Rinnai RL75e (REU-VC2528WD-US), RL75i (REU-VC2528FFUD-US), RL94i (REU-VC2837FFUD-US), RU80e (REU-KB2530WD-US), RU98e (REU-KB3237WD-US) Design Manual

...
Hot Water System
Design Manual
Plumbing schematics for single and multiple Rinnai tankless water heaters in use with domestic systems, recirculation, and storage tanks.
Table of Contents
Certifications ................................................................ 3, 4
Rinnai Accessories ......................................................... 4
MSB Kits for Connecting Multiple Water Heaters ........ 5
Model Applicability .......................................................... 6
Water Quality and Scale ................................................. 7
Pump Sizing for Circulation ........................................... 8
Tank Water Heaters in a Circulation Loop .................... 9
Additional Guidelines ..................................................... 9
Vent Termination Clearances ....................................... 10
Additional Clearances ................................................... 12
Pump Sizing for Storage Tank Applications .............. 14
Pressure Loss Curves - Non Condensing Models ..... 15
Pressure Loss Curves - Condensing Models ............. 16
Condensing Water Heaters
Drawing No. Description
CWH1 1 Basic Piping ................................... 17
Non-condensing Water Heaters
Drawing No. Description
WH1 1 Basic Piping ................................... 29
WH2 2 Basic Piping ................................... 30
WH3 3 Basic Piping ................................... 31
WH6 6 Basic Piping ................................... 32
WH1-D 1 Freeze Protection .......................... 33
WH2-D 2 Freeze Protection .......................... 34
WH3-D 3 Freeze Protection .......................... 35
WH6-D 6 Freeze Protection .......................... 36
WH1-RGE 1 Optional Recirculation ................... 37
WH1-R 1 Optional Recirculation ................... 38
WH1-CD-O 1 Preferred Demand Circulation ....... 39
WH1-CD 1 Preferred Demand Circulation ....... 40
WH2-CP 2 Circulation System ........................ 41
WH3-CP 3 Circulation System ........................ 42
WH6-CP 6 Circulation System ........................ 43
CWH2 2 Basic Piping ................................... 18
CWH3 3 Basic Piping ................................... 19
CWH6 6 Basic Piping ................................... 20
CWH1-C 1 Circulation System ........................ 21
CWH2-C 2 Circulation System ........................ 22
CWH3-C 3 Circulation System ........................ 23
CWH6-C 6 Circulation System ........................ 24
CWH1-BC 1 Backup Storage ............................. 25
CWH2-BC 2 Backup Storage ............................. 26
CWH3-BC 3 Backup Storage ............................. 27
CWH6-BC 6 Backup Storage ............................. 28
WH1-BC 1 Backup Storage ............................. 44
WH2-BC 2 Backup Storage ............................. 45
WH3-BC 3 Backup Storage ............................. 46
WH6-BC 6 Backup Storage ............................. 47
WH1-AHU 1 Hydronic Furnace .......................... 48
WH1-AHU-RES 1 Hydronic Furnace and
Heat Exchanger............................. 49
WH1-A1-CD 1 Demand Circulation with 1 Rinnai
Hydronic Furnace .......................... 50
WH2-A1-CD 1 Combination System with 2 Rinnai
Hydronic Furnaces ........................ 51
WH1-AH 1 Generic Air Handler ....................... 52
WH1-S-1 1 Solar Backup ................................. 53
Maintenance Procedure
WH1-F 1 Flush Procedure ............................ 54
Legend ......................................................................... 55
Certifications
Indoor Water Heaters
