Rinnai ROF4500, ROF4501, ROF4101, ROF4102, ROF4502 Operation & Installation Manual

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This appliance shall be installed in accordance with:
• Manufacturer’s Installation Instructions
• Current AS/NZS 3000, AS/NZS 3500 & AS 5601
• Local Regulations and Municipal Building Codes
This appliance must be installed, serviced and removed by an Authorised Person.
All Rinnai gas products
are A.G.A. certied.
Luminaire® Outdoor Gas Fire
Operation / Installation Manual
Models: ROF4500, 4501,
4502, 4100, 4101, 4102
A luminous effect appliance. Not certified as a space heater.
FOR OUTDOOR USE ONLY - this appliance shall not be installed or used indoors
Rinnai Australia - ii - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
This appliance must be installed by an Authorised person. The installation of gas must conform to local regulations.
The installation must also comply with the instructions supplied by Rinnai.
Your Rinnai Luminaire® Outdoor Gas Fire has been approved by the Australian Gas Association. The A.G.A. Approval Number is shown on Data plate.
Please keep this instruction booklet in a safe place for future reference.
The Rinnai Luminaire® Outdoor Gas Fire does not need to be installed by a registered gas fitter if connecting to a 9 kg LPG cylinder.
Ensure you read and understand the separate Warranty terms and conditions form accompanying this appliance.
• Installations and connections for Universal LPG and NG connections must be completed by a certified gas fitter when installed in reticulated system.
• Improper Installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. For assistance or additional information consult an authorised person.
• This appliance is for OUTDOOR use only. Refer to page 7 for details.
• DO NOT operate appliance indoors.
• DO NOT store or use petrol or other flammable vapours and liquids in the vicinity of this Rinnai Luminaire® Outdoor Gas Fire.
• DO NOT operate in an unventilated area. Refer to page 7 for details.
• DO NOT obstruct the flow of air around this appliance whilst in use. Refer to “Clearances and Location” section page 7.
• Certain materials or items when placed near the Rinnai Luminaire® Outdoor Gas Fire may be affected by the radiant heat and could be damaged. Keep all items away from your Rinnai Luminaire® Outdoor Gas Fire. Refer page 3 for details.
• Keep Rinnai Luminaire® Outdoor Gas Fire away from combustible materials. Maintain the Clearances as shown on page 7 and page 14.
• DO NOT light unit or attempt to light this appliance with the stainless steel Weather/Cover on.
• DO NOT place cover on while unit is operating.
• DO NOT use with any other gas than that stated on data label.
• NOT TO BE USED AS A COOKING APPLIANCE.
• NOT TO BE USED FOR ANY OTHER PURPOSE OTHER THAN A LUMINOUS EFFECT GAS FIRE.
• DO NOT USE TO DRY CLOTHES.
• DO NOT USE SOLD FUELS, WOOD, HEAT BEADS ETC. ON THIS APPLIANCE. ONLY USE BURNER MATERIAL SUPPLIED.
Please keep these instructions in a safe place for future reference
Please take a moment to complete the following information:
Your Retailer: ______________________________________________
Name: ______________________________________________
Address: ______________________________________________
Telephone No. ______________________________________________
Date of Purchase: ________ / ________ / _______________________
WARNING
REGULATORY INFORMATION
WARRANTY INFORMATION
WARNINGS
Rinnai Australia - iii - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
REGULATORY INFORMATION ..............................................................................................ii
WARNINGS ..............................................................................................................................ii
WARRANTY INFORMATION ...................................................................................................ii
CARTON CONTENTS ............................................................................................................ 1
ACCESSORIES CONTENTS .................................................................................................. 2
SAFETY INFORMATION ........................................................................................................ 3
CLEARANCES AND LOCATION ............................................................................................ 7
CUSTOMER INFORMATION - OPERATION ......................................................................... 8
ABNORMAL FLAME PATTERN ............................................................................................. 9
INSTALLERS INFORMATION - TROUBLESHOOTING ......................................................... 9
SERVICING ............................................................................................................................. 9
SPECIFICATIONS ................................................................................................................ 10
INSTALLATION APPLICATIONS .......................................................................................... 12
GAS CONNECTION .............................................................................................................. 13
APPLIANCE LOCATION ....................................................................................................... 14
KITSET INSTALLATION - NON COMBUSTIBLE FRAME .................................................... 15
KITSET INSTALLATION - COMBUSTIBLE FRAME ............................................................. 16
DOOR ASSEMBLY ............................................................................................................... 17
