61).

 Digital input (DI1)

 Terminal 13 and 16 are used for DI1.

Dry contact input

COM ()

DI1

For optional function: F, SG of Communication 1 and COM () of Digital input share terminal 13.

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

RUN/STOP transfer, Re mote/Local transf er, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

 Current transformer input (CT1)

 For Current transformer (CT) input, connect a Current transformer (CT) to terminals 17 and 18.

CT input

COM

CT1

 Current transformer (CT) input is not isolated from the Measured input.

IMR01W16-E7

4-15

4.3 Wiring of Each Terminal

 Optional function: G [Communication (2 points)]

 Communication 1/Communication 2

 Terminals 13 through 15 are used for Communication 1; Terminals 16 through 18 are used for

Communication 2.

T/R (A)

T/R (B)

T/R (A)

T/R (B)

RS-485

[Communication 1]

RS-485

[Communication 2]

 The communication interface is fixed at RS-485.  The Communication protocol of Communication 1 is either specified by Quick start code 2 when the

order is placed, or set in Engineering mode. Communication protocols that can be selected are as follows:

RKC communication (ANSI X3.28-1976 Subcategories 2.5 and A4), Modbus-RTU

 The Communication protocol of Communication 2 is fixed at Intercontroller communication.

For details of RKC communication and Modbus, refer to FB100 Communication Quick

Manual (IMR01W15-E) or FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

For the Intercontroller communication, refer to 6.14 Group Operation by the Intercontroller Communication (P. 6-61).

4-16

IMR01W16-E7

4.3 Wiring of Each Terminal

 Optional function: H [Communication (1 point), Current transformer input

(2 points)]

 Communication 1

 Terminals 13 through 15 are used for Communication 1.

T/R (A)

T/R (B)

RS-485

[Communication 1]

 The communication interface is fixed at RS-485.  The Communication protocol of Communication 1 is either specified by Quick start code 2 when the

order is placed, or set in Engineering mode. Communication protocols that can be selected are as follows:

RKC communication (ANSI X3.28-1976 Subcategories 2.5 and A4), Modbus-RTU, Intercontroller communication

For details of RKC communication and Modbus, refer to FB100 Communication Quick

Manual (IMR01W15-E) or FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

For the Intercontroller communication, refer to 6.14 Group Operation by the Intercontroller Communication (P. 6-61).

 Current transformer input (CT1, CT2)

 For Current transformer (CT) input, connect Current transformers (CT) to terminals 16 to 18.

CT input

COM

CT1

CT2

 Current transformer (CT) input is not isolated from the Measured input.

IMR01W16-E7

4-17

4.3 Wiring of Each Terminal

 Optional function: J [Communication (1 point), Digital input (1 point),

Remote setting input (1 point)]

 Communication 1

 Terminals 13 through 15 are used for Communication 1.

T/R (A)

T/R (B)

RS-485

[Communication 1]

 The communication interface is fixed at RS-485.  The Communication protocol of Communication 1 is either specified by Quick start code 2 when the

order is placed, or set in Engineering mode. Communication protocols that can be selected are as follows:

RKC communication (ANSI X3.28-1976 Subcategories 2.5 and A4), Modbus-RTU, Intercontroller communication

For details of RKC communication and Modbus, refer to FB100 Communication Quick

Manual (IMR01W15-E) or FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

For the Intercontroller communication, refer to 6.14 Group Operation by the Intercontroller Communication (P. 6-61).

 Digital input (DI1)

 Terminal 13 and 16 are used for DI1.

Dry contact input

COM ()

DI1

For optional function: J, SG of Communication 1 and COM () of Digital input share terminal 13.

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

RUN/STOP transfer, Re mote/Local transf er, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

4-18

IMR01W16-E7

4.3 Wiring of Each Terminal

 Remote setting (RS) input

 Remote setting (RS) input has provided as standard specifications.  Terminal 17 and 18 are used for Remote setting (RS) input. Connect an input according to the Remote

setting (RS) input type*.

* The following two methods of the RS input selection are available:

Specify when ordering (Initial setting code) Setting by Remote setting (RS) input type of Engineering mode (Refer to page 7-79)





< Initial setting code (Quick start code 2)> Any one of the following input types can be selected.

Specification

code

1 2 3 4

Input type

Voltage input (0 to 10 mV DC) Voltage input (0 to 100 mV DC) Voltage input (0 to 1 V DC) Voltage input (0 to 5 V DC)

Specification

code

5 6 7 8

Input type

Voltage input (0 to 10 V DC) Voltage input (1 to 5 V DC) Voltage input (0 to 20 mA DC) Voltage input (4 to 20 mA DC)

 Remote setting (RS) input is not isolated from the Measured input.

IMR01W16-E7

4-19

4.3 Wiring of Each Terminal

 Optional function: 3, 4, 5, 6, 7, 8 [Digital input (1 point), Transmission output

(1 point), Remote setting input (1 point)]

 Digital input (DI1)

 Terminal 13 and 14 are used for DI1.

 Digital input from external devices or equipment should be dry contact input. If it is not dry contact

input, the input should have meet the specifications below.

Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

 The following functions can be assigned to Digital inputs.

RUN/STOP transfer, Re mote/Local transf er, Auto/Manual transfer, Interlock release

To assign functions to Digital inputs, refer to 7.5 Engineering Mode (P. 7-80).

 Remote setting (RS) input

 Remote setting (RS) input has provided as standard specifications.  Terminal 15 and 16 are used for Remote setting (RS) input. Connect an input according to the Remote

setting (RS) input type*.

* The following two methods of the RS input selection are available:

Specify when ordering (Initial setting code) Setting by Remote setting (RS) input type of Engineering mode (Refer to page 7-79)





Dry contact input

COM ()

DI1

< Initial setting code (Quick start code 2)> Any one of the following input types can be selected.

Specification

code

1 2 3 4

Input type

Voltage input (0 to 10 mV DC) Voltage input (0 to 100 mV DC) Voltage input (0 to 1 V DC) Voltage input (0 to 5 V DC)

Specification

code

5 6 7 8

Input type

Voltage input (0 to 10 V DC) Voltage input (1 to 5 V DC) Voltage input (0 to 20 mA DC) Voltage input (4 to 20 mA DC)

 Remote setting (RS) input is not isolated from the Measured input.

 Transmission output (AO)

 Terminal 17 and 18 are used for Transmission output (AO).



Recorder







 Wiring example



4 to 20 mA DC



4-20

Specification

code

3 4 5 6 7 8

Output

type

Voltage

output

Current

output

Specifications

0 to 1 V DC (Load resistance: 1 k or more) 0 to 5 V DC (Load resistance: 1 k or more) 0 to 10 V DC (Load resistance: 1 k or more) 1 to 5 V DC (Load resistance: 1 k or more) 0 to 20 mA DC (Load resistance: 600  or less) 4 to 20 mA DC (Load resistance: 600  or less)

IMR01W16-E7

OPERTION MENU

AND

BASIC OPERTION

5.1 Operation Menu ................................................................................ 5-2

5.2 Basic Operation ................................................................................ 5-4

5.2.1 Scrolling through parameters ............................................................... 5-4

5.2.2 Changing set value (SV) ...................................................................... 5-9

5.2.3 Operation of the direct key ................................................................. 5-10

5.2.4 Data lock function ............................................................................... 5-11

IMR01W16-E7 5-1

5. OPERATION MENU AND BASIC OPERATION

5.1 Operation Menu

The controller has five different setting modes. All settable parameters belong to one of them. The following chart shows how to access different setting mode.

For the details of key operation, refer to 5.2 Basic Operation (P. 5-4).

Power ON

Input type/Input range Display

Press the shift key while pressing the SET key.

SV setting & monitor mode

- Set or change Set value (SV).

- Monitor parameters such as PV, SV and MV.

- Conduct operation in this mode.

(Refer to P. 7-2)

Press and hold the SET key for 2 seconds.

Press and hold the shift key for 2 seconds.

- Change Operation status/mode such

- Set Startup tuning (ST).

Operation mode

as PID/AT, Auto/Manual, and Remote/Local.

(Refer to P. 7-14)

Parameter setting mode

- Change parameters related to control such as PID values.

- Stores up to 8 individual sets of parameters and SVs by Multi-memory area function.

(Refer to P. 7-22)

Press and hold the SET key for 2 seconds.

Setup setting mode

Set setting items not being in the memory area and lock levels.

(Refer to P. 7-37)

Press the shift key while pressing the SET key for 2 seconds.

The parameters in Engineering mode which should be set according to the application are settable only when the controller is in STOP mode.

Engineering mode

Change basic control functions such as Input/Output assignment.

Press the shift key while pressing the SET key.

(Refer to P. 7-52)

Display returns to the SV setting and monitor mode from the Operation mode or the Parameter setting mode by pressing the shift key while pressing the SET key.

Display returns to the Measured value (PV)/Set value (SV) monitor screen if no key operation is performed within 1 minute (except during the Feedback adjustment).

Parameters not being specified are not displayed except in the Engineering mode.

5-2 IMR01W16-E7

5.1 Operation Menu

 Input type and input range display

This instrument immediately confirms inputs type symbol and input range following power ON.

Example: When sensor type is K thermocouple

Power ON

SV AREA

InP

@Cn KP

utomatically

(in 2 seconds)

Symbol

Input type symbol (Refer to table 1)

Unit for input and SV display:

Celsius: C Fahrenheit: F Voltage/Current: no character shown

Table 1: Input type symbol table

Symbol Input type

K J

Thermocouple K

Thermocouple J

1372

SV AREA

- @ 200P

SV AREA

utomatically

(in 2 seconds)

Input scale high

Input scale low

SV setting & monitor mode Measured value (PV)/ Set value (SV) monitor

T S R E B N P W U

L PT JP

Thermocouple T Thermocouple S Thermocouple R Thermocouple E Thermocouple B Thermocouple N

Thermocouple PLII

Thermocouple W5Re/W26Re

Thermocouple U Thermocouple L

RTD Pt100

RTD JPt100

Voltage (mV, V)

Current (mA)

IMR01W16-E7

5-3

5. OPERATION MENU AND BASIC OPERATION

5.2 Basic Operation

Basic key operations common to each mode (set item change, set value change and registration) and Data lock function are described in the following.

