RIDGID MS1290LZ User Manual

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Table of Contents

Section Page
Table of Contents ...........................................2
Safety Instructions For Miter Saw ................3
Safety Signal Words ....................................3
When Installing Or Moving The Miter Saw ....4
Before Each Use ............................................4
To Reduce the Risk of Injury From Jams, Slips
Or Thrown Pieces ........................................5
Plan Ahead To Protect Your Eyes, Hands, Face
and Ears ......................................................5
Dress For Safety ............................................6
Preparing to Make Cut ...................................6
Plan The Way You Will Hold The Workpiece
From Start To Finish. ...................................7
Whenever Saw Is Running ............................7
Before Leaving The Saw ...............................8
Glossary of Terms for Woodworking ...........8
Motor Specifications and Electrical Require-
ments .......................................................... 9
Power Supply and Motor Specifications ......9
General Electrical Connections ...................9
110-120 Volt, 60 Hz. Tool Information .........9
Motor Safety Prote c tio n .............................10
Wire Sizes ..................................................10
Unpacking and Checking Contents ............11
Tools Needed ............................................11
Unpacki ng ..... ........... ............ ........... ...........11
List of Loose Parts .....................................11
Getting to Know Your Miter Saw .................12
Assembly .......................................................13
Installing or Removing the Blade ...............13
Assembling Dust Bag ..................................15
Workpiece Clamp Installation ....................15
Four Basic Saw Controls .............................15
Alignment (Adjustments) .............................17
Miter Lock Lev er Ad justm e nt .......... .... .... ...20
Bevel Lock Lever Adjustment ....................20
Bevel Pivot Movement/Adjustment ............21
Mounting The Miter Saw ..............................22
Safety Instructions for Basic Saw
Operations ........ ............ .... ... .... .... ...........23
Before Each Use ..........................................23
To Reduce the Risk of Injury From Jams, Slips
Or Thrown Pieces ......................................23
Plan Ahead To Protect Your Eyes, Hands,
Face and Ears ............... ..........................24
Dress For Safety ..........................................24
Preparing to Make the Cut ...........................25
Section Page
Whenever Saw Is Running .. ........................26
Before Leaving The Saw: ............................26
Basic Saw Operations ..................................27
Making Common Slide Compound Cuts ... 27
Slide Cutting ............................................. 27
Chop Cutting ............................................. 28
Body and Hand Posit ion ........... ................ 28
Miter Cut ................................................... 29
Miter Scale Usage ..................................... 29
Bevel Cut .................................................. 29
Sliding Fence ............................................ 29
Vernier Bevel Scale Operation: ................ 29
Compound Cut ... .... ...................... .... .... .... . 30
Cutting Compound Miters on Picture Frames
and Boxes ............................................... 30
Cutting Bowed Material ............................. 30
Workpiece Clamp Usage .......................... 31
Workpiece Support ................................... 32
Auxiliary Fenc e ..................... .... ... .... .... ..... 32
Rough Cutting A Dado .............................. 33
Helpful Hints When Cutting Compound
Miters ....... ............ ........... ........... ........ ..... 33
Cutting Base Moldings .............................. 33
Cutting Crown Moldings ............................ 34
Two Methods of Cutting Crown Molding ... 34
Laser System ..................................... 38
Mounting the Laser System ...................... 38
Operation ... ............... ................... ............. 4 0
Changing Batteries ................................... 41
Maintenance and Lubrication .....................42
Maintenance ............................................. 42
Lubrication ................................................ 43
Motor Belt Tension .................................... 43
Accessories ..................................................44
Recommende d Ac cess o rie s ............ .... .... . 4 4
Basic Blade Requirements ....................... 44
Prohibited Accessories ................................44
Using Carbide Tipped Blades .....................44
Troubleshooti ng Guide ................................45
General .. ................... ................... ............. 4 5
Motor ...... ....................... .... .... .... ... ............. 46
Wiring Diagram .............................................46
Trouble S ho o tin g of Brake by Qual ifi ed Ser-
vice Person Only .................................... 46
Notes ..............................................................47
Repair Parts ...................................................48
Notes ..............................................................59
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Safety Instructions For Miter Saw

Safety is a combination of common sense, staying alert and knowing how your miter saw works. Read this manual to understand this miter saw.
Safety Signal Words
DANGER: means if the safety infor-
mation is not followed someone will be seriously injured or killed.
Before Using The Saw
WARNING: Some dust created by power sa ndin g, sa win g, g rin ding , drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other repr od uc ti v e harm. Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.
Yo ur risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti­lated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
WARNING: To reduce the risk of mistakes that could cause seri­ous, permanent inju ry, do not plug the miter saw in until the fol­lowing steps have been satisfac­torily completed.
• Completely assemble and align saw. (See “Assembly” and “Align­ment” sections within.)
• Learn the use and function of the ON-OFF switch, upper and lower blade guards, miter lock lever , bevel lock lever , co ver plate stop scre w, depth adjustment clamp and head
WARNING: means if the safety infor­mation is not followed someone
could be seriously injured or killed. CAUTION: means if the safe ty infor-
mation is not followed someone ma y be injured.
hold down, fence slide lock knobs and workpiece clamp. (See “Get­ting to Know Your Miter Saw” sec­tion within.)
• Review and understand all safety instructions and operating proce­dures in this manual.
• Review the maintenance methods for this miter saw. (See “Mainte­nance” section within).
Find and read the following labels on the miter saw.
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Safety Instructions for Miter Saws (continued)

When Installing Or Moving The Miter Saw
Before moving the saw, lock the
miter, bevel, slide and power head posi ti on s. Unp lu g th e po wer cor d .
To reduce the risk of back injury, get help when you need to lift the saw.
Never carry the tool by the cord or power head trigger handle. Damage to insulation could cause an electric shock. Damage to wire connections could cause a fire.
Reduce the Risk of Dangerous Environment. Use the miter saw in a
dry, lo ca tion, protected from rain. Keep work area well lighted.
Place the saw so neither the user nor bystanders are forced to stand in line with the blade. Thrown debris could injure people in its path.
To reduce the risk of injury from unexpected saw movement:
• Place the miter saw on a firm level surface where there is plenty of room for handling and properly sup-
porting the workpiece.
• Support the miter saw so the tabl e is level and the saw does not rock.
• Bolt, screw or clamp the saw to its support.
Never Stand On Tool. Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them.
To reduce the risk of injury or death from electrical shock:
• Make sure your fingers do not touch the plug’s metal prongs when plug­ging or unplugging the miter saw.
• This TOOL IS DOUBLE INSU­LATED to give you added protec­tion. Double insulation does not take the place of normal safety precau­tions when operating this tool. When servicing this double insulated tool, use only identical parts.
Before Each Use
Inspect your miter saw. Disconnect The Miter Saw. To
reduce the risk of injury from acciden­tal starting, unplug the saw, before changing the setup, changing the blade or adjusting anything.
Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The blade teeth should always point downward at the front of the saw.
Tighten the arbor screw. Tighten the cover plate stop screw. Check For Damaged Parts. Check
for:
• Proper Alignment of moving parts,
• Damaged electric cords,
• Binding of moving parts,
• Broken parts,
• Stable mounting,
• Function of arm return spring and lower guard: Push the arm all the way down, then let it rise up until it stops by itself. Check the lower guard to see if it closed fully. If it did not, follow the instructions in the “Troubleshooting” section.
• Smooth, solid movement of sliding assembly.
• Other conditions that may affect the way the miter saw works.
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If any part of t his miter saw is missing, bent, or broken in any way, or any electrical parts don't work, turn the saw off and unplug it. Replace dam­aged, missing, or failed parts before using the saw again.
Keep Guards In Place, in working order, and in proper adjustment.
Maintain Tools With Care. Keep the miter saw clean for best and safest performance. Follow instructions for lubricating. DON’T put lubricants on the blade while it’s spinning.
Remove Adjusting Keys And Wrenches from tool before turning it
on.
T o Reduce the Risk of Injury From Jams, Slips Or Thrown Pieces
Use Only Recommended Acces­sories. (See “Accessory” section
within.) Consult this owner’s manual for recommended accessories. Fol­low the instructions that come with the accessories. The use of improper accessories may cause risk of injury to persons.
• Choose the right 12-inch diameter blade for the saw and the material you plan to cut.
• Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged, push the power head all the way down. Hand spin the blade and check for clear­ance. Tilt the power head to 45 degrees left and right bevel and repeat the check. If the blade hits anything, make the adjustments shown in “Alignment (Adjustments)”
section.
• Make sure the blade, arbor collars and laser system are clean.
• Make sure the arbor collars' and laser discs’ recessed side s are fac­ing the blade.
• Using the 1/4” hex end of combina­tion wrench (supplied) or a 1/2-inch box end wrench, make sure the left hand thread arbor screw is firmly tightened counterclockwise.
• Make sure all clamps and locks are tight and there is no excessive play in any parts.
Keep Work Area Clean. Cluttered areas and benches invite accidents. Floor must not be slippery.
To reduce the risk of burns or other fire damage, never use the saw near flammable liquids, vapors or gases.
Plan Ahead To Protect Your Eyes, Hands, Face and Ears
Know Your Miter Saw. Read and
understand the owner’s manual and labels affixed to the tool. Learn its applications and limitations as well as the specific potential hazards peculiar to this tool.
To reduce the risk of injury from acci­dental contact with moving parts, don’t do layout, assembly, or setup work on the miter saw while any parts are moving.
To Red uce the Risk of Accidental Starting. Make sure switch is “OFF”
before plugging miter saw into a power outlet.
Plan your work. Use The Right Tool. Don’t force tool
or attachment to do a job it was not designed to do. Use a different tool for any workpiece that can’t be held in a solidly braced, fixed position.
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Safety Instructions for Miter Saws (continued)

CAUTION: Because of the slidin g action of this saw, this machine is not designed for cutting met­als. Use this miter saw to cut only wood and wood like prod­ucts. Other materials may shat­ter, bind on the blade, start fires or create other dangers.
Dress Fo r Safety
Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (or in Can­ada CSA Z94.3-99) shown on pack­age. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at many local retail stores. Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break.
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) They can get caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noise levels vary widely. To reduce the risk of possible hearing damage, wear ear plugs or muffs when using miter saw for hours at a time.
• For dusty operations, wear a dust mask along with safety goggles.
Preparing to Make Cut
Inspect Your Workpiece. Make sur e
there are no nails or foreign objects in the part of the workpiece to be cut.
Plan your work to reduce the risk of thrown pieces caused when the workpiece binds on the blade and is torn from your hands.
Plan how you will make the cut. Always:
• Make sure the blade is not spin­ning.
• Raise the blade.
• Slide the saw out above the front edge of the workpiece before start­ing saw, and
• Push the sawblade down on top of the wood and back toward the rear of the saw to make the cut.
DANGER: NEVER pull the saw toward you during a cut. The blade can suddenly cli mb up on top of the workpiece and force itself toward you .
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Plan The Way You Will Hold The Work piece From Start To Finish.
• Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into the blade.
Don’t Overreach. Keep good foot­ing and balance.
• Keep your face and body to one side of sawblade, out of line with a possible thrown piece.
• Cut only one workpiece at a time.
• Never cut Freehand:
- Brace your workpiece solidly
against the fence and table top so it will not rock or twist during the cut.
-Make sure there’s no debris
between the workpiece and its supports.
- Make sure no gaps between the
workpiece, fence and table will let the workpiece shift after it is cut in two.
• Keep the cut off piece free to move sideways after it's cut off. Otherwise, it could get wedged against the blade and thrown violently.
• Clear everything except the work­piece and related support devices off the table before turning the miter saw on.
Secure W o rk. Use clamps or a vise to help hold the wor k wh en it’s practical.
Use extra caution with large, very small or awkward workpieces:
• Use extra supports (tables, saw horses, blocks, etc.) for any work­pieces large enough to tip when not held down to the table top.
Never use another person as a sub­stitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic miter saw table or to help feed, sup­port or pull the workpiece.
• Do not u se thi s s a w to cut p i eces too small to let you easily hold the work while you keep the thumb side of your index (pointer) finger against the outside edge of the fence.
• When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade and be torn from your hands. A piece of molding, for example, must lie flat against the table or fence, or be held by a fixture or jig that will not let it twist, rock or slip while being cut.
• Properly support round material such as dowel rods, or tubing. They have a tendency to roll while being cut, causing the blade to "bite." To avoid this, always use a fixture designed to properly hold your workpiece.
Whenever Saw Is Running
WARNING: Do n't al low famil iarity (gained f rom f requent use of your miter saw) cause a careless mistake. A careless fraction of a second is enough to cause a severe injury.
Before starting your cut, observe the miter saw while it runs. If it makes an
unfamiliar noise or vibrates exces­sively , stop immediately. T urn the saw off. Unplug the saw. Do not restart until finding and correcting the prob­lem.
Keep Children Away. Ke ep all visi­tors a safe distance from the miter saw. Make sure bystanders are clear of the miter saw and workpiece.
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Safety Instructions for Miter Saws (continued)

