RIDGID OF50150TS Mobilair Operator's Manual

OPERATOR’S MANUAL
MANUEL D’UTILISATION
MANUAL DEL OPERADOR
TRI-STACK
5 GALLON AIR COMPRESSOR
COMPRESSEUR D’AIRE DE 18,93 l (5 GAL.)
COMPRESOR AIRE DE 18,93 I (5 GAL.)
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TABLE OF CONTENTS
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General Safety Rules .......................2-3
Air Compressor Safety Warnings ....3-4
Symbols ...........................................5-6
Electrical ............................................. 7
Glossary of Terms ...............................8
Features .............................................. 9
Assembly .......................................9-10
Operation .....................................11-15
Maintenance ..................................... 15
Troubleshooting ................................ 16
Illustrations ..................................19-21
Parts Ordering/Service ....... Back Page
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
SAVE THIS MANUAL FOR
FUTURE REFERENCE
TABLE DES MATIÈRES
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Règles de sécurité générales
........................................................2-3
Avertissements de sécurité relatifs
compressuer d’aire .........................3-4
Symboles .........................................5-6
Caractéristiques électriques ............... 7
Glossary of Terms ...............................8
Caractéristiques .................................9
Assemblage ...................................9-10
Utilisation .....................................11-15
Entretien ...........................................16
Troubleshooting ...........................17-18
Illustrations ..................................19-21
Commande de pièces /
réparation ..........................Page arrière
AVERTISSEMENT :
Pour réduire les risques de blessures, l’utilisateur doit lire et veiller à bien comprendre le manuel d’utilisation avant d’employer ce produit.
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
ÍNDICE DE CONTENIDO
****************
Reglas de seguridad
generales .........................................2-3
Advertencias de seguridad
compresor aire ................................3-4
Símbolos .........................................5-6
Aspectos eléctricos ............................ 7
Glossary of Terms ...............................8
Características ...................................9
Armado ..........................................9-10
Funcionamiento ...........................11-15
Mantenimiento ..................................16
Troubleshooting ...........................17-18
Ilustraciones ................................19-21
Pedidos de piezas /
servicio .......................... Pág. posterior
ADVERTENCIA:
Para reducir el riesgo de lesiones, el usuario debe leer y comprender el manual del operador antes de usar este producto.
CONSERVER CE MANUEL
POUR FUTURE RÉFÉRENCE
GENERAL SAFETY RULES
WARNING:
Read and understand all instructions. Failure
to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.
SAVE THESE INSTRUCTIONS WORK AREA
Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents. Floor must not be slippery from wax or dust.
Do not operate air compressors in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
Keep bystanders, children, and visitors away while
operating an air compressor. Distractions can cause you
to lose control.
Operate air compressor in an open area at least 18 in.
away from any wall or object that could restrict the flow of fresh air to ventilation openings.
ELECTRICAL SAFETY
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an
increased risk of electric shock if your body is grounded.
Don’t expose air compressors to rain or wet condi-
tions. Water entering an air compressor will increase the
risk of electric shock.
Do not abuse the cord. Never use the cord to carry
the air compressor or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
When operating an air compressor outside, use an out-
door extension cord marked “W-A” or “W”. These cords
are rated for outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY
Eye protection which conforms to ANSI specifications
and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when load­ing, operating, or servicing this product. Eye protection
is required to guard against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper
eye protection is worn. We recommend a Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses that provide protection against flying particles both from the front and side. Always use eye protection which is marked to comply with ANSI Z87.1.
Additional safety protection will be required in some
environments. For example, the working area may
include exposure to a noise level which can lead to hear­ing damage. The employer and user must ensure that any necessary hearing protection is provided and used by the operator and others in the work area. Some environments will require the use of head protection equipment. When required, the employer and user must ensure that head protection marked to comply with ANSI Z89.1 is used.
Stay alert, watch what you are doing, and use com-
mon sense when operating the air compressor. Do not use product while tired or under the influence of drugs, alcohol, or medication. A moment of inattention
while operating an air compressor may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enables better
control of the product in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, nonskid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the air compressor in unexpected situations.
AIR COMPRESSOR USE AND CARE
Do not exceed the pressure rating of any component
in the system.
Protect material lines and air lines from damage or
puncture. Keep hose and power cord away from sharp
objects, chemical spills, oil, solvents, and wet floors.
Check hoses for weak or worn condition before each
use, making certain all connections are secure. Do not
use if defect is found. Purchase a new hose or notify an authorized service center for examination or repair.
Release all pressures within the system slowly. Dust
and debris may be harmful.
Store idle air compressors out of the reach of children
and other untrained persons. Air compressors are dan-
gerous in the hands of untrained users.
Maintain air compressors with care. Follow mainte-
nance instructions. Properly maintained products are easier to control.
Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may affect the product’s operation. If damaged, have the air compressor serviced before using. Many accidents
are caused by poorly maintained products.
2 – English
GENERAL SAFETY RULES
Keep the exterior of the air compressor dry, clean, and
free from oil and grease. Always use a clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum­based products, or any strong solvents to clean the unit. Following this rule will reduce the risk of deterioration of the enclosure plastic.
