This manual describes detailed instructions on the operation and notes about the use of this machine.
To get maximum versatility from this machine all operators are requested to read this manual carefully
and follow the instructions. Please keep this manual in a handy place near the machine.
Please read the Safety Information before using this machine. It contains important information related
to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS.
Notes:
Some illustrations in this manual might be slightly different from the machine.
Certain options might not be available in some countries. For details, please contact your local dealer.
The model names of the machines do not appear in the following pages. Check the type of your machine before reading this manual.
• LG drum: Not Available
• B4 drum: 6123cp
Certain types might not be available in some countries. For details, please contact your local dealer.
Two kinds of size notation are employed in this manual. With this machine refer to the metric version.
For good print quality, the supplier recommends that you use genuine masters and ink from the supplier.
The supplier shall not be responsible for any damage or expense that might result from the use of parts
other than genuine parts from the supplier with your office products.
Power Source
220 – 240V, 50/60Hz, 1.3A or more
Please be sure to connect the power cord to a power source as above. For details about power source,
see p.67 “Power Connection”.
For safety, please read this manual carefully before you use this product and keep it handy for future
reference.
Page 4
Declaration of Conformity
“The Product complies with the requirements of the EMC Directive 89/336/EEC and its amending directives and the Low Voltage Directive 73/23/EEC and its amending directives.”
In accordance with IEC 60417, this machine uses the following symbols for the main switch:
Preparing the Paper Delivery Tray...........................................................................14
Standard Printing.................................................................................................15
After Printing........................................................................................................17
Adjusting the Print Image Position....................................................................18
Shifting the Print Image Position Forwards or Backwards .......................................18
Shifting the Print Image Position to the Right or Left ...............................................19
Adjusting the Print Image Density .....................................................................20
Before Making a Master...........................................................................................20
After Making a Master..............................................................................................20
Changing the Printing Speed..............................................................................21
Stopping the Machine during the Multi-print Run ............................................22
When You Want to Stop the Machine during the Multi-print Run and Print the Next Original
When You Want to Change the Number of Prints Entered or Check the Completed Prints
Preset Reduce/Enlarge—Reducing and Enlarging Using Preset Ratios........ 23
Printing on Different Types of Paper Thickness...............................................25
Feed Roller Pressure Lever .....................................................................................25
Separation Pressure Lever ......................................................................................26
Selecting Original Type.......................................................................................27
Auto Cycle—Processing a Master and Making Prints in One Step................. 28
Combine—Combining Two Originals onto One Print ......................................29
...22
...22
2. Optional Functions
Colour Printing Using the Optional Colour Drum.............................................33
Making Colour Prints................................................................................................33
Changing the Colour Drum Unit...............................................................................34
Printing in Two Colours............................................................................................35
i
Page 6
3. Replenishing Supplies
Loading Paper into the Paper Feed Tray...........................................................37
When using this machine, the following safety precautions should always be followed.
Safety During Operation
In this manual, the following important symbols are used:
WARNING:
CAUTION:
Indicates a potentially hazardous situation which, if instructions
are not followed, could result in death or serious injury.
Indicates a potentially hazardous situation which, if instructions are not
followed, may result in minor or moderate injury or damage to property.
R WARNING:
• Connect the power cord directly into a wall outlet and never use an extension cord.
•
Disconnect the power plug (by pulling the plug, not the cable) if the
power cable or plug becomes frayed or otherwise damaged.
• To avoid hazardous electric shock, do not remove any covers or
screws other than those specified in this manual.
• Turn off the power and disconnect the power plug (by pulling the plug,
not the cable) if any of the following occurs:
• You spill something into the machine.
• You suspect that your machine needs service or repair.
• The external housing of your machine has been damaged.
1
Page 8
R CAUTION:
• Protect the machine from dampness or wet weather, such as rain, snow.
• Unplug the power cord from the wall outlet before you move the machine.
While moving the machine, you should take care that the power cord will not
be damaged under the machine.
• When you disconnect the power plug from the wall outlet, always pull the
plug (not the cable).
• Do not allow paper clips, staples, or other small metallic objects to fall inside
the machine.
• For environmental reasons, do not dispose of the machine or expended
supply waste at household waste collection points. Disposal can take place
at an authorized dealer.
• Be careful not to cut yourself on any sharp edges when you reach inside the
machine to remove misfed sheets of paper or masters.
• Our products are engineered to meet high standards of quality and functionality, and we recommend that you use only the expendable supplies available at an authorized dealer.
