Rinnai Galley series, Grand Monaco series, Buffet series, Grand Cafe series, Grand Gourmet series Operating & Assembly Instruction

These instructions are a guide to assembling and using the propane and natural gas versions of the Rinnai Outdoor Kitchen range: Galley, Buffet, Grand Café, Grand Gourmet & Grand Monaco models.

Please read carefully, and retain for future reference.

All reference to propane applies to LPG in New Zealand. Only to be used outdoors. Illustration may vary from barbecue contained in carton.

Customers operating & assembly instructions

PART NO. 8417100

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.

2. An LP-gas cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid or hood.

4. If odour continues, immediately call your gas supplier or fire department.

CONGRATULATIONS!

You have just purchased a state of the art Rinnai Modular Kitchen Cooking System.

At Rinnai, we understand your desire to protect an investment of this nature.

As such this booklet has been designed to assist you in the assembling, testing and operating your new barbecue, along with important safety information, helpful maintenance tips and troubleshooting.

We thank you for choosing Rinnai and trust that you enjoy years of outdoor entertainment with our product.

Happy Gourmet cooking!

QUICK FIND INDEX

SAFETY INFORMATION

Hose and regulator safety 3

Locating your barbecue 4

Checking for gas leaks 4

Propane cylinders 4

ASSEMBLY

What tools you need 5

List of your barbecue’s contents 6~7

Assembly of trolley 8~14

Connecting to gas source 15

Burner operation and ignition system check 15

Installation of side burner gas piping connection 16

Cooker component installation 17

Temperature gauge 17

OPERATION

Lighting procedure - main barbecue 18

Operation procedure 18

Lighting procedure - side burner 19

Cooking with hood down 19

Rotisserie cooking 20

Failure check procedures 21

MAINTENANCE

General cleaning 22

Annual cleaning 23

RINNAI GUARANTEE OF QUALITY

Storage 23

Guarantee 24

Rinnai branches 24

CONGRATULATIONS!

You have just purchased a state of the art Rinnai Outdoor Kitchen Cooking System. At Rinnai, we understand your desire to protect an investment of this nature. As such this booklet has been designed to assist you in the assembling, testing and operating your new barbecue, along with important safety information, helpful maintenance tips and troubleshooting. We thank you for choosing Rinnai and trust that you enjoy years of outdoor entertainment with our product.

Happy Gourmet cooking!

Note: All reference relating to the Rinnai Outdoor Kitchen GRAND GOURMET model is applicable to Australia ONLY.

For New Zealand, this model is distributed as the MAX model.

CONTENTS

Minimum clearances from combustible materials must be: Rear - 800 mm (32"). Sides - 300 mm (12").

CLEARANCES

Height – Hood closed 1140 mm. Hood open 1530 mm

Width – 1650 mm

(including trolley)

Depth – 575 mm

OVERALL DIMENSIONS

Appliance specifications can be found on the data label attached to the fascia of the barbecue.

SPECIFICATIONS

Australian Gas Association Certificate No. 5881.

Barbecues must be used in accordance with the installation requirements of your local gas supply authority, or the appropriate installation code issued by the Australian Gas Association and the Australian Liquified Petroleum Gas Association.

Barbecues for use with bottled gas are labelled ‘Propane Gas’. Barbecues for use with natural gas are labelled

‘Natural Gas’ and must be installed by an

authorised person. Check the gas type sticker attached to the barbecue. Check that the label matches the gas type for the area in which it is to be installed.

GAS INSTALLATION CODES

The regulator and hose assembly supplied with the

barbecue are suitable for liquified petroleum gas (LPG).

A gas regulator adjusted to have an outlet pressure of 2.75 kPa is supplied for connection to the LP gas cylinder. The pressure regulator and hose assembly supplied with the appliance must be used. Replacement pressure regulators and hose assemblies must be those specified by the appliance manufacturer.

When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting of the flexible hose. After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections. The presence of bubbles will indicate a gas escape.

DO NOT TEST FOR GAS ESCAPES WITH AN OPEN FLAME

(Match, lighter etc).

If you are unable to correct the leak by tightening the connections, turn off the gas and contact the Rinnai immediately.

Always ensure the appliance is kept away from flammable materials and the gas cylinder clear of any heat source.

When changing over from an empty gas cylinder to a full one, make sure this procedure is carried out in a flame free atmosphere.

Inspect the gas hose when replacing the gas cylinder or once a year whichever is more frequent. If the hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated. The hose must be replaced if damaged and when statutory conditions require it. Contact Rinnai if uncertain.

The hose and regulator should be disconnected from the cylinder when the outdoor appliance is not in use.

HOSE AND REGULATOR SAFETY

NEVER OPERATE THIS BARBECUE WITHOUT A REGULATOR.

FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN A FIRE OR EXPLOSION WHICH COULD CAUSE SERIOUS BODILY INJURY, DEATH OR PROPERTY DAMAGE.

ACCESSIBLE PARTS MAY BE VERY HOT.

KEEP YOUNG CHILDREN AWAY.

ANY MODIFICATION OF THIS APPLIANCE MAY BE DANGEROUS.

DO NOT MOVE THIS APPLIANCE DURING USE.

TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE.

READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.

PARTS SEALED BY THE

MANUFACTURER OR THEIR AGENT MUST NOT BE MANIPULATED BY THE USER.

THIS BARBECUE IS ONLY TO BE USED AND STORED OUTDOORS.

IF THIS INFORMATION IS NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR SERIOUS INJURY MAY OCCUR!

DO NOT STORE A SPARE LP-GAS CYLINDER UNDER OR NEAR THIS APPLIANCE.

NEVER FILL THE CYLINDER BEYOND 80% FULL.

THIS BARBECUE IS ONLY TO BE USED OUTDOORS.

FOLLOW STORAGE INSTRUCTIONS WHEN NOT IN USE.

GENERAL INFORMATION

FOR YOUR SAFETY...

DO NOT STORE OR USE PETROL OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

DO NOT STORE EMPTY OR FULL SPARE GAS CYLINDERS UNDER OR NEAR THIS OR ANY OTHER APPLIANCE.

KEEP THE GAS HOSE AND ANY ELECTRICAL CORD AWAY FROM HOT SURFACES. PROTECT GAS HOSE FROM DRIPPING GREASE. AVOID UNNECESSARY TWISTING OF HOSE. VISUALLY INSPECT HOSE PRIOR TO EACH USE FOR CUTS, CRACKS, EXCESSIVE WEAR OR OTHER DAMAGE. REPLACE HOSE, IF NECESSARY.

NEVER TEST FOR GAS LEAKS WITH A LIT MATCH OR OPEN FLAME.

NEVER LIGHT BARBECUE WITH HOOD CLOSED OR BEFORE CHECKING TO ENSURE BURNER TUBES ARE FULLY SEATED OVER GAS VALVE ORIFICES.

NEVER LEAN OVER COOKING SURFACE WHILE LIGHTING BARBECUE.

USE GOOD QUALITY INSULATED OVEN MITTS WHEN HANDLING BARBECUE TOOLS.

NEVER ALTER OR MODIFY THE REGULATOR OR GAS SUPPLY ASSEMBLY.

THIS BARBECUE MUST NOT BE USED INDOORS.

SAFETY

DANGER: IF YOU SMELL OR HEAR THE HISS OF ESCAPING GAS FROM THE PROPANE GAS CYLINDER:

KEEP CLEAR OF THE PROPANE GAS CYLINDER.

DO NOT ATTEMPT TO CORRECT THE PROBLEM YOURSELF.

CALL YOUR FIRE DEPARTMENT (DO NOT MAKE THE CALL FROM ANYWHERE NEAR THE PROPANE GAS CYLINDER - YOUR TELEPHONE IS AN ELECTRICAL DEVICE, AND COULD PRODUCE A SPARK).