Trade Name CSA Listing Trade Name CSA Listing
V53i, RV53i ........... REU-VB2020FFU-US-(N, P)
R50LSi .................. REU-VA2019FFUD-US-(N, P) *
R75LSi, RL75i ...... REU-VB2528FFUD-US-(N, P) *
R75LSi .................. REU-VA2528FFUD(A)-UC-(N, P) *
R75LSi .................. REU-VA2528FFUD(A)-US-(N, P) *
R75LSi .................. REU-VA2528FFUD-US-(N, P) *
R94LSi, RL94i ...... REU-VB2735FFUD-US-(N, P) *
R94LSi .................. REU-VA2535FFUD-UC-(N, P)*
R94LSi .................. REU-VA2535FFUD-US-(N, P)*
R98LSi .................. REU-VA3237FFU-US-(N, P) *
R98LSiASME ........ REU-VA3237FFU-ASME-(N, P) *
R53i ...................... REU-V2520FFU-US-(N, P)
C53i ...................... REU-V2520FFUC-US-(N, P) *
R53i ...................... REU-V2520FFUD-US-(N, P)
C53i ...................... REU-V2520FFUCD-US-(N, P) *
R85i ...................... REU-V2532FFU-US-(N, P)
C85i ...................... REU-V2532FFUC-US-(N, P) *
R85iPLUS ............. REU-V2532FFUD-US-(N, P)
C85iPLUS ............. REU-V2532FFUCD-US-(N, P) *
R98i ...................... REU-V3237FFU-US-(N, P)
C98i ...................... REU-V3237FFUC-US-(N, P) *
R98iASME ............ REU-V3237FFU-ASME-(N, P)
C98iASME ............ REU-V3237FFUC-ASME-(N, P) *
RC80HPi, RC80i .. REU-KA2530FFUD-US-(N, P)* RC98HPi, RC98i .. REU-KA3237FFUD-US-(N, P)*
* authorized for commercial use
Energy Star Qualified
 
V53e, RV53e ...........REU-VAM1620W-US-(N, P)
R63LSe ...................REU-VA2024WD-US-(N, P) *
R63LSe2 .................REU-VA2024WD(A)-UC-(N, P) *
R75LSe, RL75e ......REU-VB2528WD-US-(N, P) *
R75LSe ...................REU-VA2528WD(A)-UC-(N, P) *
R75LSe ...................REU-VA2528WD(A)-US-(N, P) *
R75LSe ...................REU-VA2528WD-US-(N, P) *
R94LSe, RL94e ......REU-VB2735WD-US-(N, P) *
R94LSe ...................REU-VA2535WD-UC-(N, P) *
R94LSe ...................REU-VA2535WD-US-(N, P) *
R98LSe ...................REU-VA3237W-US-(N, P) *
R98LSeASME .........REU-VA3237W-ASME-(N, P) *
R42e .......................REU-V1616W-US-(N, P)
C42e .......................REU-V1616WC-US-(N, P) *
R53e .......................REU-V2020W-US-(N, P)
C53e .......................REU-V2020WC-US-(N, P) *
R70e .......................REU-V2526W-US-(N, P)
R85e .......................REU-V2532W-US-(N, P)
C85e .......................REU-V2532WC-US-(N, P) *
R85ePLUS ..............REU-V2532WD-US-(N, P)
C85ePLUS ..............REU-V2532WCD-US-(N, P) *
R98e .......................REU-V3237W-US-(N, P)
C98e .......................REU-V3237WC-US-(N, P) *
R98eASME .............REU-V3237W-ASME-(N, P)
C98eASME .............REU-V3237WC-ASME-(N, P) *
RC80HPe, RC80e ...REU-KA2530WD-US-(N, P)* RC98HPe, RC98e ...REU-KA3237WD-US-(N, P)*
Outdoor Water Heaters
 
The models listed above have received the following certifications except where noted:
Certified to applicable U.S. standards for appliances using gas or other petroleum fuel.
Certified to applicable Canadian standards for appliances using gas or other petroleum fuel.
Certified by the Uniform Plumbing Code (UPC)
Certified by National Sanitation Foundation (NSF), www.nsf.org
(indoor models must use the NSF approved top guard)
REU-VAM1620W is not NSF approved
Energy efficiency certified by Gas Appliance Manufacturers Association (GAMA), www.ahrinet.org
Meets the California Energy Commission (CEC) standards
Meets California and Texas NOX emission rules
Approved by the Commonwealth of Massachusetts
Approved for installations in New York City
Energy Star Qualified (models
indicated with
)
Certifications
R
These models are built in accordance with the requirements of the ASME Boiler and Pressure Vessel Code and received the Certificate of Authorization from the National Board. The heat exchanger has the NB and the HLW stamps.