5.2.1 Scrolling through parameters

 SV setting & monitor mode

Operation method for SV setting & monitor mode differs depending on the Direct key type. Direct key types include Auto/Manual transfer, Monitor, Memory area transfer, Remote/Local transfer and RUN/STOP transfer. The operation of Monitor differs from the other types.

The Direct key type can be selected in Engineering mode.

 When the direct key type is Auto/Manual transfer:

The monitor screen, setting screens, and memory area transfer screen appear together.

 Pressing the SET key enables the selection of only setting screens in SV setting & monitor mode.  To go back to the first parameter, keep pressing SET keys until it is displayed again.

(Factory set value: Auto/Manual transfer) For details of SV setting & monitor mode, refer to 7.1 SV Setting & Monitor Mode (P. 7-2).

 Press the Direct key to switch between Auto mode and Manual mode.

Measured value (PV)/

Set value (SV) monitor

SV AREA

(P.7-5)

Auto/Manual transfer (A-M)

Manual

mode

lamp lights

Automaticall

Manual mode display

Auto/Manual transfer (A-M)

0 1

MAN

A-M

SV AREA

MAN

SV AREA

A-M

SV AREA

Direct ke

MAN1

utomatically

105 01

Direct ke

AUTo1

Set value (SV)

SET

key

Manipulated output value (MV1) displayed

SV AREA

00001

(P.7-7) (P.7-7) (P.7-7) (P.7-7)

Current transformer 1

(CT1) input value monitor

SET key

CT1

SVAREA

SET

key

001

Event monitor 1

EVM1

SVAREA

SET

key

-02001

(P.7-8) (P.7-8)

Manipulated output value (MV2)

monitor [cool-side]

MV2

SVAREA

SET

key

-00501

(P.7-9) (P.7-10)

Manipulated output value

at MV transfer

PSM`

SVAREA

SET

key

00001

(P.7-11)

Current transformer 1

(CT1) input value monitor

Event monitor 2

soak time monitor

Interlock release

CT2

SVAREA

001

EVM2

SVAREA

001

Memory area

APT

SVAREA

0001

ILr

SVAREA

oFF1

(P.7-13)

Remote setting (RS)

input value monitor

SET

key

SVr

SV AREA

SET

key

-0 2001

Manipulated output value (MV1)

monitor [heat-side]

SET

key

SV AREA

SET

key

-00501

(P.7-9)

Memory area transfer

SET

key

ArE

SV AREA

SET

key

00011

(P.7-11)

SET

key

5-4 IMR01W16-E7

 When the direct key type is Monitor:

The monitoring, setting and memory area transfer screen are mixedly displayed.

 Pressing the SET key enables screen selection.  To go back to the first parameter, keep pressing SET keys until it is displayed again.  The monitor screen can be changed by pressing the Direct key.

Measured value (PV)/

Set value (SV) monitor

SV AREA

0 1

(P.7-5)

Direct

SET

key

Current transformer 1

(CT1) input value monitor

key

CT1

SVAREA

Set value (SV)

SV AREA

00001

(P.7-7)

Direct

key

001

(P.7-7) (P.7-7) (P.7-7)

Memory area transfer

SET

key

ArE

SVAREA

00011

(P.7-11)

Current transformer 2

(CT2) input value monitor

CT2

SVAREA

001

Manipulated output value

SET

key

Remote setting (RS)

Input value monitor

Direct

key

at MV transfer

PSM`

SVAREA

00001

(P.7-11)

SVr

SVAREA

-0 2001

SET

Direct

key

5.2 Basic Operation

Interlock release

key

ILr

SV AREA

oFF1

(P.7-13)

Event monitor 1

EVM1

SV AREA

-02001

(P.7-8)

SET

key

Direct

key

Event monitor 2

EVM2

SVAREA

001

(P.7-8)

Manipulated output value (MV1)

monitor [heat-side]

Direct

key

SVAREA

-00501

(P.7-9)

Manipulated output value (MV2)

monitor [cool-side]

Direct

key

MV2

SVAREA

-00501

(P.7-9)

Direct

key

Memory area

soak time monitor

APT

SV AREA

0001

(P.7-10)

 When the direct key type is Memory area transfer:

 The screens when the SET key is pressed are the same as for Auto/Manual transfer (Refer to P. 5-4).  When the Direct key is pressed, the memory area transfer screen appears.

Press the SET key to return to the Measured value (PV)/Set value (SV) monitor screen.

Measured value (PV)/

Set value (SV) monitor

SV AREA

0 1

(P.6-35)

Direct key

SET key

Memory area transfer

(ArE)

ArE

SV AREA

00011

(P.6-35)

 When the direct key type is Remote/Local transfer:

 The screens when the SET key is pressed are the same as for Auto/Manual transfer (Refer to P. 5-4).  Press the Direct key to switch between Remote mode and Local mode.

Measured value (PV)/Set value (SV)

monitor (Local mode)

SV AREA

Direct key

Remote/Local transfer

(r-L)

r-L

SV AREA

REM

rEM1

(P. 6-30)(P. 6-30)

Remote

mode

lamp lights

utomaticall

Remote mode display

REM

SVAREA

301

(P. 6-30)

Direct key

Remote input set value (RS) displayed

Remote/Local transfer

(r-L)

r-L

SV AREA

LoC1

(P. 6-30)

utomaticall

Direct

key

IMR01W16-E7

5-5

5.2 Basic Operation

 When the direct key type is RUN/STOP transfer:

 The screens when the SET key is pressed are the same as for Auto/Manual transfer (Refer to P. 5-4).  Press the Direct key to switch between RUN (control start) and STOP (control stop).

Measured value (PV)/Set value

(SV) monitor (RUN mode)

SV AREA

Direct key

RUN/STOP transfer

r-L

SV AREA

SToP1

(P. 6-12)(P. 6-12)

Automatically

STOP mode

REM

SVAREA

SToP1

(P. 6-12)

Direct key

RUN/STOP transfer

r-S

SV AREA

rUn1

(P. 6-12)

 Parameter setting mode, Setup setting mode

 Press to scroll through parameters in the same Mode/Area.  To go back to the first parameter, keep pressing SET keys until it is displayed again.  When the Direct key type is Monitor, pressing the Direct key changes the screen to the Measured

value (PV)/Set value (SV) monitor screen.

Parameter setting mode

Measured value (PV)/

Set value (SV) monitor

SV AREA

0 1

(P.7-5)

Press and hold

for 2 seconds.

For details of the Parameter setting mode, refer to 7.3 Parameter Setting Mode (P. 7-22).

Setup setting mode

Measured val u e (PV)/

Set value (SV) monitor

SV AREA

Press the shift key while

pressing the SET key

For details of the Setup setting mode, refer to 7.3 Setup Setting Mode (P. 7-37).

the SET key

Event 1 set value

(EV1)

EV1

SV AREA

00501

(P.7-24)

Heater break alarm 1

(HBA1) set value

HbA1

SV AREA

oFF1

(P.7-38) (P.7-41) (P.7-42) (P.7-38)(P.7-5)

SET

key

SET

key

SET

key

Event 2 set value

(EV2)

EV2

SVAREA

00501

(P.7-24)

Link area number

(LnKA)

LnKA

SVAREA

oFF1

(P.7-36) (P.7-25)

Heater break

determination point 1

(HbL1)

HbL1

SVAREA

030 01

Set lock level

(LCK)

LCK

SVAREA

00001

(P.7-51) (P.7-41)

SET

key

SET

key

Event 3 set value

(EV3)

EV3

SVAREA

00501

(P.7-24) (P.7-24)

Heater melting

determination point 1

(HbH1)

HbH1

SVAREA

030 01

Event 4 set value

SET

key

Control loop break alarm

(LBA) time (LbA)

SET

key

SET

key

Heater break determination

SET

key

(EV4)

EV4

SV AREA

0050 1

LbA

SV AREA

0480 1

Heater break alarm 2

(HBA2) set value

HbA2

SV AREA

point 2 (HbL2)

HbL2

SV AREA

030 01

utomaticall

SET

key

oFF 1

SET

key

5-6

IMR01W16-E7

5.2 Basic Operation

 Operation mode

 Pressing the shift or SET key enables screen selection.  To go back to the first parameter, keep pressing shift keys until it is displayed again.  Pressing the UP or DOWN key enables Operation mode selection.  When the Direct key type is Monitor, pressing the direct key changes the screen to the Measured

value (PV)/Set value (SV) monitor screen.

Measured value (PV)/

Set value (SV) monitor

SV AREA

0 1

(P.7-5)

Press and hold

the Shift key

for 2 seconds

PID/AT transfer

(ATU)

ATU

SV AREA

DOWN

key

ATU

SV AREA

oFF 1

UP key

on 1

(P.7-15)

Shift

key

Startup tuning

(ST)

STU

SVAREA

DOWN

key

STU

SVAREA

DOWN

key

STU

SVAREA

oFF1

On11

On21

(P.7-16)

key

Shift

key

Automatic temperature

rise learning (CHr)

CHr

SVAREA

on1

key

DOWN

key

CHr

SVAREA

oFF1

(P.7-17) (P.7-18)

Auto/Manual transfer

(A-M)

Shift

key

DOWN

key

SV AREA

MAN

SV AREA

A-M

AUTo 1

A-M

MAN 1

UP key

Shift

key

Control area Local (LOC)/

Shift

key

DOWN

External (EXT)

transfer (L-E)

L-E

SVAREA

LoC1

key

REM

L-E

SVAREA

EXT1

(P.7-20)

UP key

RUN/STOP transfer

Shift

key

DOWN

key

(r-S)

r-5

SVAREA

r-5

SVAREA

SToP1

rUn1

REM

(P.7-21)

UP key

Shift

key

Remote/Local transfer

(r-L)

r-L

SV AREA

LoC 1

DOWN

key

SV AREA

key

REM

r-L

rEM 1

(P.7-19)

Transferring the Operation mode immediately performs control in the mode transferred. For details of the Operation mode, refer to 7.2 Operation Mode (P. 7-14).