2
Page 9
How to Read this Manual
R
R
Symbols
In this manual, the following symbols are used:
WARNING:
This symbol indicates a potentially hazardous situation that might result in
death or serious injury when you misuse the machine without following the instructions under this symbol. Be sure to read the instructions, all of which are described in the Safety Information section.
CAUTION:
This symbol indicates a potentially hazardous situation that might result in minor or moderate injury or property damage that does not involve personal injury
when you misuse the machine without following the instructions under this
symbol. Be sure to read the instructions, all of which are described in the Safety
Information section.
* The statements above are notes for your safety.
Important
If this instruction is not followed, paper might be misfed, originals might be
damaged, or data might be lost. Be sure to read this.
Preparation
This symbol indicates the prior knowledge or preparations required before operating the machine.
Note
This symbol indicates precautions for operation, or actions to take after misoperation.
Limitation
This symbol indicates numerical limits, functions that cannot be used together,
or conditions in which a particular function cannot be used.
Reference
This symbol indicates a reference.
[]
Keys that appear on the machine's display panel.
{}
Keys built into the machine's control panel.
3
Page 10
What You Can Do with this Machine
Below is a quick summary of this machine's features and where to look in this
manual for more information.
❖❖❖❖ Standard Printing
See p.15 “Standard Printing”.
❖❖❖❖ Adjusting the Print Image Position
See p.18 “Adjusting the Print Image Position”.
❖❖❖❖ Adjusting the Print Image Density
See p.20 “Adjusting the Print Image Density”.
❖❖❖❖ Changing the Print Speed
See p.21 “Changing the Printing Speed”.
❖❖❖❖ Reducing and Enlarging Using Preset Ratios
See p.23 “Preset Reduce/Enlarge—Reducing and Enlarging Using Preset Ratios”.
GRREDU0E
❖❖❖❖ Printing on Thick or Thin Paper
See p.25 “Printing on Different Types of Paper Thickness”.
❖❖❖❖ Selecting Original Type
See p.27 “Selecting Original Type”.
❖❖❖❖ Printing from Several Originals at Once
See p.28 “Auto Cycle—Processing a Master and Making Prints in One Step”.
4
GRENLA0E
Page 11
❖❖❖❖ Combining Originals onto One Print
See p.29 “Combine—Combining Two Originals onto One Print”.
BAAB
ZCTX040E
❖❖❖❖ Making Colour Prints
See p.33 “Making Colour Prints”.
❖❖❖❖ Printing in Two Colours
See p.35 “Printing in Two Colours”.
5
Page 12
Machine Exterior
1.
Front door
Open for access to the inside of the machine.
2.
Original delivery tray
The scanned original is delivered here.
3.
Control panel
Operator controls and indicators are located here. See p.8 “Control Panel”.
4.
Document feeder cover
Open this cover to clean the document
feeder.
5.
Right side cover
Open to replace the master roll or to clear
a master misfeed.
6
6.
Feed roller pressure lever
Use to adjust the contact pressure of the
paper feed roller according to the paper
thickness.
7.
Paper feed tray
Set paper on this tray for printing.
8.
Paper feed side plates
Use to prevent paper skew.
9.
Paper feed side plate lock levers
Use to lock or unlock the paper feed side
plates.
10.
Separation pressure lever
Use to prevent double-feed.
11.
Paper feed tray adjustment lever
Use to move the paper feed tray up or
down.
Page 13
Machine Interior
1.
Document feeder
Place the original in the document feeder
one sheet at a time.
2.
Main switch
Use to turn the power on or off.
3.
Master eject box
Used masters are stored here.
4.
Paper delivery side plates
Use to align the prints on the paper delivery tray.
5.
Paper delivery end plate
Use to align the leading edge of prints.
6.
Paper delivery tray
Completed prints are delivered here.
7.
Drum unit
The master is wrapped around this unit.
8.
Ink holder lock lever
Release this lever in order to pull out the
ink holder.
9.
Drum unit lock lever
Lift to unlock and pull out the drum unit.
10.
Ink holder
Set the ink cartridge in this holder.
7
Page 14
Control Panel
Keys
1.
{{{{Image Density}}}} key
Press to make prints darker or lighter. See
p.20 “Adjusting the Print Image Density”.
2.
{{{{Type of Original}}}} key
Press to select Letter or Photo mode. See
p.27 “Selecting Original Type”.
3.
{{{{Clear Modes/Recovery}}}} key
• Clear Modes
Press to clear the previously entered
job settings.