YOUR BARBECUE IS PRESET AT THE FACTORY TO OPERATE ON PROPANE GAS ONLY, UNLESS SPECIFIED OTHERWISE.

IF YOU SMELL GAS:

1. SHUT OFF GAS TO THE APPLIANCE AT ITS SOURCE, IF POSSIBLE.

2. EXTINGUISH ANY OPEN FLAME.

3. OPEN HOOD.

4. IF ODOUR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT.

READ CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR BARBECUE.

NEVER CONNECT AN UNREGULATED PROPANE GAS CYLINDER TO YOUR BARBECUE.

NEVER STORE YOUR PROPANE GAS CYLINDER INDOORS

DO NOT use your barbecue in garages, porches, breezeways, sheds or other enclosed areas. Your barbecue is to be used OUTDOORS ONLY. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the barbecue housing.

LOCATION OF YOUR BARBECUE

Keep children away from barbecue during use and until barbecue has cooled after you are finished. Do not allow children to operate barbecue.

PROTECT CHILDREN

NEVER TEST FOR LEAKS WITH A FLAME

Prior to first use, and at the beginning of each new

season

(or, if using propane, whenever gas cylinder is

changed)

, it is a must for you to check for gas leaks.

Follow these steps:

1. Make soap solution by mixing one part liquid detergent and one part water.

2. Turn burner control(s) to

‘OFF’, then turn on gas at

source.

3. Apply the soap solution to all gas connections. Bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair as necessary.

4. If you have a gas leak you cannot repair, turn off the gas at the source, disconnect hose from barbecue and immediately call Rinnai/Rinnai supplier for professional assistance.

CHECKING FOR GAS LEAKS

The propane gas cylinder should be filled by a

reputable propane gas dealer, and visually inspected and re-qualified at each filling.

Always keep cylinder in an upright position.

Always close the cylinder valve when the barbecue is not in use.

Do not subject propane gas cylinder to excessive heat.

If you store your barbecue indoors, ALWAYS

disconnect propane gas cylinder FIRST, and store propane gas cylinder safely outside. Cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.

This is a low pressure barbecue and must only be

used with the hose and regulator supplied.

Your barbecue is designed for use with 4.5 kg or 9 kg

PROPANE gas cylinder. DO NOT CONNECT YOUR BARBECUE TO A PROPANE GAS CYLINDER EXCEEDING THIS CAPACITY.

PROPANE GAS CYLINDER USE & SAFETY

Before attempting to assemble your barbecue, it is advisable to check that all the necessary parts have been included using the parts list on the following pages. Inspect barbecue and trolley parts as you proceed.

Contact Rinnai dealer for assistance regarding replacement of any damaged or missing parts.

Do not assemble or operate a barbecue that appears damaged.

Check that the barbecue supplied is correct for the gas type being used. There is a label on the side panel of the barbecue above the gas connection. Barbecues for use with gas cylinders are labelled ‘Propane Gas’.

CHECK BARBECUE FOR ANY DAMAGE

PARTS SUPPLIED SEALED IN THE CARTON OR BY YOUR DEALER MUST NOT BE ALTERED IN ANY WAY.

BARBECUES ON TROLLEYS ARE HEAVY: TO AVOID POSSIBLE INJURY CAUSED WHEN MOVING THE BARBECUE AND TROLLEY, THE BARBECUE SHOULD BE PUSHED FORWARD, AND NOT PULLED FROM BEHIND.

While it is possible for one person to assemble the barbecue, we recommend asking for the assistance of another person when manoeuvring some of the larger or heavier pieces, particularly the main barbecue body.

Remove the barbecue and components from the packing cartons. Check against parts list and lay components out within easy reach. Do not throw the shipping carton away; unfold flat and use as a protective work surface.

Contact Rinnai dealer for replacement parts if necessary.

GENERAL

Standard phillips-head screwdriver. Adjustable spanner

(open end shifter).

TOOLS YOU WILL NEED

1. Flatten cardboard packaging and use this as a

protective work surface to assemble upon.

2. Do not tighten screws and nuts until trolley is

fully assembled.

3. Pre-screwing of connection points for securing

the side shelves will assist in securing shelves

smoothly.

4. Gas cylinder support bracket should always

be assembled over wheel-side of trolley.

ASSEMBLY TIPS

TURN OVER TO THE

NEXT PAGE AND

CHECK TO ENSURE

YOUR CARTONS

CONTAIN ALL THE

NECESSARY PARTS

REQUIRED TO

ASSEMBLE YOUR NEW

OUTDOOR KITCHEN

SYSTEM.

CONTACT RINNAI ON

ANY OF THE NUMBERS

ON THE BACK COVER

OF THIS BOOKLET IF

IN DOUBT, OR PARTS

ARE MISSING.

ASSEMBLY

PACK 1 BBQ CARTON CONTAINS:

PACK 3 PLATE PACK CONTAINS:

PACK 4 CONTAINS:

PACK 5 CONTAINS:

PACK 2 TROLLEY CARTON CONTAINS:

OUTDOOR KITCHEN GALLEY

3 packs

OUTDOOR KITCHEN BUFFET

3 packs

Barbecue body with hood and 6 burners attached.

Chrome plated swing-away wire rack.

Fat/grease receptacle.

Fat/grease draining tray.

1 Cast iron flametamer plate.

Operating & assembly instructions.

Temperature gauge.

88 page colour cookbook.

POL regulator with hose.

Diecast aluminium side shelf.

Diecast aluminium side shelf with integral side burner.

200 mm hose to connect side burner to manifold.

2 Long legs

2 Short legs (with axle holes)

2 Brace rails (right angled).

1 Solid base tray.

2 Wheels.

2 Large plastic hubcaps.

2 Castors.

1 Gas cylinder hook.

1 Gas cylinder support.

1 Brace.

1 Assembly pack.

Barbecue body with hood and 6 burners attached.

Chrome plated swing-away wire rack.

Fat/grease receptacle.

Fat/grease draining tray.

Cast iron flametamer plate.

Operating & assembly instructions.

Temperature gauge.

88 page colour cookbook.

POL regulator with hose.

Diecast aluminium side shelf.

Diecast aluminium side shelf with integral side burner.

200 mm hose to connect side burner to manifold.

Wok.

Vinyl cover (Rinnai Aust).

Solid cast iron hotplate. Slotted cast iron grillplate. Cast iron cooking pan.

2 Trolley legsets with storage cabinet end panels.

(1 with axle mounts, 1 with castors).

4 Leg assembly caps.

1 Back panel (storage cabinet) 900 x 245 mm.

1 Top panel (storage cabinet) 900 x 415 mm.

1 Bottom panel (storage cabinet) 900 x 415 mm.

2 Door assemblies.

1 Gas cylinder hook.

1 Gas cylinder support.

2 Castors.

2 Wheels.

2 Large plastic hubcaps.

2 Magnetic door stoppers.

2 Door handles.

1 Assembly pack.

ASSEMBLY

OUTDOOR KITCHEN GRAND CAFE

4 packs

OUTDOOR KITCHEN GRAND GOURMET

5 packs

Barbecue body with hood and 6 burners attached.

Chrome plated swing-away warming rack. Fat/grease receptacle. Fat/grease draining tray. Cast iron flametamer plate. Operating & assembly instructions. Temperature gauge. 88 page colour cookbook. POL regulator with hose. Rotisserie kit (batteries not included). Wok. Vinyl cover.

Barbecue body with hood and 6 burners attached.