Never confine the piece being cut off. Never hold it, clamp it, touch it, or
use length stops against it while the blade is spinning. It must be free to move sideways on its own. If con­fined, it could get wedged against the blade and be thrown violently.
Let the blade reach full speed before cutting. This will help avoid
thrown workpieces. Don’t Force Tool. It will do the job
better and safer at its designed rate. Feed the saw into the workpiece only fast enough to let the blade cut with­out bogging down or binding.
Before Leaving The Saw
Never Leave Tool Running Unat­tended. Turn power off. Wait for all
moving parts to stop. Make Workshop Child Proof. Install
a padlock through the hole provided
Before freeing jammed material:
• Turn miter saw “OFF” by releasing trigger switch.
• Wait for all moving parts to stop.
• Unplug the miter saw.
After finishing a cut:
• Keep holding the power head down.
• Release the switch, and wait for all moving parts to stop before moving your hands or raising power head.
• If blade doesn’t stop within 6 sec­onds, unplug the saw and follow the instructions in the Trouble Shooting section for fixing the blade brake before using the saw again.
in the trigger to prevent unauthorized usage. Lock the shop. Disconnect master switches. Store tool away from children and others not qualified to use the tool.

Glossary of Terms for Woodworking

Arbor
The shaft on which a cutti ng tool is mounted.
Bevel Cut
An angle cutting operation made through the face of the workpiece.
Compound Cut
A simultaneous bevel and miter cutting operation.
Crosscut
A cutting operation made acr oss the width of the workpiece.
Dado
A non-through cut which produces a square sided notch or piece
Freehand
Doing a cut without holding the workpiece against both the table and fence. Most workpieces can be held down with your
trough in the work-
hand. Large or wide pieces should be clamped to the fenc e or table.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the blade.
Kerf
The amount of material removed by the blade in a throug h cut or the slot produced by the blade in a nonthrough or parti al cut.
Miter Cut
An angle cutting operation made across the width of the work piece.
Offal
Unsecured peice of material after making cut.
Resin
A sticky, sap based substance that has hardened.
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Revolutions Per Minute (RPM)
The number of turns complet ed by a spin­ning object in one minute.
Sawblade Path
The area of the workpiece or t able top directly in line wit h either the travel of the blade or the part of the workpiece which will be, or has been, cut by the blade.
Set
The distance that the tip of the sawblade tooth is bent (or set ) outward from the face of the blade.
Workpiece
The item on which the cutting operation is being performed. The surfaces of a work­piece are commonly referred to as faces, ends, and edges.
Face
Edge

Motor Specificat ions and Electrical Requirements

Power Supply and Motor Specifications
WARNING: To reduce the risk of electrical hazards, fire hazards or damage to the tool, use proper circuit protection. Your tool is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate voltage and a 15-amp branch circuit. Use a 15-amp time delay type fuse or circuit breaker. To reduce the risk of shock o r fire, if powe r cord is wor n or cut, or damaged in any way, have it replaced immediately.
The A-C motor used on this tool is a non­reversibl e universal type, hav ing the fol­lowing speci fi cations:
Voltage 120 Amperes 15 Hertz (Cycles) 60 Phase Single RPM 4000 Shaft Rotation Clockwise
Brake Automatic
End
General Electrical Connections
DANGER: To reduce the risk of electrocution:
1. Use only identical replacement parts when servicing. Servic­ing should be performed by a qualified service technician.
2.Do not use in rain or where floor is wet.
110-120 Volt, 60 Hz. Tool Information
Double Insulated
The miter saw is double insul ated to pro­vide a double layer of ins ulation between you and the tool’s electrical system. All exposed meta l parts are isolated from the
WARNI NG Do not permit fingers to touch the terminals of plug when installing or removing the plug to or from the outlet.
If power cord is cut, or damaged in any way, have it replaced immediately.
internal metal motor components with protecti ng insulation.
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Motor Specifica tio ns a nd Ele ctrical Requirements (continued)

Polarized Plug
Y our unit has a plug that looks like the one shown on next page.
To reduce the risk of electrical shock, this appliance has a po lari zed plug (one blade is wider than the other) . This plug wi ll fit in a polarized outlet only one way, if the plug does not fit fully in the out let, reve rse plug.
If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.
Motor Safety Protection
1. Connect this tool to a 120v, 15-amp branch circuit wi th a 15-amp time delay fuse or circuit br eaker. Using the wrong size fuse can damage the motor.
2. If the motor won't start, release the trig­ger switch immediately . Unplug The Tool. Check the saw blade to make sure it turns free ly. If the blade is free, try to start the motor again. If the motor still does not st art, refer to the "Motor Troubleshooting Chart."
3. If the motor suddenly stalls while cut­ting wood, release the trigger switch, unplug the too l, and f ree the blade f rom the wood. The motor may now be restart ed and the cut finished.
4. Fuses may "blow" or circui t br eakers may trip frequen tl y if:
WARNI NG: Double insulation does not take the place of normal safety precautions when operat­ing th is tool .
a.Motor Is Overloaded-Overloading
can occur if you cut too rapidly or make too many start/stops in a short time.
b. Line voltages are more than 10%
above or below the nameplate volt­age. For heavy loads, however, the voltage at m ot o r term i na ls m ust equal the voltag e specified on nameplate.
c. Improper or du ll saw blades are used.
5. Most motor troubles may be traced to loose or incorrect connections, over­load, low voltage (such as small size wire in the supply circui t) or to overly long supply circuit wire. Always check the connections, the load and the sup­ply circu it whe never motor doesn' t wor k well. Check wire sizes and length with the Wire Size Chart below.
Wire Sizes
NOTE: Make sure the proper extension
cord is used and is in good condit ion. The use of any extension cor d wil l cause some loss of power. T o keep this to a min­imum and to prevent overheating and motor burn-out, use the t able below to determine the min imum wire size (A. W. G . ) extension cord.
For circuits that are farther than 100 feet away from electrical service box, the wire
size must be incr eased proportionatel y in order to deliver ample voltage to the saw motor.
Extension Cord
Length
0-25 F t .
26-50 Ft.
10
Wire Sizes
Required for 120V
(A.W.G.)
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Unpacking and Checking Contents

Tools Needed
Combination Square Must be True
Draw Light
Hex “L” Wrench
1/4" (su pplied)
19 mm Socket
Combination
Wrench (2) 12 mm
Hex “L” Wrench 4mm, 5mm, 6mm
Combination Square
Line on Board
Along this Edge
Should be no Gap or Overlap when Square
is Flipped Over in Dotted Position
Straight Edge of Board 3/4" Thick This Edge Must be Perfectly Straight
Unpacking
WARNING: To reduce the risk of injury from unexpected starting or electrical shock, do not plug the power cord into a power source outlet during unpacking and assembly. This cord must remai n unpl ug ge d whe n ever yo u are working on the saw.
This Miter Saw is shipped complete in one box.
WARNING: Although comp act , this saw is heavy. To reduce the risk of back injury, get help when­ever you have to li ft the saw.
List of Loose P arts
NOTE: Before beginning ass embly , che ck
that all parts are included. If you are miss­ing any part, do not assem ble the saw. E­mail us at info@ridgidwoodworking.com if any parts are damaged or mi ssing. Sometimes small parts can get lost in packaging material. Do not throw away any packaging until saw is put together. Check packaging for missing parts before contacting RIDGID. A complete parts list (Repair Parts) is at the end of the manual .
1. Before removi ng the miter saw from t he carton tighten the slide lock knob to guard against sudden movement.
2. Remove the miter saw from the carton by lifting the saw with the carrying handle.
3. Place the saw on a secure, stat ionary work surface and look the saw over carefully.
WARNING: If any part is missing or damaged, do not plug the saw in until the missing or dama ge d part is correctly replaced. To avoid electric shock, use only identical replacement parts when servicing double insulated tools.
Use the list to identify the number of the missing par t .
The following parts are included:
Part or Assembly Qty.
A Basic Saw Assembly .......................... 1
B Work p ie ce C la m p ..... ... ....................... 1
C Dust Bag............................................. 1
D Dust Bag Frame.................................. 1
E Laser System Bag Asm ...................... 1
F Operators Manual................ .......... .....1
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C
D
E
F
A
B
Page 12

Getting to Know Your Miter Saw

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10
2
3
5
4
6
11
12
24
20
25
21
19
18
9
7
17
8
16
1.Warning Label
2.Upper Blade Guard - Supports the
motor, handle, switch , blade an d lower guard.
3. Lower Blade Guard - The blade g uard helps protect your hands from the blade in the raised position. To reduce the risk of binding on the workpiece, it retracts as the blade is lowered.
4.Cover Plate - Ho lds the lo wer guard and is attached to upper guard. Pre­vents the arbor sc rew from backing out when proper ly attached with the cover plate stop screw.
5.Cover Plate Stop Screw - When this screw is loosened, the cover plate is rotated to the rear, allowing for blade removal/replacement.
6.Sliding Fence(s) - Fence(s) sli de left/ right to provide maximum support for the workpiece.
7. Table - Sits in base, supports pivot and allows for approximat ely 62° miter left and right.
8.Base - Supports table, hol ds accesso­ries and allows for work bench or l eg set mounting.
9. Miter Indicator - Indicates the angle (miter) the blade is set at .
10.Bevel Lock Lever - Locks the miter
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13
14
26
15
saw at a desired bevel angle.
11.Top Carrying Handle - Convenient way to transport saw.
12. Slide Tube(s) - Allow the blade to slide for cutting various workpiece widths.
13.Slide Lock Kn ob - Prevent s the saw’s sliding motion by locking the carriage in place.
14.Slide Fence Lock Knob - Locks fence at correc t cutting position.
15.Combination Wrench - 1/4" Hex “ L” wrench.
16. Miter Lock Lever/Miter Index Thumbwheel - The miter lock lever
securely locks the saw at a desired miter angle. Index points have been provided at 0°, 15°, 22.5°, 31.6° (Crown molding), 45°, 60° Left and Right.
17.The Repea t-A-Cut™ - Surfac e allows pencil marks to be made and easily erased for duplicate cuts.
18.Depth Adjustment Clamp and Head Hold Down - Limits the saw’s down-
ward travel for use when cutting dadoes and locks the saw in the low­ered positi on for com pact storage.
19.Arbor Lock Pin - Allows the user to keep blade from ro tating while tight en­ing or loosening arbor during blade replacement or removal.
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20. Switc h In te rlock Bu tton - Prevents
trigger switch from being accidentally engaged.
21.On/Off Trigger Switch - To prevent the trigger from being accidentally engaged, a loc k-of f butto n is provid ed. To start the tool, press in the swit ch interlock button and squeeze the trig­ger. Release the trigger to stop the miter saw. Install a padlock through the hole in the tri gger to prevent unau­thorized use.
22.Bevel Index Pin - This pin provides