• Recovery
Press to reset the error indicators after
clearing a misfeed. See p.45 “x Clearing Misfeeds”.
4.
{{{{Auto Cycle}}}} key
Press to process the master and make
prints automatically. See p.28 “Auto Cycle—Processing a Master and Making
Prints in One Step”.
5. {
{Proof}}}} key
{{
Press to make proof prints.
6.
{{{{Enlarge/Reduce}}}} key
Press to enlarge or reduce the image. See
p.23 “Preset Reduce/Enlarge—Reducing
and Enlarging Using Preset Ratios”.
8
7.
{{{{Combine}}}} key
Press to combine originals onto one print.
See p.29 “Combine—Combining Two
Originals onto One Print”.
8.
{{{{Image Position}}}} keys
Press to shift the image forwards or backwards. See p.18 “Adjusting the Print Image Position”.
9.
{{{{Speed}}}} key
Pres s to selec t Fast or Slow f or you r prin ting speed. See p.21 “Changing the Printing Speed”.
10.
Number keys
Press to enter the desired number of
prints and data for selected modes.
11.
{{{{qqqq}}}} key
Press to enter data in selected modes.
12.
{{{{Clear/Stop}}}} key
Press to cancel a number you have entered or to stop printing.
13.
{{{{Print Start}}}} key
Press to start printing.
14. {
{Master Making}}}} key
{{
Press to make a master.
Page 15
Indicators
1.
Magnification indicators
Show the preset magnification ratio selected. See p.23 “Preset Reduce/Enlarge—Reducing and Enlarging Using
Preset Ratios”.
2.
Machine indicators
Show the jammed area with the x indicator. See p.45 “x Clearing Misfeeds”.
Show the cover/unit that is opened with
the M indicator. See p.55 “When the
Open Cover/Unit Indicator (M) Lights”.
3.
Error indicators
Show errors and machine status.
j: Add Ink indicator
See p.39 “When the Add Ink Indicator
(j) Lights”.
C: Master End indicator
See p.41 “Master Roll Replacement”.k: Master Eject indicator
See p.57 “When the Master Eject Indica-
tor (k) Lights”.
M: Open Cover/Unit indicator
See p.55 “When the Open Cover/Unit In-
dicator (M) Lights”.x: Misfeed indicator
See p.45 “x Clearing Misfeeds”.B: Load Paper indicator
See p.37 “Loading Paper into the Paper
Feed Tray”.
4.
Counter
Displays the number of prints entered.
While printing, it shows the number of
prints remaining.
5.
Speed indicators
Shows the printing speed selected.
9
Page 16
10
Page 17
1. Operation
Printing Paper
The following types of print paper are not recommended for this machine.
• Paper smaller than 90 mm × 140 mm, 3.6" × 5.6"
• Paper larger than 275 mm × 395 mm, 10.8" ×15.6"
• Paper heavier than 127.9 g/m
• Paper lighter than 35 g/m
• Roughly-cut paper
• Paper of different thickness in the same stack
• Buckled or curled paper
• Low stiffness paper
Correct curls in the paper before setting it in the machine. When you cannot correct the paper curl, stack the paper with the curl face down. Otherwise the paper
might wrap around the drum or stains might appear.
Store paper where it will not curl or absorb moisture. Use paper soon after it is
unpacked.
Only use paper where the leading edge has two right angle corners, as shown
below.
2
2
, 9.3 lb
, 34.0 lb
GRPRIN0E
11
Page 18
Operation
Originals
Note
1
❒ Originals that can be set in the document feeder are as follows:
• Maximum size: 275 × 395 mm, 10.8" × 15.6"
• Minimum size: 90 × 140 mm, 3.6" × 5.6"
• Maximum weight: 127.9 g/m
• Minimum weight: 40.7 g/m
❒ If you are printing from originals that have bold letters or solid images at the
leading edges, you may get prints with dirty edges. In this case, insert the
widest margin first, or raise the printing speed.
❒ The first 5 mm, 0.2" of the leading edge cannot be printed. Make sure the lead-
ing edge margin is at least 5 mm, 0.2".
OriginalPrint
❒ a: 5 mm, 0.2"
2
, 34.0 lb
2
, 10.8 lb
a
12
Page 19
Printing Preparations
Loading Paper
Lower the paper feed tray adjust-
AAAA
ment lever.
Release the paper feed side plate
BBBB
lock levers and adjust the side
plates to match the paper size.
Printing Preparations
Load paper into the paper feed
CCCC
tray.