Chrome plated swing-away warming rack. Chrome plated fixed warming rack. Fat/grease recepatcle. Fat/grease draining tray. Operating & assembly instructions. Temperature gauge. 88 page colour cookbook. POL regulator with hose. Rotisserie kit (batteries not included). Chrome plated fixed warming rack. Vinyl cover. Cutting board. Toolset.

Diecast aluminium side shelf. Diecast aluminium side shelf with

integral side burner. 200 mm hose to connect side burner to

manifold.

Diecast aluminium side shelf. Diecast aluminium side shelf with

integral side burner. 200 mm hose to connect side burner to

manifold.

Diecast aluminium side shelf. Diecast aluminium side shelf with

integral side burner. 200 mm hose to connect side burner to

manifold.

Stainless steel ceramic flametamer rack. 1 Set (4 pcs) ceramic flametamer blocks. Wok. Chrome wire fry basket. Chrome wire roast rack. Cast iron cooking pan lid.

2 Trolley legsets with storage cabinet end panels.

(1 with axle mounts, 1 with castors).

4 Leg assembly caps.

1 Back panel (storage cabinet) 900 x 245 mm.

1 Top panel (storage cabinet) 900 x 415 mm.

1 Bottom panel (storage cabinet) 900 x 415 mm.

2 Door assemblies.

1 Utensil drawer.

1 Gas cylinder hook.

1 Gas cylinder support.

2 Castors.

2 Wheels.

2 Large plastic hubcaps.

2 Drawer track panels.

2 Magnetic door stoppers.

2 Door handles.

1 Assembly pack.

2 Trolley legsets with storage cabinet end panels.

(1 with axle mounts, 1 with castors).

4 Leg assembly caps.

1 Back panel (storage cabinet) 900 x 245 mm.

1 Top panel (storage cabinet) 900 x 415 mm.

1 Bottom panel (storage cabinet) 900 x 415 mm.

2 Door assemblies.

1 Utensil drawer.

1 Gas cylinder hook.

1 Gas cylinder support.

2 Castors.

2 Wheels.

2 Large plastic hubcaps.

2 Drawer track panels.

2 Magnetic door stoppers.

2 Door handles.

1 Assembly pack.

2 Trolley legsets with storage cabinet end panels.

(1 with axle mounts, 1 with castors).

1 Back panel (storage cabinet) 900 x 245 mm.

1 Top panel (storage cabinet) 900 x 415 mm.

1 Bottom panel (storage cabinet) 900 x 415 mm.

2 Door assemblies.

1 Utensil drawer.

1 Gas cylinder hook.

1 Gas cylinder support.

2 Castors.

2 Wheels.

2 Large plastic hubcaps.

2 Drawer track panels.

2 Magnetic door stoppers.

2 Door handles.

1 Assembly pack.

Solid cast iron hotplate. Slotted cast iron grillplate. Cast iron cooking pan.

OUTDOOR KITCHEN MONACO

5 packs

Barbecue body with hood and 6 burners attached.

Chrome plated swing-away warming rack. Chrome plated fixed warming rack. Fat/grease receptacle. Fat/grease draining tray. Operating & assembly instructions. Temperature gauge. 88 page colour cookbook. POL regulator with hose. 240 Volt rotisserie kit. Chrome plated fixed warming rack. Vinyl cover. Cutting board. Toolset. Stainless steel tool rack.

Solid cast iron hotplate. Slotted cast iron grillplate. Cast iron cooking pan.

TROLLEY ASSEMBLY

Side panel

Top panel

Openings for magnetic door stopper

Diagram 3.

NOTE: Study the assembly diagram and check the parts as listed. Identify and separate into groups. Do not tighten bolts until all fittings are in position.

1. Before attaching the trolley legs to bottom shelf

(broader fold), ensure the two (2) holes for magnetic

door stopper are in the front.

See diagram 1.

Install the trolley legs with castor seats to the left

side of bottom shelf. Secure using two (2)

/4" x

/2" roundhead screws and nuts provided. Install the remaining trolley leg to the opposite side of bottom shelf using the same screws and nuts. Finger tighten only.

Ensure fold of bottom panel is to outer surface.

2. Secure castors to the castor seats of left trolley leg in a clockwise direction. Tighten securely with adjustable spanner.

3. Install wheels to right trolley legs by inserting the wheel bolt through the wheel and axle hole on the trolley leg as shown below. Tighten securely using spring washer and

/8" nuts provided. Clip

the hubcaps onto the wheels.

4. Install rear panel by using the three (3) 1/4" x 1/2" phillips-head screws and nuts.

See diagram 2.

Ensure fold of bottom panel is to outer surface.

5. Before installing top panel, ensure the two (2) holes for door stopper are in the front. Place top panel onto the rear and side panels.

Ensure fold

is located to the outer surface.

See diagram 3.

Secure firmly using the three (3)

/4" x 1/2"

phillips-head screws and nuts provided.

TROLLEY ASSEMBLY This section applies to the Grand Monaco/Grand Gourmet/Grand Café/Buffet models. (Refer page 11 for Galley model

)

Hubcap

Castor

seat

Castor

Bottom

shelf

Rear panel

Openings for

magnetic door stopper

Diagram 1.

Diagram 2.

Front door

Threaded opening

Install second door this side

Door handle

Magnetic

door stopper

Diagram 5.

TROLLEY ASSEMBLY

Drawer back panel

Track insert must be positioned to front

Diagram 4.

6. Ignore this step for Buffet model. Attach drawer track panels to both sides of top panel refer

diagram 4. Insert the bracket between

the securing screw and fold of top panel. Secure firmly using the

/4" x 1/2" phillips-head screws

and nuts.

7. Install magnetic door stoppers to bottom shelf and top panel.

See diagram 5. Fix firmly using the

four (4)

/4" x 1/2" phillips-head screws and nuts.

8. Remove protective coating on the doors. Install door handle to front door by using two (2) M4 x6 mm phillips-head screws provided.

See diagram 5.

9. Before installing front doors, visually check and ensure the threaded integral spacers of the bottom panels are located in position on the hinge sides of trolley.

10. Install either front door by inserting

/4" x 5/8" part-threaded bolt through the lower integral spacer of front door, and then secure to the bottom panel. Tighten securely. Align the upper spacer of front door with the top panel and tighten securely using

/4" x 5/8" part-threaded bolt

provided.

11. Repeat the above step to install the other front door.

12. Attach gas cylinder support to the wheel-side trolley legs using two (2)

/4" x 1/2" roundhead

screws provided.

See diagram 6.

13. Install gas cylinder hook bracket using two (2)

/4"

/2" roundhead screws and wing nut provided.

Gas cylinder

hook bracket

Gas cylinder

support

Drawer

Drawer track

Diagram 6.

Side shelf

Side burner

TROLLEY ASSEMBLY

Diagram 9.

Side shelf

Side burner

Grand Café Grand Gourmet Grand Buffet Grand Monaco

Grand Monaco (Rinnai Aust)

Diagrams shown without barbecue body for simplicity.

14. Ignore this step for Buffet model. Slide the drawer into the tracks on both sides.

15.

Ignore this step for Buffet model.

Install the four (4) 1/4" x 1/2" roundhead screws into the two (2) threaded screw mounts of both drawer track panels to restrict the drawer from being slid beyond the tracks.

See diagram 7.

17. You are now ready to install the barbecue into the trolley. Remove all the loose contents from inside the barbecue body to lighten the weight. The installation of the barbecue into the trolley requires two (2) people to lift it up and into position so that the edge on the side panels rest firmly on the trolley leg assembly horizontal braces.

Remove protective coating from hood in the case of the Grand Monaco.

18. Secure barbecue to trolley with two (2) bolts and nuts on each side, connecting through the leg assembly as shown in

diagram 8.

