1. Before disassembling or assembling parts of the copier and peripherals, make sure that the copier
power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers off or open while the main
switch is turned on, keep hands away from electrified or mechanically driven components.
4. The copier drives some of its components when it completes the warm-up period. Be careful to keep
hands away from the mechanical and electrical components as the copier starts operation.
5. The inside and the metal parts of the fusing unit become extremely hot while the copier is operating.
Be careful to avoid touching those components with your bare hands.
Health Safety Conditions
1. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause
temporary eye discomfort. Immediately wash eyes with plenty of water. If unsuccessful, get medical
attention.
2. This machine, which uses a high voltage power source, can generate ozone gas. High ozone density
is harmful to human health. Therefore, the machine must be installed in a well-ventilated room.
Observance of Electrical Safety Standards
This machine and its peripherals must be serviced by a customer service representative who has completed
the training course on those models.
• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an explosion might
occur.
Safety and Ecological Notes for Disposal
1. Do not incinerate toner bottles or used toner. Toner dust may ignite suddenly when exposed to an
open flame.
1
2. Dispose of used toner, the maintenance unit which includes developer or the organic photoconductor
in accordance with local regulations. (These are non-toxic supplies.)
3. Dispose of replaced parts in accordance with local regulations.
Laser Safety
The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units
in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite
equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer. The laser
chassis is not repairable in the field. Customer engineers are therefore directed to return all chassis and
laser subsystems to the factory or service depot when replacement of the optical subsystem is required.
• Use of controls, or adjustment, or performance of procedures other than those specified in this manual
may result in hazardous radiation exposure.
• WARNING: Turn off the main switch before attempting any of the procedures in the Laser Optics
Housing Unit section. Laser beams can seriously damage your eyes.
• CAUTION MARKING:
2
Symbols and Abbreviations
This manual uses several symbols and abbreviations. The meaning of those symbols and abbreviations are
as follows:
Important Safety Notices...............................................................................................................................1
Safety and Ecological Notes for Disposal...................................................................................................1
Symbols and Abbreviations...............................................................................................................................3
Minimum Space Requirements...................................................................................................................14
Power Requirements....................................................................................................................................15
Bridge Unit Installation.....................................................................................................................................32
Paper Feed...................................................................................................................................................62
Paper Tray Unit............................................................................................................................................63
How to Reset the PM Counter.........................................................................................................................65
3. Replacement and Adjustment
General Cautions.............................................................................................................................................67
Transfer Roller..............................................................................................................................................67
Paper Feed...................................................................................................................................................68
Special Tools and Lubricants...........................................................................................................................70
Exterior Covers and Operation Panel............................................................................................................71
Left Cover......................................................................................................................................................74
Front Cover...................................................................................................................................................74
Front Right Cover.........................................................................................................................................75
Right Rear Cover..........................................................................................................................................75
Right Door (Duplex Unit).............................................................................................................................76
Right Lower Cover........................................................................................................................................78
Paper Feed Section........................................................................................................................................104
Paper Feed Roller: Tray 1 ........................................................................................................................104
Paper Feed Roller: Tray 2.........................................................................................................................104
Paper End Sensor......................................................................................................................................105
Upper/Lower Paper Lift Motors...............................................................................................................106
Image Transfer Roller................................................................................................................................119
Image Density Sensor...............................................................................................................................120
Hot Roller Stripper Pawls..........................................................................................................................126
7
Hot Roller...................................................................................................................................................127
Duplex Unit ....................................................................................................................................................131
Other Replacements......................................................................................................................................135
High-Voltage Power Supply Board.........................................................................................................135
BICU (Base-Engine Image Control Unit).................................................................................................136
Main Motor...............................................................................................................................................137
Service Call Conditions.................................................................................................................................149
LED Display....................................................................................................................................................169
Service Program Mode.................................................................................................................................171
How to Enter the SP Mode.......................................................................................................................171
Printer Service Mode.................................................................................................................................211
Scanner System and Others.....................................................................................................................211
Using SP Modes.............................................................................................................................................212
Adjusting Registration and Magnification...............................................................................................212
ID Sensor Error Analysis (SP 3310).........................................................................................................212
Display APS Data (SP 4301-1)...............................................................................................................213
Paper Path..................................................................................................................................................241
Copy Process Overview................................................................................................................................245
Photoconductor Unit (PCU)...........................................................................................................................269
Development Bias......................................................................................................................................277
Toner Density Control................................................................................................................................280
Toner Supply in Abnormal Sensor Conditions........................................................................................284
Toner Near End/End Detection and Recovery......................................................................................284
Drum Cleaning and Toner Recycling...........................................................................................................286
Paper Feed.....................................................................................................................................................288
Paper Feed Drive Mechanism..................................................................................................................289
Paper Feed and Separation Mechanism................................................................................................290
Paper Lift Mechanism................................................................................................................................291
Paper End Detection..................................................................................................................................292
Paper Height Detection.............................................................................................................................293
Paper Size Detection.................................................................................................................................294
Side Fences................................................................................................................................................297
Paper Registration.....................................................................................................................................298
General Specifications..................................................................................................................................321
Supported Paper Sizes..................................................................................................................................325
Original Size Detection.............................................................................................................................325
Paper Feed and Exit..................................................................................................................................328
• When you install or move a main machine, first remove the optional units other than ARDF, bridge
unit, duplex unit, 1-bin tray unit and controller box from a main machine.