Assembly

indexes at 0° and 22.5°, CM, and 45° left and right.
23.Front Carry Handles - Convenient way to transport the saw.
24.Workpiece Clamp - Helps to hold workpiece in position for precise cut­ting. Quick release allows easy move­ment for workpiece width adjustment. Pin of clamp fits in either hole in rear at fence.
25.Bevel Indicator - Indicates the angle (bevel) the blade is set.
26.Cord Wra p Brackets
WARNING: For yo ur own safety, never connect plug to power source outlet until all assembly steps are complete, and you have read and understood the safety and operational instruc­tions.
Installing or Removing the Blade
WARNING: To reduce the risk of injury from a thrown workpiece or thrown pieces of blade, do not use a blade larger or smaller than 12" diameter.
WARNING: To reduce the risk of injury from u nexp ected starting, unplug the saw whenever you are removing or installing the blade .
NOTE: See “Mounting the Laser System”
section of the owners man ual for direc­tions on installing the laser system.
1.Unplug t he saw from the outlet. Cut­ting head is up.
2.Rotat e the l ower blade g uard by hand. Loosen, but do not remove, the cover plate stop sc rew usi ng the Phi llip s en d of combination wrench.
3.Lift the lower guard up and tilt t he lower guard assembly back so the arbor screw is expose d.
4.Fit 1/ 4” hex end of combination t ool in
arbor screw or use 1/ 2” box end wrench.
Coverplate
Stop
Screw
Arbor
Screw
Blade
n
e
s
o
o
L
5.Press the arbor lock and hold it in firmly while tu rni ng the wrench clock­wise. The arbor lock will engage after some turning of the wrench.
Arbor Lock
NOTE: The arbor screw has a left hand thread. This helps prevent unwanted
loosening of the arbor screw during nor­mal operation .
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Assembly (continued)

6. Remove the arbor screw, arbor washer, outer blade collar, and the blade.
NOTE: Pay attention to pieces removed, noting their posit ion and direction they face (see illustration). Wipe the blade col­lars clean of any sawd ust before i nst alli ng the new blades.
CAUTION: To reduce the risk of cuts from extremely sharp teeth: Wear gloves when installing or removing sawblade.
See cautions in “Using Carbide Tipped Blades” section concerning inspection, use, and selection o f car bide tipped and other sawblades.
7.Install the new 12" blade (see recom­mended accessory list). Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard. The blade teet h should always point downward at the front of the saw.
8.Install the outer blade collar, blade washer and arbor screw. Press the arbor lock and turn the combination wrench or the 1/2" wrench count er clockwise to secure th e blade. T i ghten arbor screw using mo derate f orce, but do not overtighten.
9.Lower the l ower bl ade guard until the slot in cover plate rests all the way down on the cover plate stop screw. Tighten the screw wi th th e Phil lip s end of the combination wrench.
DANGER: Never use saw without guard cover plate securely in place. It keeps the arbor screw from falling out if it accidentally loosens, and prevents the spin­ning blade from coming off the machine.
10.Be sur e the ar bor lock is released so the blade turns freely.
Blade
Blade
Washer
(Hollowed Side
Toward Blade)
Arbor screw
(Left Hand Thread)
Sawblade
NOTE: The arbor lock can be damaged
by improper use. If the arbor l ock will not hold, lower the blade down on to a scrap piece of wood positioned against the fence. This will serve as an alter nate lock­ing means.
Collars
WARNING: Make sure the collars are clean and properly arranged . After installing a new blade, make sure the blade clears the table slot at the 0° and 45° bevel positions. Lower the blade into the table slot and check for any contact with the base or turn table structure. If blade contacts table, seek authorized service.
If blade contacts insert, refer to “Align­ment“section for adjustment.
14
Page 15
Assembling Dust Bag
1. Locate the dust bag frame and cloth
dust bag.
2. Clip the dust bag frame in place on the
slide tubes as shown.
3. Slide the cloth dust bag over the dust
bag frame.
4. Connect the dust elbow to the dus t port
on the upper blade guar d.
5. Clamp dust bag onto elbow.
NOTE: If connecting a 2- 1/2" wet/dry vac hose to the saw, do not attach the dust bag frame, dust bag and elbow to t he saw. Connect the wet/dry vac hose directly to the dust port on the upper blade guard.
Workpiece Clamp Installation
The workpiece cl am p is used to help hold the workpiece in the cor rect cutting posi­tion. It may be used on either the left side of the miter saw or the right si de. Before turning the saw on make sure the work­piece clamp does not interfere with the cutting action of t he saw.
1. Align pin in clamp shaft with keyway in
fence. Inser t clamp shaft and rotate.
Clamp
Support
Shaft
Quick Relea se
Button

Four Basic Saw Controls

In order to properly adjust and align the Sliding Compound Miter Saw there are four basic controls that must be under­stood.
1. Miter lock lever and miter index wheel
To change the miter setting of the blade:
a. Raise the miter lock lever. b. Rotate the miter index wheel part ially
downward to di sengage the current index and engage the next index.
c. Rotate the miter index wheel com-
pletely downward to bypass all miter indexes.
d. Turn the table to the desi red miter
setting and lock the miter lock lever.
15
Page 16

Four Basic Saw Controls (continued)

2. B e vel lo c k le v e r/i n de x pin
To change the bevel setting of the blade:
a. Pull the bevel lock lever forward .
Then rotate the bevel index pi n downward. This will all ow the blade to be tilted and at the sa me time “by­pass” the preset bevel indexes.
b. T o engage the preset bevel indexes,
rotate the bevel lock index pin up.
c. Engage bevel index pin and/or bevel
lock lever before cutting.
3. Depth Adjustment Cam and Head Hold
Down To release the blade ­a. While applying light downward pres-
sure on the handle, pull the depth adjustment cam to th e right, then
raise the blade. NOTE: It is not necessary to loosen depth adjust ment knob.
b. Rotate the depth adjustment cam so
the flat on the cam is facing upward. NOTE: Head Hold Down is for trans­port and storage purposes only. No cutting operations should take place while hold down is engaged.
To lock the blade in the lower position. a. Pull the depth adjustment c am to the
right and lower the bl ade into the
table.
b. Rotate the depth adjustment cam
until slot engages pin on upper
guard.
4. Slide lock knob Turn the slide lock knob counterclock-
wise to l oosen and cl ockw ise t o ti ghten. Loosening the knob wi ll all ow the pow­erhead to slide back and forth. Tighten­ing the knob will lock the powerhead in place.
Bevel Lock
Lever
Bevel Index
Pin
Depth
Adjustment
Cam
Depth
Adjustment
Knob
16
Page 17

Alignment (Adju stm en ts)

WARNING: To reduce the risk of injury from unexpected starting or electrical shock, do not plug the saw in. The power cord must remai n unpl ug ge d whe n ev er y ou are working on the saw.
NOTE: For best results, the saw must be
properaly aligned before mounting and using the laser sys tem.
Step One: Repositioning Zero Clear­ance Blade Insert
The zero clearance bl ade insert needs to be repositioned so it is temporarily out of the way when al igning the blade. It may be replaced after the blade is aligned.
1. Loosen the three screws that secure the zero cleara nce blade insert on one side of the blade.
2. Slide the zero clearance insert away from th e blade as f a r as pos s i b le.
3. Retighten the three screws.
4. Repeat steps 1-3 for the opposite side of the blade.
Step Two: Slide Tube Adj ustment
1. Place the powerhead in the 0° miter/0° bevel index and lock head in lower posi­tion.
2. Check to see that the blade is appr oxi­mately centered between the two zer o clearance blade inserts. Also check for play between the right slid e rail and th e pivot assemb ly.
3. If adjustment is required loosen the jam nuts on all four gi b screws as shown.
4. Loosen the top two gib screws.
5. Tighten or loosen the lower two gib screws as required to center the blade between the zero clearance inserts.
6. Tighten the lower two jam nuts.
7. To minimize play i n the sl ide tubes gradually tighten the top two gib screws while at the same ti m e sliding the powerhead back and for th. Tighten the top jam nuts.
Slide Rail
Pivot
Assembly
Gib Screw
17
Page 18

Alignment (Adju stm en ts) (cont inu ed)

Step Three: Blade Square to Fence (Miter Alignment)
1. Place the blade in the 0° miter index and lock the miter lock.
2. To check blade squareness to fence, lock powerhead in lower position. Use a combination square. Place the square against the fence and next to the blade as illustrated. Locate th e square properl y so it does not contact the set in the teeth of sawblade, giving an inaccurate reading. The sawblade body should contact the full length of the square.
3. If blade contacts full length of square, no alignment is necessary, skip a-c below . If blade is not square to t he fence, follow the alignment procedur e. a. Remove sliding fences by loosening
fence lock knobs approximately two turns. Sl ide fences toward blade an d
lif t u p to remove. b. Loosen the three ( 3) fence lock bolts. c. Place a combination square against
the sawblade and adju st the fence
until it is 90° to the blade. d. Tighten the three (3) f ence lock bolts. e. Replace sliding fences and tighten
fence lock knobs.
Adjust Miter Scale Indicator
1. Loosen the Phillips screw that holds the indicator in place.
2. Reposition the indica tor to al ign it with 0° mark, and retight en screw.
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Page 19
Step Four: Blade Square to Table (Bevel Adjustment)
1. Place the saw in the 0° bevel index position and make sure bevel lock is disengaged.
2. Lower the blade and engage the head hold down.
3. Use a combin ation squar e t o che ck th at the blade i s 90° to t he t abl e. If t he b lade does not contact the full length of th e square: a. Lift the bevel lock lever. b. Loosen the two socket head screws
that secure the bevel scale.
c. Grasp the upper metal guard and
move the powerhead lef t or right unt il the blade makes full contact with the length of the squa re.
d. Securely tighten two socket head
screws.
Adjust Bevel Scale Indicat or
1. Loosen the Phillips screw that holes the indicator in place.
2. Reposition the indica tor to al ign it with 0° mark and retighte n screw.
Step Five: Positioning Zero Clear­ance Blade Insert (When Minimal Tear Out or Con trol of S mall Offal is Desired)
1. Loosen the three screws that secure the zero cleara nce blade insert on one side of the blade.
2. Slide the zero clearance blade insert in towards the blade until it is as close to the blade as possib le wi thout actually touching the blade.
3. Retighten the three screws.
4. Repeat steps 1-3 for the opposite side of the blade.
19
Page 20

Alignment (Adju stm en ts) (cont inu ed)

Miter Lock Lever Adjustment
With the blade s et at a n “unin dexed ” mite r position (other t han 0° , 15°, 22.5°, 31.6°, 45° and 60°) and the miter lock lever set in the “locked” position the locking action should feet tight and secure.
Considerable effort should be requi red t o move the table (blade). While it is always possi bl e to fo rc e th e tabl e to m o ve, it should resist moving when a reasonable amount of for ce is applied.
To check, foll ow these steps:
1. Release miter lock lever and position blade at an “uninde xed” position. Lock the miter lo c k le v e r.
2. Try and rotate the table/blade. If the table easi ly moves:
a. Release the miter lock lever. Locate
the set sc rew underneath the miter lock lever.
b. Use a 4mm hex wrench to adjust the
set screw.
c. Lock the miter lock lever and try mov-
ing the table. Readjust if necessary.
Miter
Lock Lever
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Page 21
Bevel Lock Lever Adjustment
With the blade set at an “unindexed” bevel posit ion ( oth er th an 0° , 22 . 5°, 3 3- 7 /8° , 45° ) and the bevel lock lever set in the “locked” position the locking action should feel tight and se cure.
Considerable effort should be requi red t o move the blade. While it is always possi­ble to force the blade to move, it should resist moving when a reasonable amount of force is applied.
To check, foll ow these steps:
1. Release the bevel lock lever and posi­tion the blade at an “unindexed” posi­tion. Lock the bevel lock lever.
2. Try and bevel the blade. If the blade moves easily: a. Release the bevel lock lever. b. Locate the two 12mm locking jam
nuts behind the bevel lock lever. c. Loosen the top locking jam nut. d. To tighten the bevel lock lever mecha -
nism turn t he bott om ja m nut cl ockwi s e.
T o loosen the lock lever mechanism turn the bottom jam nut counterclockwise.
e. Lock the beve l loc k l ever an d tr y mo v-
ing the blade. Readjust if necessary.
NOTE: When unlocked the bevel mechanism should freely pivot. A grating sound indicates the bevel mechanism needs to be loosened slightly.
Bevel Lock
Lever
Bevel Index
Pin
Bevel Pivot Movem ent / A dj ustment
Check that the mi ter saw bevels ea sily by unlocking the bevel lock lever and tilting the blade. NOTE: At least one thread of the pivot bolt shou ld stick o ut past th e hex lock nut.
If the movement is tight or there is loose­ness in the pivot, do the following adjust­ment procedure:
a. Unlock the bevel lock lever. b. Turn the hex lock nut with 3/4" or
19mm socket.
Recheck the bevel movement and read­just if necessary.
Locking
Jam Nuts
Hex
Nut Lock
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Page 22