R98LSiASME
R98LSeASME
R98iASME C98iASME
R98eASME C98eASME
Rinnai Accessories
Multiple Unit Connections (refer to model applicability)
MSB Controller: The MSB kits can electronically connect up to 25 water heaters and allows them to function as
one hot water source. For use with Rinnai Tankless Water Heaters (except for model s V53e, V53i, and R63LSe which must use pressure activation valves, PVA). Refer to the information in the next section for components.
EZConnect™ : The EZConnect™ cable is an optional accessory that electronically connects 2 water heaters
and allows them to function as one hot water source.
PVA Valves: Pressure activated valves that allow each water heater (max 5) to turn on as necessary to meet
the demand for hot water. A PVA valve is also useful when dedicating one Rinnai in a multiple Rinnai system for hot water circulation. The PVA valve will allow flow from the cold water supply to the dedicated unit when a differential pressure is exerted on the PVA valve due to domestic demand.
Guidelines for multiple unit connections:
Do not install both the EZConnect™ and the MSA/MSB packs because they are not designed to operate together.
Water heaters connected with the EZConnect™ Cable or the MSA/MSB packs cannot be used for the bathfill function.
Temperature settings can only be changed on the controller for the primary unit.
Do not use the EZConnect™ or MSA/MSB packs with storage tank applications.
Rinnai Installation Kits - Valve kits provide isolation valves (for hot and cold lines) and a pressure relief valve. Models
RV53e, RV53i, RL75i/e, RL94i/e, RC80i/e, and RC98i/e include isolation valves and a pressure relief valve.
WRIK-LF-F Valve kit (for models rated below 200,000 Btuh), Lead Free, 3/4” - E2 version,
FNPT X FNPT, (threaded)
WRIK-LF-32F Valve kit (for models rated above 200,000 Btuh), Lead Free, 3/4” - E2 version,
FNPT X FNPT, (threaded)
104000059 Freeze Protection Solenoid Valve Kit
Remote Controllers: MC-91-1US - Controller included with the unit except for the V53e and V53i. MCC-91-1US - For commercial and hydronic applications allowing temperatures above 140º F. MC-100V-1US - Deluxe controller BC-100V-1US - Bathroom controller
Recess Boxes: Recesses unit into the wall, protecting and hiding the unit from view Pipe Covers: For security, weather protection, and finished look
Rinnai is continually updating and introducing new products and accessories. For the latest information, contact Rinnai at 1-800-621-9419, FAX: 1-888-474-6624, or www.rinnai.us.
MSB Kits for Connecting Multiple Water Heaters
Water Heater
PC board
A
C1
C2
No. of
water
heaters
2** 2 1 NA NA 1
3 3 1 1 NA 2 4 4 1 2 NA 3 5 5 1 3 NA 4 6 3/3 2 2 1 4 7 4/3 2 3 1 5 8 4/4 2 4 1 6 9 5/4 2 5 1 7
10 5/5 2 6 1 8
No. of water
heaters for
each bank
Number of Kits Required
MSB-M MSB-C1
See
note *
Each bank is controlled by an MSB-M control board. These boards are connected to each other with MSB-C2 cables. One MSB-M is the controlling or master MSB-M for the entire system.
M
M MSB-M control board
A Connector cable A (part of MSB-M kit; replace with MSB-C3
cables for V Series)
C1 MSB-C1 cable for connecting water heaters within a banked
system (up to 5), (use MSB-C3 cables for V Series)
C2 MSB-C2 cable for connecting MSB-M control boards (up to 5)
MSB-C2 MSB-C3
See
note *
MSB Kits - Parts Needed
Use the table to determine the type and number of kits necessary for your system.
Up to 5 water heaters can be connected together using the MSB-M and MSB-C1 kits. When over 5 water heaters are connected together, MSB-M control boards are connected using MSB-C2 kits.
If multiple MSB-M control boards are used, then at least three water heaters should be connected to each MSB-M. Example: With 7 water heaters, one MSB-M should control 4 water heaters and the other MSB-M should control 3 water heaters.
Detailed installation instructions are provided with each of the kits.