IMR01W16-E7

5-7

5.2 Basic Operation

 Engineering mode

 Pressing the UP or DOWN key enables function block selection.  Pressing the SET key enables parameter selection.  To go back to the first parameter, keep pressing UP or DOWN keys until it is displayed again.  When the Direct key type is Monitor, pressing the direct key changes the screen to the Measured

value (PV)/Set value (SV) monitor screen.

Measured value (PV)/

Set value (SV) monitor

SV AREA

SToP 1

(P.7-5)

Press the shift key while pressing the SET key for 2 seconds

Function block 10

(F10.)

F100

SV AREA

SToP 1

DOWN

key Function block 11

(F11.)

F110

SV AREA

SToP 1

(P.7-70)

DOWN

key

Function block 91

(F91.)

F910

SV AREA

SToP 1

(P.7-165)

UP key

SET

key

SET

key

SET

key

STOP display

(SPCH)

SPCH

SVAREA

0001 1

(P.7-65) (P.7-66) (P.7-68) (P.7-69) (P.7-65)

Direct key

selection (Fn1)

Fn1

SVAREA

0001 1

(P.7-70)

ROM version

monitor

C492

SVAREA

-05 1

(P.7-165) (P.7-165) (P.7-165)

Bar graph display

SET

key

Direct key type

SET

key

Integrated operating

time mo ni t o r ( WT)

SET

key

SVAREA

(dE)

00011

(Fn)

00011

(P.7-70)

SET

key

SET

key

SET

key

resolution (dEU T)

Return to F11. screen.

Holding peak value

ambient temperature

Bar graph display

dEUT

SVAREA

01001

monit or (TC J)

TCJ

SVAREA

3001

PV flashing display

at input error (dSoP)

SET

key

SET

key

dSoP

SVAREA

Return to F91. screen.

SET

key

Return to F10.

0000 1

screen.

5-8

For details of the Engineering mode, refer to 7.5 Engineering Mode (P. 7-52).

IMR01W16-E7

5.2 Basic Operation

5.2.2 Changing set value (SV)

 The high-lighted digit indicates which digit can be set. Press Shift key to go to a different digit.

Every time the shift key is pressed, the high-lighted digit moves as follows.

High-lighted digit

 The following is also available when changing the set value.

Increase SV from 199 °C to 200 °C:

1. Press the shift key to light brightly the ones place

(first digit from the right).

2. Press the UP key to change to 0.

SVAREA

01991

SV AREA

02001

The display changes to 200.

Decrease SV from 200 °C to 190 °C:

1. Press the shift key to light brightly the tens place.

2. Press the DOWN key to change to 9.

The display changes to 190.

SVAREA

02001

SV AREA

01901

Decrease SV from 200 C to –100 C:

1. Press the shift key to light brightly the hundreds place.

2. Press the DOWN key (three times) to change to 1.

SVAREA

02 001

SV AREA

-01001

The display changes to 100.

 To store a new value for the parameter, always press the SET key. The display changes to the

next parameter and the new value will be stored.

IMR01W16-E7

A new value will not be stored without pressing SET key after the new value is displayed on the display.

After a new value has been displayed by using the UP and DOWN keys, the SET key must be pressed within 1 minute, or the new value is not stored and the display will return to the Measured value (PV)/Set value (SV) monitor screen.

5-9

5.2 Basic Operation

5.2.3 Operation of the direct key

 Direct key type

The FB100 has one Direct key, and the Direct key type can be selected in Engineering mode. (Refer to P. 7-70) The Direct key types are Auto/Manual transfer, Monitor, Memory area transfer, Remote/Local transfer and RUN/STOP transfer. The factory default setting is Auto/Manual transfer. If you set the Direct key to a different type, affix the provided label to the front of the instrument.

Location wher e direct key seal is stuck

Direct key

Direct key operation is valid in all setting modes (SV setting & monitor mode, Parameter setting mode, Setup setting mode, Operation mode, and Engineering mode).

For additional information on operation of the direct key, refer to  SV setting & monitor

(P. 5-4).

mode

 How to restrict operation of the direct keys

To prevent accidental operation, the Direct key can be disabled. The setting is configured in Engineering mode (function block 11). (Refer to P. 7-70.)

5-10

IMR01W16-E7

5.2 Basic Operation

5.2.4 Data lock function

The Data lock function limits access of unauthorized personnel to the parameters and prevents parameter change by mistake. There are 8 set data lock levels. The set Data lock level can be set in Setup setting mode.

Character display Parameters which can be changed Set value

LCK

SV AREA

00001

All parameters [Factory set value]

 Set value (SV)  Event set value (EV1 to EV4)  Memory area transfer  Manipulated output value at MV transfer  Parameters in operation mode  Parameters in F10 through F91 (Engineering mode)

All parameters except for Event set value 1 (EV1) to Event set value 4 (EV4)

Set value (SV)

All parameters except for Set value (SV)

Event set value (EV1 to EV4)

All parameters except for Set value (SV) and Event set value

(EV1) to Event set value (EV4) No parameter (All Locked)

0000

0001

0010

0011

0100

0101

0110

0111

IMR01W16-E7

Data lock level can be changed in both RUN and STOP mode. Parameters protected by Data lock function are still displayed for monitoring.

5-11

MEMO

5-12 IMR01W16-E7

OPERATION

6.1 Operating Precautions .................................................................... 6-2

6.2 Monitoring Display in Operation ..................................................... 6-3

6.3 Operating Setting ........................................................................... 6-5

6.3.1 Set the Set value (SV) .......................................................................... 6-5

6.3.2 Set the Event set value (alarm set value) ............................................ 6-7

6.3.3 Autotuning (AT) start ............................................................................ 6-8

6.4 RUN/STOP Transfer .................................................................... 6-11

6.5 Autotuning (AT) ............................................................................ 6-15

6.6 Startup Tuning (ST) ...................................................................... 6-18

6.7 Auto/Manual Transfer ................................................................... 6-23

6.8 Remote/Local Transfer ................................................................. 6-29

6.9 Control Area Transfer ................................................................... 6-33

6.10 Interlock Release.......................................................................... 6-39

6.11 Start Action at Recovering Power Failure ..................................... 6-42

6.12 Position Proportioning PID Control ............................................... 6-43

6.13 Ramp/Soak Control ...................................................................... 6-52

6.14 Group Operation by the Intercontroller Communication ............... 6-61

6.14.1 Wiring method of the Intercontroller communication ........................ 6-61

6.14.2 Common setting of the Intercontroller communication ..................... 6-62

6.14.3 Group RUN/STOP function .............................................................. 6-64

6.14.4 Automatic temperature rise function (with learning function) ........... 6-72

6.14.5 Cascade control function .................................................................. 6-81

6.14.6 Ratio setting function ........................................................................ 6-89

IMR01W16-E7 6-1

6. OPERATION

6.1 Operating Precautions

Check the following items before starting operation, then turn on the power.

 Power ON

There is no power switch on this instrument, and the instrument starts operation immediately following initial power ON (Factory set value: RUN).

 Action at input error

If the input signal wiring is disconnected or short-circuited (RTD input only), the instrument determines that burnout has occurred.

 Burnout direction

Upscale: Thermocouple input Downscale: Thermocouple input

Voltage (high) input

For the Thermocouple input, upscale or downscale can be selected by Engineering mode. (Factory set value: Upscale)

For the Voltage (high) input or the Current input, the display becomes indefinite (display of

about zero value).

, RTD input (at input break), Voltage (low) input

, RTD input (at short-circuited), Voltage (low) input,

, Current input 2

 Output at input error

Control output: According to the contents set by Action (high/low) at input error Event output: According to the contents set by Event action at input error

 Checking the each parameter

The settings for the SV and all parameters should be appropriate for the controlled system. There are parameters in Engineering mode which can not be changed when the controller is in RUN mode. Change the RUN/STOP mode from RUN to STOP when a change for the parameters in Engineering mode is necessary.

For details of the each parameter, refer to 7. DESCRIPTION OF EACH PARAMETER (P. 7-1). For details of RUN/STOP transfer, refer to 6.4 RUN/STOP Transfer (P. 6-11). For details of the parameter in Engineering mode, refer to 7.5 Engineering Mode (P. 7-52).

 Operation when power failure

A power failure of 20 ms or less will not affect the control action. When a power failure of more than 20 ms occurs the instrument assumes that the power has been turned off. When the power returns, the operation of instrument will be re-starts in accordance with the content selected by Hot/Cold start.

For details of Hot/Cold start, refer to 6.11 Start Action at Recovering Power Failure (P. 6-42).

 Event hold action

 The event hold action is activated when the power is turned on or when transferred from STOP

mode to RUN mode.

 The event re-hold action is activated when not only the SV is changed, but also the power is turned

on or when transferred from STOP mode to RUN mode.

6-2 IMR01W16-E7

6. OPERATION

6.2 Monitoring Display in Operation

In SV setting & Monitor mode, the following operations are possible. When the power is turned on, the controller goes to this mode after self-diagnostics. Use this mode during normal operation. Selection method of monitor screens for SV setting & monitor mode differs depending on the Direct key type (Monitor and except for Monitor).

The factory set value of the Direct key type is Auto/Manual transfer. For the Direct key operation, refer to 5.2.3 Operation of the direct key (P. 5-10).