19. Slide the fat/grease draining tray and receptacle under the barbecue body on the ledges provided, from the rear of the barbecue.

20. Install the side shelf and side burner to the trolley by using eight (8)

/4" x 3/4" roundhead screws

provided.

See diagram 9.

21. Tighten and secure all screws, bolts and nuts used

throughout this assembly procedure

Drawer

Drawer track

Diagram 7.

Diagram 8.

TROLLEY ASSEMBLY

Diagram 10.

Diagram 12.

Bottom shelf

Gas cylinder support

Gas cylinder hook

Right-angled brace

Wheel

Hubcap

Castor

legs

Castor

Short axle legs

Do not tighten bolts until all fittings are in position.

1. Place the legs with axle holes together on a clean surface on their narrow sides. Position a rightangled brace between the legs as shown in diagram 10 and connect each leg to the brace using four (4)

/4" x 1/2" screws provided.

2. Repeat steps above using the remaining two leg pieces.

3. Position the solid base tray in alignment with the openings provided in each leg as shown in

diagram

10. Secure the base tray using eight (8) 1/4" x

21/2" bolts and nuts provided. Finger tighten only.

4. Attach the gas cylinder hook bracket to the rear of wheel-side trolley leg with

/4" x 21/2" bolt and nut. Secure the front end of the bracket along with the support brace to the same mounting hole. Secure the other end of the support brace to the front castor leg.

5. Attach the gas cylinder support as shown with two (2)

/4" x 3/4" roundhead screws.

6. Carefully place the partly assembled trolley to a laying down position and screw the castors into the legs with the pre-fitted castor seats in them. Fasten firmly using a shifter.

7. Secure wheels to other legs using the long axle bolts and nuts provided. Be sure to insert the washer onto the axle bolt so that it is positioned between the trolley leg and securing nut. Clip hubcaps into centre of wheels.

Refer diagram 10.

8. You are now ready to install the barbecue into the trolley. Remove all the loose contents from inside the barbecue body to lighten the weight. The installation of the barbecue into the trolley requires two (2) people to lift it up and into position so that the edge on the side panels rest firmly on the trolley leg assembly horizontal braces.

9. Secure barbecue to trolley with two (2) 1/4" x 1" bolts and nuts on each side, connecting through the leg assembly as shown in diagram 11.

10. Slide the fat/grease draining tray and receptacle under the barbecue body on the ledges provided, from the rear of the barbecue.

11. Install the side shelf and side burner to the trolley by using eight (8)

/4" x 3/4" roundhead screws

provided. See diagram 12.

12. Tighten and secure all screws, bolts and nuts used throughout this assembly procedure.

TROLLEY ASSEMBLY

(Galley model trolley assembly only)

Support brace

Diagram 11.

CABINET ASSEMBLY

Side panel

Top panel

Openings for magnetic door stopper

Diagram 3.

Bottom

shelf

Rear panel

Openings for

magnetic door stopper

Diagram 1.

Diagram 2.

CONTENTS OF KIT

2 Legsets with storage cabinet end panels.

1 Back panel (storage cabinet) 900 x 245 mm.

1 Top panel (storage cabinet) 900 x 415 mm.

1 Bottom panel (storage cabinet) 900 x 415 mm.

2 Door assemblies.

2 Magnetic door stoppers.

2 Door handles.

1 Accessory pack.

2 Trim plates.

1. Before attaching the cabinet legs to bottom shelf (broader fold), ensure the two (2) holes for magnetic door stopper are in the front.

See diagram 1.

Secure using two (2)

/4" x 1/2" roundhead screws and nuts provided. Install the remaining cabinet leg to the opposite side of bottom shelf using the same screws and nuts. Finger tighten only.

2. Install rear panel by using the three (3)

/4" x 1/2"

phillips-head screws and nuts.

See diagram 2.

Ensure fold of bottom panel is to outer surface.

3. Before installing top panel, ensure the two (2) holes for magnetic door stopper are in the front. Place top panel onto the rear and side panels. Ensure fold is located to the outer surface.

See

diagram 3

. Secure firmly using the seven (7) 1/4" x

/2" phillips-head screws and nuts provided.

STORAGE CABINET ASSEMBLY

(Built-in model)

Threaded opening

Door handle

Diagram 5.

CABINET ASSEMBLY

Magnetic

door stopper

Diagram 4.

4. Install magnetic door stoppers to bottom shelf and top panel.

See diagram 4. Fix firmly using the

four (4)

/4" x 1/2" phillips-head screws and nuts.

5. Remove protective coating on the doors. Install door handle to front door by using two (2) M4 x6 mm phillips-head screws provided.

See diagram 5.

6. Before installing front doors, visually check and ensure the threaded integral spacers of panels are located in position on the hinge sides of cabinet top and bottom panels.

7. Install either front door by inserting

/4" x 5/8" part-threaded bolt

provided.

8. Repeat the above step to install the other front door.

9. Place the trim-left and trim-right over the cabinet legs. Align the hole in the trim plate with the tapped hole on the cabinet. Tighten securely using

/4" x 1/2" phillips-head screw.

See diagram 6.

Diagram 6.

Trim-left

Trim-right

CABINET ASSEMBLY

NOTE: Study the assembly diagram and check the parts listed. Do not tighten bolts until all fittings are in position.

1. Before attaching the bowl support bracket to frame A ensure that the two holes for the trim plate are facing outward.

See diagram, right.

Secure the bowl support bracket to Frame A using two (2)

/4" x 1/2" screws provided. Attach Frame B to the other end of the bowl support bracket using two (2)

/4" x 1/2" screws.

2. Install bracket to the above piece using two (2)

/4" x 1/2" screws.

3. Mount trim plate over the part completed in step 2 using two (2)

/4" x 1/2" screws on the front

panel as shown in diagram, right.

4. Using three (3)

/4" x 3/4" screws and 1/4" nuts to

secure the top section to the bowl support bracket.

5. Tighten and secure all screws, bolts and nuts used throughout this assembly procedure.

NOTE: The additional two sets of 1/4" x 3/4" screws and 1/4" nuts are for securing the barbecue body to the Built in support brackets.

BUILT-IN SUPPORT BRACKET

Bracket

Trim plate (left)

Frame B

Trim plate (right)

Top

Front

Bowl support bracket

Bracket Frame A

Part description

2 Bowl support bracket

2 Frame A with additional 2 holes

2 Frame B

2 Bracket

1 Trim plate left

1 Trim plate right

Accessories

161/4" x 1/2" screws

/4" x 3/4" screws

/4" nuts

ONLY AVAILABLE FOR USE WITH NATURAL GAS INSTALLATIONS

ASSEMBLY

TEST FOR LEAKS WITH A SOAP SOLUTION. NEVER WITH AN OPEN FLAME.

IMPORTANT:

Before connecting and disconnecting barbecue to gas source, make sure burner controls are in ‘OFF’ position.

1. Familiarise yourself with the general information

and safety guidelines located at the front of this manual.

2. Check to see that gas cylinder is filled.

3. Check that end of each burner tube is properly

located over each valve orifice.

4. Set burner controls to

‘OFF’ position.

CONNECTING AND DISCONNECTING TO GAS SOURCE

1. Hang filled gas cylinder on the cylinder hook.

2. Attach quick connect device of regulator and hose

assembly to cylinder valve outlet.

3. Open the gas cylinder

valve fully to allow gas to flow.

4. Leak test all connec-

tions thoroughly with a soapy water solution prior to lighting the barbecue.

(See Safety, page 4).

5. If a leak is found, turn gas cylinder valve off and

do not use barbecue until repairs or replacement can be made by a local LP gas dealer.

CAUTION:

When the appliance is not in use, the gas

must be turned off at the gas cylinder.