11 4/4/3 3 5 2 8 12 4/4/4 3 6 2 9 13 5/4/4 3 7 2 10 14 5/5/4 3 8 2 11 15 5/5/5 3 9 2 12 16 4/4/4/4 4 8 3 12 17 5/4/4/4 4 9 3 13 18 5/5/4/4 4 10 3 14 19 5/5/5/4 4 11 3 15 20 5/5/5/5 4 12 3 16 21 5/4/4/4/4 5 11 4 16 22 5/5/4/4/4 5 12 4 17 23 5/5/5/4/4 5 13 4 18 24 5/5/5/5/4 5 14 4 19 25 5/5/5/5/5 5 15 4 20
* VA, VB, and KA (Condensing) models use
V Series models use the MSB-M, MSB-C2,
** The Rinnai EZConnect™ is less expensive
the MSB-M, MSB-C1, and MSB-C2 cables
and MSB-C3 cables. V Series models must use the MSB-C3 cables instead of the MSB-C1 cables and the Cable A in the MSB-M.
and is specifically designed for connecting 2 water heaters. Applicable models are VA, VB, KA, and V3237.
Model Applicability (Accessories)
Outdoor
Model Recess Boxes Pipe Covers
V53e, RV53e R63LSe2
R75LSe, RL75e, R94LSe, RL94e
R98LSe, R98LSeASME RC80HPe, RC80e,
RC98HPe, RC98e
Indoor
Model Venting Type
Electronic
Connection
PC-20-W (white) [6] [1]
RGB-20-U
PCD01-SM2 (silver) [2]
RGB-25-U
or
RGB-25U-MSAL
(with moisture
seal flange)
RGB-32
RGB-CTWH PCD07 [2]
PCD03-SM2 (silver) [2]
EZConnect™ [5],
MSA-2, MSB
PC-32-W (white)
PC-32-G (gray)
Integrated
Condensate
Collector
Electronic
Connection
Remote
Controllers
[2]
Remote
Controllers
V53i, RV53i R50LSi R75LSi, RL75i, R94LSi, RL94i
R98LSi, R98LSiASME
RC80HPi, RC80i, RC98HPi, RC98i
Concentric 3” / 5”
[4]
4” for intake and
4” for exhaust
[4]
Concentric 3” / 5”
[4]
YES
EZConnect™
[5],
NO [3]
YES [2]
MSA-2, MSB
[2]
[2]
Notes
[1] MC-91, MC-100, BC-100 [2] MC-91, MC-100, BC-100, MCC-91 [3] The Condensate Collector vent piece and the Condensate Trap (224050) for trapping and draining condensate may
be required depending on your installation. Refer to the Operation and Installation Manual. [4] Refer to the Operation and Installation Manual [5] The EZConnect™ will connect a maximum of 2 water heaters. [6] Electronic connection is not available for this model. Connection can be made using pressure activating Rinnai PVA
valves.
Water Quality and Scale
A complete water analysis and an understanding of system requirements are needed to protect the Rinnai tankless water heaters and water heating systems from scale. Water analysis shows whether water is hard or soft. Hard water, unless treated, will cause scaling or liming of the Rinnai heat exchanger.
The rate of scaling increases with temperature and usage because calcium carbonate and other scaling compounds lose solubility (fall out of solution) at higher temperatures. For example, for every 20°F over 140°F, the rate of scale increases by a factor of 2 (See figure below). Reference target water quality levels below and treat the water if these levels are exceeded.
LIME DEPO SITED, lb/yr
210
180
150
120
90
60
30
BASED ON 10 grains /gal HARDNESS
*
180°F
170°F
160°F
150°F
140°F
120°F
0
300
0
900
1500
2100
2700
3300
3900
Consideration of care for your water heater should include evaluation of water quality.
Water that contains chemicals exceeding the levels shown in the table affect and damage the heat exchanger. Replacement of the heat exchanger due to water quality damage is not covered by the warranty.
If you live in an area that is known to have hard water or that causes scale build-up you must treat your water and/or flush the heat exchanger regularly.
When scale build-up in the heat exchanger begins to affect the performance of the water heater, a diagnostic code “LC” will display. Flush the heat exchanger to prevent damage to it. Scale build up is caused by hard water set at a high temperature.
