RIDGID 65R-C, 65R-TC User Manual

Ridge Tool Co., Elyria, Ohio, U.S.A.
9/05
Printed in U.S.A. 999-998-280.10
Rev. A
65R-C & 65R-TC Manual Pipe Threader Instructions
RIDGID 65R-C and 65R-TC Threaders are designed to thread 1to 2pipe and conduit using a manually oper­ated internal ratchet.
Read these instructions carefully before using this tool. Failure to follow all instructions may result in property damage and/or serious injury.
Thread Size Adjustment
1. Place threader with workholder up (Figures 1 and 2) and unscrew workholder by turning counter-clockwise until change plate is clear of posts.
2. Move post to desired pipe size. Screw workholder clockwise until change plate slides over post.
3. Adjust change plate to desired thread size.
Standard Size Thread: Set change plate between the two “Standard” marks.
Oversize Thread: For oversize (shallow) thread, set change plate slightly below the “Standard” marks.
Undersize Thread: For undersize (deep) thread, set change plate slightly above the “Standard” marks.
Figure 1 – 65R-C Threader
Figure 2 – 65R-TC Threader
Threading:
1. Inspect the threader before use. Replace dies or any other pat that shows damage or wear. To insure high thread quality, only use RIDGID replacement dies.
Worn dies can result in poor thread quality
and high handle forces.
2. Mount the pipe firmly in a pipe vise. When threading an existing pipe, make sure it is secure and will no move. Cut the end of the pipe cleanly and squarely using a pipe cutter (Figure 3).
To prevent tipping, long lengths of pipe should also be supported with a pipe stand. Vise and stands should be on level ground.
When working on a scaffold or lift, the oper­ator should be properly secured to prevent injury in the event of a fall.
Figure 3 – Cutting End Of Pipe
3. Ream the end of the pipe to remove any burrs that may have been produced during the cutting of the pipe (Figure 4).
Figure 4 – Reaming End Of Pipe
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Gauge
Ring
Lugs
Clamp Screw
Change
Plate
Post
Workholder
Jaw
Workholder
Pipe
Handle
Gauge Ring
Release Cam
Lever
Post
Change Plate
Clamp Screw
Workholder Jaw
Standard
Marks
4. Adjust thread size for the size pipe to be threaded (refer to previous instructions for thread size adjust­ment).
5. Adjust workholder:
65R-C: Turn gage ring until desired pipe size corre­sponds with mark on top of workholder (Figure 1).
65R-TC: Turn gage ring until desired pipe size is aligned with locking cam (Figure 2).
6. Turn release cam lever to the “closed” position. Slide threader on the pipe with the workholder end first (Figure 5). Center end of pipe in the throat of the dies.
7. Secure workholder on the pipe by tightening the clamp screw (Figure 1) or the locking cam (Figure 2).
Figure 5 – Sliding Threader Onto Pipe
8. Move the handle in a pumping action to thread the pipe.
Make sure the handle is clean and free from
oil and grease. This allows for better control of the tool.
9. When hand threading, your weight should be above the handle ensuring maximum leverage. If possible, do not do all the work with you arms; use your weight. Do not overreach. Keep proper footing and balance to maintain better control.
Do not slide a pipe or “cheater” over the handle to gain extra leverage. This practice can result in serious injury.
NOTE! When using the 65-R Threader with the 300
Power Drive, manually start the thread (approxi­mately one turn) before starting power drive.
Figure 6 – Applying Thread Cutting Oil
10. Apply a generous quantity of RIDGID Thread Cutting Oil when threading (Figure 6). Use of a lubricating oil or a poor thread cutting oil can result in a poor quality cut thread, leaky joints, short die life and high handle forces.
11. 65R Threaders are jam-proof and will automatically kick out and disengage the ratchet action when the thread is complete.
12. Remove threader from pipe by turning release cam lever to “OPEN” and spin threader back to the “STAN­DARD” position. Loosen clamp screw or locking cam and slide threader off the pipe.
or
Remove by turning the release lever to “OPEN” posi­tion, loosening clamp screw or locking cam, and pulling threader straight off pipe. Maintain close con­trol of the threader so the threads are not damaged. Spinning the threader back to the “STANDARD” posi­tion is not required.
NOTE! Clean any oil spill or splatter that is on the
ground. At the end of each job, always clean your threader and store in a clean dry area to protect against damage.