DISCONNECTING FROM GAS SOURCE:

a) Turn the burner control ‘OFF’.

b) Turn the gas cylinder valve off fully.

c) Detach the regulator assembly from gas

cylinder valve by turning the quick coupling nut.

PROPANE INSTALLATION

1. A 300 mm hose is factory fitted to the dual outlet adaptor of the side burner control valve. Attach the other end to the main barbecue manifold inlet and tighten with a shifter. Take care not to overtighten.

2. Attach regulator hose to outlet of dual outlet adaptor. Tighten with shifter taking, care not to overtighten.

3. Leak test all connections thoroughly with a soapy water solution prior to lighting the barbecue.

(Refer page 19 for lighting instructions for side burner).

INSTALLATION OF SIDE BURNER GAS PIPING CONNECTION

1. Locate loose ignition wire under control panel on right side of barbecue.

2. Pass wire under barbecue side panel and behind trolley leg.

3. Connect to ignition wire hanging from side burner.

SIDE BURNER IGNITION WIRE CONNECTION (Monaco)

ASSEMBLY

NEVER USE VOLCANIC ROCK, HEAT BEADS OR OTHER MATERIAL ON FLAMETAMER.

CHECK PERFORMANCE OF BURNERS PRIOR TO INSTALLING BARBECUE PLATE COMPONENTRY.

DO NOT SMOKE WHEN ATTEMPTING TO IGNITE BARBECUE.

CAUTION: WHEN BARBECUE IS NOT IN USE, DISCONNECT AND PROTECT ALL GAS FITTINGS.

ALWAYS USE PROTECTIVE GLOVES WHEN HANDLING HOT COMPONENTS.

CONTENTS OF FAT/GREASE DRAINING TRAY AND FAT/GREASE RECEPTACLE MAY BE VERY HOT DURING COOKING.

ALLOW TO COOL COMPLETELY BEFORE DISPOSING OF THE CONTENTS.

LINING THE FAT/GREASE RECEPTACLE WITH ALUMINIUM FOIL ENABLES EASIER CLEANING.

REMEMBER:

REPLACE FAT/GREASE

RECEPTACLE FOIL REGULARLY.

AFTER CONTINUOUS USE, FAT AND/ OR COOKING JUICES MAY BUILD UP. TO AVOID ANY FLARE-UPS, IT IS RECOMMENDED THAT THE FAT/GREASE TRAY AND RECEPTACLE BE EMPTIED REGULARLY.

1. With burner controls in ‘OFF’ position, turn on

cylinder or connect to gas supply.

2. Upon first assembly the gas lines and burners will be full of air. In order for the burners to light properly the lines must fill with gas. It may require several attempts at lighting the burners before you are successful.

3. Push the electronic multi-spark button located in the centre of the control panel and check for sparking at the stainless steel gas collector, located between burners.

4. If a spark is not evident at the gas collector, check that the ignition lead is firmly attached to the ignition pack and spark plug.

5. With sparking established at collector box, turn the burner control to

‘HIGH’ while simultaneously

pressing the igniter button.

6. Push and turn the centre and left burner controls in an anti-clockwise direction to the

‘HIGH’

position. Cross lighting channels inside the barbecue body enables the flame to transfer across to the centre and left burners to ignite them.

7. If any burners fail to light after 10 seconds, turn off supply, wait 5 minutes and retry.

Wait until burners cool and inspect for obstructions to gas flow.

See also Safety instructions (page 4), Lighting

and Operating instructions (page 18)

BURNER OPERATION AND IGNITION SYSTEM CHECK

This barbecue is also certified for use on natural

gas. It must be converted by an authorised person. Contact Rinnai or the supplier for advice in relation to using your barbecue on natural gas.

If your barbecue is supplied direct from the factory

in a natural gas specification, then it must be installed by an authorised person.

NATURAL GAS INSTALLATION

Burner control

Burner tube

Gas valve assembly

Gas collector box

Foot

Cotter pin

Spark electrode

Burner Burner port

The temperature gauge is used as a guide to cooking temperatures when cooking with the hood closed. There is a hole in the centre, front of the hood to allow installation of the temperature gauge.

Install as shown in the diagram.

THE TEMPERATURE GAUGE

Diagram 13.

Swing-away warming rack

Solid grillplate

Cooking pan

Ceramic flametamer (Grand Monaco/ Grand Gourmet)

Stainless steel rack (Grand Monaco/ Grand Gourmet)

Cast iron flametamer (Galley/Buffet/ Grand Café)

Fixed warming rack (Grand Monaco/ Grand Gourmet)

Remove rubber antiscuffing sleeves from both sides of barbecue side panels

Slotted grillplate

ASSEMBLY

Check and ensure each burner is properly located over orifice prior to installing the plates.

IMPORTANT: Before first use, wash the grillplates and warming rack with warm, soapy water. Rinse and dry thoroughly. Season with cooking oil regularly. After cooking is completed, turn barbecue to high setting for five minutes to burn-off excess grease or food residue.

1. Place one (1) stainless steel rack on the lower ledge above burners and in the centre of the barbecue body. Lay four (4) pieces of ceramic flametamer provided over rack evenly, with small openings upward.

See diagram 13.

2. Place cast iron slotted grillplate in the barbecue body on the ledge above the ceramic flametamer.

3. Position cooking pan to the right side and the solid plate to the left.

4. The barbecue hood has a ‘U’ shaped notch on each side of hood interior. Fix arms of the swingaway warming rack into these notches.

5. The fixed warming rack is located via two (2) slots per side at the rear of the barbecue body side panels.

COOKING COMPONENT INSTALLATION

(Grand Monaco/Grand Gourmet)

IMPORTANT: Before first use, wash the grillplates and warming rack with warm, soapy water. Rinse and dry thoroughly. Season with cooking oil regularly. After cooking is completed, turn barbecue to ‘HIGH’ setting for five minutes to burn-off excess grease or food residue.

1. The cast iron flametamer is designed to reduce flaring. Fit onto the ledges at the front and rear of the barbecue body in the centre position with the flared slots to the top, shown here.

2. Place cast iron slotted grillplate in the barbecue body on the ledge directly above the flametamer.

3. Position cooking pan to the right side and solid grillplate to the left.

4. The barbecue hood has a ‘U’ shaped notch on each side of hood interior. Fix arms of the swingaway warming rack into these notches.

COOKING COMPONENT INSTALLATION

(Grand Café/Buffet/Galley)

OPERATION

Burn-off:

Before cooking on your BBQ for the first time, burn-off

any residual oils or foreign matter by igniting the burners. ENSURE THE LID IS REMOVED OR THE HOOD OPEN, and operate at

‘HIGH’ setting for approximately 10 minutes.

Wipe with cloth to remove all residue. Allow to cool before washing grill/plate/pan thoroughly with soap suds and scrubbing brush. Wipe clean with cloth. Your grill/ plate/pan is ready to use.

Preheating:

It is necessary to preheat the BBQ for a short time

before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs only a period of 2 - 3 minutes preheating.

OPERATING PROCEDURE

1. Become familiar with safety guidelines at front of this manual.

2. Check to see that gas cylinder is filled.

3. Check that end of each burner tube is properly located over each valve orifice.

4. Ensure all gas connections are securely tightened.

5. Always open hood before lighting.

6. Set burner controls to

‘OFF’ and connect the gas

supply.

LIGHTING PROCEDURE

The Rinnai Outdoor Kitchen 6 Burner is fitted with

electronic multi-spark ignition to each burner.

AFTER PERFORMING BURNER OPERATION AND IGNITION SYSTEM CHECK

(page 16), THE BARBECUE

IS READY TO IGNITE.