WATER USAGE, gal/day
* Source 2003 ASHRAE Handbook HVAC Applications
Total Hardness Up to 200 mg / L Aluminum * Up to 0.2 mg / L Chlorides * Up to 250 mg / L Copper * Up to 1.0 mg / L Iron * Up to 0.3 mg / L Manganese * Up to 0.05 mg / L pH * 6.5 to 8.5 TDS (Total Dissolved
Solids) *
Zinc * Up to 5 mg / L
Maximum Level
Up to 500 mg / L
* Source: Part 143 National Secondary Drinking Water Regulations
Pump Sizing for Circulation
1. Use the chart below or one appropriate for your conditions to determine the heat loss in the length of the hot water
supply and return piping. For example, 100 ft of 1-1/2 in bare copper tubing results in a heat loss of 5300 Btu/h.
Approximate Heat Loss from Piping at 140 ºF Inlet, 70 ºF Ambient *
Nominal Size, in. Bare Copper Tubing,
Btu/h-ft
3/4 30 17.7
1 38 20.3 1-1/4 45 23.4 1-1/2 53 25.4
2 66 29.6 2-1/2 80 33.8
3 94 39.5
4 120 48.4
* Source: 2011 ASHRAE Handbook HVAC Applications
2. Determine the acceptable temperature drop at the last fixture in the loop. For example, if the supply temperature from the water heater is 120 ºF (49 ºC) and an acceptable temperature at the last fixture is 100 ºF (38 ºC) then the acceptable temperature drop is 20 ºF (7 ºC).
3. Calculate the required pump flow rate using the following formula:
FLOW RATE (gpm) = HEAT LOSS (BTU / h) 500 X ACCEPTABLE TEMPERATURE DROP (ºF )
1/2 in. Glass Fiber Insulated
Copper Tubing, Btu/h-ft
4. Based on the above calculations select a pump for the type of circulation system you will be utilizing:
A). Optional Method (reference drawing WH1-RGE) - Reference pump manufacturers flow vs. pressure
specifications to select a pump that can provide the flow rate calculated above while overcoming the pressure loss through:
Tank water heater (reference manufacturer’s information)
All building supply and return plumbing in the circulation loop (reference local plumbing codes,
standards, or practices)
B). Preferred Method (WH1-CD-O, WH1-CD) - Reference pump manufacturers flow vs. pressure specifications
to select a pump that can provide 3 gpm of flow or the flow rate calculated above, whichever is greater, while overcoming the pressure loss through:
Rinnai tankless water heater (reference flow vs. pressure curve of the Rinnai model being used)
Optional storage tank (reference manufacturer’s information)
All building supply and return plumbing in the circulation loop (reference local plumbing codes,
standards, or practices)
NOTE: Only use pumps of brass, bronze, or stainless steel construction. Do not use pumps of iron construction as
they will oxidize and clog the inlet filter on the appliance. The pump should be controlled by an aquastat, timer, or combination of the two. A demand control (motion sensor, push button, or door contact) may also be used.
Tank Water Heaters in a Circulation Loop
The following applies when using a tank water heater (gas or electric) to provide heat for a circulation loop. Drawing WH1-RGE is an example.
The heat output of the tank must be equal to or greater than the calculated circulation loop heat loss. (Reference page 7, Step 1 on calculating heat loss). Electric Tank Water Heater
Since the input and output are the same for an electric tank water heater, this can be expressed as:
Electric Tank Input (Kw) > Circulation loop heat loss (Btuh)
3413
(1 Kilowatt = 3,413 BTU)
Gas Tank Water Heater
When using a gas style water heater, the efficiency of the tank must be taken into account.
Available Btuh output = (Btu input of tank) x (efficiency) > Circulation loop heat loss (Btuh)
Example:
30,000 Btuh input gas tank
0.62 EF 30,000 x .62 = 18,600 available Btuh output
Additional Guidelines
Rinnai water heaters not recovering a storage tank: In applications involving a commercial dishwasher, a hot water circulation loop feeding the dishwasher is required.
Rinnai water heater recovering a storage tank: In applications involving a commercial dishwash er, a hot water circulation loop feeding the dishwasher may be required depending on the distance between the dishwasher and the storage tank. Refer to local codes when determining the need for circulation loops to dishwashers.
When using a Rinnai product as the heat source for a circulation loop, the piping systems should be designed with a hot water circulation loop having a minimum circulating flow rate of 3 gpm. You must also review pressure drop curves for the Rinnai when sizing circulators.