Mounting The Miter Saw

WARNING: To reduce the risk of injury from unexpected saw movement: a. Before moving the saw, unplug
electri c cord . L ock the miter and bevel knobs and lock the power head in the lower posi­tion.
b. To reduce the risk of back
injur y, hold the tool clos e to your body when lifting. Bend your knees so you can lift with your legs, not your back. Lift by using the hand-hold areas at each side of the bottom of the base, by the carrying han­dle, or the handles on the front of base.
c. Never carry the miter saw by
the power cord or the trigger
Place the saw in the desired location either on a work bench or other recom­mended leg set. The base of the saw has eight holes to mount the mit er saw. Four smaller holes for screws are labeled A. Four holes for bolts are labeled B (see illustration) . If t he saw is to be used in o ne location, permanent ly fas ten it to the work bench or leg set.
NOTE: When mounted on a large flat sur­face, the miter saw table is 4-1/2” high. Three stacked 2 x 4’ s can be used as a work support extension.
Portable Applications
To mount the saw to a 3/4” piece of ply­wood, use 4, 1/4" bolt holes or holes. The mounting board can then be clamped down to prevent it from tipping. Plywood mount also helps protect saw from damage during the rough handling associ­ated with portable miter saw usage.
the 4 screw
grip of the plastic handle. Car­rying the tool by the power cord could cause damage to the insulation or the wire con­nections resulting in electric shock or fire.
d. Place the saw so other people
cannot stand behind it. Thrown debris coul d i nj ure people in its path.
e. Plac e the saw on a firm, level
surface where there is plenty of room for handling and prop­erly supporting the workpiece.
f. Support the saw so the table is
level and the saw does not rock.
g.Bolt or clamp the saw to its
support.
Work Bench Applications
Mount as specifi ed in portable appli ca­tions. Check f or workpiece clearances to left and right of saw.
B
A
B
A
B
A
A
B
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Page 23

Safety Instructions for Basic Saw Operations

Before Each Use Inspect your saw.
Disconnect The Miter Saw. To
reduce the risk of injury from acciden­tal starting, unplug the saw, before changing the setup, changing the blade or adjusting anything.
Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The blade teeth should always point downward at the front of the saw.
Tighten the arbor screw. Tighten the cover plate stop screw. Check Damaged Parts. Check for:
• Proper alignment of moving parts,
• Damaged electric cords,
• Binding of moving parts,
• Broken parts,
• Stable mounting
• Function of arm return spring and lower guard: Push the arm all the way down, then let it rise up until it
stops by itself. Check the lower guard to see if it closed fully. If it did not, follow the instructions in the “Troubleshooting” section.
• Smooth, solid movement of sliding assembly.
• Other conditions that may affect the way the miter saw works.
If any part of this miter saw if missing, bent, or broken in any way, or any electrical parts don’t work, turn the saw off and unplug it. Replace dam­aged, missing, or failed parts before using the saw again.
Keep Guards In Place, in work in g order, and in proper adjustment.
Maintain Tools With Care. Keep the miter saw clean for best and safest performance. Follow instructions for lubricating. DON’T put lubricants on the blade while it’s spinning.
Remove Adjusting Keys And Wrenches from tool before turning it
on.
T o Reduce the Risk of Injury From Jams, Slips Or Thrown Pieces
• Use Only Recommended Accesso­ries. (See “Accessory” section within.) Consult this Owner’s man­ual for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to persons.
• Choose the right 12-inch diameter blade for the saw and material you plan to cut.
• Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged, push the power head all the way down. Hand spin the blade and check for clear­ance. Tilt the power-head to 45 degree bevel and repeat the check.
If the blade hits anything, make the adjustments shown in the Maintain­ing “Alignment (Adjustments)” sec­tion.
• Make sure the blade, arbor collars and laser system are clean.
• Make sure the arbor collars' and laser discs’ recessed side s are fac­ing the blade.
• Using 1/4” hex end of combination wrench (supplied) or 1/2-inch box end wrench, make sure the left hand thread arbor screw is firmly tight­ened counterclockwise.
• Make sure all clamps and locks are tight and there is no excessive play in any parts.
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Page 24

Safety Instructions for Basic Saw Operations (con’t.)

Keep work area clean. Cluttered areas and benches invite accidents. Floor must not be slippery.
Plan Ahead To Protect Your Eyes, Hands, Face and Ears
Know your miter saw. Read and
understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
To reduce the risk of injury from acci­dental contact with moving parts, don’t do layout, assembly, or setup work on the miter saw while any parts are moving.
Reduce the Risk of Accidental Starting. Make sure switch is “OFF”
before plugging miter saw into a power outlet.
Dress Fo r Safety
The operation of any power miter saw can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87.1 (or in Canada CSA Z94.3-99) shown on package. Everyday eye­glasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at many local retail stores. Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break.
To reduce the risk of burns or other fire damage, never use the miter saw near flammable liquids, vapors or gases.
Plan your work. Use The Right Tool. Don’t force tool
or attachment to do a job it was not designed to do. Use a different tool for any workpiece that can’t be held in a solidly braced, fixed position.
CAUTION: Because of the slid­ing action of this saw, this machine is not designed for cut­ting metals. Use this miter saw to cut only w ood , and wood like products. Other materials may shatter, bind on the blade, start fires or create other dangers.
• Do not wear loose clothing, gloves, necktie s or je w elr y ( rin gs , w ris t watches) They can get caught and draw you into moving parts.
• Wear nonslip footwear.
• Tie back long hair.
• Roll long sleeves above the elbow.
• Noise levels vary widely. To reduce the risk of possible hearing damage, wear ear plugs or muffs when using miter saw for hours at a time.
• For dusty operations, wear a dust mask along with safety goggles.
24
Page 25
Preparing to Make the Cut
Inspect Your Workpiece. Make sur e
there are no nails or foreign objects in the part of the workpiece to be cut.
Plan your work to avoid thrown pieces caused when the workpiece binds on the blade and is torn from your hands.
Plan how you will make the cut.
Always:
• Make sure the blade is not spinning.
• Raise the blade.
• Slide the saw out above the front edge of the workpiece before start­ing saw, and
• Push the sawblade down on top of the wood and back toward the rear of the saw to make th e cut.
DANGER: NEVER pull the saw toward yo u during a cut. The blade can suddenly climb up on top of t he workpiece and forc e itself toward you.
Plan the way you will hold the work­piece from start to finish.
• Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into the blade.
• Don’t Overreach. Keep good footing and balance.
• Keep your face and body to one side of sawblade, out of line with a poss ible th r o wba c k.
• Cut only one workpiece at a time.
Never cut Freehand:
• Brace your workpiece solidly against the fence and table top so it will not rock or twist during the cut.
• Make sure there’s no debris between the workpiece and its sup­ports.
• Make sure no gaps between the workpiece, fence and table will let the workpiece shift after it is cut in two.
• Cut only one workpiece at a time.
• Keep the cut off piece free to move sideways after it's cut off. Otherwise, it could get wedged against the blade and could be thrown violently.
• Clear everything except the work­piece and related support devises off the table before turning the miter saw on.
Secure Work. Use clamps or a vise to help hold the work when it’s prac­tical.
Use extra caution with large, very small or awkward workpieces:
• Use extra supports (tables, saw horses, blocks, etc.) for any work­pieces large enough to tip when not held down to the table top.
Never use another person as a sub­stitute for a table extension, or as additional support for a workpiece that is longer or wider than the basic miter saw table or to help feed, sup­port or pull the workpiece.
• Do not u se thi s s a w to cut p i eces too small to let you easily hold the work while you keep the thumb side of your index (pointer) finger against the outside edge of the fence.
• When cutting irregularly shaped workpieces, plan your work so it will not slip and pinch the blade and be torn from your hands. A piece of molding, for example, must lie flat or be held by a fixture or jig that will not let it twist, roc k or s lip w h il e be in g cut.
25
Page 26

Safety Instructions for Basic Saw Operations (con’t.)

• Properly support round material such as dowel rods. They have a tendency to roll while being cut,
Whenever Saw Is Running
causing the blade to "bite." To avoid this, always use a fixture designed to properly hold your workpiece.
WARNING: Do n't al low famil iarity (gained f rom f requent use of your miter saw) cause a careless mistake. A careless fraction of a second is enough to cause a severe injury.
Before starting your cut, observe the miter saw while it runs. If it makes an unfamiliar noise or vibrates exces­sively , stop immediately. Tu rn the saw off. Unplug the saw. Do not restart until finding and correcting the prob­lem.
Keep Children Away. Keep all visi­tors a safe distance from the miter saw. Make sure bystanders are clear of the miter saw and workpiece.
Never confine the piece being cut off. Never hold it, clamp it, touch it, or
use length stops against it while the blade is spinning. It must be free to move sideways on its own. If con­fined, it could get wedged against the blade and thrown violently.
Let the blade reach full speed before cutting. This will hel p reduce
the risk of a thrown workpiece. Don’t Forc e Tool. It will do the job
better and safer at its designed rate. Feed the saw into the workpiece only fast enough to let the blade cut with­out bogging down or binding.
Before freeing jammed material:
• Turn miter saw “OFF” by releasing trigger switch.
• Wait for all moving parts to stop.
• Unplug the miter saw.
After finishing a cut:
• Keep holding the power head down.
• Release the switch, and wait for all moving parts to stop before moving your hands or raising power head.
• If blade doesn’t stop within 6 sec­onds, unplug the saw and follow the instructions in the Trouble Shooting section for fixing the blade brake before using the saw again.
Before Leaving The Saw:
Never Leave Tool Running Unat­tended.Turn power off. Wait for all
moving parts to stop. Make workshop child-p roof. Install
a padlock through the hole provided
in the trigger to prevent unauthorized usage. Lock the shop. Disconnect master switches. Store tool away from children and others not qualified to use the tool.
26
Page 27

Basic Saw Operations

Making Common Slide Compound Cuts
There are two types of cuts that can be made with the slide compound miter saw;
1.Slide Cutting a. The slide lock knob is left loose, the
cutting head is pulled towards the operator, the sawblade is lowered into the workpiece and then pushed to the rear of the saw to complete the cut.
b. Used for cutting wide pieces.
2.Chop Cutting a. The slide lock knob is tightened and
the saw handle is pushed down to cut through the workpiece.
b. This type of cut is used mainly for
narrow pieces.
Slide Cutting
Plan your work to avoid the spinning blade and keep the workpiece from binding on the blade and flying out of your hands.
DANGER: Never pull the saw toward yo u during a cut. The blade can suddenly climb up on top of t he workpiece and forc e itself toward you.
DANGER: Never lower the saw completely in front of the work­piece and then cut only on the forward push. The upward mov­ing re ar porti on of the blade could twist the workpiece from your grasp.
Workpieces up to 13-1/2” wide and 3-1/2” thick can be cut following the directions below:
1. Put wood against fence and secure with clamp as appropriate.
2.Lo osen the slide lock knob.
3.Gr asp the saw handle and pull the car-
riage until the arbor (center of saw­blade) is over the fr ont edge of the workpiece.
4.Swit ch on the saw and allow t o come to
full speed.
WARNING: For your co nv enient use, your saw has a blade brake. The brake is not a safety device. Never rely on it to replace proper use of the guard on your saw. If the blade does not stop within 6 seconds, unplug the saw and fol­low the instructions in the T r ou ­ble Shooting section for fixing the brake before using saw again.
WARNING: Do not try to cut short pieces. You cannot prop­erly support the workpiece and keep your hold down hand the required distance from the blade.
5.Push the saw handle all the way down and cut through the leading edge of the workpiece.
6.Gently push the saw handle towards the fence completing the cut.
7.Push power head to full rear position after each cut.
8.Turn motor off and allow blade to come to a complete stop before moving hands.
Push Down
Slide Back
27
Page 28