SERVICE
When servicing a product, use only identical
replacement parts. Follow instructions in the Maintenance section
parts or failure to follow Maintenance instructions may create a risk of injury.
of this manual. Use of unauthorized
SPECIFIC SAFETY RULES
Know your air compressor. Read operator’s manual
carefully. Learn its applications and limitations, as well as the specific potential hazards related to this product. Following this rule will reduce the risk of electric shock, fire, or serious injury.
Drain tanks of moisture after each day’s use.
If unit will not be used for a while, it is best to leave drain valve open until such time as it is to be used. This will allow moisture to completely drain out and help prevent corrosion on the inside of tanks.
Risk of Fire or Explosion. Do not spray flammable liquid
in a confined area. Spray area must be well ventilated. Do not smoke while spraying or spray where spark or flame is present. Keep compressors as far from the spraying area as possible, at least 15 feet from the spraying area and all explosive vapors.
Risk of Bursting. Do not adjust regulator to result in
output pressure greater than marked maximum pressure of attachment. Do not use at pressure greater than 150 psi.
If connected to a circuit protected by fuses, use time-
delay fuses with this product.
To reduce the risk of electric shock, do not expose to
rain. Store indoors.
Inspect tanks yearly for rust, pin holes, or other
imperfections that could cause it to become unsafe.
Never weld or drill holes in the air tanks.
Make sure the hose is free of obstructions or snags.
Entangled or snarled hoses can cause loss of balance or footing and may become damaged.
Use the air compressor only for its intended use. Do
not alter or modify the unit from the original design or function.
Always be aware that misuse and improper handling of
this product can cause injury to yourself and others.
Service must be performed only by qualified repair
personnel. Service or maintenance performed by
unqualified personnel may result in a risk of injury.
Disconnect power supply, open drain valve to decom-
press tanks and allow water to drain, and allow air compressor to become cool to the touch before servicing. Turn pressure regulator knob fully counter-
clockwise after shutting off air compressor.
Never leave a tool unattended with the air hose
attached.
Never point any air tool toward yourself or others. Do not operate this air compressor if it does not
contain a legible warning label.
Do not continue to use a tool or hose that leaks air or
does not function properly.
Always disconnect the air supply and power supply
before making adjustments, servicing a product, or when a product is not in use.
Do not attempt to pull or carry the air compressor by
the hose.
Your tool may require more air consumption than this
air compressor is capable of providing.
Always follow all safety rules recommended by the
manufacturer of your air tool, in addition to all safety rules for the air compressor. Following this rule will
reduce the risk of serious personal injury.
Never direct a jet of compressed air toward people or
animals. Take care not to blow dust and dirt towards yourself or others. Following this rule will reduce the risk
of serious injury.
Do not use this air compressor to spray chemicals.
Your lungs can be damaged by inhaling toxic fumes. A respirator may be necessary in dusty environments or when spraying paint. Do not carry while painting.
Inspect product cords and hoses periodically and, if
damaged, have repaired at your nearest Authorized Service Center. Constantly stay aware of cord location.
Following this rule will reduce the risk of electric shock or fire.
Never use an electrical adaptor with this grounded
plug.
3 – English
SPECIFIC SAFETY RULES
Check damaged parts. Before further use of the air
compressor or air tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center.
Following this rule will reduce the risk of shock, fire, or serious injury.
Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. A cord exceeding 50 feet is not recommended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized
cord will cause a drop in line voltage resulting in loss of power and overheating.
This tool has an air source that is not regulated. An
unregulated air source must not be connected directly to a pneumatic tool or accessory. Without pressure
regulation the air pressure may exceed the maximum pressure of the driven tool or accessory.
The main tank that can be removed from this machine
is suitable for use only with this machine.
Use caution when lifting the air compressor with
the main tank installed to ensure that it is properly connected to the machine.
This equipment incorporates parts, such as snap
switches, receptacles, and the like that tend to pro­duce arcs or sparks and, therefore, when located in a
garage, it should be in a room or enclosure provided for the purpose, or should be 18 in. (457 mm) or more above the floor.
Never store a tool with air connected. Storing the tool
with air connected can result in unexpected firing and possible serious personal injury.
Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the risk of serious personal injury.
If the power supply cord is damaged, it must be replaced
only by the manufacturer or by an authorized service center to avoid risk.
Save these instructions. Refer to them frequently and use
them to instruct others who may use this product. If you loan someone this product, loan them these instructions also.
4 – English
SYMBOLS
The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL SIGNAL MEANING
DANGER:
WARNING:
CAUTION:
NOTICE:
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual
Eye Protection
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates important information not related to an injury hazard, such as a situation that may result in property damage.
DESIGNATION/EXPLANATION
To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Wet Conditions Alert Do not expose to rain or use in damp locations.
Do not adjust regulator to result in output pressure greater than
Risk of Bursting
Risk of Fire or Explosion
Risk of Electrical Shock
Hot Surface
Risk to Breathing
Pinch Point
marked maximum pressure of attachment. Do not use at pressure greater than 150 PSI.
Do not spray flammable liquid in a confined area. Spray area must be well ventilated. Do not smoke while spraying or spray where spark or flame is present. Keep compressors as far from the spray­ing area as possible, at least 15 feet from the spraying area and all explosive vapors.
Hazardous Voltage: Disconnect from power source before servic­ing. Compressor must be grounded.