Note
❒ Correct the paper curl before
setting the paper. If you cannot
do so, stack the paper with the
curl face down as shown.
1
1: Paper Feed Side Plate Lock Levers
13
Page 20
Operation
Make sure that the paper feed
DDDD
side plates touch the paper lightly. Shift the lock levers back to
their original positions.
1
Shift the tray adjustment lever to
EEEE
the paper feeding position.
Note
❒ Before you start printing, the
paper feed tray must be aligned
with the feeding position. If not,
a paper misfeed might occur.
Preparing the Paper Delivery
Tray
Adjust the paper delivery side
AAAA
plates to match the paper size.
Adjust the paper delivery end
BBBB
plate to match the paper size.
14
Turn on the main switch.
CCCC
Page 21
Standard Printing
----Printing
In this manual, the word, “printing”
is used as opposed to “copying” in order to distinguish between the process that your machine uses to make
prints, and the process used by a
standard copier machine.
A standard copier scans in the original for each copy set made. This machine, however, scans in your original
once and makes multiple prints from
this master.
This chapter describes the basic printing operations that your machine is
capable of.
Place the original face down in
AAAA
the document feeder. Adjust the
original side guides to match the
size of the original.
Standard Printing
Press the {{{{Master Making}}}} key.
BBBB
A trial print is delivered to the paper delivery tray.
Press the {{{{Proof}}}} key and check
CCCC
the image density and image position on the proof print.
1
Note
❒ You can only place one original
at a time.
Note
❒ If the image position is not cor-
rect, adjust it using the {{{{ImagePosition}}}} keys. See p.18 “Adjust-
ing the Print Image Position”.
❒ If the image density is too dark
or too light, adjust the image
density using the {{{{Image Densi-ty}}}} key. See p.20 “Adjusting the
Print Image Density”.
15
Page 22
Operation
Enter the number of prints re-
DDDD
quired with the number keys.
1
Note
❒ Up to 9999 prints can be entered
at a time.
❒ To change the number entered,
press the {{{{Clear/Stop}}}} key and
enter the new number.
Press the {{{{Print Start}}}} key.
EEEE
16
Note
❒ After printing is completed, the
same number of prints is automatically set for the next job.
❒ To stop the machine during the
multi-print run, press the
{{{{Clear/Stop}}}} key.
❒ To return the machine to the in-
itial condition after printing,
press the {{{{Clear Modes/Recovery}}}}
key.
Page 23
After Printing
Lower the paper feed tray adjust-
AAAA
ment lever and remove the paper
from the paper feed tray.
Remove the prints from the paper
BBBB
delivery tray.
Turn off the main switch.
CCCC
After Printing
1
17
Page 24
Operation
Adjusting the Print Image Position
After master making, you can adjust
1
the print image position to suit your
needs. There are two ways to do this:
❖❖❖❖ Shifting the Image Position Forwards
or Backwards
Adjust the image position using
the {{{{Image Position}}}} keys.
❖❖❖❖ Shifting the Image Position to the
Right or Left
Adjust the image position by shifting the paper in the paper feed
tray.
Shifting the Print Image Position
Forwards or Backwards
GRFORW0E
* Paper feed direction
Press the left {{{{Image Position}}}} key
AAAA
to move the image forwards, and
the right key to move it backwards.
Note
❒ When you shift the image for-
wards, leave a margin (more
than 5 mm, 0.2") at the leading
edge. If there is no margin, paper might wrap around the
drum and cause a misfeed.
❒ The right or left {{{{Image Position}}}}
keys shift the image about 1
mm, 0.04" each time they are
pressed. However, the indicator
will only register a change
when the image position is
shifted about 5 mm, 0.2".
Press the {{{{Proof}}}} key to check the
BBBB
image position.
18
Page 25
Shifting the Print Image
Position to the Right or Left
* Paper feed direction
Lower the paper feed tray adjust-
AAAA
ment lever and unlock the paper
feed side plates.
❖❖❖❖ Shifting the image to the right
Shift the paper towards the
front of the machine.
GRLEFT0E
Adjusting the Print Image Position
❖❖❖❖ Shifting the image to the left
Shift the paper towards the back
of the machine.
Note
❒ The image position can be shift-
ed up to about 10 mm, 0.4" each
way.
Lock the paper delivery side
BBBB
plates and shift the tray adjustment lever back to the paper feeding position.
Press the {{{{Proof}}}} key to check the
CCCC
image position.