FASCIA INSTALLATION ....................................................................................................... 19
MASONRY INSTALLATION .................................................................................................. 21
FREESTANDING UNIT ......................................................................................................... 22
BURNER MATERIAL ............................................................................................................ 22
CHECKLIST .......................................................................................................................... 23
INSTALLERS / GAS FITTER DETAILS ................................................................................ 23
CONTACT INFORMATION ................................................................................................... 23
TABLE OF CONTENTS
Rinnai Australia - 1 - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
Burner Only
Burner Assembly x 1 Granite Cover x 2 & Granite Trim x 6 Pumice/Stones/Pebbles x 1 each
Stainless Steel Weather - Cover x 1 Instruction Manual/Warranty Sheet LP Hose & Regulator Assy x 1
One Sided Unit
Burner and Box Assembly x 1 Granite Cover x 2 & Granite Trim x 6 Pumice/Stones/Pebbles x 1 each
Fascia Trim Kit Components x 1 Instruction Manual/Warranty Sheet LP Hose & Regulator Assy x 1
Angle Brackets x 4 Lintel x 1 Stainless Steel Weather-Coverx1
Two Sided See-Through Unit
Burner and Box Assembly x 1 Granite Cover x 2 & Granite Trim x 6 Pumice/Stones/Pebbles x 1 each
Fascia Trim Kit Components x2 Instruction Manual/Warranty Sheet LP Hose & Regulator Assy x 1
Angle Brackets x 4 Lintel x 2 Stainless Steel Weather-Coverx1
Granite Trim x 6
Granite Cover x 2
Granite Trim x 6
Granite Cover x 2
M4 x 8 Pan head ­10pcs
M5 x 10 Pan head - 8pcs
Trim Bracket – 4pcs
Left side Trim – 1pce
Bottom Trim – 1pce
Top Trim – 1pce
Right side Trim – 1pce
Granite Trim x 6
Granite Cover x 2
M4 x 8 Pan head ­10pcs
M5 x 10 Pan head - 8pcs
Trim Bracket – 4pcs
Left side Trim – 1pce
Bottom Trim – 1pce
Top Trim – 1pce
Right side Trim – 1pce
CARTON CONTENTS
Rinnai Australia - 2 - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
 
Accessories
Glass Door Kit:
M4 x 8 - 4 pieces
M5 x 10 - 2 pieces
Fascia Trim Kit Components x 1
Universal LPG - NG Gas Conversion Kit
M4 x 8 Pan head ­10pcs
M5 x 10 Pan head - 8pcs
Trim Bracket – 4pcs
Left side Trim – 1pce
Bottom Trim – 1pce
Top Trim – 1pce
Right side Trim – 1pce
ACCESSORIES CONTENTS
Rinnai Australia - 3 - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
Clothing or other flammable materials should not be hung from the appliance, or be placed on or near the appliance.
Children and adults should be alerted to the hazards of high surface temperatures, burns and clothing ignition.
Do no allow anyone to sit or lean against the appliance. Young children and the infirm should be supervised at all times when they are in the area of the appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation. Most contain inflammable contents or an inflammable propellant which may ignite creating a dangerous situation.
Do not use or store flammable materials near this appliance.
Keep unit away from combustible materials. Combustible materials must not be placed where the unit could ignite them.
Appliance must be secured into a permanent fixture. Solid fuels shall not be burned in this Rinnai Luminaire Outdoor Gas Fire. Ensure no leaves, cobwebs or any other foreign debris is on the burner material prior to lighting.
People, other organisms, materials or objects that are near this appliance when it is in operation may be subjected to prolonged exposure to radiant heat. Personal injury or material damage may occur.
Do not operate this appliance with the stainless steel weather cover on.
SAFETY INFORMATION
Rinnai Australia - 4 - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
General Safety Information
Before Installation
Check that the Rinnai Luminaire Outdoor Gas Fire supplied is correct for the gas type being used. The gas type is clearly labelled on the appliance. Dataplate is located under left hand stone cover.
Appliance is labelled “Universal LPG”, or “Natural Gas”. Label is located under right hand stone cover.
If the appliance is “Universal LPG” it is normally used with a 9 kg gas cylinder. However, it is possible to install appliance on a reticulated “Universal LPG” supply. ie. 45 Kg. cylinder domestic supply.
Pipe sizing for reticulated Natural or Universal LPG gas supplies must be in accordance with an approved sizing chart such as the one in AS 5601.
Natural Gas:
1. Must be connected to the reticulated supply either by hard plumbing or the use of an approved hose.
2. Must be installed with the pressure regulator supplied for Natural Gas.
3. Connection to the reticulated gas supply must incorporate an isolation valve.
4. The isolation valve must be closed when the Rinnai Luminaire Outdoor Gas Fire is not in use.
• Failure to comply with these Instructions could result in a fire or explosion which could cause serious injury, death or property damage.
• This appliance must be installed and commissioned by an authorised person only.
• This is a permanently fixed luminous effect appliance for outdoor areas only. Not to be used for cooking, food preparation or food warming.
If you smell gas:
1. Shut off gas to the appliance, at its source if possible.
2. Extinguish any open flame.
3. Perform gas leak check procedure.
4. If odour continues, immediately call Rinnai service person refer page 23.
• Never connect the appliance directly to the gas cylinder / reticulated gas supply without a Regulator.