 When the Direct key type is other than Monitor

 Pressing the SET key enables the selection of screens.  Monitor screens, Setting screens, and Memory area screen can be displayed.  To go back to the first parameter, keep pressing SET keys until it is displayed again.

SET key

 Display sequence of SV setting & monitor mode:

Measured value (PV)/

Set value (SV) monitor

SV AREA

0 1

(P.7-5)

SET

key

soak time monitor

Set value (SV)

SV AREA

00001

(P.7-7) (P.7-7) (P.7-7) (P.7-7)

Event monitor1

EVM1

SV AREA

-02001

(P.7-8)

Memory area

APT

SV AREA

Current transformer 1

(CT1) input value monitor

SET

key

Event monitor 2

SET

key

Memory area transfer

SET

key

0001

(P.7-10)

CT1

SVAREA

001

EVM2

SVAREA

001

(P.7-8)

ArE

SVAREA

00011

(P.7-11)

Current transformer 2

(CT2) input value monitor

SET

key

Manipulated output value (MV1) monitor [heat-side]

SET

key

CT2

SVAREA

-00501

(P.7-9)

Manipulated output value

at MV transfer

SET

key

PSM`

SVAREA

00001

(P.7-11)

Remote setting (RS)

Input value monitor

SET

key

001

Manipulated output value (MV2) monitor [cool-side]

SET

key

SVr

SV AREA

-0 2001

MV2

SV AREA

SET

key

SET

key

-00501

(P.7-9)

Interlock release

SET

key

ILr

SV AREA

SET

key

oFF1

(P.7-13)

For the content of each screen, refer to 7.1 SV setting & Monitor Mode (P. 7-2). Parameters which are not related to existing functions on the controller or not specified

functions are not displayed.

IMR01W16-E7 6-3

6.2 Monitoring Display in Operation

 When the Direct key type is Monitor

 Pressing the SET key enables the selection of screens.  Pressing the Direct key enables the selection of Monitor screens.  To go back to the first parameter, keep pressing SET keys until it is displayed again.

Direct key

SET key

 Display sequence of SV setting & monitor mode:

Measured value (PV)/

Set value (SV) monitor

SV AREA

0 1

(P.7-5)

SET

key

Set value (SV)

SV AREA

00001

(P.7-7)

Memory area transfer

SET

key

Current transformer 1

(CT1) input value monitor

key

SVAREA

Direct

CT1

Current transformer 2

(CT2) input value monitor

Direct

key

SVAREA

CT2

001

(P.7-7) (P.7-7) (P.7-7)

Event monitor 2

EVM2

SVAREA

001

(P.7-8)

Manipulated output value

(MV1) monitor [heat-side]

Direct

key

SVAREA

-00501

(P.7-9)

For the content of each screen, refer to 7.1 SV setting & Monitor Mode (P. 7-2). Parameters which are not related to existing functions on the controller or not specified

functions are not displayed.

ArE

SVAREA

00011

001

SET

key

(P.7-11)

Remote setting (RS)

Input value monitor

Direct

key

Manipulated output value (MV2) monitor [cool-side]

Direct

key

Manipulated output value

at MV transfer

PSM`

SVAREA

00001

(P.7-11)

SVr

SVAREA

Direct

key

-0 2001

MV2

SVAREA

Direct

key

-00501

(P.7-9)

Interlock release

SET

key

Event monitor1

Memory area

soak time monitor

ILr

SV AREA

oFF1

(P.7-13)

EVM1

SV AREA

-02001

(P.7-8)

APT

SV AREA

0001

(P.7-10)

SET

key

Direct

key

Direct

key

6-4 IMR01W16-E7

6. OPERATION

6.3 Operating Setting

An example of performing operation with SV set to 200 C and event 1 set value [deviation high] set to 20 C is shown in the following.

 Operation procedures

target val ue of contr ol

Au totuning (AT) start

Set the

Event set value

Refer to 6.3.1 Se t th e Set value (SV) (P. 6-5)

Refer to 6.3.2 S et th e Event set value (alarm set value) (P. 6-7)

Refer to 6.3.3 Au t otuning (AT) sta rt (P. 6-8)

6.3.1 Set the Set value (SV)

Example: Change the target value of the control to 200 C

1. Select the Set value (SV) screen

Press the SET key at PV/SV monitor screen until Set value (SV) screen is displayed.

PV/SV monitor

SV AREA

Set value (SV)

SVAREA

00001

2. Change the Set value (SV)

The set value is set to 200 C by using the Shift and UP keys. The high-lighted digit indicates which digit can be set.

 Press the Shift key to high-light the hundreds digit.  Press the UP key to change the number to 2.

Set value (SV)

SV AREA

00001

①

②

SVAREA

02 001

Hundreds digit High-lighted digit

IMR01W16-E7 6-5

6.3 Operating Setting

3. Store the set value (SV)

Press the SET key to store the new Set value (SV). The screen goes to the next parameter.

Set value (SV)

SV AREA

02 001

Current tr ans f or m er 1

(CT1) input value monitor

CT1

SVAREA

001

After a new value is displayed on the display by using UP and DOWN keys, if no key operation is performed within 1 minute without pressing SET key, this instrument returns to the PV/SV monitor screen and the Set value (SV) will not be changed.

4. Return the PV/SV monitor

To return the PV/SV monitor, press the SET key several times.

PV/SV monitor

SV AREA

2001

The changed Set value (SV)

When the memory area number is selected and set the Set value (SV) Example: Setting the target value of memory area 2 control to 200 °C

 In the Set value (SV) screen, press the shift key to highlight the memory area display digit.  Press the up key to set the memory area number to “2”.

The parameter that appears next after Set value (SV) varies depending on the specifications.

Set value (SV)

SV AREA

00001

High-lighted digit

①

 Press the Shift key to high-light the hundreds digit.  Press the UP key to change the number to 2.

Set value (SV)

SV AREA

②

00002

Flashing

③

 Press the SET key to store the new Set value (SV).

④

SVAREA

00002

Flashing

SVAREA

02 002

Flashing

Hundreds digit

If the memory area display flashes, this indicates that the memory area number is other than the control area.

6-6

IMR01W16-E7

6.3.2 Set the Event set value (alarm set value)

Example: Change the Event 1 set value (EV1) to 20 C

1. Select the Event 1 set value (EV1) screen

Press and hold the SET key for 2 seconds at PV/SV monitor screen until Parameter setting mode is displayed. Event 1 set value (EV1) is displayed first.

6.3 Operating Setting

PV/SV monitor

SV AREA

2001

Event 1 set val u e (EV 1)

(Parameter setting mode)

EV1

SVAREA

00501

Press and hold for 2 seconds

Event set value screen is not displayed when the Event function is not available.

2. Change the Event 1 set value (EV1)

The Event 1 set value (EV1) is set to 20 C by using the Shift and DOWN keys. The high-lighted digit indicates which digit can be set.

 Press the Shift key to high-light the tens digit.  Press the DOWN key to change the number to 2.

Event 1 s et val ue (EV1)

EV1

SV AREA

00501

High-lighted digit

①

②

EV1

SVAREA

002 01

Tenth digit

3. Store the new Event 1 set value (EV1)

Press the SET key to store the new Event 1 set value (EV1). The screen goes to the next parameter.

Event 1 set value (EV1) Event 2 set value (EV2) [When the Event 2 is used]

EV1

SV AREA

00201

4. Return the PV/SV monitor

To return the PV/SV monitor, press and hold the SET key for 2 seconds.

For details of the Event function, refer to 7.5 Engineering Mode (P. 7-88 to P. 7-111).

IMR01W16-E7

EV2

SVAREA

00501

6-7

6.3 Operating Setting

6.3.3 Autotuning (AT) start

Autotuning (AT) automatically measures, computes and sets the optimum PID values.

Check that all of the requirements for AT start are satisfied before starting operation (refer to

1. Select the PID/AT transfer screen

P. 6-15). To start Autotuning (AT), go to PID/AT transfer in Operation mode.

Press and hold the Shift key for 2 seconds at PV/SV monitor screen until Operation mode is displayed. PID/AT transfer screen is displayed first.

PV/SV monitor

200

SV AREA

2001

Press and hold for 2 seconds

PID/AT transfer

(Operation mode)

ATU

SVAREA

oFF1

2. Start the autotuning (AT)

If set to “on” by pressing the UP key, the Autotuning function (AT) starts. At this time, the AT lamp flashes.

PID/AT transfer

(Operation mode)

ATU

SV AREA

oFF1

ATU

SVAREA

on1

T lamp flashes

3. Autotuning (AT) finish

When the Autotuning (AT) is finished, the control will automatically returns to PID control. At this time, the AT lamp turns off.

When canceling the Autotuning function (AT), press the DOWN key to be set to “oFF.” To return the PV/SV monitor, press and hold the Shift key for 2 seconds. If Autotuning (AT) ends normally, the LBA time is automatically set twice as large as the

Integral time.

6-8

IMR01W16-E7

6.3 Operating Setting

 To manually set PID values

If the autotuning function does not match the controlled object requirements, the optimum PID values may not be computed by Autotuning (AT). In that case, adjust the PID values manually.

 Setting procedure

1. Select the parameter setting mode

Press and hold the SET key for 2 seconds at PV/SV monitor screen until Parameter setting mode is displayed. Event 1 set value (EV1) is displayed first.

PV/SV monitor

200

SV AREA

2001

Event 1 set val u e (EV 1)

(Parameter setting mode)

EV1

SVAREA

00201

Press and hold for 2 seconds

Event set value screen is not displayed when the Event function is not available.

2. Select the proportional band [heat-side] screen

Press the SET key several times to change to the Proportional band [heat-side] screen.

Event 1 set value (EV1) Proport i onal b and [h eat -s id e]

EV1

SV AREA

00201

SVAREA

00301

3. Change the Proportional band [heat-side] set value

The Proportional band [heat-side] set value is set to 10 C by using the Shift and DOWN keys (Example: 10 C). The high-lighted digit indicates which digit can be set.