Basic Saw Operations (continued)

Chop Cutting
1. Slide the cutti ng head to the rear as far as it will go.
2.Lock slide lock knob.
3.Position workpiece on table and against fence and secure with clamp as appro­priate.
4.Turn on saw and lower blade into work­piece.
5.After cut is complete turn off saw, allow blade to stop rotating before allowing cutting head to rise up.
Body and Hand Position
• Never place hands near cutting area.
Place hand at least 4" from path of blade.
• Hold workpiece fir mly t o the fence to
prevent movement toward the blade.
• When holding the workpiece to the left
side of the blade, always use your left hand. Use your right hand to hold the workpiece to the right side of the blade.
• Before making a cut, make a “dry run”
with the power off so you can see the
path of the blade.
• Keep hands in position unt il trigger has been released and the blade has com­pletely stopped.
WARNING: Do not try to cut short pieces, you cannot properly sup­port the workp iece and your hold down hand the required distance from the blade.
keep
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Page 29
Miter Cut
When a miter cut is required, mo ve the saw to the desired angle. Move wi th t he handle to the miter angle to make the cut.
There are settings on the miter scale for angles (degrees) and crown molding.
NOTE: Remember to unlock the miter
Miter Scale
lock lever before changing the miter angle.
Miter Scale Usage
Vernier Miter Scale Operation:
The Vernier mite r scale can quickly and accurately help the user to adjust the saw to any 1/4° increment as illustrated below.
5-1/4°
Indicator over
5° scale mark
Vernier
Miter Indicator
1/2° Indicator l ine
over 7° scale mark
5-1/2°
Bevel Cut
When a bevel cut is required tilt the blade to desired bevel angle. Stand to the left side of the handle to make the cut .
Sliding Fe nce
When beveling the blade to the l eft or right fence may have to be repositioned. Loosen the fence locking knob and slide the fence to the left or right as needed. Adjust the f ence as close t o the g uard and link as possible to pr ovide maximum sup­port for the workpiece . Securely tighten
1/4° Indicator line
over 6° scale mark
5-3/4°
3/4° Indicator line
over 8° scale mark
knob and make a dry run with the saw of f to check for clearance between the fence and guard. On c ert ain extreme c ompound cuts it may be necessary to remove a slid­ing fence to avoid interference. After com­pleting bevel cut(s) remember to repl ace and/or sli de the f ence back.
Vernier Bevel Scale Operation:
The Vernier bevel scal e can quickly and accurately help the user to adjust the saw to any 1/2° increment as illustrated.
29
Page 30

Basic Saw Operations (continued)

Compound Cut
When a compound cut is required, select the desired bevel and miter positions.
Cutting C om pound Miters on Picture Frames and Boxes
A compound miter is a cut requiring both a miter setting and bevel setting. A com­pound miter i s used for making frames or boxes that have sloping sides and are wide at one end and narrow at the oppo­site end. Compound miter s are “tricky” to make because the miter s etti ng and bevel setting are direct ly related to each other. Every time the miter sett ing is changed the bevel setting mu st al so be adjusted; likewise every adjustment to bevel requires a corresponding adjustment to miter . Beca use it may t ak e several trie s to obtain the desired angle, it is advisable to make test cuts on a scrap piece of m ate­rial.
Cutting Bowed Material
Before cutting a workpi ece, check to make sure it is not bowed. If it is bowed the workpiece must be pos itioned and cut as illustrated. Do not position workpiece incorrectly or try to cut the workpi ece with-
out the support of the fence. This will cause pinchi ng of the workpiece on the blade. The workpiece could suddenly jump or mov e and your hand could hit the blade.
Compound Cut Box
Hold wo rkpiece tight against fence so there is no gap
Correct
Incorrect
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Page 31
Workpiece Clamp Usage
WARNING: Avoid thrown workpieces. A void binding the work agai n st the blade:
- Always hold or clamp your work do wn to the saw.
- Do not hold or c la m p t he wo rk ­piece on both sides of the blade. The blade can throw a cut off piece if you confine the workpiece on both sides of the blade.
- Read and follow the instruc­tions in the remainder of your saw’s owners man ual.
- This accessory was designed to make your miter saw opera­tions more convenient. Read and understand these instruc­tions completely before use.
NOTE: The clamp can be used only in a
vertical position.
1. Place material to be cut on table of miter saw. Secure workpiece to the fence and table by turning knob to tighten clamp. Do not overtighten the clamp. It should just lightly hold the wood against the fence and table.
2.Perform a dry run with the saw unplugged. Af ter you believe that the saw is complet ely s et up, pull the power head down as if you were making an actual cut. Check for interference s and for potentiall y dangerous situations. Adjust the set up so that a safe opera­tion can be complete d.
3. Complete the cut as instructed in the
remainder of you miter saw owners manual.
- Always perform dry runs. Make sure the saw is unplugged. Completely set up your saw. Pull the blade and power head through the full range of motion to check for interference. The clamp c an be used in a left or right configuration. Make sure that your blade, saw guard or motor does not interfere with the clamp. Correct any interfer­ence be fore use.
- Always tighten the clamp so that the workpiece is secured between the clamp and fence, support or base. No visible gap should be present between saw and wood .
Workpiece
to be cut off
IMPORTANT: To help perform the safest
and most precise miter saw cut, make th e cut and then release the power switch. Hold the power head down and keep your hands in place until the blade stops rotat­ing. Then raise the power head and remove workpiece from work table.
31
Page 32

Basic Saw Operations (continued)

Workpiece Support
Long pieces need extra supports. The supports shoul d be placed along the workpiece so the wor kpiece does not sag and your hand holding the workpi ece is positioned 4” or mor e fro m the blade p at h. The support should let the workpiece lay
flat on the base and work table during the cutting operation.
NOTE: When mount ed on a large flat sur­face, the miter saw t able is 4-1/2” high. Three stacked 2 x 4’s can be used as a work support ext ension.
Auxiliary Fence
Certain unusual cuts may benefit from a fence face extensi on due to the size and position of the workpiece. Holes are pro­vided in the fence to attach an auxiliary fence. Get a straight piece of wood typi­cally 1/2 inch t hick by 4 -1/4 i nches hig h by 23 inches long. To attach auxil iary fence, place the piece of wood on the mite r saw fence. Mark the hole locations from the backside of the miter saw fe nce. Drill .200”-.250” holes, then countersi nk the holes on front of wood to receive #10 flat head screws. Attach the auxiliary fence securely and make a full depth cut. This will create the blade sl ot. Check for inter­ference between the auxiliary fence and lower blade guard. Correct any interfer-
ence before proceeding. The auxiliary fence is used with t he saw in the 0° bevel position. If a bevel cut is desired, the aux­iliary fen c e will hav e to be re m o v ed.
32
Page 33
Rough C utt i ng A D ado
By using the depth adjustment cam it is possible to rough cut a dado as shown. On the outsi de of the depth adjustment cam are a series of marks. Use these marks as a refer ence to help s et the bl ade to the correct cutting depth.
After the two outside cuts have been com­pleted the inside material (represented by slanted lines) is removed with a chisel.
To set the depth stop:
1. Position depth adjustment cam so it engages locking col lar.
2. Loosen lock knob.
3. Position depth stop cam so the power-
head stops at the desired depth.
4.Cut the two outside grooves.
5.Use a wood chisel to remove the mate-
rial between the outside grooves.
6.To override depth setting pull depth
stop cam outward and rot ate so flat is up.
NOTE: It is not neces sar y to l oosen dept h adjustment knob.
NOTE: Because of the sawblades cutting arc material at the beg inning or end of the cut(s) may have to be removed with a chisel.
Cut These Grooves
Use a Chisel to Cutout the Middle
With Saw
Workpiece
Depth
Adjustment
Cam
Depth
Adjustment
Knob
Cutting Base Moldings
Base moldings and many other moldings can be cut on a miter saw. The set up of the saw depends on your molding and your application as shown. Always make sure moldings rest firmly against fence and table.
F e n c e
Miter Saw Table
(Miter at 45° (Miter at 0°,
Cutting Base Molding
Bevel at 0°) Bevel at 45°)
F e n c e
33
Miter Saw Table
Page 34

Basic Saw Operations (continued)

Cutting Crown Moldings
Your compound miter saw does an excel­lent job of cutting crown molding. How­ever, in order to fit properly, crown molding must be cut with extreme accu­racy.
Two Methods of Cutting Crown Molding
Crown molding may either be cut (1) flat on the miter saw table or (2) ang led to the table and fenc e. (See sq uare below) Most standard (U.S.) crown m olding has a top rear angle (angle that fits next to the ceil­ing) of 52° and a bottom rear an gle (angle that fits against wall) of 38°. Your miter saw has special mi ter s etti ngs at 31.6° lef t and right and a bevel setti ng at 33.9° to use when cutting crown molding flat on the miter saw table. These settings are identified with a “CM” mark.
Remember: Even though all of these angles are standard, rooms are very rarely constructed so the corners are exactly 90°. You will need to “fine tune” these settings and make necessary adjustments to the cutting angle s.
F e n c e
Miter Saw Table
1.Wor kpiece Lyin g
See Chart for Bevel
and Miter Settings
Cutting Crown Molding Flat on the Miter Saw Table
The advantage of cutting crown molding flat on the table is that it is easier to secure the molding at the correct cutti ng position. Also larger pieces of crown molding may be cut lay ing flat on the mite r saw table.
1. Set the bevel and miter angles using the chart belo w. Tighten the miter lo ck knob and the bevel loc k knob.
2. Once again using the chart below cor-
rectly positions the molding.
3. Lower the head assembly, activate the
switch and make the cut. W ait until the blade comes to a complete stop before allowing the he ad as sembly t o ret urn to the “UP” position and/or removing t he workpiece.
4. ALWAYS PRETEST COMPOUND
SETTINGS ON SCRAP MATERIAL TO CONFIRM CORRECT ANGLES.
Flat
F e n c
38°
e
52°
Mit er Saw Table
2.Workp iec e Standing Up-Side Down
(Saw at 0° Bevel/
45°Miter)
A B
C
D
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Page 35
Cutting Crown Molding Angled to the Table and Fence
The advantage of cutt ing crown molding in this position is that no bevel setting is required. Small changes in the miter angle can be made without affecting the bevel angle. When using this method the saw can be quickly and easi ly adjusted for corners that are not 90° (square).
Making a crown molding support jig: A crown molding support jig needs to be
constructed to help hol d the molding in place during this cutting operation.
1.Ge t a s tr aig ht pi e ce o f wood t ypi c al ly 1/ 2 inch thick by 23-1/2 inches long (28 inches long if using the table extension) and approximately 5 inches wide. The actual width of this piece will depend on overall width of the crown molding and what the top and bottom angles are.
2.Dril l holes and temporarily m ount this piece similar to building an Auxiliar y Fence. However, do not cut the blade slot at this time.
3.Pos it ion a piece of crown molding that you are going to cut so the bott om part (part whi ch is installed against the wall ) is against the wood fence. Make sure the angles on the cro wn molding are held firmly against the wood fence and table of the miter saw. Mark the height on the fence.
4.Remove the wood fence and cut to this width.
5. Use small nail s an d glue t o att ach a top
piece (typic all y 1/2 inch thick by 1-1/ 2 inches wide by 23 inches long. Ma ke sure the nails ar e no t locat ed bel ow the sawblade.
6. Securely reattach the completed jig to
the miter saw fence and make a full depth, 45° left and right miter cut.
Fence
Wood Fence
Mark height of fence here
Molding
Up-side Down
Table
Top
Piece
Crown
Molding
Support Jig
Using the crown molding support jig:
1.Pos ition the molding s o the bottom (p art which is installed against the wall) is against the wood fence.
2.Use the chart to select the proper miter angle. Tighten the miter lock knob.
3.Activate switch. Lower head, make the cut. Wait until the blade comes to a complete stop bef ore allowin g the head assembly to return to the “UP” position and/or removing the workpiece.
4. ALWAYS PRETEST COMPOUND
SETTINGS ON SCRAP MATERIAL TO CONFIRM CORRECT ANGLE.
35
Page 36