• Before installing options, please do the following:
• If there is a printer option in the machine, print out all data in the printer buffer.
• Turn off the main switch and disconnect the power cord, the telephone line, and the network
cable.
Environment
–Temperature and Humidity Chart–
• Temperature Range:10°C to 32°C (50°F to 89.6°F)
• Humidity Range:15% to 80% RH
13
1. Installation
1
• Ambient Illumination:Less than 1,500 lux (do not expose to direct sunlight)
• Ventilation:3 times/hr/person or more
• Ambient Dust:Less than 0.1 mg/m3 (2.7 x 10-6 oz/yd3)
• Avoid areas exposed to sudden temperature changes:
1) Areas directly exposed to cool air from an air conditioner.
2) Areas directly exposed to heat from a heater.
• Do not place the machine in areas where it can get exposed to corrosive gases.
• Do not install the machine at any location over 2,000 m (6,500 ft.) above sea level.
• Place the machine on a strong and level base. (Inclination on any side should be no more than 5
mm.)
• Do not place the machine where it is subjected to strong vibrations.
Machine Level
Front to back:Within 5 mm (0.2") of level
Right to left:Within 5 mm (0.2") of level
Minimum Space Requirements
Place the copier near the power source, providing clearance as shown:
14
Installation Requirements
1
A (front): 750 mm (30")
B (left): 150 mm (6")
C (rear): 50 mm (2")
D (right): 250 mm (10")
The recommended 750 mm front space is sufficient to allow the paper tray to be pulled out. Additional
front space is required to allow operators to stand at the front of the machine.
Power Requirements
• Make sure that the wall outlet is near the machine and easily accessible. After. completing installation,
make sure the plug fits firmly into the outlet.
• Avoid multi-wiring.
• Be sure to ground the machine
Input voltage:
North and South America, Taiwan:110 – 120 V, 60 Hz, 12 A
Europe, Asia:220 – 240 V, 50/60 Hz, 7 A
15
1. Installation
1
Copier Installation
Power Sockets for Peripherals
• Make sure to plug the cables into the correct sockets.
[A]: Socket for ARDF (Rated voltage output max. DC24 V)
[B]: Socket for paper tray unit (Rated voltage output max. DC24 V)
Accessory Check
Check that you have the accessories in this list.
D010
No.DescriptionQ’ty
1NECR-English (-17)1
2EU Safety Sheet (-26, -27)1
3Operating Instructions - Book (-17, -19, -21, -29)1
• Unplug the machine power cord before starting the following procedure.
17
1. Installation
1
1. Remove filament tape and other padding.
2. Open the front door and remove the toner bottle holder [A].
18
3. Open the right door [B], and remove the PCU (photo conductor unit) [C].
1
Copier Installation
4. Separate the PCU into the upper part and the lower part ( x 5).
5. Put a sheet of paper on a level surface and place the upper part on it.
• This prevents foreign material from getting on the sleeve rollers
19
1. Installation
1
6. Distribute a pack of developer [D] to all openings equally.
• Do not spill the developer on the gears [E]. If you have spilled it, remove the developer by using
a magnet or magnetized screwdriver.
• Do not turn the gear [E] too much. The developer may spill.
7. Reassemble the PCU and reinstall it.
8. Shake the toner bottle [F] several times. (Do not remove the bottle cap [G] before you shake the bottle.)
20
Copier Installation
1
9. Remove the bottle cap [G] and install the bottle on the holder. (Do not touch the inner cap [H].)
10. Set the holder (with the toner bottle) in the machine.
11. Pull out the paper tray [I] and adjust the positions of the end and side guides.
• To move the side guides, release the green lock on the rear side guide.