 Press the Shift key to high-light the tens digit.  Press the DOWN key to change the number to 1.

Proportional band [ h eat - s ide]

SV AREA

00301

High-lighted digit

①

4. Store the Integral time [heat-side] set value

Press the SET key to store the new Proportional band [heat-side] set value. The screen goes to the next Integral time [heat-side].

Proportion al b and [h eat-side] Int egral tim e [he at- s id e]

SV AREA

001 01

IMR01W16-E7

SVAREA

001 01

②

SVAREA

02401

Tenth digit

6-9

6.3 Operating Setting

5. Set the Integral time [heat-side] and Derivative time [heat-side]

The setting procedure applies when the Integral time [heat-side] and the Derivative time [heat-side] are also set.

Integr al time [he at- s id e] Derivative time [heat-side]

SV AREA

SVAREA

02401

0601

6. Return the PV/SV monitor

To return the PV/SV monitor, press and hold the SET key for 2 seconds.

For the setting range of PID values, refer to 7.3 Parameter Setting Mode (P. 7-27 and P. 7-28).

6-10

IMR01W16-E7

6. OPERATION

6.4 RUN/STOP Transfer

The RUN/STOP transfer can be made by Digital input (optional) or Communication (optional) other than the key operation.

When the digital input RUN/STOP transfer function is used, it is impossible to transfer RUN/STOP through key operation if the contact is not closed. (When contact opens: STOP mode is maintained.)

For details of the RUN/STOP transfer by Communication, refer to the separate FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

 State of this instrument when set to STOP mode

STOP display

Control output

Event output HBA output Transmission output

Displays the STOP symbol “SToP” on the SV or PV displays. (Factory set value: SV displays)

PID control

Heat/Cool PID control

Position proportioning PID control

Output depending on the output status at STOP mode (Factory set value: OFF)

Output depending on the Manipulated output value (MV1) at STOP mode (Factory set value: 5.0 %)

Heat-side: Output depending on the Manipulated output value

(MV1) at STOP mode (Factory set value: 5.0 %)

Cool-side: Output depending on the Manipulated output value

(MV2) at STOP mode (Factory set value: 5.0 %)

When there is no Feedb ack resistance (FBR) input:

Conform to the set value of the Valve action at STOP mode.

When there is Feedback resistance (FBR) input:

Manipulated output value (MV) at STOP mode corresponds to Feedback resistance (FBR) input value.

When there is Feedback resistance (FBR) input, and it is input break: Conform to the set value of the Valve action at STOP mode.

For the settings of STOP display, Output status at STOP mode, and Manipulated output value (MV) at STOP mode, refer to 7.5 Engineering Mode (P. 7-65, P. 7-85 and P. 7-132).

 State of this instrument when set to RUN mode

Operation when transferred to RUN from STOP is in accordance with the Hot/Cold start selection setting.

For the Hot/Cold start selection, refer to 6.11 Start Action at Recovering Power Failure (P. 6-42).

 RUN/STOP transfer by Front key operation

1. Press and hold the SET key for 2 seconds at PV/SV monitor screen until Operation mode is

displayed.

PV/SV monitor

200

SV AREA

2001

Press and hold for 2 seconds

PID/AT transfer

(Operation mode)

ATU

SVAREA

oFF1

IMR01W16-E7 6-11

6.4 RUN/STOP Transfer

2. Press the Shift key several times until RUN/STOP transfer screen is displayed.

PID/AT transfer

(Operation mode)

ATU

SV AREA

oFF1

RUN/STOP transfer

r-S

SVAREA

rUn1

RUN mode

3. Pressing the UP key changes to STOP mode from RUN mode.

RUN/STOP transfer

r-S

SV AREA

rUn1

SVAREA

STOP mode

r-S

SToP1

PV/SV monitor

(STOP mode)

199

SVAREA

Symbol of showing STOP

SToP 1

Press and hold for 2 seconds

 To change from STOP mode to RUN mode, press the DOWN key.

RUN/STOP transfer

r-S

SV AREA

SToP1

r-S

SVAREA

rUn1

RUN mode

 RUN/STOP transfer by Direct key operation

RUN/STOP transfer by the Direct key is possible with the Direct key type of the Engineering mode. Set “RUN/STOP transfer” to the Direct key type. Every time the direct key is pressed, the RUN mode is changed to the STOP mode alternately.

For the Direct key type selection, refer to 7.5 Engineering Mode (P. 7-70).

 To change from RUN mode to STOP mode

PV/SV monitor

(RUN mode)

200

SV A REA

200 1

Press the direct key

RUN/STOP transfer

r-S

SVA REA

SToP1

 To change from STOP mode to RUN mode

PV/SV monitor

(STOP mode)

199

SV A REA

SToP 1

Press the direct key

RUN/STOP transfer

r-S

SVA REA

rUn1

Display changes automatically

RUN mode

PV/SV monitor

(STOP mode)

199

SVA REA

SToP 1

PV/SV monitor

(RUN mode)

200

SVAREA

200 1

Symbol of showing STOP

6-12

IMR01W16-E7

6.4 RUN/STOP Transfer

 RUN/STOP transfer by Digital input (DI) [optional]

RUN/STOP transfer by the Digital input (DI) is possible with the Digital input (DI) assignment of the Engineering mode.

For the Digital input (DI) assignment, refer to 7.5 Engineering Mode (P. 7-80).

 Terminal Configuration

The Digital input (DI) positions to which RUN/STOP transfer can be assigned vary depending on the optional function type. The RUN/STOP transfer positions for each optional function are indicated below.

Optional function A (DI1 to DI5)

COM ()

DI1

DI2

DI3

DI4

DI5

When Digital input (DI) assignment is “13, 14, 15, 17, 18, 19 and 23.”

DI1: RUN/STOP trans fer input

When Digital input (DI) assignment is “6, 7 and 8.”

DI4: RUN/STOP trans fer input

When Digital input (DI) assignment is “2.”

DI5: RUN/STOP trans fer input

Optional function E (DI1 to DI3)

Optional function B, C, D (DI1, DI2)

COM ()

DI1

DI2

When Digital input (DI) assignment is “17, 18, 19 and 23.”

DI1: RUN/STOP transfer input

Optional function F and J (DI1)

COM ()

DI1

DI2

DI3

When Digital input (DI) assignment is “13, 14, 15, 17, 18, 19 and 23.”

DI1: RUN/STOP transfer input

Optional function3, 4, 5, 6, 7, 8 (DI1)

COM ()

DI1

When Digital input (DI) assignment is “23.”

DI1: RUN/STOP transfer input

Contact input from external devices or equipment should be dry contact input. If it is not dry contact input, the input should have meet the specifications below. Contact specifications: At OFF (contact open) 500 k or more At ON (contact closed) 10  or less

COM ()

DI1

When Digital input (DI) assignment is “23.”

DI1: RUN/STOP transfer input

Contact closed: RUN Contact open: STOP

IMR01W16-E7

6-13

6.4 RUN/STOP Transfer

 Transfer timing of RUN/STOP

When the contact is closed, RUN. When the contact is open, STOP.

Contact closed Contact open

RUN STOP

200 ms or more

After the contact is transferred, it takes “200 ms  1 sampling cycle*

” until the action

of this instrument is actually selected.

Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)

 RUN/STOP transfer state

The table below shows the actual RUN/STOP modes and displays under different combinations of settings by Key operation, Communication, and Digital input (DI).

RUN/STOP mode

from key operation or

communication

RUN

STOP

RUN/STOP mode by

Contact closed (RUN) RUN STOP is not displayed

Contact open (STOP)

Contact closed (RUN) STOP

Contact open (STOP)

 STOP character display

SV AREA

SToP 1

SV AREA

KSTP 1

SV AREA

dSTP 1

Display when STOP mode is changed by key operation

[When there is no RUN/STOP transfer by the digital input (DI)]

Display when STOP mode is changed by key operation

[When there is RUN/STOP transfer by the digital input (DI)]

Display when STOP mode is selected by the digital input (DI)

digital input (DI)

Actual RUN/STOP mode

state

State of STOP

character display

DSTP KSTP STOP

6-14

The display unit to display the STOP character can be changed from the SV display section to the PV display section by referring to “STOP display” in the Engineering mode.

IMR01W16-E7

6. OPERATION

6.5 Autotuning (AT)

The Autotuning (AT) function automatically measures, computes and sets the optimum PID values. The Autotuning (AT) can be used for PID control (Direct/Reverse action), Heat/Cool PID control, and Position proportioning PID control (Direct/Reverse action).

 Caution for using the Autotuning (AT)

 When a temperature change (UP and/or Down) is 1 C or less per minute during Autotuning (AT),

Autotuning (AT) may not be finished normally. In that case, adjust the PID values manually. Manual setting of PID values may also be necessary if the set value is around the ambient temperature or is close to the maximum temperature achieved by the load.

 If the output change rate limiter is set, the optimum PID values may not be computed by Autotuning

(AT).

 Requirements for Autotuning (AT) start

Start the Autotuning (AT) when all following conditions are satisfied: To start Autotuning (AT), go to PID/AT transfer in Operation mode.

RUN/STOP transfer RUN

Operation mode state

Parameter setting Input value state The Measured value (PV) is not underscale or over-scale.

PID/AT transfer PID control Auto/Manual transfer Auto mode Remote/Local transfer Local mode

Output limiter high  0.1 %, Output limiter low  99.9 %

Input error determination point (high)  Measured value (PV)  Input error determination point (low)

 Requirements for Autotuning (AT) cancellation

If the Autotuning (AT) is canceled according to any of the following conditions, the controller immediately changes to PID control. The PID values will be the same as before Autotuning (AT) was activated.

When the RUN/STOP mode is changed to the STOP mode.