Rinnai water heaters cannot be used in applications requiring 180º-195º F water at a DISHWASHER, unless a booster heater capable of producing 180º-195º F water is provided at the dishwasher. The Rin nai water heater is not to be used as a booster water heater in these applications.
For beauty salon applications, a hot water circulation loop feeding the head wash stations is h ighly recommended. This provides instant hot water to the head wash stations and reduces the possibility of cold bursts at the stations. (Refer to the piping schematics in this manual.) Insulation of circulation piping is also recommended for heat retention.
Exhaust gases from beauty salon applications and fume hoods of commercial dish washers with chemical sanitizers can be highly corrosive and may cause premature failure of water heater components. Care must be taken to ensure that the water heater and vent termination are installed away from that area. An uncontaminated supply of combustible air must be maintained for optimum performance of the water heater.
If the intended installation is located in hard water area, a softener or similar water treatment system must be used. Always remember to perform routine maintenance.
For any applications requiring temperatures above 140º F, an MCC-91 temperature controller must be purchased separately.
X
TERMINATION
Clearance in Ref. A also applies to anticipated snow line
SNOW
V ent Termination Clearances
INSIDE CORNER DETAIL
G
A
H
I
B
D
E
C
FIXED
B
L
F
CLOSED
OPERABLE
B
B
OPERABLE
B
B
FIXED CLOSED
J
A
M
K
AIR SUPPLY INLET
V
VENT TERMINAL AREA WHERE
TERMINAL IS NOT PERMITTTED
10 R-TRWH-E-02 Rev D
V ent Termination Clearances
Ref
Clearance above grade, veranda, porch,
A
deck, or balcony Clearance to window or door that may be
B
opened
C Clearance to permanently closed window * *
Vertical clearance to ventilated soffit, located above the terminal within a
D
horizontal distance of 2 feet (61 cm) from
the center line of the terminal E Clearance to unventilated soffit * * F Clearance to outside corner * *
G Clearance to inside corner * *
Clearance to each side of center line
H
extended above meter/regulator assembly
I Clearance to service regulator vent outlet 36 inches (91 cm) *
Clearance to nonmechanical air supply
J
inlet to building or the combustion air inlet
to any other appliance
Description
Canadian Installations US Installations
12 inches (30 cm) 12 inches (30 cm)
36 inches (91 cm) 12 inches (30 cm)
* *
3 feet (91 cm) within a
height 15 feet (4.5 m)
above the meter/
regulator assembly
36 inches (91 cm) 12 inches (30 cm)
*
3 feet (91 cm) above if
K
Clearance to a mechanical air supply inlet
Clearance above paved sidewalk or
L
paved driveway located on public property
Clearance under veranda, porch, deck, or
M
balcony
NOTE: An outdoor water heater with integral vent and intake is functionally similar to a direct vent product in that the combustion air is drawn from the outside and the flue products are vented to the outside. These clearances apply to indoor and outdoor water heaters.
1 A vent shall not terminate directly above a sidewalk or paved driveway that is located between two
single family dwellings and serves both dwellings.
2 Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath
the floor.
For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances are in
accordance with local installation codes and the requirements of the gas supplier.
6 feet (1.83 m)
7 feet (2.13 m) 1 *
12 inches (30 cm) 2 *
within 10 feet (3 m)
horizontally
11 R-TRWH-E-02 Rev D
Additional Clearances
These clearances are to supplement the clearances specified in ANSI Z223.1 which are currently in the FFU (indoor) and W (outdoor) manuals. They apply to all water heater models. Local codes supersede these recommendations.
General Recommendations
Avoid termination locations near a dryer vent. (See TB-46 for more information.)
Avoid termination locations near commercial cooking exhaust.