Basic Saw Operations (continued)

Compound Miter Saw Miter and Bevel Angle Settings Wall to Crown Molding Angle: 52/38
degrees
Ceiling
Wall
Wall Angle
(deg.)
Bevel Angle (deg.)
60 43.0 46.8 61 42.8 46.3 62 42.5 45.7 63 42.2 45.1 64 41.9 44.6 65 41.7 44.0 66 41.4 43.5 67 41.1 42.9 68 40.8 42.4 69 40.5 41.9 70 40.2 41.3 71 39.9 40.8 72 39.6 40.3 73 39.3 39.2 74 39.0 39.2 75 38.7 38.7 76 38.4 38.2 77 38.1 37.7 78 37.8 37.2 79 37.4 36.8 80 37.1 36.3 81 36.8 35.8 82 36.5 35.3 83 36.2 34.8 84 35.8 34.4 85 35.5 33.9 86 35.2 33.4 87 34.9 33.0 88 34.5 32.5 89 34.2 32.1 90 33.9 31.6 91 33.5 31.2 92 33.2 30.7 93 32.8 30.3 94 32.5 29.9 95 32.2 29.4 96 31.8 29.0 97 31.5 28.6 98 31.1 28.2 99 30.8 27.7 100 30.4 27.3
Miter Angle (deg.)
Wall Angle
(deg.)
Bevel Angle (deg.)
101 30.1 26.9 102 29.7 26.5 103 29.4 26.1 104 29.0 25.7 105 28.7 25.3 106 28.3 24.9 107 28.0 24.5 108 27.6 24.1 109 27.2 23.7 110 26.9 23.3 111 26.5 22.9 112 26.1 22.6 113 25.8 22.2 114 25.4 21.8 115 25.0 21.4 116 24.7 21.0 117 24.3 20.7 118 23.9 20.3 119 23.6 19.9 120 23.2 19.6 121 22.8 19.2 122 22.5 18.8 123 22.1 18.5 124 21.7 18.1 125 21.3 17.8 126 21.0 17.4 127 20.6 17.1 128 20.2 16.7 129 19.8 16.4 130 19.5 16.0 131 19.1 15.7 132 18.7 15.3 133 18.3 15.0 134 17.9 14.6 135 17.6 14.3 136 17.2 14.0 137 16.8 13.6 138 16.4 13.3 139 16.0 13.0 140 15.6 12.8
36
Miter Angle (deg.)
Wall Angle
(deg.)
Bevel Angle (deg.)
141 15.3 12.3 142 14.9 12.0 143 14.5 11.6 144 14.1 11.3 145 13.7 11.0 146 13.3 10.7 147 12.9 10.3 148 12.5 10.0 149 12.2 9.7 150 11.8 9.4 151 11.4 9.0 152 11.0 8.7 153 10.8 8.4 154 10.2 8.1 155 9.8 7.8 156 9.4 7.5 157 9.0 7.1 158 8.6 6.8 159 8.3 6.5 160 7.9 6.2 161 7.5 5.9 162 7.1 5.6 163 6.7 5.3 164 6.3 4.9 165 5.9 4.6 166 5.5 4.3 167 5.1 4.0 168 4.7 3.7 169 4.3 3.4 170 3.9 3.1 171 3.5 2.8 172 3.2 2.5 173 2.8 2.2 174 2.4 1.8 175 2.0 1.5 176 1.6 1.21 177 1.2 0.9 178 0.8 0.6 179 0.4 0.3 180 0.0 0.0
Miter Angle (deg.)
Page 37
Wall to Crown Molding Angle: 45
degrees
Ceiling
Wall
Wall Angle
(deg.)
Bevel Angle (deg.)
60 37.8 50.8 61 37.5 50.2 62 37.3 49.6 63 37.1 49.1 64 36.8 48.5 65 36.6 48.0 66 36.4 47.4 67 36.1 46.9 68 35.9 46.4 69 35.6 45.8 70 35.4 45.3 71 35.1 44.8 72 34.9 44.2 73 34.6 43.7 74 34.4 43.2 75 34.1 42.7 76 33.9 42.1 77 33.6 41.6 78 33.3 41.1 79 33.1 40.6 80 32.8 40.1 81 32.5 39.6 82 32.3 39.1 83 32.0 38.6 84 31.7 38.1 85 31.4 37.7 86 31.1 37.2 87 30.9 36.7 88 30.6 36.2 89 30.3 35.7 90 30.0 35.3 91 29.7 34.8 92 29.4 34.3 93 29.1 33.9 94 28.8 33.4 95 28.5 32.9 96 28.2 32.5 97 27.9 32.0 98 27.6 31.6 99 27.3 31.1 100 27.0 30.7
Miter Angle (deg.)
Wall Angle
(deg.)
Bevel Angle (deg.)
101 26.7 30.2 102 26.4 29.8 103 26.1 29.4 104 25.8 28.9 105 25.5 28.5 106 25.2 28.1 107 24.9 27.6 108 24.6 27.2 109 24.2 26.8 110 23.9 26.3 111 23.6 25.9 112 23.3 25.5 113 23.0 25.1 114 22.7 24.7 115 22.3 24.3 116 22.0 23.8 117 21.7 23.4 118 21.4 23.0 119 21.0 22.6 120 20.7 22.2 121 20.4 21.8 122 20.0 21.4 123 19.7 21.0 124 19.4 20.6 125 19.1 20.2 126 18.7 19.8 127 18.4 19.4 128 18.1 19.0 129 17.7 18.6 130 17.4 18.2 131 17.1 17.9 132 16.7 17.5 133 16.4 17.1 134 16.0 16.7 135 15.7 16.3 136 15.4 15.9 137 15.0 15.6 138 14.7 15.2 139 14.3 14.8 140 14.0 14.4
Miter Angle (deg.)
Wall Angle
(deg.)
Bevel Angle (deg.)
141 13.7 14.1 142 13.3 13.7 143 13.0 13.3 144 12.6 12.9 145 12.3 12.6 146 11.9 12.2 147 11.6 11.8 148 11.2 11.5 149 10.9 11.1 150 10.5 10.7 151 10.2 10.4 152 9.8 10.0 153 9.5 9.6 154 9.2 9.3 155 8.8 8.9 156 8.5 8.5 157 8.1 8.2 158 7.8 7.8 159 7.4 7.5 160 7.1 7.1 161 6.7 6.7 162 6.4 6.4 163 6.0 6.0 164 5.6 5.7 165 5.3 5.3 166 4.9 5.0 167 4.6 4.6 168 4.2 4.3 169 3.9 3.9 170 3.5 3.5 171 3.2 3.2 172 2.8 2.8 173 2.5 2.5 174 2.1 2.1 175 1.8 1.8 176 1.4 1.4 177 1.1 1.1 178 0.7 0.7 179 0.4 0.4 180 0.0 0.0
Miter Angle (deg.)
37
Page 38

Laser System

Mounting the Laser System
WARNING: To reduce the risk of injury from unexpected starting, unplug the saw whenever you are removing or installing the blade.
NOTE: See “Installing or Removing
Blade” section of thi s manual for more information.
1.Unp lug the saw from the outlet.
2.Rotate the lower plastic guard by hand. Loosen, but do not remove, the cover plate stop screw using the Phillips end of combinatio n wrench.
3.Lif t the lowe r guard up and tilt the lower guard assembly back so the arbor screw is exposed.
4.Find the arbor lock between th e upper guard and the miter saw handl e. Fit 1/4 " hex end of combination tool in arbor screw or use 1/2" box end wrench.
5.Press the arbor lock and hold it firmly while turning t he wrench cloc kwise. The arbor lock will eng age after some turn­ing of the wrench.
NOTE: The arbor screw has a left hand thread. This helps prevent unwanted
loosening of the arbor screw during nor­mal operation.
Coverplate
Stop
Screw
Arbor
Screw
Blade
n
e
s
o
o
L
Arbor Lock
38
Page 39
6.Remov e the arbo r screw, arbor washer , and outer blade collar.
NOTE: The Exactline™ Laser System will replace the outer blade collar. Retain the outer blade collar, arbor screw and blade washer to operate the saw when the laser system is not mounted.
7.Place the laser system onto the saw arbor , aligni ng the double “D ” flats in t he laser system with the flats on the arbor. Press the arbor lock and turn the com­bination wrench counterclockwise to secure the blade. Tighten arbor screw using moderate force, but do not over­tighten.
8.Lo wer th e lower blade guard until the slot in cover plate rests all the way down on the cover plate stop screw. Tighten the screw with the Phillips end of the combination wrench.
DANGER: Never use the saw without guard cover plate securely in place. It keeps the arbor screw from falling out if it accidentally loosens, and pre­vents the spinning blade from coming off the machine.
9.Be sure the arbor lock is released so the blade turns freely .
NOTE: The arbor lock can be damaged by improper use. If t he arbor lock will not hold, lower the blade down on to a scrap piece of wood positioned against the fence. This will serve as an alternate lock­ing means.
Blade Washer
*Outer Blade
Collar
Inner Blade
Collar
(Hollow Side
Toward Blade)
*Arbor screw
(Left Hand Threa d
Supplied with
Miter Saw)
Arbor screw
(Left Hand Thread
Supplied with
Laser system)
Sawblade
Exactline™ Laser System
Blade
Inner Blade
Collar
Spindle
39
*Keep these items for use if
laser system is rem oved
Page 40

Laser System (continued)

Operation
DANGER: Laser radiation. Avoid direct eye exposure.
When the saw is “ON” and the blade is in its highest position, the laser system will show up on your workpiece as a red col­ored broken l ine. This red broken line will assist you in l ining up the cut mark on the workpiece with t he blade for accurate cuts.
1.Position your wor kpiece on the saw. Make sure the blade i s at its highest position.
2.Turn the saw “ON” and a broken red line will appear on your workpiece.
3.Align this red line with the cut-off mark on the workpiece.
4.Lo wer th e sawblade and make the cut. As the blade gets closer to the work­piece the broken red li ne wil l become solid. Do not move the workpiece.
5.Turn the saw “OFF” and allow the blade to come to a complete stop before raising.
Practice cut s will let you become familiar with correctly lining the laser mark up with the cut-of f mark and blade.
Broken
Red Line
40
Page 41
Changing Batteries
WARNING: To reduce the risk of injury from unexpected starting, unplug the saw whenever you are removing or installing the blade.
1. Remove the Exactline™ Laser System from the saw.
2. Remove the two Phillips screws on the back side of the las er system and take off the back cover.
3. Remove the three batteries with a non­conductive devi ce (toothpick).
4. Use a soft paintbrush to gently and carefully clean all sawdust from the laser system.
5. Insert the new batteries. Replacement batteries must have a rating of 1.5 volt and 100 mah (milliampere hour) mini ­mum. Number 76 series or equi valent.
DANGER:
• Laser radiation when open and interlock defeated.
• Do not attempt to acti vate the laser.
• Avoid direct eye contact.
• The laser is activated by means of a centrifugal switch only while the saw motor is running and the laser system is mounted on the saw.
6.Rep lace the back cover and secure with two Phillips screws.
Laser Guide
Cover
Laser Guide
Support
Screws
Aperature
Key
Key Slot
Batteries
Negative (-)
Aperature
41
Page 42