• Always use the hose and regulator supplied (Universal LPG models only).
• Never store your gas cylinder indoors. Gas cylinders must be stored outdoors in a well ventilated area out of reach of children or the infirm.
• DO NOT test for gas leaks with an open flame.
• DO NOT allow children or the infirm to operate or handle any parts of the appliance.
• Ensure all PVC plastic coating material is removed before operating unit.
WARNING
WARNING
WARNING
WARNING
SAFETY INFORMATION CONTINUED
Rinnai Australia - 5 - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
Hose and Regulator (used with gas cylinder):
1. Where applicable a pressure hose and regulator assembly supplied with the Rinnai Luminaire Outdoor Gas Fire are suitable for use on bottled LP gas only.
2. The pressure regulator and hose assembly supplied with the appliance MUST be used.
3. Replacement pressure regulators and hose assemblies must be those specified by Rinnai for use with this appliance.
4. The pressure regulator supplied has been fixed to have an outlet pressure of 2.75 kPa. A different pressure is not suitable.
5. Propane or universal LP gas cylinders must be installed and positioned to conform with AS 5601, Appendix J - “LP Gas Cylinders”.
6. When the appliance is not in use, the hose and regulator must only be disconnected from the cylinder. The hose and regulator must not be disconnected from the unit unless it is being replaced. Such replacement must only be carried out by an authorised person.
7. Inspect the gas hose when replacing the gas cylinder, or once per year, whichever is more frequent. If the hose is cracked, cut, abraded, discoloured or damaged in any other way, the Rinnai Luminaire Outdoor Gas Fire must not be used. The hose must be replaced if damaged or when local regulations require this. Contact your supplier or local regulating authority if uncertain. Such replacement must only be carried out by an authorised person.
Gas Cylinder
1. This Rinnai Luminaire Outdoor Gas Fire is designed for use with a 9 kg LP Gas cylinder. This cylinder should conform to AS 2030.1 - 1999.
2. The Rinnai Luminaire Outdoor Gas Fire is designed for use in the vapour withdrawal mode. Therefore it is important to always store and use the gas cylinder in an upright position.
3. For storage and when refilling / exchanging cylinders, disconnect the hose and regulator at the cylinder end only. DO NOT disconnect the hose and regulator from the appliance end.
4. The gas cylinder should be refilled by a reputable gas dealer, or exchanged at a reputable gas cylinder exchange outlet. Gas cylinders should be inspected and re-qualified periodically in accordance with local statutory regulations. A dented or rusty gas cylinder may be hazardous and should not be used.
5. DO NOT subject the gas cylinder to excessive heat.
6. Always close the cylinder valve when this unit is not in use.
7. Gas cylinders must be stored outdoors in a well ventilated area out of reach of children and must not be stored in a building, garage or any other enclosed area.
8. When in use Gas Cylinders must be installed and positioned to conform with AS 5601 Appendix J ­“LP Gas Cylinders”.
SAFETY INFORMATION
Rinnai Australia - 6 - Rinnai Luminaire® Outdoor Gas Fire - Operation and Installation Manual
Gas Installation Using a Gas Cylinder
Step 1. Read and understand the information in
this manual, in particular the items under "Safety Information".
Step 2. Ensure the control knob is in the "OFF"
position as shown.
Step 3. Connect the regulator to the gas cylinder
by turning the coupling nut anti-clockwise to tighten to a full stop (left hand thread). The seal has now engaged. An additional one half to three quarter turn is required to complete the connection. If your regulator has a plastic type hand wheel DO NOT use tools. Tighten by hand only. Use a spanner on brass hexagon type nuts, DO NOT over tighten.
Step 4. Make a soapy solution by mixing one part
liquid detergent (such as dish-washing liquid) and four parts water.
Step 5. Open the gas valve on the cylinder by
turning it anticlockwise.
Step 6. Apply the soapy solution to all visible gas
connections in the vicinity of the cylinder and regulator. Gas leaks will show as small bubbles gradually increasing in size in the soapy solution.
Step 7. If there is a gas leak from the connection
between the regulator and gas cylinder, close the gas valve on the cylinder by turning it clockwise. Disconnect the regulator and hose assembly from the cylinder by turning the coupling nut clockwise to disengage. Inspect for debris inside the cylinder fitting and the fitting at the end of the regulator. Remove debris and reconnect as per step 3). Retest for gas leaks.
Step 8. Removal of the gas hose, regulator and
cylinder is the reverse of the connection procedure.
If there is still a gas leak from the connection between the regulator and gas cylinder or any other connections contact your gas supplier or Rinnai for assistance. Connections other than the connection between the regulator and gas cylinder must only be altered by an authorised person.
If gas leaks are present
DO NOT operate the Rinnai Luminaire® Outdoor Gas
Fire.
OFF
ON
OFF
CAUTION
SAFETY INFORMATION
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