To reduce the risk of injury or damage, avoid contact with any hot surface.
Air obtained directly from the air compressor should never be used to supply air for human consumption.
To reduce the risk of injury or damage, avoid contact with any pinch point.
5 – English
SYMBOLS
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
Alternating Current Type of current
Class II Construction Double-insulated construction
DESIGNATION/EXPLANATION
DANGER:
This compressor/pump is not equipped and should not be used to supply breathing quality air. Additional equip­ment would be necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CFR 1910.134. Compressed Gas Association, 4221 Walney Road, Fifth Floor, Chantilly, VA 20151-2923, (703) 788-2700, www.cganet.com. Any such additional equipment has not been examined and no implication of proper use for breathing air is intended or implied.
If this compressor is altered in any way, existing warranties shall be voided. RIDGID® and One World Technologies, Inc. disclaim any liabilities whatsoever for any loss, personal injury, or damage.
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and RIDGID® disclaims any liabilities whatsoever for any loss, personal injury, or damage.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi­cals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
6 – English
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground­ing plugs and 3-pole receptacles that accept the product’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on product data plate)
0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
**Used on 12 gauge - 20 amp circuit.
NOTE: AWG = American Wire Gauge
When working with the product outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “W-A” or “W” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
WARNING:
Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools, or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
WARNING:
Check extension cords before each use. If damaged replace immediately. Never use the product with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.
SPEED AND WIRING
The no-load speed of this product is approximately 3,450
rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as
important as the motor’s horsepower rating. A line intended only for lights cannot properly carry an air compressor motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
WARNING:
Improper installation of the grounding plug is liable to result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.
Repair or replace a damaged or worn cord immediately. This product is for use on a nominal 120 V circuit and has
a grounding plug similar to the plug illustrated in figure 1, page 19. Only connect the product to an outlet having the same configuration as the plug. Do not use an adaptor with this product.
ELECTRICAL CONNECTION
This product is powered by a precision-built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current), 60 Hz. Do not operate this product on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double check the power supply.
7 – English
GLOSSARY OF TERMS
Air Filter
Porous element contained within a metal or plastic housing attached to the compressor cylinder head which removes impurities from the intake air of the compressor.
Air Tank
Cylindrical component which contains the compressed air.
Amperage Overload Switch (Manual)
Automatically shuts off the compressor if the temperature of the electric motor exceeds a predetermined limit.
Check Valve
Device that prevents compressed air from flowing back from the air tank to the compressor pump.
Cut-In Pressure
The low pressure at which the motor will automatically restart.
Cut-Off Pressure
The high pressure at which the motor will automatically shut off.
Electric Motor
Device which provides the rotational force necessary to operate the compressor pump.
On/Off Switch
Control which turns the air compressor on or off. The pressure switch will not automatically start and control the compressor unless the manual On/Off Switch is in the ON( l ) position.
NPT (National Pipe Thread)
A seal thread tape must be used to provide a leak-free seal on pipe threaded connections.
Pressure Regulator Knob
Regulates the outgoing pressure from the air outlet to the tool. It is possible to increase or decrease the pressure at the outlet by adjusting this control knob.
Pressure Switch
Automatically controls the on/off cycling of the compressor. It stops the compressor when the cut-off pressure in the tank is reached and starts the compressor when the air pressure drops below the cut-in pressure.
PSI (Pounds Per Square Inch)
Measurement of the pressure exerted by the force of the air. The actual psi is measured by a pressure gauge on the compressor.
Pump
Produces the compressed air with a reciprocating piston contained within the cylinder.
Regulator Pressure Gauge
Displays the current line pressure. Line pressure is adjusted by rotating the pressure regulator knob.
Safety valve
Prevents air pressure in the air tank from rising over a predetermined limit.
SCFM (Standard Cubic Feet Per Minute) or CFM (Cubic Feet Per Minute)
A unit of measure of air delivery.
Tank Pressure Gauge
Indicates the pressure in the air tank.
SPECIAL TERMS
Quarter turn drain valves:
Quarter turn drain valves are located on tanks for easy draining of condensation to help prevent tank corrosion.
Compressor tank:
The air compressor and 0.5 gallon tank.
Main tank:
The 4.5 gallon tank.
Unregulated air hose:
This hose transmits the compressed air from the compressor tank to the main tank.
Unregulated air quarter turn ball valve lever:
This valve opens to allow compressed air to flow from the compressor tank to the main tank and closes to stop air flow form the compressor tank to the main tank.
Unregulated air intake coupler:
This coupler is an air inlet only for the unregulated air hose and is located on the main tank.
Unregulated air fitting:
This 1/4 in. NPT quick-connect fitting connects the unregulated air hose and is located on the main tank.
Lock/release knob:
Detaches and reattaches compressor tank and main tank.
Docking plate:
This plate supports the compressor tank when it is seated on top of the main tank.
8 – English
FEATURES
PRODUCT SPECIFICATIONS
Air Tank Capacity ....................................................5.0 gal.
Air Pressure .................................................... 150 psi max.
Air Delivery (High Flow Filter) ...............4.9 SCFM @ 90 psi
Air Delivery (Easy Start Filter) ............... 3.6 SCFM @ 90 psi
Gauges ..........................................................2 in. diameter
Input ..............................120 V, AC only, 14.5 Amps, 60 Hz
KNOW YOUR AIR COMPRESSOR
See Figure 2, page 19.