Push and turn the required burner to

‘HIGH’;

while simultaneously pressing the electronic ignition button located in the centre of the control panel.

The burner should light within 10 seconds. If the

burner does not light, turn to

‘OFF’ and wait 5 minutes.

Repeat lighting procedure for other burners. If

ignition cannot be achieved, re-perform ignition system check procedure

(page 16).

NOTE: If for some reason, igniters fail to produce a spark at the electrode tip, barbecue can be lit carefully with a match.

To light burners with a match, insert lighted

fireplace-type match or long-necked butane lighter through lighting hole located on left side of barbecue body. Press in left burner control and rotate left to ‘HIGH’ setting to release gas. Burner should light immediately.

If more than one burner is needed, press in and

rotate next burner control to light in sequence from the lit burner.

Turn burners not needed to

‘OFF’ and adjust

other burner controls to desired cooking temperature.

IGNITION SYSTEM

‘HIGH’ setting - Use this setting only for fast warm

up, for searing steaks and chops, and for burning food residue from the grillplates after the cookout is over. Rarely, if ever, do you use the ‘

HIGH’ setting for extended

cooking.

‘MEDIUM’ setting (mid-way between ‘HIGH’ and

‘LOW’).

Use this setting for most grilling, and for cooking

hamburgers and vegetables.

‘LOW’ setting - Use this setting when cooking very

lean cuts such as fish.

These temperatures vary with outside temperature

and the amount of wind.

Flare-ups: The fats and juices that drip from the meat

cause flare-ups. Since flare-ups impart the distinctive taste and colour for food cooked over an open flame, they should be expected and encouraged within reason.

Nevertheless, uncontrolled flaring can result in a

ruined meal.

COOKING TEMPERATURES

HOOD MUST BE OPEN BEFORE LIGHTING.

Before first use and at the beginning of each barbecue

season:

1. Please read

Safety, Lighting and Operating

instructions

carefully.

2. Check gas valve orifices, burner tubes and burner ports for any obstructions.

3. Check and ensure the gas cylinder is full.

4. Ensure all connections are securely tightened. Check for gas leaks.

See page 4.

NOW YOUR BARBECUE IS READY TO USE

THE HOOD MUST BE IN THE OPEN POSITION FOR LIGHTING

DO NOT SMOKE AT ALL TIMES WHEN ATTEMPTING TO IGNITE BARBECUE.

CAUTION:

DO NOT MOVE TROLLEY

WHILE BARBECUE IS IN OPERATION

OPERATION

Cooking with the hood in the closed position helps to cook food more quickly than in conventional barbecues with a simple lid. The hood

(when closed)

helps to retain the heat more evenly and conserves energy. For the best cooking results, always use the burners on low or use the indirect cooking method (explained below) when the hood is down. High direct heat on the cooking plates when the hood is down may result in burnt food, or damage to painted surfaces.

NEVER USE ALL BURNERS ON HIGH AT THE SAME TIME WHEN COOKING WITH THE HOOD DOWN.

The following method is referred to as

‘INDIRECT

COOKING’

. Poultry and large cuts of meat cook slowly

to perfection on the barbecue by indirect heat.

Use burners 1+2 and 5+6. The heat from the selected burners circulates gently throughout the barbecue, cooking the meat or poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame to ignite the fats and juices that drip during cooking.

Plate positions (without

cast iron cooking pan)

Remove solid hotplate and cooking pan. Position slotted grillplates and flametamers together in centre of barbecue over the centre burners. Remember, only use outside burners for indirect cooking,

(as

described above)

Plate positions (with cast iron cooking pan)

Position the cooking pan over the two (2) centre burners, position the slotted grillplate on either side of the pan. Ignite the 2 outer left and right burners on both sides of the barbecue,

(the 2 burners under the cooking

pan should remain ‘OFF’)

Burner control

The 6 burner design gives maximum control for oven cooking. With the hood open, ignite the two (2) outer left and right burners. Once ignition is established, close the hood. Leave the burners

(4 maximum) on

‘HIGH’ for 5 - 7 minutes or until the temperature reaches a suitable level for cooking. Modulate the required temperature by turning the outermost left and right burners progressively to

‘LOW’.

COOKING WITH THE HOOD DOWN

Lid must be open before lighting. For easy ignition, push the burner control in fully. Slowly rotate the control anti-clockwise through 90 degrees

(approx. 3 -

4 seconds)

until a click is heard, this will trigger the piezo, producing a spark at the burner.

The 3 - 4 second duration should provide enough gas to light the burner. If the burner does not light, immediately return the burner control to the

‘OFF’ position and repeat

the process.

Turn burner control to ‘HIGH’ following lighting procedure until flame appears on the burner. If for some reason the igniter fails to produce a spark at the electrode tip, the burner can be lit using a standard match.

LIGHTING THE SIDE BURNER (ROTARY PIEZO IGNITION)

(Grand Gourmet/Grand Café/Buffet/Galley models only)

THE SIDE BURNER IS DESIGNED FOR USE WITH A WOK OR COOKING POTS UP TO 300 mm DIAMETER.

USE OF VERY LARGE POTS MAY RESULT IN DISCOLOURATION OF THE SURFACE FINISH.

The Grand Monaco side burner is ignited using the same method as the main barbecue burners.

Push and turn the burner control to the

‘HIGH’

position while simultaneously pressing the electronic ignition button located in the centre of the control panel.

LIGHTING PROCEDURE (Push button continuous spark)

Grand Monaco

ROTISSERIE COOKING

The Grand Monaco model comes with a unique 240 Volt driven rotisserie motor. Grand Gourmet and Grand Café come with a battery powered rotisserie motor. In using each type of rotisserie there are some important safety points to consider.

Always attach rotisserie to barbecue first before commencing rotation of the spit via the motor.

Always plug 240 Volt model cord into the supply socket. To disconnect, turn rotisserie

‘OFF’, then remove

plug from supply socket.

Most barbecue surfaces and accessories are hot during and after cooking, so use reasonable care around barbecue, wear protective mitts, and use rotisserie with handle attached.

To protect against electrical shock, do not immerse electrical cord, plug or motor in water or expose to rain. Avoid contact between electrical elements and burners, hot barbecue surfaces and grease.

Do not operate rotisserie with a damaged cord or plug, or if the rotisserie malfunctions or has been damaged in any manner. Return rotisserie to the place of purchase or authorised service facility for examination, repair, or replacement.

Unplug rotisserie from electrical supply when not in use, and before cleaning. Allow to cool before handling.

This rotisserie is for use outdoors only, and on a barbecue as described in the following instructions.

Do not leave the rotisserie on the bracket of the barbecue during times when the barbecue is not in use.

Do not use rotisserie on the barbecue at times when it is exposed to inclement weather conditions.

If the supply cord of this appliance is damaged, it must be replaced by the manufacturer or our authorised service agent.

Close supervision is necessary when rotisserie is in use nearby children.

Do not allow children to operate barbecue or rotisserie, and do not let children play nearby.

Unplug rotisserie from electrical supply when not in use, and before cleaning. Allow to cool before handling.

The use of accessory attachments is not recommended by the manufacturer and may cause injuries or damage. Do not use rotisserie for other than intended use, with barbecue.

IMPORTANT SAFETY POINTS

The fats and juices that drip from the meat may cause flare-ups. Since flare-ups impart the distinctive taste and colour for food cooked over an open flame, they should be expected and encouraged within reason. Nevertheless, uncontrolled flaring can result in a ruined meal.

FLARE-UPS

To load the spit rods, begin with handle in place on slot located in barbecue side panel. Slide one of the holding forks

(with prongs facing away from the handle)

onto the spit rod. Push the spit rod through the centre of the food to be basted, and then slide the second holding fork,

(prongs toward the food) onto the spit rod.