When the operation mode is transferred

When the parameter is changed

When the input value becomes abnormal

When the AT exceeded the execution time

Power failure When the power failure of more than 20 ms occurs. Instrument error When the instrument is in the FAIL state.

When the PID/AT transfer is changed to the PID control. When the Auto/Manual mode is changed to the manual mode. When the Remote/Local mode is changed to the remote mode. When the temperature Set value (SV) is changed. When the PV bias, the PV digital filter, or the PV ratio is changed. When the control area is changed. When the Measured value (PV) goes to underscale or over-scale. When the Measured v alue (PV) goes to input error range.

(Measured value (PV)  Input error determination point (high) or Input error determination point (low)  Measure d value (PV))

When the AT does not end in two hours after AT started

IMR01W16-E7 6-15

6.5 Autotuning (AT)

 Autotuning (AT) start/stop operation

The Autotuning function can start from any state after power on, during a rise in temperature or in stable control.

1. Press and hold the Shift key for 2 seconds at PV/SV monitor screen until Operation mode is

displayed. PID/AT transfer screen is displayed first.

PV/SV monitor

200

SV AREA

2001

PID/AT transfer

(Operation mode)

ATU

SVAREA

oFF1

Press and hold for 2 seconds

2. If set to “on” by pressing the UP key, the Autotuning (AT) function starts. At this time, the AT

lamp flashes.

PID/AT transfer

(Operation mode)

ATU

SV AREA

oFF1

ATU

SVAREA

on1

T lamp flashes

3. When the Autotuning (AT) is finished, the control will automatically returns to PID control.

At this time, the AT lamp turns off.

 When canceling the Autotuning (AT) function, press the DOWN key to be set to “oFF.”

PID/AT transfer

(Operati on mode)

SV AREA

ATU

on1

ATU

SVAREA

oFF1

T lamp turns off

6-16

IMR01W16-E7

6.5 Autotuning (AT)

 Parameters for Autotuning (AT)

Parameters for Autotuning (AT) are provided to compute the PID values suitable for various controlled systems and control actions. Set them, as required. Set the parameters for Autotuning (AT) in the Engineering mode.

Example 1: When you want to find each constant suited for P control, PI control, or PD control by

Autotuning.

For P control:

Set “0” to integral time limiter (high) [heat-side] and derivative time limiter (high) [heat-side].

For PI control:

Set “0” to derivative time limiter (high) [heat-side].

For PD control:

Set “0” to integral time limiter (high) [heat-side].

When Autotuning (AT) is executed by making the settings above, the control constants suited for P, PI, or PD control are found.

Also corresponds to Heat/Cool PID control cool-side and Position proportioning PID control.

Example 2: When you want to limit on/off output only at Autotuning (AT)

Autotuning (AT) that limits the ON/OFF output values only at Autotuning (AT) can be executed by setting the output value with AT turned on and the output value with AT turned off.

Only when the Feedback resistance (FBR) input is connected in the Position proportioning PID control, the “Output value with AT turned on” and “Output value with AT turned off” setting becomes valid.

As the other parameters for Autotuning (AT) function, there are AT bias, AT cycle, or AT differential gap time. For the each parameter, refer to 7.5 Engineering Mode (P. 7-140 to P. 7-142).

IMR01W16-E7

6-17

6. OPERATION

]

(SV)

(

6.6 Startup Tuning (ST)

Startup tuning (ST) is a function which automatically computes and sets the PID values from the response characteristics of the controlled system at power ON, transfer from STOP to RUN, and Set value (SV) change.

 As simple autotuning, the PID values can be found in a short time without disturbing controllability

for controlled systems with slow response at power ON.

 For controlled systems which require different PID values for each temperature setting, the PID values

can be found for each Set value (SV) change.

Temperature

Set value (SV) 2

Set value (SV) 1

Time

Calculating and setting PID values

Starup tuning (ST) start [When the power is turned on, operation is changed from STOP to RUN

Calculating and setting PID values

Startup tuning (ST) start [When SV is changed]

 The setting items related to Startup tuning (ST) are shown below. Set them according to the application

used.

Setting item Details Setting mode

Start

condition

0 (Factory set value)

When the power is turned on, operation is changed from STOP to RUN, or the Set value

is changed.

When the power is turned on or operation is

ed from STOP to RUN.

chan

Engineering mode

2 When the Set value (SV)is changed.

Execution on1 Execute once Operation mode

method on2 Execute always

oFF

Factory set value) ST unuse

Startup tuning (ST) function does not correspond to the Heat/Cool PID control (only in the temperature fall direction) and the Position proportioning PID control.

If the Startup tuning (ST) function is executed just when the power is turned on or selection is made from STOP to RUN as one of the ST startup conditions, control starts at Hot start 2 even if set to Hot start 1 (factory set value).

Refer to  Hot/Cold start selection (P. 6-42).

 Caution for using the Startup tuning (ST)

 For Startup tuning (ST) at power ON or transfer from STOP to RUN, always set the heater power to

ON simultaneously with the start of tuning or before the start of tuning.

 Start Startup tuning (ST) in the state in which the temperature differential of the Measured value

(PV) and Set value (SV) at the start of Startup tuning (ST) is twice the proportional band, or greater.

 If in Heat/Cool PID control, st art activating the Startup tuning (ST) function under the condition of

“Set value (SV) > Measured value (PV).” Only the PID values on the heat-side are automatically compute d but no PID values on the cool-side are changed. Execute the Auto tuning (AT) function to the PID valued on the cool-side.

6-18 IMR01W16-E7

6.6 Startup Tuning (ST)

 When the manipulated output may be limited by the Output limiter setting, the optimum PID values

may not be computed by Startup tuning (ST).

 When setting the Output change rate limiter, the optimum PID values may not be computed by

Startup tuning (ST).

 When setting the Setting change rate limiter, the optimum PID values are not obtained even when

Startup tuning (ST) is executed at Set value (SV) change.

 Requirements for Startup tuning (ST) start

Start the Startup tuning (ST) when all following conditions are satisfied:

RUN/STOP transfer RUN

Operation mode state

Parameter setting

Input value state

Output value state

PID/AT transfer PID control Auto/Manual transfer Auto mode Remote/Local transfer Local mode

Startup tuning (ST) is set to ON. (Execute once, Execute always)

Output limiter high  0.1 %, Output limiter low  99.9 % The Measured value (PV) is not underscale or over-scale.

Input error determination point (high)  Measured value (PV)  Input error determination point (low)

At Startup tuning (ST) at Setvalue (SV) change, the Measured value (PV) shall be stabilized.

Set value (SV) > Measured value (PV) (Heat/Cool PID control)

At startup, output is changed and saturated at the Output limiter high or the Output limiter low.

 Requirements for Startup tuning (ST) cancellation

If the Startup tuning (ST) is canceled according to any of the following conditions, the controller immediately changes to PID control. The PID values will be the same as before ST was activated.

When the parameter is changed

When Startup tuning (ST) is set to OFF When the PV bias, the PV digital filter, or the PV ratio is changed. When the RUN/STOP mode is changed to the STOP mode.

When the operation mode is transferred

When the input value becomes abnormal

When the ST exceeded the execution time

Power failure When the power failure of more than 20 ms occurs. Instrument error When the instrument is in the FAIL state.

IMR01W16-E7

When the Autotuning (AT) is activated. When the Auto/Manual mode is changed to the Manual mode. When the Remote/Local mode is changed to the Remote mode. When the Measured value (PV) goes to underscale or over-scale.

When the Measured v alue (PV) goes to input error range. (Measured value (PV)  Input error determination point (high) or Input error determination point (low)  Measure d value (PV))

When the ST does not end in hundred minutes after ST started

6-19

6.6 Startup Tuning (ST)

 Startup tuning (ST) setting

The setting procedure when executing Startup tuning (ST) only one time at power ON is shown below as a setting example.

Step 1: Set the start condition

First, set “When the power is turn on” to Startup tuning (ST) start condition by Engineering mode.

1. Change the Operation mode from RUN mode to STOP mode.

To change from RUN mode to STOP mode, refer to 6.4 RUN/STOP Transfer (P. 6-11).

2. Press the Shift key while pressing the SET key for 2 seconds at PV/SV monitor screen until

Engineering mode is displayed. Function block 10 screen is displayed first.

PV/SV monitor

SV AREA

SToP1

Press the Shift key while pressing the SET key for 2 seconds



Function bloc k 10

(Engin eering m od e)

F10.

SVAREA

00501

3. Press the DOWN key six times until Function block 54 screen is displayed.

Function bloc k 10

(Engin eerin g mode)

F10.

SV AREA

SToP1

Function bloc k 54

(Engin eering m od e)

F54.

SVAREA

rUn1

4. Press the SET key until ST start condition screen will be displayed.

Funct i on block 54

(Engin eering m od e)

F54.

SV AREA

SToP1

ST start condition

(Engin eering m od e)

5TS

SVAREA

00001

5. Press the UP key to change the number to 1.

ST start condition

(Engineering mode)

5TS

SV AREA

00001

6-20

5TS

SVAREA

00011

Setting range: 0: Activate the ST function when the power is turned on; when transferred from STOP to RUN; or when the Set value (SV) is changed

1: Activate the ST function when the power is turned on; or when transferred from STOP to RUN

2: Activate the ST function when Set value (SV) is changed

IMR01W16-E7

6.6 Startup Tuning (ST)

6. Press the SET key to store the new value. The screen goes to the ST proportional band adjusting

factor screen.

ST start condition

(Engin eering m od e)

5TS

SV AREA

00011

ST proportional band

adjusting factor

(Engin eering m od e)

5TPK

SVAREA

01 001



7. To return the PV/SV monitor, press the Shift key while pressing the SET key.

Step 2: Set the execution method

Set that the Startup tuning (ST) will be executed only once.

1. Change the Operation mode from STOP mode to RUN mode by RUN/STOP transfer screen of

operation mode.