The safe use of this product requires an understanding of the information on the product and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.
5 IN 1 TRI-STACK AIR COMPRESSOR
Detachable compressor tank allows for convenient transportation and flexibility at job site.
AIR FILTERS
Easy Start Air Filter - Designed to improve starting char-
acteristics. High Flow Air Filter - Can be used to increase your
compressor’s air delivery (SCFM) when adequate electric power is available.
HANDLES
The air compressor is equipped with handles for carrying compressor tank in one hand and main tank in the other.
QUARTER TURN DRAIN VALVES
Quarter turn drain valves are located on tanks for easy draining of condensation to help prevent tank corrosion.
REGULATOR PRESSURE GAUGES
The current line pressure is displayed on the regulator pressure gauges. This pressure can be adjusted by rotating the pressure regulator knobs.
SAFETY VALVE
The safety valve is designed to automatically release air if the air tank pressure exceeds the preset maximum.
TANK PRESSURE GAUGES
The air compressor has two tank pressure gauges to indicate the pressure of the air in the tanks. One is located on the compressor tank and one on the main tank.
TWO INDEPENDENT LOCKING REGULATORS
Air pressure can be controlled separately on compressor tank which has a regulator knob and on the main tank, which has a separate regulator knob, for maximum utility at the job site.
ASSEMBLY
UNPACKING
This product requires assembly. Carefully remove the product and any accessories from
the box. Make sure that all items listed in the packing list are included.
WARNING:
Do not use this product if any parts on the Packing List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
Inspect the product carefully to make sure no breakage
or damage occurred during shipping.
Do not discard the packing material until you have
carefully inspected and satisfactorily operated the product.
If any parts are damaged or missing, please call
1-866-539-1710 for assistance.
PACKING LIST
Air Compressor
Wrench High Flow Filter
Manuel d’utilisation
9 – English
ASSEMBLY
WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
WARNING:
Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury.
ADJUSTING COMPRESSOR TANK HANDLE INTO CARRY POSITION
See Figure 3, page 20.
Using the wrench (included) remove screws from handle
brackets.
Pivot handle into upright position for carrying. Reinstall screws securely through handle holes and
through handle bracket holes located on top of motor housing on compressor tank.
ATTACHING COMPRESSOR TANK TO MAIN TANK
See Figures 5 - 6, pages 20 - 21.
Make sure the air compressor is off and unplugged. Rotate pressure regulator knobs fully in the counterclock-
wise direction so that the outlet pressure is at zero (0) psi.
Pull lock/release knob and turn counterclockwise to the
release position. Hooks will lower beneath docking plate on main tank.
NOTE: Lock/release knob is spring loaded in the unlock
direction.
Lift compressor tank and center over main tank so that
the gauge panels face the same direction.
Set compressor tank gently onto main tank. Turn lock/release knob clockwise to lock position. Hooks
on main tank will lock onto pins located on the underside of compressor tank.
Lift air compressor slightly to be sure compressor tank
and main tank are securely locked together.
Attach 1/4 in. NPT quick-connect air fitting on unregulated
air hose to unregulated air intake coupler, located on top of main tank. Make sure to push the hose fitting fully into the coupler until the coupler sleeve locks it into place.
Turn unregulated air quarter-turn ball valve lever on
unregulated air hose, ON (90º). This is the open position, allowing air flow from the compressor tank into the main tank.
RELEASING COMPRESSOR TANK FROM MAIN TANK
See Figure 4, page 20.
Make sure the air compressor is off and unplugged. Rotate pressure regulator knobs fully in the counterclock-
wise direction so that the outlet pressure is at zero (0) psi.
Turn ball valve lever, on unregulated air hose, OFF
(90º). Be sure unregulated air hose is turned off before connecting or disconnecting from unregulated air intake coupler.
Disconnect unregulated air hose. Push hose into unregulated air hose storage clip. Pull lock/release knob and turn counterclockwise to the
unlock position. Hooks will detach from pins and lower beneath docking plate.
Carefully lift and remove compressor tank from main tank.
10 – English
OPERATION
DANGER:
Do not disassemble check valve, tank drain valves or safety relief valve with air in tank — bleed tanks.
WARNING:
Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
WARNING:
This equipment incorporates parts, such as snap switches, receptacles, and the like that tend to produce arcs or sparks and, therefore, when located in a garage, it should be in a room or enclosure provided for the purpose, or should be 18 in. or more above the floor.
WARNING:
Do not attach any tools to the open end of the hose until start-up has been completed.
NOTICE:
Do not use in an environment that is dusty or otherwise contaminated. Using the air compressor in this type of environment may cause damage to the unit.
APPLICATIONS
Air compressors are utilized in a variety of air system applications. Match hoses, connectors, air tools, and accessories to the capabilities of the air compressor.
You may use this product for the purposes listed below:
Operating some air-powered tools Operating air accessories such as air nozzles and tire
inflators
TRANSPORTING
See Figure 7, page 21.
The air compressor can be separated for easy transport to the job site.
Follow instructions for Releasing Compressor tank from
Main tank in Assembly section of manual.
Using handles, located on top of compressor tank and
main tank, lift with your knees, not your back.