It is very important to centre and balance the food to be cooked on the spit rod, then push the meat holding forks firmly together. Tighten the wing nuts with pliers. It may also be necessary to wrap the food with butcher string

(never use plastic or nylon string) to

secure any loose portions. Once the food is secure insert the spit rod into the rotisserie motor.

It may be necessary to remove the barbecue cooking plates depending upon the size of the meat. Place a basting pan below the food to collect the falling juices and drippings. It is normal for the spit rods to flex a little when larger cuts of meats are being cooked.

Note: 240 V rotisserie – 5 kg maximum.

Battery rotisserie – 3 kg maximum.

LOADING THE SPIT RODS

When rotisserie cooking, place a drip pan of some sort under the food to be cooked. This will capture the drippings and keep barbecue clean of excess grease which could cause a fire. Water may be added to drip pan to retain moisture. Use caution when moving a drip pan containing hot oils, or grease.

Never line the bottom of your barbecue body with aluminum foil, sand or any grease absorbent substance.

Should a grease fire occur, turn the burners and gas off immediately and leave hood CLOSED until fire is extinguished.

This rotisserie is for use outdoors only, and on a barbecue as described in the following instructions.

Fit rotisserie bracket to opposite side of barbecue where a side burner is fitted. The projection of the rotisserie handle will preclude use of side burner.

BEWARE OF SPIDERS. BURNER TUBES SHOULD BE INSPECTED AND CLEANED PERIODICALLY.

SPIDERS AND SMALL INSECTS CAN OCCASIONALLY SPIN WEBS OR MAKE NESTS IN THE BURNER TUBES. THESE WEBS CAN LEAD TO A GAS FLOW OBSTRUCTION WHICH COULD RESULT IN A FIRE IN AND AROUND THE BURNER TUBES.

THIS TYPE OF FIRE IS KNOWN AS ‘FLASH-BACK’ AND CAN CAUSE SERIOUS DAMAGE TO YOUR BARBECUE AND CREATE AN UNSAFE OPERATING CONDITION FOR THE USER.

ALTHOUGH AN OBSTRUCTED BURNER TUBE IS NOT THE ONLY CAUSE OF ‘FLASH-BACK’ IT IS THE MOST COMMON CAUSE AND FREQUENT INSPECTION AND CLEANING OF THE BURNER TUBES IS NECESSARY.

Occasionally observe burner flame for correct

operation

. See diagram below.

VISUALLY CHECKING BURNER FLAMES

1. Turn off gas at source, turn burner control to

‘OFF’.

2. Wait five minutes before trying again.

3. Check gas supply/connections.

4. Repeat lighting procedure and, if barbecue still

fails to operate properly, TURN OFF GAS AT SOURCE, TURN BURNER CONTROLS TO

‘OFF’,

wait for barbecue to cool and check the following:

a) Misalignment of burner tube(s) and over orifice(s).

CORRECTION: Reposition burner tube to properly

sit over orifice.

b) Obstruction in gas line

CORRECTION: Remove hose from barbecue.

DO NOT SMOKE! Open gas supply for one second to blow any obstruction from fuel hose. Close off gas supply at source and reconnect hose to barbecue.

c) Blocked orifice

CORRECTION: Remove grillplates, flametamers,

fat/grease draining tray and receptacle. Remove burners from bottom of barbecue body by pulling cotter pin from beneath burner ‘foot’ using a screwdriver or needle nose pliers.

(See burner

diagram on page 15).

Carefully lift each burner up and away from gas valve orifice. Remove the orifice section of gas valve from each gas valve and gently clear any obstruction with a fine wire. Re-install each orifice section, re-install burners over orifices and place each burner ‘foot’ into mounting bracket at bottom of barbecue body. Replace cotter pins. Replace cooking components, fat/grease draining tray and receptacle.

d) Misalignment of igniter on burner

CORRECTION: Check for proper position of elec-

trode tip. The tip of the electrode should be pointing toward the tip of the collector box. The gap between the spark electrode and the tip of the gas collector box should be 5 mm. Adjust if necessary by carefully pressing the gas collector closer to the spark electrode.

If re-ignition is necessary while the barbecue is

still hot, you must wait for a minimum of five minutes before commencing to re-ignite.

(This allows accumulated

gas to clear).

If all check/corrections have been made and

barbecue still fails to operate properly, consult your barbecue dealer or gas appliance service person.

IF BARBECUE FAILS TO OPERATE PROPERLY

CAUTION: IF BURNERS GO OUT DURING OPERATION, CLOSE GAS SUPPLY AT SOURCE, AND TURN ALL GAS VALVES OFF.

OPEN HOOD AND WAIT 5 MINUTES BEFORE RE-ATTEMPTING TO LIGHT (THIS ALLOWS ACCUMULATED GAS FUMES TO CLEAR).

CAUTION:

SHOULD A GREASE FIRE OCCUR, CLOSE GAS SUPPLY AT SOURCE, TURN OFF ALL BURNERS AND REMOVE FOOD UNTIL FIRE IS OUT.

KEEP THE VENTILATION OPENINGS OF THE CYLINDER ENCLOSURE FREE AND CLEAR FROM DEBRIS.

OPERATION

MAINTENANCE

To reduce the chance of flash-back, the procedure below should be followed at least once a month in late summer or early autumn when spiders are most active, or when your barbecue has not been used for an extended period of time.

1. Remove grillplates, flametamers, fat/grease

draining tray and receptacle from barbecue.

2. Remove burners from bottom of barbecue body

by pulling cotter pin from beneath burner ‘foot’

using a screwdriver or needle nose pliers.

3. Carefully lift each burner up and away from gas

valve orifice.

We suggest several different ways of cleaning the burner tubes. Use the procedure most convenient for you:

1. Bend a stiff wire

(a light weight coat hanger works

well)

into a small hook. Run the hook through each burner tube and into the burner several times.

CLEANING THE BURNER TUBES AND BURNER PORTS (TO PREVENT FLASH-BACK)

OR Using a narrow bottle brush with a flexible handle

(do not use a brass wire brush), run the brush through each burner tube and into the burner several times.

OR Use an air hose to force air through the burner

tube and out through the burner ports. Observe each port and make sure air comes out every hole. Wear eye protection.

Regardless of which burner cleaning procedure

you use, we recommend that you complete the following steps to help prolong burner life.

1. Wire brush entire outer surface of burner to remove food residue and dirt.

2. Clean any blocked ports with a stiff wire such as an open paper clip.

3. Inspect the burner for damage

(cracks or holes)

and if such damage is found, order and install a new burner. After installation, check to ensure that gas valve orifices are correctly placed inside ends of burner tubes. Also check position of spark electrode.

If fire occurs in and around the burner tubes, immediately turn off gas at its source and turn the burner control(s) to

‘OFF’. Wait until the barbecue has

cooled, then clean the burner tubes and burner ports as described below.

FLASH-BACK

As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your new gas barbecue is no exception. By following these cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.

CARE AND MAINTENANCE

After cooking, turn burner controls to ‘OFF’ and let barbecue cool before attempting to clean your grillplates. Take care not to chip the porcelain coating.

Before first use and periodically it is suggested that you wash the grillplates in a mild soap and warm water solution. You can use a wash cloth, a vegetable brush, or steel wool to clean your cooking plates if you desire.

CLEANING THE GRILLPLATES

Rotate the chrome cap anti-clockwise to remove it completely. The ignition pack is powered by a ‘AA’ battery.

The battery can be easily removed using your fingers.

IGNITION SYSTEM BATTERY REPLACEMENT

Washing the flametamer after every use is not necessary but periodically it is suggested you wash the flametamer in a mild soap and warm water solution. Use a wire brush to remove stubborn burnt on cooking residue. Dry the flametamer thoroughly before you re-install it in the barbecue body.