To change from STOP mode to RUN mode, refer to 6.4 RUN/STOP Transfer (P. 6-11).

2. Press the Shift key twice at RUN/STOP transfer screen until Startup tuning (ST) screen is

displayed.

RUN/STOP transfer

(Operation mode)

r-S

SV AREA

rUn1

Startup tuning (ST)

(Operation mode)

Press twice

STU

SVAREA

oFF1

3. Press the UP key to set “on1 (Execute once).”

Sta rtup tuning ( ST)

(Operation mode)

5TU

SV AREA

5TU

SVAREA

oFF1

on11

Setting range:

on1: Execute once on2: Execute always oFF: ST unused

4. Thus, the Startup tuning (ST) setting has been finished. To return the PV/SV monitor, press and

hold the Shift key to 2 seconds.

IMR01W16-E7

6-21

6.6 Startup Tuning (ST)

Step 3: Start the Startup tuning (ST)

Turn off the power once and turn it on again. The Startup tuning (ST) will automatically start. When the calculation and setting of PID values is completed, setting of the Startup tuning (ST) screen will automatically change to “oFF.”

Startup tuning (ST)

(Operation mode)

5TU

SV AREA

oFF1

If the setting is set to “Execute once”: When the Startup tuning (ST) is finished, the setting will automatically return to “oFF.”

When Startup tuning (ST) was interrupted, the setting does not change to “oFF.” Startup tuning (ST) starts when the restart conditions are satisfied.

As the parameters for Startup tuning (ST) function, there are ST proportional band adjusting factor, ST integral time adjusting factor, and ST derivative time adjusting factor in Engineering mode.

However, use the same setting as the factory set values (1.00 times). Example: When set the proportional band adjusting factor

Proportional band (P) 

Computed proportional band  Proportional band adjusting factor (0.01 to 10.00 times)

6-22

IMR01W16-E7

6. OPERATION

6.7 Auto/Manual Transfer

The Auto/Manual transfer can be made by Digital input (DI) or Communication (optional) other than the key operation.

When the digital input Auto/Manual transfer function is used, it is impossible to transfer Auto/Manual through key operation if the contact is not closed. (When contact opens: Manual mode is maintained.)

For details of Auto/Manual transfer by Communication, refer to the separate FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

The Manipulated output value when changed to the Manual mode from the Auto mode differs depending on the MV transfer function (MVTS) setting. The MV transfer function (MVTS) enables the selection of whether a balanceless and bumpless transfer is made or a previous manipulated output value is used.

For the MV transfer function (MVTS), refer to 7.5 Engineering Mode (P. 7-124).

 Balanceless-bumpless function

This function is used to prevent overload caused by the Manipulated output value (MV) suddenly changing when Auto mode is transferred to Manual mode and vice versa.

Manipulated output value (MV)

Auto mode

(a) (b) (c)

uto modeManual mode

Time

(a) Transfer from Auto mode to Manual mode.

However, when the mode is transferred to Manual mode, the Manipulated output value used in Auto mode will be used as the manual output value in Manual mode.

(b) The Manipulated output value is changed (Manual mode function) (c) Transfer from Manual mode to Auto mode.

When the mode is transferred to Auto mode, the controller starts PID control based on the MV used in Manual mode.

IMR01W16-E7 6-23

6.7 Auto/Manual Transfer

 Auto/Manual transfer by Front key operation

1. Press and hold the Shift key for 2 seconds at PV/SV monitor screen until Operation mode is

displayed.

PV/SV monitor

200

SV AREA

2001

PID/AT transfer

(Operation mode)

ATU

SVAREA

oFF1

Press and hold for 2 seconds

2. Press the Shift key several times until Auto/Manual transfer screen is displayed.

PID/AT transfer

(Operation mo de)

ATU

SV AREA

oFF1

Auto/Manual transfer

A-M

SVAREA

AUTo1

Symbol of showing

Auto mode

3. Press the UP key to change to the Manu al mode from the Auto mode. The Manual (MAN) mode

lamp lights.

Auto/Manual transfer

SV AREA

A-M

AUTo1

MAN

A-M

SVAREA

The Manual (MAN) mode lamp lights.

MAn1

Symbol of showing Manual mode

 To change from the Manual mode to the Auto mode, press the DOWN key.

Auto/Manual transfer

MAN

A-M

SV AREA

MAn1

A-M

SVAREA

AUTo1

4. Press and hold the Shift key for 2 seconds to change to the PV/SV monitor from the Operation

mode.

Auto/Manua l transfer

(Manual mode)

MAN

A-M

SV AREA

MAn1

PV/SV monitor

(Manual mode)

MAN

200

SVAREA

Press and hold for 2 seconds

The Manual (MAN ) mode lamp lights.

Displays the

4061



The Manipulate d outp ut (MV) lamp lights.

Manipulated output value 1 (MV1)

When in STOP mode, no Manual (MAN) mode lamp turns on.

6-24

IMR01W16-E7

6.7 Auto/Manual Transfer

 Auto/Manual transfer by Direct key operation

To execute Auto/Manual transfer by Direct key, set Auto/Manual transfer by Direct key type in Engineering mode. Every time the Direct key is pressed, the Auto mode is changed to the Manual mode alternately.

For the Direct key type selection, refer to 7.5 Engineering Mode (P. 7-70).

 To change from Auto mode to Manual mode

PV/SV monitor

(Auto mode)

200

SV AREA

2001

Press the direct key

Operation mode

Auto/Manua l tra n sfe r

(Manual mode)

MAN

A-M

SVAREA

MAn1

Symbol of showing Manual mode

The Manual (MAN ) mode lamp lights.

Display chang es automatically

 To change from Manual mode to Auto mode

PV/SV monitor

(Manual mode)

MAN

200

SV AREA

4061



Press the direct key

Operation mode

Auto/Manua l tr a nsfe r

(Auto mode)

A-M

SVAREA

AUTo1

Symbol of showing

Display chang es automatically

uto mode

PV/SV moni tor

(Manual mode)

MAN

200

SVAREA

4061



The Manipulate d outp ut (MV) lamp lights.

PV/SV monitor

(Auto mode)

200

SVAREA

2001

Displays the Manipulated output value 1 (MV1)

Displays the Set value (SV)

IMR01W16-E7

6-25

6.7 Auto/Manual Transfer

 Auto/Manual transfer by Digital input (DI) [optional]

Auto/Manual transfer by the Digital input (DI) is possible with the Digital input (DI) assignment of the Engineering mode.

For the Digital input (DI) assignment, refer to 7.5 Engineering Mode (P. 7-80).

 Terminal configuration

The Digital input (DI) positions to which Auto/Manual transfer can be assigned vary depending on the optional function type. The Auto/Manual transfer positions for each optional function are indicated below.

Optional function A (DI1 to DI5)

COM ()

DI1

DI2

DI3

DI4

DI5

When Digital input (DI) assignment is “22 and 25.”

DI1: Auto/Manual transfer input

When Digital input (DI) assignment is “15, 16, 18 and 20.”

DI2: Auto/Manual transfer input

When Digital input (DI) assignm e nt is “13.”

DI3: Auto/Manual transfer input

When Digital input (DI) assignm e nt is “11.”

DI4: Auto/Manual transfer input

When Digital input (DI) assignment is ”4, 7 and 9.”

DI5: Auto/Manual transfer input

Optional function E (DI1 to DI3)

Optional function B, C, D (DI1, DI2)

COM ()

DI1

DI2

When Digital input (DI) assignment is “22 and 25.”

DI1: Auto/Manual transfer input

When Digital input (DI) assignment is “18 and 20.”

DI2: Auto/Manual transfer input

Optional function F and J (DI1)

COM ()

DI1

DI2

DI3

When Digital input (DI) assignment is “22 and 25.”

DI1: Auto/Manual transfer input

When Digital input (DI) assignment is “15, 16, 18 and 20.”

DI2: Auto/Manual transfe r in put

When Digital input (DI) assignment is “13.”

DI3: Auto/Manual transf e r input

Optional function3, 4, 5, 6, 7, 8 (DI1)

COM ()

DI1

When Digital input (DI) assignment is “25.”

DI1: Auto/Manual transfer input

COM ()

DI1

When Digital input (DI) assignment is “25.”

DI1: Auto/Manual transfer in put

Contact closed: Auto mode Contact open: Manual mode

6-26

IMR01W16-E7

6.7 Auto/Manual Transfer

 Transfer timing of Auto/Manual

When the contact is closed, the mode changes to Auto. When the contact is open, the mode changes to Manual.

Contact closed Contact open

uto mode

Manual mode

200 ms or more

After the contact is transferred, it takes “200 ms  1 sampling cycle*

” until the action

of this instrument is actually selected.

Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)

 Auto/Manual transfer state

The table below shows the actual Auto/Manual modes and displays under different combinations of settings by Key operation, Communication, and Digital input (DI).

Auto/Manual mode

from Key operation or

communication

Auto mode

Manual mode

Auto/Manual mode by

Digital input (DI)

Contact closed

(Auto mode)

Contact open

(Manual mode)

Contact closed

(Auto mode)

Contact open

(Manual mode)

Actual Auto/Manual

mode state

Auto mode

Manual mode

Display lamp state

MAN mode lamp OFF

MAN mode lamp ON

IMR01W16-E7

6-27

6.7 Auto/Manual Transfer

 Procedure for setting the Manipulated output value (MV) in Manual mode

When the controller is in Manual mode, the Manipulated output value (MV) can be manually set.

Setting procedures:

1. Make sure the Manual (MAN) mode lamp and the Manipulated output (MV) are lit.

PV/SV monitor

(Manual mode)

MAN

200

SV AREA

4061



The Manipulate d out p ut (MV) lamp lights.

2. Set the Manipulated output value (MV) by UP or DOWN keys.

The Manual (MAN) mode lamp lights.