ATTACHING/DISCONNECTING A HOSE
See Figure 8, page 21.
WARNING:
Never exceed the air tool’s pressure rating as recommended by the manufacturer. When using this air compressor as an inflation device, always follow the maximum inflation guidelines stated by the manufacturer of the item being inflated.
Make sure the air compressor is off and unplugged. Rotate pressure regulator knobs fully in the
counterclockwise direction so that the outlet pressure is at zero (0) psi.
Attach a air hose with 1/4 in. NPT quick-connect air fitting
to a quick coupler (1/4 in.) on air compressor. Make sure to push the air fitting fully into the coupler until the sleeve springs forward to lock in place.
To disconnect an air hose or an air tool:
Confirm that the outlet pressure is at zero (0) psi. When disconnecting a hose from quick coupler (1/4 in.),
always firmly hold fitting end of hose.
Pull back on the release sleeve on the 1/4 in. quick-
connect coupler.
With a firm grip, pull out the quick-connect air fitting that
is attached to the quick coupler.
BREAK IN PERIOD
Before first use, run the air compressor at zero (0) tank pres­sure with the drain valves fully open for 30 minutes.
TURNING THE AIR COMPRESSOR ON/OFF
See Figure 9, page 21.
With the air compressor plugged in, turn the power switch
to the AUTO position to power the compressor on.
To turn the air compressor off, turn the power switch to
the OFF position.
NOTE: When the compressor is in the AUTO position, the air compressor will automatically turn back on when the designated tank air pressure drops below the preset pressure limit. It will also shut off again when the desired pressure is reached.
WARNING:
Never exceed the air tool’s pressure rating as recommended by the manufacturer. When using this air compressor as an inflation device, always follow the maximum inflation guidelines stated by the manufacturer of the item being inflated.
11 – English
OPERATION
WARNING:
Always ensure the switch is in the OFF (O) position and the regulator pressure gauge reads zero before changing air tools or disconnecting the hose from the air outlet. Failure to do so could result in possible serious personal injury.
CAUTION:
Only use main tank with air compressor Model No. OF50150TS to avoid damage to the tool or
risk of personal injury.
WARNING:
The compressor tank will become hot during use. Failure to avoid contact with the hot surface may result in serious personal injury.
Check that the ball valve lever, on the unregulated air
hose, is in the ON (0º) position, allowing air flow from the compressor tank to main tank.
Pull out and rotate pressure regulator knobs to desired
line pressure. Turning the knobs clockwise increases air pressure at the outlets; turning counterclockwise reduces air pressure at the outlets.
When the desired pressure has been set, the regulator
knobs can be locked in place by pushing them in.
Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you may now proceed to use your air-powered tool.
CAUTION:
Air powered tools may require more air consumption than this air compressor is capable of providing. Check the tool manual to avoid damage to the tool or risk of personal injury.
INDEPENDENT LOCKING REGULATORS
Air pressure can be controlled separately with the regulator knob on the compressor tank and the regulator knob on the main tank.
To unlock the regulator knobs, pull outward and rotate clockwise or counterclockwise to adjust the working pressure up or down.
When the desired pressure has been set, the regulator knobs can be locked into place by pushing them in.
COMPRESSOR TANK AND MAIN TANK TOGETHER - DUAL PRESSURE REGULATION AND MAXIMUM TANK CAPACITY
See Figure 10, page 22.
Keep the compressor tank and main tank together for maxi­mum tank capacity and dual pressure regulation. One tool may be installed on the compressor tank and regulated, while up to two tools can be installed on the main tank and regulated at a different psi.
Follow instructions for Attaching Compressor tank to Main
tank in Assembly Section of manual.
Attach hose(s) to one of the quick-connect couplers (1/4
in.) on compressor tank or main tank.
NOTE: If two tools are installed on the main tank, they
must use the same psi.
Attach a 1/4 in. NPT quick-connect air fitting to accessory
or tool(s) you intend to use.
Insert the other end of the quick-connect air fitting to the
quick coupler on the open end of hose.
Connect the power cord to the power supply. Turn the power switch to AUTO ( l ).
Control the amount of air flow with the pressure regulator
knob. Turning the knob fully counterclockwise will completely stop the flow of air.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.
When finished, always drain the tanks and unplug the
unit. Never leave the unit plugged in and/or running unattended.
COMPRESSOR TANK ALONE - FINISH APPLICATIONS
See Figure 11, page 22.
The compressor tank can be used separately and alone for finish work. Only one tool can be used with the compres­sor tank.
Ensure power switch is in the OFF (O) position and air
compressor is unplugged.
Follow instructions for Releasing Compressor tank from
Main tank in Assembly section of manual.
Move compressor tank to job site. Attach hose to compressor tank as previously instructed. Attach a 1/4 in. NPT quick-connect air fitting to tool or
accessory you intend to use.
Insert the other end of the quick-connect air fitting to the
quick coupler on the open end of hose.
Connect the power cord to the power supply. Turn the power switch to AUTO ( l ). Pull out and rotate pressure regulator knob to desired
line pressure. Turning the knob clockwise increases air pressure at the outlet; turning counterclockwise reduces air pressure at the outlet.
12 – English
OPERATION
Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you may now proceed to use your air-powered tool.