1
19
Page 26
Operation
Adjusting the Print Image Density
You can adjust the print image densi-
1
ty to suit your needs. There are two
ways to do this:
❖❖❖❖ Before Making a Master
Adjust the image density using the
{{{{Image Density}}}} key.
❖❖❖❖ After Making a Master
Adjust the image density using the
{{{{Speed}}}} key.
Before Making a Master
Use the {{{{Image Density}}}} key before
AAAA
pressing the {{{{Master Making}}}} key.
After Making a Master
Press the {{{{Speed}}}} key to decrease
AAAA
the printing speed. Press it again
to bring the printing speed back
to Fast.
Note
❒ The faster the printing speed be-
comes, the lighter the printing
density is. If you want darker
prints, decrease the printing
speed.
20
Page 27
Changing the Printing Speed
Use the {{{{Speed }}}} key to adjust the
speed of the machine to suit the image density and paper type.
Press the {{{{Speed}}}} key to select the
AAAA
printing speed.
Note
❒ The following speeds are avail-
able:
• Fast:
90 sheets/minute
• Slow:
60 sheets/minute
❒ The default is 90 sheets/minute.
❒ The faster the printing speed be-
comes, the lighter the printing
density is, and vice versa.
❒ Select the slower speed when
you are printing on very thick
or very thin paper.
Changing the Printing Speed
1
21
Page 28
Operation
Stopping the Machine during the Multi-print
Run
1
When You Want to Stop the
Machine during the Multi-print
Run and Print the Next
Original
Press the {{{{Clear/Stop}}}} key.
AAAA
Place the new original in the doc-
BBBB
ument feeder.
Enter the number of prints and
CCCC
press the {{{{Master Making}}}} key.
When You Want to Change the
Number of Prints Entered or
Check the Completed Prints
Press the {{{{Clear/Stop}}}} key.
AAAA
Change the number of prints or
BBBB
check the completed prints.
Note
❒ When you change the number
of prints, you can re-enter the
number with the number keys
after pressing the {{{{Clear/Stop}}}}
key.
22
Press the {{{{Print Start}}}} key.
CCCC
Page 29
Preset Reduce/Enlarge—Reducing and Enlarging Using Preset Ratios
Preset Reduce/Enlarge—Reducing and
Enlarging Using Preset Ratios
You can select a preset ratio for printing.
GRREDU0E
GRENLA0E
Note
❒ The centre and the leading edge of
the print image do not shift when a
print image is made with this function.
❒ You can select a ratio regardless of
the size of an original or printing
paper. With some ratios, parts of
the image might not be printed or
margins will appear on prints.
❒ Prints can be reduced or enlarged
as follows:
❖❖❖❖ Reduction (Metric version)
Indicator
93%
A4VB5 A4B5 JIS
B4VA4 B4 JIS A482%
B5VA5 B5 JISA5
B4VB5B4 JISB5 JIS71%
*1
Original
Size
*1
Print
Size
(Japanese Industrial
Standard)
Reduction
Ratio
93%
87%
Select this ratio when you make
prints with a lot of edge margins.
❖❖❖❖ Reduction (Inch version)
1
a: Paper Feed Direction
b: Constant
❒ You can select one of 7 preset ratios
(3 enlargement ratios, 4 reduction
ratios).
Indicator
Create
Margin
81/2" ×
14"
×
11"
11" ×
15"
×
11"
11" ×
17"
×
11"
*1
V
V
V
81/2"
81/2"
81/2"
Original Size
*1
81/2" ×
14"
11" × 15" 81/2" ×
11" × 17" 81/2" ×
Print
Size
81/2" ×
11"
11"
11"
Select this ratio when you make
prints with a lot of edge margins.
Reduction
Ratio
93%
77%
74%
65%
23
Page 30
Operation
❖❖❖❖ Enlargement (Metric version)
Indicator
1
B5VB4B5 JISB4 JIS141%
A4VB4 A4B4 JIS122%
A5VB5 A5B5 JIS
B5VA4 B5 JISA4115%
Original
Size
Print
Size
Enlargement
Ratio
Place the original in the docu-
CCCC
ment feeder and specify the
number of prints.
Press the {{{{Master Making}}}} key.
DDDD
❖❖❖❖ Enlargement (Inch version)
Indicator
51/2" ×
1
8
/2"V81/2"
×
14"
51/2" ×
1
/2"V81/2"
8
×
11"
1
8
/2" ×
14"V11"
×
17"
Original Size
51/2" ×
1
8
/2"
51/2" ×
1
/2"
8
81/2" ×
14"
Print
Size
1
/2" ×
8
14"
1
8
/2" ×
11"
11" × 17" 121%
Enlargement
Ratio
155%
129%
Check the image position on the
EEEE
trial or proof print.