Changing Dies
1. Place threader in position as shown in Figure 1 and unscrew workholder upwards until change plate is clear of post. Turn release cam lever to OPEN posi­tion.
2. Push post to the left past the 2mark. Turn the thread­er over and remove dies. If the dies stick, tap the ratchet ring lightly behind the die.
3. Insert new dies making sure die numbers correspond to the slot numbers. Replace complete die set. Move post to engage dies.
Failure to replace complete die set may result
in poor thread quality and leaky joints.
Ridge Tool Co., Elyria, Ohio, U.S.A.
65R-C & 65R-TC Manual Pipe Threader Instructions
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CAUTION
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Ridge Tool Co., Elyria, Ohio, U.S.A.
65R-C & 65R-TC Manual Pipe Threader Instructions
4. Turn threader over and set post to desired pipe size. Screw workholder down so change plate is between the Standard size marks and you are ready to resume threading.
Service and Repair
When servicing this tool, only identical replacement parts should be used. Failure to follow these steps may create a risk of serious injury.
If you have any questions regarding the service or repair of this machine, call or write to:
Ridge Tool Company Technical Service Department 400 Clark Street Elyria, Ohio 44035-6001 Tel: (800) 519-3456 E-mail: TechServices@ridgid.com
For name and address of your nearest Independent Authorized Service Center, contact the Ridge Tool Com­pany at (800) 519-3456 or http://www.ridgid.com
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Fileteuse manuelle 65R-C et 65R-TC : Mode d’emploi
Les fileteuses RIDGID 65RC et 65R-TC sont prévues pour le filetage des tuyaux et gaines de 1 à 2 po de diamètre à laide dune clé à cliquets manuelle.
Lisez ces instructions soigneuse­ment avant d’utiliser l’appareil. Le non-respect de l’en­semble des consignes ci-devant pourrait entraîner d’importants dégâts matériels et/ou de graves lésions corporelles.
Réglage du pas de filetage
1. Positionnez la fileteuse avec son anneau de serrage vers le haut (Figures 1 et 2), puis dévissez lanneau de serrage en le tournant à gauche jusqu’à ce que la pla­tine de réglage se désengage du poteau.
2. Amenez le poteau jusqu’à la section de tuyau voulue. Vissez lanneau de serrage jusqu’à ce que la platine de réglage sengage sur le poteau.
3. Amenez la platine de réglage à la dimension de pas voulu.
Pas standard : Centrez la platine de réglage entre les deux repères «Standard».
Pas surdimensionné : Pour obtenir un pas surdimen­sionné (moins profond), descendez la platine de réglage légèrement en dessous des repères «Standard».
Pas sousdimensionné : Pour obtenir un pas sousdi­mensionné (plus profond), montez la platine de réglage légèrement au-dessus des repères «Standard».
Figure 1 – Fileteuse 65R-C
Figure 2 – Fileteuse 65R-TC
Le filetage :
1. Examinez la fileteuse avant toute utilisation. Rem­placer les filières ou tout autre composant endom­magé ou usé. Nutilisez que les filières de remplace­ment RIDGID afin dassurer un filetage de qualité.
Les filières émoussées risquent de produire de filetages de mauvaise qualité et de créer une résistance excessive.
2. Arrimez le tuyau dans un étau à tubes. Lors du file­tage dun tuyau déjà installé, assurez-vous qu’il est bien arrimé et ne risque pas de glisser. Coupez l’ex- trémité du tuyau proprement et bien d’équerre à laide dun coupe-tubes (Figure 3).
Afin d’éviter les risques de ren­versement de lensemble, soutenez les tuyaux de grande longueur à l’aide d’un porte-tubes. L’étau et les porte-tubes éventuels doivent être installés sur un sol de niveau.
Tout utilisateur travaillant sur écha­faudage ou élévateur doit être correctement sanglé en cas de chute.
Bague de calibrage
Goujons
Vis de blocage
Platine de
réglage
Poteau
Mâchoire d’anneau
de serrage
Anneau de
serrage
Manche
tubulaire
Bague de calibrage
Levier
d’ouverture
de came
Poteau
Platine de
réglage
Vis de blocage
Mâchoire d’anneau
de serrage
Repère
«Standard»
MISE EN GARDE
MISE EN GARDE
MISE EN GARDE
MISE EN GARDE
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