RIDGID R2600 User Manual

OPERATOR’S MANUAL
Random Orbit Sander R2600 Variable Speed
®
This new random orbit sander has been engineered and manufactured to our high standard for dependability, ease of operation and operator safety. When properly cared for, the random orbit sander will give you years of rugged, trouble-free performance.
WARNING
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for buying a RIDGID product.
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TABLE OF CONTENTS
General Safety Rules ................................................................................................................................................... 3-4
Specific Safety Rules ....................................................................................................................................................... 4
Symbols ........................................................................................................................................................................... 5
Specifications ...................................................................................................................................................................6
Electrical ...........................................................................................................................................................................6
Unpacking ........................................................................................................................................................................ 7
Applications ...................................................................................................................................................................... 7
Features ....................................................................................................................................................................... 8-9
Assembly .................................................................................................................................................................. 10-12
Operation ................................................................................................................................................................. 13-14
Adjustments ................................................................................................................................................................... 15
Maintenance ................................................................................................................................................................... 16
Warranty ......................................................................................................................................................................... 19
Customer Service Information ........................................................................................................................................ 20
INTRODUCTION
Your random orbit sander has many features for making the use of this product more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARNING:
Do not attempt to use this product until you thoroughly read and completely understand the operator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your product properly and only as intended, you will enjoy years of safe, reliable service.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
WARNING:
The operation of any tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
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GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to
follow all instructions listed below, may result in elec­tric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools may create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to
lose control.
Electrical Safety
Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to in­stall a polarized outlet. Do not change the plug in any
way. Double insulation eliminates the need for the
three-wire grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is
an increased risk of electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of elec­tric shock.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are
rated for outdoor use and reduce the risk of electric shock.
Personal Safety
Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alco­hol, or medication. A moment of inattention while oper-
ating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jew­elry. Contain long hair. Keep your hair, clothing, and
gloves away from moving parts. Loose clothes, jew-
elry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off be­fore plugging in. Carrying tools with your finger on the
switch or plugging in tools that have the switch on, invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Do not use on a ladder or unstable support.
Loose clothes, jewelry, or long hair can be drawn into
air vents.
Tool Use and Care
Use clamps or other practical way to secure and sup­port the workpiece to a stable platform. Holding the
work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your appli­cation. The correct tool will do the job better and safer at
the rate for which it is designed.
Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is dan­gerous and must be repaired.
Disconnect the plug from power source before mak­ing any adjustments, changing accessories, or stor­ing the tool. Such preventive safety measures reduce
the risk of starting the tool accidentally.
Store idle tools out of the reach of children and other untrained persons. Tools are dangerous in the hands of
untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges
are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool, may become hazardous when used on another tool.
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GENERAL SAFETY RULES
Service
Tool service must be performed only by qualified repair personnel. Service or maintenance performed
by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replace­ment parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact
hidden wiring or its cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the
operator.
Additional Safety Rules
Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric
shock, fire, or serious injury.
Always wear safety glasses. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses. Following this rule will reduce the risk
of serious personal injury.
Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the
risk of serious personal injury.
Protect your hearing. Wear hearing protection during extended periods of operation. Following this
rule will reduce the risk of serious personal injury.
Inspect tool cords periodically and, if damaged, have repaired at your nearest Authorized Service Center. Constantly stay aware of cord location.
Following this rule will reduce the risk of electric shock or fire.
Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will oper­ate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk
of shock, fire, or serious injury.
Do not abuse cord. Never carry the tool by the cord or yank it to disconnect it from the receptacle. Keep cord away from heat, oil, and sharp edges. Following
this rule will reduce the risk of electric shock or fire.
Make sure your extension cord is in good condi­tion. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recom­mended. If in doubt, use the next heavier gage. The
smaller the gage number, the heavier the cord. An
undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk
of serious personal injury.
Drugs, alcohol, medication. Do not operate tool while under the influence of drugs, alcohol, or any medication. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
WARNING:
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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SYMBOLS
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the ool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
VVolts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
WWatt Power
min Minutes Time
Alternating Current Type of current
n
0
.../min Per Minute Revolutions, strokes, suface speed, orbits etc., per minute
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
Safety Alert Precautions that involve your safety
Eye Protection
Wet Conditions Alert Do not expose to rain or use in damp locations.
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Always wear safety gogles or safety glasses with side shields and a full face shield when operating this product.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
Important: Advises you of important information or instructions vital to the operation or maintenance of the equipment.
Note: Advises you of additional information concerning the operation or maintenance of the equip­ment.
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SPECIFICATIONS
Sanding Disc Diameter .................................................................................................................................... 5 in. (12.7 cm)
Orbit Diameter ............................................................................................................................................. 3/32 in. (0.24 cm)
No Load Speed ......................................................................................................................................... 7,000 - 12,000/min
Input .................................................................................................................................. 120 Volts, 60 Hz, AC only, 3 Amps
Net Weight ...................................................................................................................................................... 3.0 lbs. (1.4 kg)
ELECTRICAL
Double Insulation
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool’s internal wiring. Observe all normal safety pre­cautions to avoid electrical shock.
Important: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.
Electrical Connection
The random orbit sander has a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double-check the power supply.
Extension Cords
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to deter­mine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Labora­tories (UL) should be used.
When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is designated with “WA” on the cord’s jacket.
Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation.
**Ampere rating (on tool faceplate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10
**Used on 12 gauge - 20 amp circuit.
CAUTION:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can re­sult in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
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