RIDGID PH-60C Swiv-L-Punch Head Instructions

PH-60C Swiv-L-Punch™ Head Instructions
WARNING
Read and understand these instructions, the electrical tool instruc­ tions, and the warn-
for all equipment and material being used before operating this tool to reduce the risk of serious personal injury.
ings and instruc tions
SAVE THESE INSTRUCTIONS!
Keep your fingers and hands away from the punch head during the punch cycle. Your fingers or hands can be crushed, fractured or
amputated if they are caught between the punch dies or the compo­nents and any other object.
This head is not insulated for use on or near energized conduc- tors. Use of this head on or near energized conductors may lead to electrical shock, causing severe injury or death.
Large forces are generated during product use that can break or throw parts and cause injury. Stand clear during use and wear ap­propriate protective equipment, including eye protection.
Do not handle punch head while punching. The punch head con- tains high pressure oil during punching. High pressure oil escaping from punch head can penetrate the skin and cause serious injury. If oil is injected under the skin, seek immediate medical attention.
Never repair a damaged head. A head that has been welded, ground, drilled or modified in any manner can break during use. Only replace components as indicated in these instructions. Discard dam­aged heads to reduce the risk of injury.
Only use a PH-60C Swiv-L-Punch™ Head with a RIDGID
®
RE 6 or
RE 60 Electrical Tool. Use of other tools with this head may damage
the head, tool, draw stud, punch dies, or result in serious injury.
If you have any questions concerning this RIDGID
®
product:
• Contact your local RIDGID distributor.
• Visit www.RIDGID.com to find your local RIDGID contact point.
• Contact Ridge Tool Technical Service Department at rtctechservic ­es@emerson.com, or in the U.S. and Canada call (800) 519-3456.
Description
The RIDGID®Swiv-L-Punch™ Head is designed for use with punches and dies (such as knockout punches) to punch holes through sheet ma­terials such as mild or stainless steel.
The Punch Head attaches to the RIDGID RE 6 or RE 60 Electrical Tool equipped with the RIDGID QuickChange System™ Coupling (QCS™) and includes 360 degrees of articulation. Combined, these allow for bet­ter access in tight areas.
360° Articulation
Inspection/Maintenance
Inspect the Punch Head before each use for issues that could affect safe use.
1. With the battery removed from the tool, depress the QCS sleeve and remove the head.
2. Clean the head and remove all dirt, oil, grease, and debris to aid in inspection and improve control. Pay close attention to the QCS cou­pling to ensure there is no debris to damage the coupling. Ensure that the threaded hole is free of debris.
3. Inspect the head for:
• Proper assembly and completeness.
• Wear, corrosion or other damage. Dim-
ples in the grooves of the QCS coupling are normal with use and are not consid­ered damage.
Oil Leaks. If the draw stud piston ex-
tends past the tool face (Figure 2), the oil is low. Have the punch head serviced – do not attempt to add oil.
• Presence and readability of head mark-
ings.
If any issues are found, do not use head until corrected.
4. Inspect the electrical tool and any other equipment being used as directed in their instructions. Make sure other knockout components are in good working condition.
5. The QCS coupling is lubricated for life at the factory and does not require any further lubrication. Do not disassemble the Punch Head. Unit contains compressed spring.
Tool Face
Draw Stud
Piston
Figure 2 – Punch Head
Oil Low
QCS Coupling
¾" – 16 UNF Thread For
Draw Stud
Figure 1 – PH-60C Swiv-L-Punch Head
Specification
Material Thickness .............Mild Steel – Up to 10 gauge
Max. Punch Diameter...........Up to 5" (120 mm) in 12 gauge mild steel
Draw Stud Thread ................
Compatible QCS Types......6T QCS
Maximum Output Force......14,600 lbf (64 kN)
Weight.................................4.4 lb (2.0 kg)
Punching capacity depends on a variety of factors including punch size/configuration, material thickness, type, and hardness. Holes may not be able to be completed in all cases based on these and other variables.
Printed 11/15
EC41390 REV. A
(0.134", 3.4 mm) Stainless Steel – Up to 12 gauge (0.109", 2.8 mm)
and 14 gauge stainless steel Up to 2" (50,8 mm) in 10 gauge mild steel and 14 gauge stainless steel
3
/4" – 16 UNF
60kN QCS
99 Washington Street Melrose, MA 02176 Phone 781-665-1400 Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
999-999-526.10
PH-60C Swiv-L-Punch™ Head Instructions
Set Up/Operation
These instructions are generalized for many types of knockout punches and dies. Follow the specific instructions for the set up and operation of the knockout punch and die being used.
1. Determine the thickness and type of material to be punched. Make sure there is only a single thickness of material to be punched. De­termine the hole size you wish to punch. Select the appropriate matched punch and die set per manufacturer’s specifications.
2. Make sure all equipment is inspected and set up per manufacturer’s instructions.
3. Mark the hole location and if needed drill a pilot hole the draw stud (E.g. for a
3
/4" draw stud, drill a 7/8" pilot hole.)
4. With the Punch Head removed from the tool, thread the draw stud completely into the Punch Head unit. The thread must be fully en­gaged to ensure proper operation, but does not need to be tight.
5. Place any needed spacer(s) over the draw stud, followed by the punch die. Place the cupped half of the die facing away from the tool.
6. Insert the draw stud through the pilot hole in the material to be punched.
7. Thread the matching punch half of the die onto the draw stud with the cutting edges toward the material. Tighten by hand until there are no gaps between the head, spacer(s), die, material and punch. If there are gaps between the parts, the dies will not be square to the material and could damage the equipment or cause injury.
A thread adapter is available for use with punches with 1 threads to convert for use with ¾" - 16 UNF draw studs. Fully thread adapter into the punch as shown in Figure 3 inset.
Punch Die
Material
Punch
1
/8" larger than
1
/8" - 12
Accessories
Catalog
No. Description
23478 Knockout Punch Die Set w/ 23492 Knockout Punch Die Set w/21/2", 3", 31/2", 4" and Case 44133 Knockout Punch Die Set w/M 16, 20, 25, 32, 40, 2 draw bolts,
3 spacers and drill
52278 PH-60C Accessories Set w/Drawstuds, Step Bit Drill, Thread
Adapter, and Spacers 52368 ¾ - 16 Draw Stud 52373
3
/8- 24 Draw Stud 52378 Step Bit Drill 52383 11/8- 12 to ¾ - 16 Thread Adapter 52388 Knockout Spacer Set
1
/2", 3/4", 1", 11/4",11/2", 2" and Case
Optional
Spacer(s)
(If Needed)
Figure 3 – Setting Up The Punch Head
11/8– 12 Adapter
Make sure that the punch is fully threaded onto the draw stud. Do not operate with the punch partially threaded onto the draw stud, this could damage the stud. If the punch will not fully thread onto the draw stud, a spacer may need to be removed.
8. Remove the battery from the tool. Depress the QCS sleeve on the electrical tool and insert the punch head. Release the sleeve to re­tain the head. Confirm that the head is fully inserted and locked into tool before turning ON. (If head will not lock into tool, ensure tool ram is fully retracted by pressing the release button.) With dry hands install the tool battery.
9. With hands clear of the head and other moving parts, operate the electrical tool as per its operator’s manual. As soon as the hole is complete release the run switch.
NOTICE
Do not hold the run switch until the tool automatically retracts. This could cause the punch to bottom out in the die and damage the punch/die. Press the electrical tool pressure release button to retract the ram.
10. Turn the electrical tool OFF and remove the punch from the hole. Be careful of any sharp edges.
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 - TestEquipmentDepot.com
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