PV/SV monitor (Manual mode)

MAN

200

SV AREA

4061



MAN

205

SVAREA

5001



MAN

194

SVAREA

3201



UP key:

Increase the Manipulated

output value ( MV) .

DOWN key:

Decrease the Manipulated

output value ( MV) .

Keeping pressing the DOWN or UP key makes numeric value change faster. For Position

 When there is a Feedback resistance (FBR)

input, the valve position can be set by UP or DOWN key.

proportioning PID control:

PV/SV monitor (Manual mode)

MAN

220

SVAREA

5001



Valve position display (Feedback resistance input value)

 When there is no Feedback resistance (FBR) input, the output becomes ON while the UP

key [open-side output (OUT1)] or DOWN key [close-side output (OUT2)] is pressed and the output becomes OFF when your finger is removed from the key. MV is hidden.

PV/SV monitor (Manual mode)

MAN

220

SV AREA

5001

OUT1

Open-side output (OUT 1): OUT1 lamp lights

PV/SV monito r

(Manual mode)

MAN

220

SVAREA

5001

OUT2

Close-side output (OUT2): OUT2 lamp lights

6-28

When the up key is pressed, the open-side outpu t (OU T 1) turns on.

When the down key is pressed, the closed-side out put (OUT2) turns on.

IMR01W16-E7

6. OPERATION

6.8 Remote/Local Transfer

The Remote/Local transfer can be made by Digital input (DI) or Communication (optional) other than the key operation.

When the digital input Remote/Local transfer function is used, it is impossible to transfer Remote/Local through key operation if the contact is not closed. (When contact opens: Local mode is maintained.)

For details of the Remote/Local transfer by Communication, refer to the separate FB100/FB400/FB900 Communication Instruction Manual (IMR01W04-E).

 Remote/Local transfer by Front key operation

1. Press and hold the Shift key for 2 seconds at PV/SV monitor screen until Operation mode is

displayed.

PV/SV monitor

200

SV AREA

2001

Press and hold for 2 seconds

PID/AT transfer

(Operation mode)

ATU

SVAREA

oFF1

2. Press the Shift key several times until Remote/Local transfer screen is displayed.

PID/AT transfer

(Operation mode)

ATU

SV AREA

oFF1

Remote/Local transfer

r-L

SVAREA

LoC1

Symbol of showing Local mode

3. Press the UP key to change to the Remote mode from the Local mode.

Remote/Local transfer

SV ARE A

r-L

LoC1

r-L

SVAREA

REM

rEM1

The Remote (REM) mode lamp lights.

Symbol of showing Remote mode

 To change from the Remote mode to the Local mode, press the DOWN key.

Remote/Local transfer

r-L

SV AREA

REM

rEM1

r-L

SVAREA

LoC1

IMR01W16-E7 6-29

6.8 Remote/Local Transfer

4. Press and hold the Shift key for 2 seconds to change to the PV/SV monitor from the Operation

mode.

Remote/Local tran sfe r

(Remote mode)

r-L

SV AREA

REM

rEM1

PV/SV monitor

(Remote mode)

200

SVAREA

REM

1801

Press and hold for 2 seconds

The Remote (REM) mode lamp lights.

Displays the Remote

setting input value

When in STOP mode, no Remote (REM) mode lamp turns on.

 Remote/Local transfer by Direct key operation

Remote/Local transfer by the Direct key is possible with the Direct key type of the Engineering mode. Set “Remote/Local transfer” to the Direct key type. Every time the Direct key is pressed, the Remote mode is changed to the Local mode alternately.

For the Direct key type selection, refer to 7.5 Engineering Mode (P. 7-70).

 To change from Local mode to Remote mode

PV/SV monitor

(Local mode)

200

SV AREA

2001

Press the direct key

 To change from Remote mode to Local mode

Operation mode

Remote/Local transfer

(Remote mode)

r-L

SV AREA

REM

rEM1

Symbol of showing Remote mode

The Remote (REM) mode lamp lights.

Display changes automatically

PV/SV monito r

(Remote mode)

200

SVAREA

REM

1801

Displays the Remote setting input value

PV/SV monitor

(Remote mode)

SV AREA

6-30

REM

200

1801

Remote/Local mode

Press the direct key

Operation mode

(Local mode)

r-L

SV AREA

LoC1

Symbol of showing Local mode

Display changes automatically

PV/SV monito r

(Local mode)

200

SVAREA

2001

Displays the Local set value

IMR01W16-E7

6.8 Remote/Local Transfer

 Remote/Local transfer by Digital input (DI) [optional]

Remote/Local transfer by the Digital input (DI) is possible with the Digital input (DI) assignment of the Engineering mode.

For the Digital input (DI) assignment, refer to 7.5 Engineering Mode (P. 7-80).

 Terminal configuration

The Digital input (DI) positions to which Remote/Local transfer can be assigned vary depending on the optional function type. The Remote/Local transfer positions for each optional function are indicated below.

Optional function A (DI1 to DI5)

COM ()

DI1

DI2

DI3

DI4

DI5

When Digital input (DI) assi gnment is “16, 20, 21 and 24.”

DI1: Remote/Local transfer input

When Digital input (DI) assignment is “13, 14 and 17.”

DI2: Remote/Local transfer input

Optional function E (DI1 to DI3)

Optional function B, C, D (DI1, DI2)

COM ()

DI1

DI2

When Digital input (DI) assignment is “20, 21 and 24.”

DI1: Remote/Local transf er input

When Digital input (DI) assignment is “17.”

DI2: Remote/Local transf er input

Optional function F and J (DI1)

COM ()

DI1

DI2

DI3

When Digital input (DI) assignment is “16, 20, 21 and 24.”

DI1: Remote/Local transfer input

When Digital input (DI) assignment is “13, 14 and 17.”

DI3: Remote/Local transfer input

Optional function3, 4, 5, 6, 7, 8 (DI1)

COM ()

DI1

When Digital input (DI) assignment is “24.”

DI1: Remote/Local transfer input

COM ()

DI1

When Dgital input (DI) assi gn men t is “24.”

DI1: Remote/Local transfer input

Contact closed: Remote mode Contact open : Local mode

IMR01W16-E7

6-31

6.8 Remote/Local Transfer

 Transfer timing of Remote/Local

When the contact is closed, the mode changes to Remote. When the contact is open, the mode changes to Local.

Contact closed Contact open

Remote mode Local mode

200 ms or more

After the contact is transferred, it takes “200 ms  1 sampling cycle*

” until the action

of this instrument is actually selected.

Sampling cycle: The value selected by the sampling cycle of the Engineering mode. (Factory set value: 100 ms)

 Remote/Local transfer state

The table below shows the actual Remote/Local modes and displays under different combinations of settings by Key operation, Communication, and Digital input (DI).

Remote/Local mode

from Key operation or

communication

Remote mo de

Local mode

Remote/Local mode by

Digital input (DI)

Contact closed

(Remote mode)

Contact open

(Local mode)

Contact closed

(Remote mode)

Contact open

(Local mode)

Actual Remote/Local mode

state

Remote mo de

(Cascade control or Ratio setting)

Local mode REM mode lamp OFF

Display lamp state

REM mode lamp ON

6-32

IMR01W16-E7

Rkc FB100 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

NOTICE

WARNING

CAUTION

FOR PROPER DISPOSAL

SYMBOLS

DOCUMENT CONFIGURATION

CONTENTS

OUTLINE

1.1 Features

1.2 Checking the Product

1.3 Model Code

 Suffix code

Quick start code 2 (Initial setting code)

1.4 Parts Description

 Front Panel View

 Bottom View

 Side view

1.5 Input/Output Functions

 Input On the FB100, Measured input, Digital input (DI), Remote setting (RS) input,

 Output Up to five outputs are available. They may be used as Control output

 Communication

 Setting procedure to operation

MOUNTING

3.1 Mounting Cautions

3.2 Dimensions

Procedures of Mounting and Removing

WIRING

4.1 Wiring Cautions

4.2 Terminal Layout

 Isolations of input and output

4.3 Wiring of Each Terminal

4.3.1 Power supply

4.3.2 Output 1 (OUT1)/Output 2 (OUT2)

4.3.3 Digital output 1, 2 (DO1, DO2)

4.3.4 Measured input (Thermocouple/RTD/Voltage/Current)

4.3.5 Optional

 Optional function: A [Digital input (5 points)]

 Optional function: B [Digital input (2 points), Remote setting input (1 point)]

 Optional function: E [Communication (1 point), Digital input (3 points)]

 Optional function: G [Communication (2 points)]

5.1 Operation Menu

 Input type and input range display

5.2 Basic Operation

5.2.1 Scrolling through parameters

 SV setting & monitor mode

 Parameter setting mode, Setup setting mode

 Operation mode

 Engineering mode

5.2.2 Changing set value (SV)

5.2.3 Operation of the direct key

 Direct key type

 How to restrict operation of the direct keys

5.2.4 Data lock function

OPERATION

6.1 Operating Precautions

6.2 Monitoring Display in Operation

 When the Direct key type is other than Monitor

 When the Direct key type is Monitor

6.3 Operating Setting

6.3.1 Set the Set value (SV)

6.3.2 Set the Event set value (alarm set value)

6.3.3 Autotuning (AT) start

 To manually set PID values

6.4 RUN/STOP Transfer

 RUN/STOP transfer by Front key operation

 RUN/STOP transfer by Direct key operation

 RUN/STOP transfer by Digital input (DI) [optional]

6.5 Autotuning (AT)

 Caution for using the Autotuning (AT)

 Requirements for Autotuning (AT) start

 Requirements for Autotuning (AT) cancellation

 Autotuning (AT) start/stop operation

6.6 Startup Tuning (ST)

 Caution for using the Startup tuning (ST)

 Requirements for Startup tuning (ST) start

 Requirements for Startup tuning (ST) cancellation