Control the amount of air flow with the pressure regulator
knob. Turning the knob fully counterclockwise will completely stop the flow of air.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.
When finished, always drain the tank and unplug the
unit. Never leave the unit plugged in and/or running unattended.
MAIN TANK ALONE - REGULATED CARRY TANK FOR SMALL JOBS
See Figure 12, page 22.
The main tank can be separated from compressor tank and power supply to be carried to remote location for small jobs. One tool should be used in this instance.
Ensure power switch is in the OFF (O) position and air
compressor is unplugged.
Follow instructions for Releasing Pump Tank from Main
tank in Assembly section of manual.
Move main tank to job site. Attach hose to one of the two quick-connect couplers
located on front gauge panel of the main tank as previously instructed.
Attach 1/4 in. NPT quick-connect air fitting to accessory
or tool you intend to use.
Insert the other end of the quick-connect air fitting to the
quick-connect coupler on the open end of hose.
Pull out and rotate pressure regulator knob to desired
line pressure. Turning the knob clockwise increases air pressure at the outlet; turning counterclockwise reduces air pressure at the outlet.
Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you may now proceed to use your air-powered tool.
Control the amount of air flow with the pressure regulator
knob. Turning the knob fully counterclockwise will completely stop the flow of air.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.
When finished, always drain the tank. There are two
quarter turn drain valves on the main tank. Never leave the unit plugged in and/or running unattended.
COMPRESSOR TANK AND MAIN TANK SEPARATED AND CONNECTED WITH A HOSE
See Figure 13, page 22.
The compressor tank and main tank can be separated and connected with a hose (up to 50 ft.) for maximum flexibility at job site, remote regulation, to prevent pressure drop and to keep noise outside.
Ensure power switch is in the OFF (O) position and air
compressor is unplugged.
Follow instructions for Releasing Compressor tank from
Main tank in Assembly section of manual.
Attach unregulated air hose, on compressor tank, to air
hose (up to 50 ft.).
Attach a 1/4 in. NPT quick-connect air fitting to air hose
and connect to 1/4 in. quick-connect intake coupler on main tank.
Move main tank to job area.
WARNING:
Only connect unregulated air hose between compressor tank and unregulated air intake coupler.
Attach hose to one of the two quick-connect couplers
located on front gauge panel of the main tank as previously instructed.
NOTE: If two tools are installed on the main tank, they
must use the same psi.
A tool or accessory may be attached to compressor tank
if needed.
Attach 1/4 in. NPT quick-connect air fitting to accessory
or tool you intend to use.
Insert the other end of the quick-connect air fitting to the
quick-connect coupler on the open end of hose.
Connect the power cord to the power supply. Turn the power switch to AUTO ( l ). Turn quarter turn ball valve lever, on unregulated air hose,
ON (0º) allowing air flow from compressor tank to main tank.
Pull out and rotate pressure regulator knob to desired
line pressure. Turning the knob clockwise increases air pressure at the outlet; turning counterclockwise reduces air pressure at the outlet.
Following all safety precautions in this manual and the
manufacturer’s instructions in the air tool manual, you may now proceed to use your air-powered tool.
13 – English
OPERATION
Control the amount of air flow with the pressure regula-
tor knob. Turning the knob fully counterclockwise will completely stop the flow of air.
NOTE: Always use the minimum amount of pressure
necessary for your application. Using a higher pressure than needed will drain air from the tank more rapidly and cause the unit to cycle on more frequently.
When finished, always drain the tank and unplug the
unit. Never leave the unit plugged in and/or running unattended.
DRAINING THE TANKS
See Figure 14, page 23.
To help prevent tank corrosion and keep moisture out of the air used, the air tanks of the compressor should be drained daily.
NOTE: The air compressor has three tanks and three drain valves. Be sure to open drain valves for all three tanks and perform this operation for all tanks.
To drain:
Turn the air compressor off. Pull the rings on the pressure relief valves to release until
tank pressure gauges read less than 20 psi.
Release the rings. Rotate drain valves counterclockwise to open. Tilt tank to drain moisture from tank into a suitable
container.
NOTE: Condensate is a polluting material and should be
disposed of in compliance with local regulations.
If drain valves are clogged, release all air pressure, remove
and clean valves, then reinstall.
WARNING:
Unplug the air compressor and release all air from the tanks before servicing. Failure to depressurize tanks before attempting to remove valve can cause serious personal injury.
Safety valves will automatically release air if the air tank pressure exceeds the preset maximum. The valves should be checked before each day of use by pulling the ring by hand.
NOTE: The air compressor has two pressure relief valves. Be sure to open both pressure relief valves.
Turn the air compressor on and allow the tanks to fill. The
compressor will shut off when the pressure reaches the preset maximum.
Turn the air compressor off. Pull the rings on both safety valves to release air for three
to five seconds.
WARNING:
If air leaks after the ring has been released, or if the valve is stuck and cannot be actuated by the ring, do not use the air compressor until the safety valve has been replaced. Use of the air compressor in this condition could result in serious personal injury.
RESET BUTTON
See Figure 16, page 23.
When amperage into the air compressor exceeds the specified amperage, the air compressor will automatically shut off.
To reset the air compressor:
Turn the air compressor off. Unplug the air compressor. Press the reset button. Plug the air compressor into an approved outlet. Turn the air compressor on.