CLEANING THE FLAMETAMER

The fat/grease draining tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution.

CLEANING THE FAT/GREASE DRAINING TRAY & FAT/GREASE RECEPTACLE

IN COASTAL AREAS, MORE REGULAR CLEANING AND THE USE OF A COVER IS RECOMMENDED. SALTY AIR MAY AFFECT THE TROLLEY. PLEASE WASH DOWN WITH FRESH WATER.

RINNAI GUARANTEE

✁

YOUR DETAILS

Mr Mrs Ms Other:

Surname: Given name:

Address:

Suburb/Town: State: P/code:

Telephone ( ) A/H, Bus.

YOUR BARBECUE DETAILS

Date of purchase:

Place of purchase:

Serial No. located on front/side panel:

ADDITIONAL DETAILS

(Optional questions to assist our continuous improvement program)

Before this purchase, were you aware of Rinnai Aust? Yes No If yes, were you aware that Rinnai produced

an extensive barbecue range? Yes No

What was your final choice based on?

Colour Price Features Style Other:

Were you recommended to this product by

Retailer Friend Advertising Past Experience Other:

Did you previously own a barbecue? Yes No

If yes, what kind? Portable Kettle Inbuilt

Volcanic Rock/Charcoal Same Other:

If you changed, why?

Your age 20-25 26-30 31-35 36-40 41-45 46-50 50+

Burning-off the barbecue after cooking will keep it ready for instant use, however, at least once a year you should give the entire barbecue a thorough cleaning to keep it in top operating condition.

Interior:

1. Turn the burner controls to ‘OFF’ position.

2. Turn the cylinder valve off fully.

3. Detach the regulator assembly from cylinder valve

by turning the quick coupling nut.

4. Remove and clean the cooking plates, flametamers

and burners. Lightly oil after cleaning.

5. Cover the gas valve orifices with a piece of aluminium

foil.

6. Brush the inside and bottom of the barbecue with a

stiff wire brush, and wash down with a mild soap

and warm water solution. Rinse thoroughly and let

dry.

7. Remove aluminium foil from orifices and check

orifices for any obstruction.

8. Check spark electrode, adjusting as instructed.

Electrode tip pointing toward the bottom of gas

collector and approximately 5 mm

(1/5") from the

bottom of collector box.

9. Replace burners and adjust spark electrode collector

box.

10. Replace flametamers, grillplates and warming rack.

11. Reconnect to gas and check for leaks then observe

burner flame for correct operation.

As with all appliances, proper care and maintenance will keep them in a top operating condition and prolong their life. Your barbecue is no exception. By following these cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.

Exterior:

Your gas barbecue is made of heavy steel, it should provide you with years of trouble-free service. Touch-up any scratches in the paint which may occur with use. These scratches may expose bare metal and leave the unit susceptible to material breakdown. A touch-up paint designed for use with high temperatures is available in most hardware stores and from your barbecue dealer. Follow these steps for best results when applying touch-up paint:

1. Shut off gas supply at source and disconnect gas hose

from gas valve manifold. Protect gas hose fitting.

2. Remove loose paint by lightly sanding surface(s)

with a medium grit emery cloth or a fine grit sand-

paper.

3. Remove any dirt or grease by washing the surface(s)

with a mild soap and warm water solution.

4. Rinse with clean water and allow surface to dry thoroughly or wipe the area with vinegar.

5. Apply touch-up paint properly by following instructions on can.

6. Allow paint to dry completely, and apply a second coat if necessary.

IMPORTANT: Allow paint to dry at least 24 hours before using your gas barbecue.

CLEANING OF BARBECUE HOUSING

Rinnai recommends that you minimise the units’

exposure to the elements. High moisture content in the air

(rain, mist, salt spray etc.) can affect metal components

of this product and lead to material breakdown. If left in an area subjected to high moisture content, we strongly recommend that you observe the cleaning procedure on a regular basis and cover the unit whilst not in use

(Covers

are available as an optional extra on some models)

. Material breakdown from high moisture conditions may be considered as normal wear and tear unless full regular cleaning has taken place.

STORAGE

CONTACT POINTS

All specifications are subject to change without notification.

Printed 7/2001

REPLY PAID 50

RINNAI AUSTRALIA PTY LTD

ABN 74 005 138 769

MARKETING DEPARTMENT

PO BOX 460

MORDIALLOC VICTORIA 3195

No postage stamp required

if posted in Australia

As the purchaser of a high quality Rinnai barbecue, we

provide you with the following guarantee.

FREE Labour* 3 years

FREE Parts* 3 years

*except ignition, flametamers, accessories (1 year)

New Zealand 1 year free parts

and labour all models

The benefits conferred by this guarantee are in addition to all other rights and remedies in respect of the product which you have under the Trade Practices Act

(Consumer

Guarantees Act NZ)

and other state and territory laws.

Guarantee does not cover cleaning and normal wear and tear; calls of this nature may be chargeable. Service calls to a barbecue which is operating normally may be chargeable, even when the barbecue is under guarantee.

Please complete and mail this card. This will assist Rinnai in providing the best possible service.

Note: Where the appliance is installed within 500 m of breaking surf, non-stainless steel components may be subjected to material breakdown, and extra attention to maintenance must be observed. These conditions may affect a warranty.

GUARANTEE

Rinnai Australia has a service network in most states. Our service network personnel are fully trained and equipped to give the best service on your Rinnai appliance. If your barbecue needs service please ring one of the contact numbers on this page.

RINNAI AUSTRALIA PTY. LTD. ABN 74 005 138 769

Rinnai

Help Line: 1 300 366 388, 8.00am - 5.30pm EST Mon -Fri

(Cost of a local call. Higher from mobile or public phones).

Internet: www.rinnai.com.au

e-mail: enquiry@rinnai.com.au

Head Office:

10-11 Walker Street, Braeside, Vic 3195

Sales: Tel (03) 9271 6666. Fax (03) 9271 6611.

Spare Parts

& Service: Tel (03) 9271 6699. Fax (03) 9271 6688.

N.S.W. Branch:

62 Elizabeth Street, Wetherill Park, NSW 2164. Tel (02) 9609 2111. Fax (02) 9609 5260.

Sales: Tel (02) 9609 2888. Fax (02) 9609 5260

Service: Tel (02) 9609 2600. Fax (02) 9729 0487

S.A. Branch:

140 Days Rd, Ferryden Park, SA 5010. Tel (08) 8345 0292. Fax (08) 8345 4760.

W.A. Branch:

18 Belgravia St, Belmont, WA 6014.

Sales: Tel (08) 9478 3355. Fax (08) 9277 2531.

Service: Tel (08) 9478 3345. Fax (02) 9277 2531.

QLD Branch:

1/6 Booran Dve, Logan City, QLD 4114. Tel (07) 3209 4622. Fax (07) 3209 4722.

Tasmania: Contact Rinnai Melbourne on

Tel (03) 9271 6666. Fax (03) 9271 6611.

Service: Tel (03) 9271 6699. Fax (03) 9271 6688.

New Zealand Ltd.

Head Office: 691 Mt. Albert Rd, Royal Oak, Auckland.

PO Box 24-068. Tel (09) 625 4285. Fax (09) 624 3018.

Failure to comply with these instructions may result in serious personal injury or damage to the appliance. Specifications are subject to change without prior notice.

OUR BRANCHES

Rinnai Galley series, Grand Monaco series, Buffet series, Grand Cafe series, Grand Gourmet series Operating & Assembly Instruction

Specifications and Main Features

Frequently Asked Questions

User Manual