RIDGID R1000 User Manual

OPERATOR’S MANUAL
115 mm (4-1/2 pulg.) ANGLE GRINDER
R1000
Your angle grinder has been engineered and manufactured to our high standards for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
Thank you for buying a RIDGID product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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TABLE OF CONTENTS
n Introduction..................................................................................................................................................................... 2
n General Safety Rules ...................................................................................................................................................3-4
n Specific Safety Rules ...................................................................................................................................................... 4
n Symbols .......................................................................................................................................................................... 5
n Specifications ................................................................................................................................................................. 6
n Electrical ......................................................................................................................................................................... 6
n Unpacking....................................................................................................................................................................... 7
n Applications ....................................................................................................................................................................7
n Features .......................................................................................................................................................................8-9
n Assembly .................................................................................................................................................................10-11
n Adjustments .................................................................................................................................................................. 12
n Operation .................................................................................................................................................................13-14
n Maintenance ................................................................................................................................................................. 15
n Warranty........................................................................................................................................................................ 19
n Customer Service Information ...................................................................................................................................... 20
INTRODUCTION
Your angle grinder has many features for making the use of this product more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
WARNING:
Do not attempt to use this product until you thoroughly read and completely understand the operator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your product properly and only as intended, you will enjoy years of safe, reliable service.
Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved.
WARNING:
The operation of any tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1.
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GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure to fol­low all instructions listed below, may result in electric shock, fire and/or serious personal injury.
Save These Instructions Work Area
n Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
n Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the
dust or fumes.
n Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose control.
Electrical Safety
n Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need
for the three-wire grounded power cord and grounded power supply system.
n Avoid body contact with grounded surfaces such
as pipes, radiators, ranges, and refrigerators. There
is an increased risk of electric shock if your body is grounded.
n Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
n Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
n When operating a power tool outside, use an
outdoor extension cord marked “W-A” or “W”. These
cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
n Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
n Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
n Avoid accidental starting. Be sure switch is off
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch on invites accidents.
n Remove adjusting keys or wrenches before turning
the tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
n Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better
control of the tool in unexpected situations.
n Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
n Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
n Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the tool in unexpected situations.
Tool Use and Care
n Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstable and may lead to loss of control.
n Do not force tool. Use the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which it is designed.
n Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is dangerous and must be repaired.
n Disconnect the plug from power source before
making any adjustments, changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
n Store idle tools out of the reach of children and other
untrained persons. Tools are dangerous in the hands of
untrained users.
n
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edges
are less likely to bind and are easier to control.
n Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by
poorly maintained tools.
n Use only accessories that are recommended by the
manufacturer for your model. Accessories that may
be suitable for one tool, may become hazardous when used on another tool.
n Keep the tool and its handle dry, clean and free
from oil and grease. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum­based products, or any strong solvents to clean your tool. Following this rule will reduce the risk of loss of control and deterioration of the enclosure plastic.
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GENERAL SAFETY RULES
Service
n Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified personnel could result in a risk of injury.
SPECIFIC SAFETY RULES
n Always use proper guard with grinding wheel. A
guard protects operator from broken wheel fragments.
n Accessories must be rated for at least the speed
recommended on the tool warning label. Wheels and
other accessories running over rated speed can fly apart and cause injury.
Hold tool by insulated gripping surfaces when perform-
ing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live”
wire will make exposed metal parts of the tool “live” and shock the operator.
Additional Safety Rules
n Know your power tool. Read operator’s manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric
shock, fire, or serious injury.
n Always wear safety glasses. Everyday eyeglasses
have only impact-resistant lenses; they are NOT safety glasses. Following this rule will reduce the risk of serious personal injury.
n Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk of serious personal injury.
n Protect your hearing. Wear hearing protection
during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
n Inspect tool cords periodically and, if damaged, have
repaired at your nearest Authorized Service Center. Constantly stay aware of cord location. Following this
rule will reduce the risk of electric shock or fire.
n Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center.
Following this rule will reduce the risk of shock, fire, or serious injury.
n Do not abuse cord. Never carry the tool by the cord
or yank it to disconnect it from the receptacle. Keep
cord away from heat, oil, and sharp edges. Following
n When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a risk of electric shock or injury.
this rule will reduce the risk of electric shock or fire.
n Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating.
n Inspect for and remove all nails from lumber before
using this tool. Following this rule will reduce the risk of
serious personal injury.
n Drugs, alcohol, medication. Do not operate tool
while under the influence of drugs, alcohol, or any medication. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
n Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
WARNING:
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti­lated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS
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SYMBOLS
Important: Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
Alternating Current Type of current
---
Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
Class II Construction Double-insulated construction
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Safety Alert Precautions that involve your safety
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product.
Wet Conditions Alert Do not expose to rain or use in damp locations.
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Lire le manuel d’utilisation
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
Note: Advises you of additional information concerning the operation or maintenance of the equipment.
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SPECIFICATIONS
Grinding Wheel Capacity............................................................................................................................ 4-1/2 in. (115 mm)
Spindle Thread .........................................................................................................................................5/8 x 11 UNC (M14)
No Load Speed ......................................................................................................................................................10,000/min
Input .................................................................................................................................. 120 Volts, 60 Hz, AC only, 8 Amps
Net Weight.......................................................................................................................................................... 4 lbs. (1.8 kg)
ELECTRICAL
Double Insulation
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
WARNING:
The double insulated system is intended to protect the user from shock resulting from a break in the tool’s internal wiring. Observe all normal safety precautions to avoid electrical shock.
Important: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replace­ment parts when servicing.
Electrical Connection
The angle grinder has a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this
tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your tool does not operate when plugged into an outlet, double­check the power supply.
Extension Cords
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An un­dersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is desig­nated with “WA” on the cord’s jacket.
Before using any extension cord, inspect it for loose or ex­posed wires and cut or worn insulation.
**Ampere rating (on tool faceplate) 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25´ 16 16 16 16 14 14
50´ 16 16 16 14 14 12
100´ 16 16 14 12 10
**Used on 12 gauge - 20 amp circuit.
CAUTION:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool.
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