NOTICE:
Do not operate the air compressor without an air filter in place. Doing so can damage the unit.
Rotate drain valves clockwise until tightly closed.
CHECKING THE SAFETY VALVES
See Figure 15, page 23.
DANGER:
Do not attempt to tamper with the safety valves. Anything loosened from this device could fly up and hit you. Failure to heed this warning could result in death or serious personal injury.
INSTALLING THE HIGH FLOW AIR FILTER
See Figure 17, page 23.
An easy start air filter is factory installed on the air compressor. If an increase in performance is needed for your application, you may achieve better results with the high flow air filter.
The high flow filter is packed separately with the unit.
Turn the air compressor off. Unplug the air compressor. Turn the easy start air filter and adaptor counterclockwise
to remove.
14 – English
OPERATION
NOTE: Use a 1 in. box wrench if needed.
Insert the high flow filter into the air inlet opening, turning
the filter clockwise to tighten.
NOTE: Do not use thread seal tape.
INSTALLING THE EASY START FILTER
See Figure 18, page 23.
The easy start filter may be reinstalled if you have difficulty starting the unit.
Turn the air compressor off.
MAINTENANCE
WARNING:
Before inspecting, cleaning, or performing any maintenance, make sure the switch is in the off ( O ) position, wait for all moving parts to stop, and disconnect from the power supply. Failure to follow these instructions can result in death, serious personal injury, or property damage.
WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.
Unplug the air compressor. Turn the air filter counterclockwise to remove.
NOTE: Use a 23 mm box wrench if needed.
If the adaptor is not installed on the easy start filter, attach
and tighten the adaptor.
Insert the easy start filter with the adaptor attached into
the air inlet opening, turning the filter clockwise to tighten.
NOTE: Do not use thread seal tape.
and grindings are highly abrasive to bearings, brushes, com­mutators, etc. Consequently, we do not recommend using this product for extended work on these types of materials. However, if you do work with any of these materials, it is extremely important to clean the product using compressed air.
LUBRICATION
All of the bearings in this product are lubricated with a suf­ficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.
POWER SUPPLY CORD REPLACEMENT
If replacement of the power supply cord is necessary, this must be done by an authorized service center in order to avoid a safety hazard.
WARNING:
When servicing, use only identical replacement parts. Use of any other parts could create a hazard or cause product damage.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which could result in serious personal injury.
Electric tools used on fiberglass material, wallboard, spack­ling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips
REPLACING THE HIGH FLOW AIR FILTER
See Figure 19, page 23.
Turn the air filter cover counterclockwise to remove. Remove the cover. Remove the air filter. Install new air filter. Replace the air filter cover and secure it by turning it
clockwise.
REPLACING THE EASY START AIR FILTER
See Figure 20, page 23.
Turn the air filter assembly counterclockwise to remove.
NOTE: Use a 1 in. box wrench if needed.
Remove the o-ring using a flat head screwdriver. Remove the plastic shroud. Remove the existing filter.
NOTE: If you do not see the filter, it may be inside the
shroud.
Install the new filter onto the body of the filter assembly. Reinstall the plastic shroud and replace the o-ring. Make sure the o-ring is completely installed in the groove.
15 – English
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Compressor will not run Insufficient power to motor
Loss of power or overheating No electrical power
Blown shop/house fuse Shop/house breaker open
Current limiting protector open Pressure switch bad Tank is full of air
Motor hums but cannot run or runs slowly
Current limiting protector cuts out repeatedly
Air tank pressure drops when compressor shuts off
Insufficient power to motor Low voltage Wrong gauge wire or length of extension cord Shorted or open motor winding Defective check valve or unloader Insufficient power to motor Low voltage Lack of proper ventilation/room temperature
too high Wrong gauge wire or length of extension cord
Loose connections (fittings, tubing, etc.) Loose drain valve Check valve leaking
Ensure that the easy start filter is installed Check for proper use of extension cord Check to be sure unit is plugged in
Check fuse/breaker Replace shop/house blown fuse Reset shop/house breaker, determining why
problem happened Press restart button. Motor will restart when cool Replace pressure switch Compressor will turn on when tank pressure
drops to cut-in pressure Ensure that the easy start filter is installed
Check with voltmeter Check for proper gauge wire and cord length Take compressor to service center Take compressor to service center Ensure that the easy start filter is installed Check with voltmeter Move compressor to well-ventilated area
Check for proper gauge wire and cord length Check all connections with soap and water solu-
tion and tighten Tighten drain valve Take compressor to service center
Excessive moisture in dis­charge air
Compressor runs continu­ously
Air output lower than normal Broken inlet valves
Excessive water in air tanks High humidity
Defective pressure switch Excessive air usage
Piston rings are worn
Connections leaking
NOTE: Illustrations start on page 19 after French
and Spanish language sections.
This product has a 90-Day Satisfaction Guarantee Policy,
as well as a Three-year Limited Warranty. For Warranty and Policy details,
please go to www.RIDGID.com or call (toll free) 1-866-539-1710.
DANGER:
Do not disassemble check valve, tank drain valves or safety relief valve with air in tank — bleed tanks.