W (Outdoor) Models
12"
(0.30 m) to an inside corner
(0.91 m) to ventilated or unventilated soffit or eve vent; or to a
36"
deck or porch
(50 mm) between Rinnai units at same level
2"
(1.52 m) vertically between Rinnai terminals
60"
12 R-TRWH-E-02 Rev D
Additional Clearances
Termination of FFU (Indoor) Models
(1.52 m) vertically
60"
between Rinnai terminals
(0.91 m) to ventilated or unventilated soffit
36"
or eve vent; or to a deck or porch
12"
(0.30 m ) to an inside corner
12"
(1.52 m) between Rinnai terminals at different levels
(0.30 m) between Rinnai terminals at same level
INSIDE
CORNER
60"
(0.61 m) to wall or parapet
24"
12"
(0.30 m) between Rinnai terminals at same level
13 R-TRWH-E-02 Rev D
Pump Sizing for Storage Tank Application
The following applies when using Rinnai tankless water heaters to recover a storage tank. Drawin g WH1-BC is an example.
Rinnai Tankless water heaters have a pressure loss which must be considered in the system desig n. Reference the pressure loss curve for the Rinnai model being used to determine the pump size for the desired recovery rate.
For recommended pump sizes use the table below. Additional pressure losses in plumbing between the Rinnai(s) and the storage tank must also be taken into consideration.
The specified pump size is to provide maximum recovery of the storage tank. A smaller pump size may be used, but could result in longer recovery time of the tank. Please contact the engineering department with any questions on pum p sizing.
NOTE: Only use pumps of brass, bronze, or stainless steel construction. Do not use pumps of iron construction as
they will oxidize and clog the inlet filter on the appliance.
Pump Flow Requirements
Number of Rinnai
Water Heaters
1 6 gpm @ 30' head 5 gpm @ 25' head 4 gpm @ 25' head 2 12 gpm @ 30' head 10 gpm @ 25' head 8 gpm @ 25' head 3 18 gpm @ 30' head 15 gpm @ 25' head 12 gpm @ 25' head 4 24 gpm @ 30' head 20 gpm @ 25' head 16 gpm @ 25' head 5 30 gpm @ 30' head 25 gpm @ 25' head 20 gpm @ 25' head 6 36 gpm @ 30' head 30 gpm @ 25' head 24 gpm @ 25' head 7 42 gpm @ 30' head 35 gpm @ 25' head 28 gpm @ 25' head 8 48 gpm @ 30' head 40 gpm @ 25' head 32 gpm @ 25' head 9 54 gpm @ 30' head 45 gpm @ 25' head 36 gpm @ 25' head
10 60 gpm @ 30' head 50 gpm @ 25' head 40 gpm @ 25' head
R94LSi/e, RL94i/e
R98LSi/e(ASME) RC80HPi/e, RC80i/e RC98HPi/e, RC98i/e
R/C53i(PLUS)
V53e, RV53e
V53i, RV53i
R70e
R50LSi
R75LSi/e, RL75i/e
R63LSe2
11 66 gpm @ 30' head 55 gpm @ 25' head 44 gpm @ 25' head 12 72 gpm @ 30' head 60 gpm @ 25' head 48 gpm @ 25' head 13 78 gpm @ 30' head 65 gpm @ 25' head 52 gpm @ 25' head 14 84 gpm @ 30' head 70 gpm @ 25' head 56 gpm @ 25' head 15 90 gpm @ 30' head 75 gpm @ 25' head 60 gpm @ 25' head
14 R-TRWH-E-02 Rev D
Pressure Loss Curves - Non Condensing Models
R94LSi/e RL94i/e
R98LSi/e R98LSi/eASME
100
90
45
40
R50LSi
R63LSe
R75LSi/e RL75i/e
35
30
25
20
15
Pressure Loss (psi)
10
5
0
0 1 2 3 4 5 6 7 8 9 10 11
Water Flow (gpm)
45
40
80
70
60
50
40
30
20
10
0
100 90
Pressure Loss (ft head)
35
30
25
80 70 60 50
20
40
15
Pressure Loss (psi)
10
5
0
0 1 2 3 4 5 6
V53e
RV53e
V53i
RV53i
30 20 10 0
Pressure Loss (ft head)
Water Flow (gpm)
15 R-TRWH-E-02 Rev D
Pressure Loss Curves - Condensing Models
RC80HPi/e RC80i/e
RC98HPi/e RC98i/e
Pressure Loss (psi) )
Pressure Loss (ft head)
Water Flow (gpm)
16 R-TRWH-E-02 Rev D
17 R-TRWH-E-02 Rev D
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