Maintenance and Lubrication

Maintenance
DANGER: Never put lubricants on the blade while it is spinning.
WARNING: To reduce the risk of injury from unexpected starting or electrical shock, unplug the power cord before working on the saw.
WARNING: For yo ur safety, this saw is double insulated. To avoid e lectrical s hock, f ire or injury, use only parts identical to those ide nti fied i n the parts lis t. Reassemble exactly as original assemb ly to avoid electrical shock.
Replacing Carbon Brushes
The carbon brushes furnished will last approximately 50 hours of running tim e or 10,000 on/off cycles. Replace both carbon brushes when either has less than 1/4" length of carbon remaining. To inspect or replace brushes, first unplug the saw. Then remov e the bl ac k p las t ic ca p o n th e s ide of the motor (caution, this cap is spring loaded by the brush assembly). Then pull out th e b rus h . Re pe at f or t h e ot h er s id e. To reassemble reverse the procedure. The ears on the metal end of the brush assem­bly go in the same hole the carbon part fits into. Tighten the cap snugly but do not overtighten.
NOTE: To reinst all t he same brush es, fir st make sure the br ushes go ba ck in t he way they came out. Otherwise a break-in period will occur that will reduce motor performance and increase brush wear.
Lower Blade Guard
Do not use the saw without the lower guard. The lower blade guard is attached to the saw for your protection. Should the lower guard become damaged, do not use the saw until damaged guard has been replac ed. Develop a regular check to make sure the lower guard i s working properly. Clean the lower guard of any dust or build up with a damp cl oth.
CAUTION: Do not use solvents on the guard. They could make the plastic "cloudy" and brittle.
W ARNING: Wh en cleanin g lower guard unplug the saw from the out­let to avo i d u n expected start-up.
Periodically, sawdust will accumulate under the work tabl e and base. Thi s coul d cause difficulty in the movem ent of the work table when setting up a miter cut. Frequently blow out or vacuum up the sawdust.
WARNING: If blowing sawdust, wear proper eye protection to keep debris from blowing into eyes.
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Page 43
Lubrication
Ball Bearings
All the motor bearings in thi s tool are lubr i­cated with a suffic ient amount of high grade lubricant for the l if e of the unit, therefore, no furt her lubrication is required.
Infrequent Lubrication as Required
1. Apply automotive type oil directly on
slide tubes . It will be picked up a nd dis­persed by built in fel t wicks.
2.App ly a light oil or a pressurized light spra y o i l t o the arm pivot sh af t .
3. Apply a light oil or a pressurized light
spray oil to the torsion spring as shown.
4. Apply a light oil or a pressurized light
spray oil to the lower guard spacer, roller and cove r pl ate as shown.
Motor Belt Tension
The motor belt tension was properly adjusted at th e factory. However , to che ck the belt tension:
1. Use a Phillips screwdriver to remove
the five screws holding the belt cover and remove the cover.
2. To check the belt tension squeeze the
belt. Using ligh t pressure the belt should deflec t approximately 1/4".
3. To adjust the tensi on:
a. Use a Phillips screwdriver to loosen
(but do not remove) t he six motor mount screws.
b. To increase the belt tension turn the
adjusting soc ket head set screw clockwise. To decrease the tension turn the adjusting set screw counter­clockwise.
Cover
Spacer
Roller
Plate
Torsion
Spring
(Inside)
Arm
Pivot Shaft
NOTE: Excessive belt tension will
cause the motor to fail prematurely.
c. Securely tighten the six mot or mount
screws.
4. Replace the belt cover.
43
Page 44

Accessories

Recommended Accessories
Item SKU No.
Miter Saw Utility Vehicle ..............AC9940
Do not use any accessory unless you have received and read complete instruc­tions for its use.
WARNING: To reduce the risk of injury from unsafe accessories, use only accessories recom­mended.
Basic Blade Requirements
12" Diameter 1" Diameter Arbor Hole Blades marked for slide compound miter
saw use Blades marked for 4,500 RPM or higher

Using Carbide Tipped Blades

WARNING: To avoid the risk of cutting tool fa il ure and thrown shrapnel (broken pieces of blade) read and understand all the warnings and instructions which come with carbide tipped blades. Failure to heed all car­bide tipped blade warnings and safety instructions can result in serious injury.
Carbide is a very hard but brittle materi al. Take care when mounting, using and stor­ing carbide blades to prevent accidental damage. Slight shocks, such as striking a tip during handli ng, can s erious ly d amage
Prohibited Accessories
WARNING: The use of any cut­ting tool except 12" saw blades which meet the requirement under recommended acce sso­ries is prohibite d. Do not use accessories such as shape cut­ters or dado sets. Metal cutting and the use of abrasive wheels are prohibited. See WARNING and CAUTION notes in the “Safety Instructions for Basic Saw Operations” section.
the blade. Fore ign objects in the work­place, such as wir e or nai ls, can also cause ti ps to cr a ck or br eak off.
Before using a car bide tipped blade, always examine the blade and tips for damage. Look for bent teeth, a bent blade, cracks, broken, missin g or loose carbide tips. Do not use a carbide tipped blade if damage is found or suspected.
Do not use a carbide tipped blade witho ut all appropr iat e guards in place.
Mount blade securely in proper rotation direction.
Never rotate a carbide tipped blade faster than its maximum recommended speed.
44
Page 45

Trou bles ho oti n g Guid e

General
Problem Probable Cause Suggested Corrective Action
Blade hi ts table. Angle of cut not acc u-
rate. Can’t move miter
adjustment
Power head wobbles.
Power he ad won’t ful ly rise or blade guard won’t fully close
Blade bi nds, jams , burns wood. Rough cuts
1. Misalignment 1. Get authorized Service.
1. Misalignment 1. See “Alignment” section.
1. Sawdust under table
1. Vacuum or blow out dus t. Wear Eye Protection.
1. Loose pivot points 1. See Bevel Pivot Adjust ment in
“Alignment” section.
1. Lubrication needed
2. Part failure
3. Pivot spring or
1. See “Lubrication” section.
2. Get authorized Service.
3. Get authorized Service. guard spring not replaced proper ly after ser v ic e
4. Inspect/clean stops.
4. Sawdust sticking to stops
1. Improper operation
1. See “Basic Saw Operation” section.
2. Dull blade
3. Improper blade
2. Replace or sharpen blade.
3. Replace with 12” diameter blade designed for the mate-
4. Bent blade - check flatness across
rial being cut.
4. Replace blade.
expansion sl ots on blade
Tool vibrates or shakes
Power head hard to pull/push down
1. Sawblade not round
2. Sawblade damaged
3. Sawblade loose
4. Other
1. Replace blade.
2. Replace blade.
3. Tighten arbor screw.
4. Get authorized Service.
1. Lube needed 1. See - “Lubrication” section.
45
Page 46

Troubl es ho otin g G uid e (cont i nu ed )

Motor
Problem Probable Cause Suggested Corrective Action
Brake does not st op blade within 6 sec­onds.
Motor does not start.
Brush sparking when switch released.

Wiring Diagram

Connector
1. Brushes not seated or lightly sticking.
2. Motor brake winding overheated from use of prohi bited accessory or rapid on/off cycling.
3. Arbor screw loose.
4. Other
1. Fuse.
2. Brushes worn.
3. Other.
1. Normal automatic brake working pro p­erly.
White Field
Lead
White
1. Inspect/clean/replace brushes. See “Maintenance” section.
2. Use only recommended blades/accessor ies. Let motor cool down.
3. Retighten
4. Get authorized service. See “Troubleshooting of brake” section.
1. Check fuse, or circuit breaker.
2. See “Maintenance” section.
3. Get authorized service.
1. None
Red
Red Brush
Lead
Brush
Armature
Cord w/Plug
Gray Brake
Trouble Shooting of Brake by Qualified Service Person Only
1. Check commutation at no lo ad. If there is a heavy sparki ng which follows the curvature of the commutator: replace the armature.
2.To continue trouble shooting, now
unplug the power cor d.
3.Install service brushes, especially if
delayed come-in of brake has been noticed before failure.
Lead
Black
4.Check brake circuit for continuity: remove brush caps and brushes. Use ohmmeter to check continuity from brass brush holder to brush holder. If open, locate exact place using ohmme­ter. As indicated by test, tighten con­nection or replace fi eld assembly or replace switch.
5. After repair , check direction of blade
rotation vs. guar d arrow.
46
N.C.
N.O. Switch
White Brush
Lead
Brush
Page 47

Notes

47
Page 48

Repair Parts

Parts List For RIDGID 12" Slide Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
78
82
36
Model No. MS1290LZ 0
Figure 1
69
68
7
84
5
76
6
67
66
1
72
74
75
76
76
3
10
11
9
25
28
29
81
80
79
26
27
27
17
22
21
20
18
19
h
t
n
i
i
l
t
W
c
a
r
x
e
E
s
a
L
55
56
57
58
50
4
83
16
14
13
23
24
63
m
e
e
t
s
y
S
61
62
4
2
41
39
40
15
37
12
54
59
64
t
u
o
65
h
t
i
t
c
W
a
x
E
s
a
L
71
42
70
32
30
33
31
45
53
44
60
48
49
45
44
34
35
73
74
71
41
40
39
44
8
46
38
49
48
45
43
41
m
47
e
e
t
n
i
s
l
y
S
r
e
77
51
52
48
Page 49

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
Model No. MS1290LZ 0
Figure 1
Always order by part number - not by key number
Key
Part No. Description
No.
1 2 3 4 5 6 7 8 9
10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
830122 830008 830007 830009 828117 819179 818656 830022 823344 830131 830111 828040 830023 830024 830025 830164 830037 813312 823494 828122-1 803709-1 828059 828060 828061 830039 830123 828122 828063 830123-1 830035 830124 816755-3 816725 830264 830125 830148 830026 830033 821063 813303-7 820236-7 830034 830002
Base/Table Asm (See Fig. 2) Scale, Bevel
Pivot Asm (See Fig. 5) * Screw, M6 x 1.0 x 12 * Washer,12.2 x 22 x 2 * Wash er, Spring 12.7 x 22 x 0.3 3
Nut, Lock
Arm Guard Asm (See Fig. 8)
Shaft, Arm Pivot ‡Spring, Torsion
Spacer, Spring
Screw, Set Lock M6 x 10
Pin, Up Stop
Motor Asm (See Fig. 10) * Screw M6 x 16
Screw, Set Lock M8 x 25
Handle, Lower
Screw, Pan Hd M4 x 10
Switch * Screw, Pan Hd Ty E M4 x 10
Connector, Wire
Actuator, Switch
Button, Lock
Spring, Torsion
Handle, Upper
Screw, Sems M5 x 32
Screw, Wash Hd Plastite M4-14
Handle, Carry
Screw, Sems M5 x 75
Cover, Cord * Screw, Pan Hd M5 x 35 * Screw, Pan Cr M5 x 0.8-12
Clamp, Cord
Sleeve, Cord
Clip, Cord
Strain Relief
Pulley, Motor
Pulley, Pinion * Washer 8 x 23 x 2 * Lockwasher, M8 * Nut, Hex Lock M8 x 1.25 x 6.5
Belt, Poly, Vee
Fence, Lower
Key
Part No. Description
No.
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
63 64 65 66 67 68 69 70 71 72 73 74
75 76 77 78 79 80 81 82 83 84
830129 821063-6 830005 830006 820244-6 830004 830040 821873 809372-3 827498 821878 821875 821063-1 820238-5 817449-1 830524 830526 880062000 830522
830000 816720 823351 830016 830124-2 830017 830124-3 830036 830124-2 829994 829995 830130-1
829989 816755-10 830079 830077 SP6505 SP6505S SP6505F 830076 830078 830015
Screw, Soc Cap M8 x 1.25 x 20
* Washer 8 x 16 x 1.2
Fence, Right Sliding Fence, Left Sliding
* Screw, Pan Hd M6 x 20
Knob, Fence Lock Guard Asm, Lower (See Fig. 9) Screw, Shoulder 10-32 x 1/2
* Screw, Pan Hd 10-32 x 1/2
Sleeve, Rubber Screw, Shoulder, 10-32 x 7/8
Screw, Shoulder, M6 x 22 * Washer 8 x 16 x 0.5 * Washer 6.5 x 13 x 0.8 * Nut, Hex Lock M6 x 1.0
Collar, Blade (Outer)
Collar, Blade (Inner)
Exactline™ Laser System
Screw Blade
(Used w/Key 61 Only) Blade Washer, Blade Screw, Blade(Use W/Key 59 Only) Wrap, Cord Front
* Screw, Pan Hd M5 x 15
Wrap, Cord Rear
* Screw, Pan Hd M5 x 20
Cover, Belt
* Screw, Pan Hd M5 x 15
Indicator, Bevel Indicator, Miter Screw, Sems Pn Cr L+F
Wash M4 x 8
Insert, Table
* Screw, Pan Cr M5 x 8
Clamp Asm Bag Dust Asm Owners, Manual Owners, Manual, Spanish Owners, Manual, French Frame, Dust Bag Elbow, Dust Knob, Slide Lock
* St andard Hardware Item - May be purchased locally.
‡ CAUTION: See mechanical assembly caution on page 56.
• WARNING: See electrical warning on page 58.
49
Page 50