12. Install the optional ARDF or platen cover.
13. Plug in the main power cord and turn on the main switch.
14. Activate the SP mode and execute "Devlpr Initialize" (SP 3016-1).
15. Wait until the message "Completed" shows (about 45 seconds).
16. Activate the User Tools and select the menu "Language."
17. Specify a language. This language is used for the operation panel.
18. Load the paper in the paper tray and make a full size copy, and make sure the side-to-side and
leading edge registrations are correct.
21
1. Installation
1
Platen Cover Installation
Accessory Check
Check that you have the accessories indicated below.
No.DescriptionQ’ty
1Stepped Screw2
Installation Procedure
• Unplug the machine power cord before starting the following procedure.
Install the platen cover ( x 2).
22
ARDF Installation
1
Accessory Check
Check the quantity and condition of the accessories against the following list.
No.DescriptionQ’ty
1Scale Guide1
2DF Exposure Glass1
3Stud Screw2
4Knob Screw2
5Original Size Decal2
6Screwdriver Tool1
ARDF Installation
7Attention Decal – Top Cover1
8Attention Decal – Scanner1
9Cloth Holder1
10Cloth1
11Spacer*12
*1: These spacers are used for adjusting the trapezoid image.
23
1. Installation
1
Installation Procedure
• Unplug the copier power cord before starting the following procedure.
1. Remove the strips of tape.
2. Remove the left scale [A] ( x 2).
3. Peel off the backing [B] of the double-sided tape attached to the glass holder.
4. Place the DF exposure glass [C] on the glass holder.
24
ARDF Installation
1
• When installing the DF exposure glass, make sure that the painted mark [D] is placed to the
downward, as shown.
5. Peel off the backing [E] of the double-sided tape attached to the rear side of the scale guide [F], then
install it ( x 2 removed in step 2).
6. Install the two stud screws [G].
7. Mount the DF on the copier, then slide the DF to the front as shown.
8. Secure the DF unit with two screws [H].
9. Connect the cable [I] to the copier.
10. Peel off the platen sheet [J] and place it on the exposure glass.
11. Line up the rear left corner of the platen sheet flush against corner [K] on the exposure glass.
12. Close the ARDF.
13. Attach the appropriate scale decal [L] as shown.
25
1. Installation
1
14. Attach the decal [M] to the top cover as shown, choosing the language most suitable for the machine
installed.
15. Line up arrow on the decal [N] with the center of the ADF exposure glass as shown, and attach it to
the cover. As with step 14, choose the language most suitable for the machine installed.
16. Attach the cloth holder [O] to the left side of the scanner as shown.
17. Insert the cloth [P] in the cloth holder.
18. Turn the main power switch on. Then check if the document feeder works properly.
19. Make a full size copy. Then check to make sure the registrations (side-to-side and leading edge) and
image skew are correct. If they are not, adjust the registrations and image skew (refer to the service
manual).
26
Two-tray Paper Tray Unit Installation
1
Two-tray Paper Tray Unit Installation
Accessory Check
Check the quantity and condition of the accessories against the following list.
No.DescriptionQ’ty
1Securing Bracket2
2Screw - M4 x 84
Installation Procedure
• Unplug the machine power cord before starting the following procedure.
• The handles of the main machine for lifting must be inserted inside the machine and locked unless
these handles are used for the installation or relocation of the main machine.
1. Remove the strips of tape.
27
1. Installation
1
2. Set the copier [A] on the paper tray unit [B].
• When installing the copier, be careful not to pinch the cable [C].
3. Remove the connector cover [D] (rivet screw x 1).
4. Connect the cable [E] to the copier, as shown.
5. Attach a securing bracket [F] to each side of the paper tray unit, as shown ( x 1 each).
6. Re-install the connector cover.
7. Remove the 2nd paper tray [G] and secure the paper tray unit with two screws [H].
8. Reinstall the 2nd paper tray.
9. Rotate the adjuster [I] until the machine cannot be pushed across the floor.
10. Loads paper into the paper trays and select the proper paper size.
11. Turn on the main switch.
12. Check the machine’s operation and copy quality.
28
One-Bin Tray Installation
1
Accessory Check
Check the quantity and condition of the accessories.
No.DescriptionQ’ty
1Installation procedure1
2One-bin sorter1
3Exit tray1
4Tapping screw M3 x 61
Installation Procedure
One-Bin Tray Installation
• Unplug the machine power cord before starting the following procedure.
1. Remove the inverter tray [A].
2. Remove the rail [B] (2 knob screws).
3. Remove the sorter cap [C] (1 rivet).
29
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