Drain tanks Move to area of less humidity; use air line filter
Take compressor to service center Decrease air usage; compressor not large
enough for tool’s requirement Replace piston rings; Call customer service for
assistance
Take compressor to service center Tighten connections
16 – English
RÈGLES DE SÉCURITÉ GÉNÉRALES
protection est requise, car les clous / agrafes et débris
AVERTISSEMENT :
Lire et veiller à bien comprendre toutes les instructions. Le non-respect de toutes les
instructions ci-dessous peut entraîner un choc électrique, un incendie et/ou des blessures graves.
CONSERVER CES INSTRUCTIONS LIEU DE TRAVAIL
Garder le lieu de travail propre et bien éclairé. Les
établis encombrés et les endroits sombres sont propices aux accidents. Le sol ne doit pas être rendu glissant par de la cire ou de la sciure.
Ne pas utiliser d’outils électriques dans des
atmosphères explosives, par exemple en présence de liquides, gaz ou poussières inflammables. Les
outils électriques produisent des étincelles risquant d’enflammer les poussières ou vapeurs.
Garder les badauds, enfants et visiteurs à l’écart
pendant l’utilisation d’outils. Les distractions peuvent
causer une perte de contrôle.
Utiliser le compresseur d’air dans un endroit dégagé,
à au moins 460 mm (18 po) de toute paroi ou objet risquant de gêner l’entrée de l’air dans les ouvertures de ventilation.
SÉCURITÉ ÉLECTRIQUE
Éviter tout contact du corps avec des surfaces mises
à la terre, telles que tuyaux, radiateurs, cuisinières et réfrigérateurs. Le risque d’électrocution est accru
lorsque le corps est mis à la terre.
Ne pas exposer les outils électriques à la pluie ou
l’humidité. La pénétration d’eau dans ces outils accroît
le risque de choc électrique.
Ne pas maltraiter le cordon d’alimentation. Ne jamais
utiliser le cordon d’alimentation pour transporter l’outil et ne jamais débrancher ce dernier en tirant sur le cordon. Garder le cordon à l’écart de la chaleur, de l’huile, des objets tranchants et des pièces en mouvement. Remplacer immédiatement tout cordon endommagé. Un cordon endommagé accroît le risque
d’électrocution.
Pour les travaux à l’extérieur, utiliser un cordon
spécialement conçu à cet effet, marqué « W-A » ou « W ». Ces cordons sont spécifiques à l’emploi en plein-
air et réduisent les risques d’électrocution.
SÉCURITÉ PERSONNELLE
Lors du chargement, de l’utilisation ou de l’entretien
de cet outil, l’opérateur et les personnes se trouvant sur le lieu de travail doivent TOUJOURS porter un dispositif oculaire à protection FRONTALE et LATÉRALE, conforme aux normes ANSI. Une telle
projetés peuvent causer des lésions oculaires graves.
Il incombe à l’employeur et/ou l’utilisateur de veiller
à ce qu’une protection oculaire adéquate soit utilisée. Nous recommandons d’utiliser un masque
facial à champ de vision se portant par-dessus des lunettes de vue ou de sécurité et potégeant des débris projetés sur le devant et les côtés. Toujours porter une protection oculaire certifiée conforme à la norme ANSI Z87.1.
Des équipements de protection supplémentaires sont
requis dans certains environnements. Par exemple,
le lieu de travail peut présenter un niveau de bruit susceptible d’entraîner des lésions auditives. Il incombe à l’opérateur et à l’utilisateur qu’une protection audidive soit fournie et utilisée par l’opérateur et les autres personnes se trouvant sur le lieu de travail. Certains environnements requièrent le port d’un casque. Il incombe à l’employeur et/ou l’utilisateur de veiller à ce qu’un casque conforme à la norme ANSI Z89.1 soit utilisé.
Rester attentif, prêter attention au travail et faire
preuve de bon sens lors de l’utilisation de tout outil électrique. Ne pas utiliser cet outil en état de fatigue ou sous l’influence d’alcool, de drogues ou de médicaments. Un moment d’inattention pendant
l’utilisation d’un outil électrique peut entraîner des blessures graves.
Porter une tenue appropriée. Ne porter ni vêtements
amples, ni bijoux. Attacher ou couvrir les cheveux longs. Garder les cheveux, les vêtements et les gants à l’écart des pièces en mouvement. Les vêtements
amples, bijoux et cheveux longs peuvent se prendre dans les pièces en mouvement.
Ne pas travailler hors de portée. Toujours se tenir
bien campé et en équilibre. Une bonne tenue et un bon
équilibre permettent de mieux contrôler l’outil en cas de situation imprévue.
Utiliser l’équipement de sécurité. Toujours porter une
protection oculaire. Suivant les conditions, le port d’un
masque antipoussière, de chaussures de sécurité, d’un casque ou d’une protection auditive est recommandé.
Ne pas utiliser l’outil sur une échelle ou un support
instable. Une bonne tenue et un bon équilibre permettent
de mieux contrôler l’outil en cas de situation imprévue.
UTILISATION ET ENTRETIEN DE L’OUTIL
Ne pas dépasser les pressions nominales des
composants du système.
Protéger les flexibles d’alimentation et d’outil contre
les dommages et risques de perforation. Garder le
flexible et le cordon d’alimentation électrique à l’écart de la chaleur, de l’huile, des solvants et sols humides ou mouillés.
2 – Français
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