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
4
5
Model No. MS1290LZ 0
Figure 2 - Base/Tab le Assembl y
1
2 3
6
Always order by part number - Not by key number
Key
Part No. Description
No.
818656
1
830137
2
830138
3
829981
4
830136
5
822072
6
* St andard Hardware Item - May be purchased locally.
* Nut, Hex Lock M12 x 1.75 * Washer, M12 x 20 x 1.5 * Washer, M12 x 25 x 1.5
Table Asm (See Fig. 3) Base Asm (See Fig. 4)
* Screw Hx Hd M12 x 1.75-40
50
Page 51

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
Model No. MS1290LZ 0
Figure 3 - Table Assembly
16
3
2
1
22
21
19
18
17
18
20
13
12
11
10
14
15
9
8
8
8
8
9
Always order by part number - Not by key number
4
5
6
7
8
Key
Part No. Descri ption
No.
1 2
3 4 5 6 7
8
9 10 11
830280 829984-1
829992 829990 829991
827449-1
820244-2 829982 830044 829983
Ta bl e A s m
(Includes Key No. 6) Ring, Retaining Lever, Bevel Index Pin, Bevel Index Spring Shaft, Pivot Screw, Set Lock
M8 x 1.25 x 10 Nylock
* Screw, Pan Cr M6 x 1.0 x 10
Skirt, Table Pin, Miter Index Spring
Key
Part No. Description
No.
830141
12
829985
13
827449
14
829988
15
829986
16
829983
17
829984
18
830046
19
830140
20
830045
21
829987
22
* St andard Hardware Item - May be purchased locally.
51
Pin, Roll R6 Pin, Miter Lock Screw, Set Lock
M8 x 1.25 x 16 Ny loc k Lever, Miter Lock Plate, Mi ter Lock Spring Ring, Retaining Wheel, Miter Index Pin, Roll 3 x 25.2 Link, Miter Inde x Screw, Shoulder M6 x 8 x 91
Page 52

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
Model No. MS1290LZ 0
Figure 4 - Base Assembly
2
1
2
3
4
6
5
6
6
7
6
Always order by part number - Not by key number
Key
Part No. Description
No.
1 2 3 4 5 6 7
829997 830166 829999 823492 823335 829998 829996
Shim, Table
* Screw, Flat M5 x 0.8 x 10
Scale, Miter Wrench Hex “L” .25 x 120m m Grommet, Wrench Foot, Rubber Base
* St andard Hardware Item - May be purchased locally.
52
Page 53

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
4
1
3
Model No. MS1290LZ 0
Figure 5 - Pivot Assembly
6
10
9
6
8
5
10
4
5
7
12
9
8
6
2
2
6
11
9
10
13
10
Always order by part number - Not by key number
Key
Part No. Descri pt io n
No.
1
2
3 4 5 6 7
830262
830146
830147 830145 830053 830048 830038
Pivot Asm Only (Other
Items Li st ed on C h art Not Included)
Screw, Set Lock
M8 x 1.25 x 6 Ny l oc k Guard, Cord Screw, Shoulder M5 Washer, Rubber Glide Tube
Cord w/Plug
Key
Part No. Descri ption
No.
8
830146-1
9
830144-1
10
824026-7
11
830144
12
830264-1
13
* St andard Hardware Item - May be purchased locally.
• WARNING: See electrical warning on page 54.
53
Screw, Set Lock
M8 x 1.25 x 14 Nylock
Screw, Set Lock
M8 x 1.25 x 20
* Nut, Hex M8 x 1.25
Screw, Set Lock
M8 x 1.25 x 25 Sleeve, Cord Tube Pivot Asm
(See Fig. 6)
Page 54

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
Model No. MS1290LZ 0
Figure 6 - Tube Pivot Assembly
1
2
3
4
5
Always order by part number - Not by key number
Key
Part No. Description
No.
1 2 3 4 5 6
— 830018 830019 830149 830020 830021
Pivot Asm. (See Fig. 5) Bearing, Flange Down Stop Eccentric, Plate
* Washer, 0.63 x 25 x 1/32
Spring Knob, Down Stop
* St andard Hardware Item - May be purchased locally.
6
54
Page 55

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
4
Model No. MS1290LZ 0
Figure 7 - Pivot Sub Assembly
8
7
6
5
1
2
3
Always order by Part Number - Not by Key Number
Key
Part No. Descri ption
No.
1 2 3 4
5 6 7 8
— 830151 830010 830011
821063-7 820236-7 830012 830013
Pivot Asm. (See Fig. 5) Screw, Shoulder M6 Clamp, Bevel Screw, Shoulder
M8 x 1.25 x 58.5 * Washer, 8 x 16 x 1.2 * Nut, Hex M8 x 1.25
Plunger, Bevel Lock Lever, Beve l Loc k
* St andard hardware item - May be purchased locally.
55
Page 56

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
10
9
Model No. MS1290LZ 0
Figure 8 - Arm Guard Assembly ‡
11
12
8
7
13
1
2
3
5
4
14
6
Always order by part number - Not by key number
Key
Part No. Descri pt io n
No.
1 2 3 4 5 6
7
830225 823360 816755-6 830029 830030 830155
830031-2
Arm Guard Asm Bumper, Lower Guard Screw, Pan Cr M5 x 16 Pin, Arbor Lock
Spring Screw, Set Lock M4 x 5
Nylock
Arbor Asm
Key
Part No. Descri ption
No.
8
9 10 11 12 13 14
830032 830154-1 830154 821875-1 821862 820238-2 830027
Retainer Bearing Screw, Sems M5 x 12 Screw, Sems M5 x 25
* Screw M6 x 1.0-14
Bearing
* Washer M6 x 12 x 1.6
Key 4 x 4 x 20
* St andard hardware item - May be purchased locally.
‡ CAUTION: See Mechanical Assembly Caution below.
• WARNI NG: Uncon trolled sp ring rel ease or misinst all atio n of these p art s may create a Hazard unl ess rep air i s done by a quali fied se rvice techn ician.
CAUTION: Mechanical Assembly, to qualified service technician.
1. Wear approved eye protection when working with coil springs including spring, arbor lock 830030.
2. Incorrec t re-assembly of torsion spring 830111 can cause an unsafe condition because cutting head fails to rise fully to stop, or because spring fails through over-stress.
3. Improper reassembly of mechanisms controlling movement of lower guard 83 0059 can cause an unsafe condition becaus e guard fails to operate freely as cutting head is moved up and down.
56
Page 57

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
11
10
9
Model No. MS1290LZ 0
Figure 9 - Lower Guard Assembly ‡
12
13
8
7
6
1
2
3
4
5
Always order by part number - Not by key number
Key
Part No. Descri pt io n
No.
1 2 3 4 5 6 7
830530 816677 830529 820238-8 817449-1 826879 820732-2
Guard, Lower
Spring, Guard
Pivot, Lower Gua rd Washer 1/4 x 16
* Nut, Hex Lock M6 x 1.0
Retainer, Guard
* Washer 5.5 x 16 x 0.8
Key
Part No. Descri ption
No.
8
9 10 11 12 13
820725-01 830041 820732-1 820724 828142 827409
Spacer Link, Actuator
* Washer 7.5 x 16 x 0.6
Screw, Shoulder M5
* Screw, Flat C r M6 x 13
Bearing, Retainer
* St andard Hardware Item - May be purchased locally.
‡ CAUTION: See mechanical assembly caution on page 52.
• WARNING: See warning on page 56.
57
Page 58

Repair Parts

Parts List For RIDGID 12" Compound Miter Saw
RIDGID parts are available on-line at www.ridgidparts.com
5
Model No. MS12900
Figure 10 - Motor Assembly
2
3
1
4
2
3
6
Always order by part number - Not by key number
Key
Part No. Description
No.
1 2 3 4 5 6
830253 816768 830250 828064 828122-1 830027
Motor (Includes Key Nos. 2, 3, 4, 5) Brush Cover, Brush Cover, Rear Motor Screw, Wash Hd Cr M4-10 Key 4 x 4 x 20
• WARNING: Any attempt to repair or replace electrical parts on this unit may create a hazard unless repair is done by a qualified service technician.
6
WARNING: For your safety, this miter saw is specially insulated. To reduce the risk of electrical shock, fire or injury, use only parts identi­cal to those identified in the parts list. Reassemble exactly as origi­nally assembled.
58
Page 59
Notes
59
Page 60
RIDGID® HAND HELD AND STATIONARY POWER TOOL
LIMITED THREE YEAR WARRANTY AND
90 DAY SA TISFACTION GUARANTEE POLICY
This product is ma nufactured under license from Ridgid, Inc. by One W or ld Technologies, Inc.. All warrant y communications should be direc ted to One World Technologies, Inc. at (toll free) 1-866-539-1710.
90-Day Satisfaction GuaranteePolicy
During the first 90 days after the date of purchase, if you are dissatisfied with the performance of this Ridgid® tool for any reason, you may return the tool to the dealer from which it was purchased for a full refund or exchange. To receive a replacement tool you must present proof of pur­chase and return all original equipment packaged with the original product. The replacement tool will be covered by the limited warranty for the bal­ance of the three yea r war ra nty period.
What i s cove red under the Lim ited Three Year Warranty
This warranty covers all defects in workmanship or materials in this RIDGID® to ol for the three year p er iod from the date of pu r ch as e. This war­ranty is specific to this tool. Warranties for other RIDGID® products may vary.
How to obtain service
To obtain service for this RIDGID® t ool you m us t return it, freight prepaid, to an authorized RIDGID® service center for hand held and stationary power tools. You may obtain the location of the authorized service center nearest you by calling (toll free) 1-866-539-1710 or by logging on to the RIDGID® website at www.ridgid.com. When requesting warranty ser­vice, you must present the proof of purchase documentation, which includes a date of purchase. The authorized service center will repair any faulty workmanship, and either repair or replace any defective part, at our optioon at no char ge to you.
What is not covered
This warranty applies on ly to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not c ov er any malfunction, failure or defect resulting from m is us e, abuse, neglect, alteration, modification or repair by other than authorized RIDGID® service center for hand held and stationary power tools. One World Technoligies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other than those specifi­cally s ta ted in t h is war r an ty.
Additi onal Li mitations
To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PUR­POSE, are disclaimed. Any implied warranties, including warranties of mer­chantability or fitness for a particular purpose, that cannot be disclaimed under state law are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other ri ghts which vary from state to state.
Catalog No. MS1290LZ Model No. MS1290LZ0Serial No. ________
The model and serial numbers may be found on a plate attached to the saw at the rear of the miter saw base. You should record both model and serial number in a safe place for fu ture use.
QUESTIONS OR COMMENTS?
CALL 1-866-539-1710
www.ridgid.c om
© 2004 RIDGID,INC.
Part No. SP6505 Form No. SP6505 Printed in Taiwan 2/04
Please have your Model Number and Ser ial Number on hand when calling.
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