Note
❒ If the image position is not cor-
rect, adjust it using the {{{{ImagePosition}}}} key (see p.18 “Shifting
the Print Image Position Forwards or Backwards”) or by
moving the position of the paper (see p.19 “Shifting the Print
Select the desired reduction or en-
AAAA
largement ratio using the {{{{En-
Image Position to the Right or
Left”).
large/Reduce}}}} key.
Press the {{{{Print Start}}}} key.
FFFF
24
Make sure that the original and
BBBB
the print paper are of the correct
size.
Page 31
Printing on Different Types of Paper Thickness
Printing on Different Types of Paper
Thickness
Depending on the thickness of the paper that you are printing on, you need
to perform the following steps.
Feed Roller Pressure Lever
Shift the feed roller pressure le-
AAAA
ver to the Thick or Standard paper
position.
Note
❒ Shift the lever according to the
paper weights as shown in the
following table.
Metric
version
Thick 81.6–127.9
Stand
ard
2
g/m
35–81.5 g/m29.3–21.6 lb.
Inch version
21.7–34.0 lb.
Make sure that the paper feed
BBBB
side plates touch the paper lightly.
When you have finished printing,
CCCC
shift the feed roller pressure lever
back to the Standard paper position.
1
❒ If the feed roller pressure lever
is at the Standard paper position, and paper misfeeds occur
even though you are using paper within the specified range,
move the lever to the Thick paper position.
25
Page 32
Operation
Separation Pressure Lever
To prevent double-feed, adjust
AAAA
1
the paper separation pressure using the separation pressure lever.
Note
❒ Paper separation pressure can
be adjusted according to the paper weights as shown in the following table.
Posi-
Metric
tion
version
1Use this position if the lead-
ing edge of the paper is
curled, or when the paper
does not feed properly at Position 2.
*1
35–47.0
2
347.1–81.5
4Use this position when a
5Use this position if double-
*1
This position can also be used if
2
g/m
, 81.6–
127.9 g/m
2
g/m
double-feed occurs.
feeds persist even after the
lever has been shifted to Position 4.
the leading edge of the paper is
curled, or when the paper does
not feed properly.
Inch version
9.3 – 12.5 lb.,
21.7–34.0 lb.
2
12.6–21.6 lb.
26
Page 33
Selecting Original Type
Selecting Original Type
Select one of the following two types
to suit your originals:
❖❖❖❖ Photo mode
Delicate tones of photographs and
pictures can be reproduced with
this mode.
❖❖❖❖ Letter mode
Select this mode when your originals contain only letters (no pictures).
Note
❒ Moire patterns might occur when
screened originals are printed.
❒ When using Photo mode to print
originals with both letters and
photographs, the letters will appear lighter.
Press the {{{{Type of Original}}}} key to
AAAA
select either Letter or Photo mode.
Press the {{{{Image Density}}}} key to ad-
BBBB
just the image density.
Place the original in the docu-
CCCC
ment feeder.
Press the {{{{Master Making}}}} key.
DDDD
1
Check the image position on the
EEEE
trial or proof print.
Note
❒ If the image position is not cor-
rect, adjust it using the {{{{ImagePosition}}}} key (see p.18 “Shifting
the Print Image Position Forwards or Backwards”) or by
moving the position of the paper (see p.19 “Shifting the Print
Image Position to the Right or
Left”).
Make your prints.
FFFF
27
Page 34
Operation
Auto Cycle—Processing a Master and
Making Prints in One Step
1
Use the {{{{Auto Cycle}}}} key to process
masters and make prints in one step.
Place the original in the docu-
AAAA
ment feeder.
Press the {{{{Auto Cycle}}}} key.
BBBB
Enter the number of prints re-
CCCC
quired with the number keys.
Press the {{{{Master Making}}}} key.
DDDD
28
Page 35
Combine—Combining Two Originals onto One Print
Combine—Combining Two Originals onto
One Print
You can print two separate originals
on a single sheet of paper. The following diagrams show the available paper lists and orientations.
123
BAAB
ZCTX010E
1: B5 JISK, A5K, B6 JISK or A6K.
2: B5 JISK, A5K, B6 JISK or A6K.
3: B4 JISL, A4L, B5 JISL or A5L.
Note
❒ The following tables list the repro-
duction ratios used.
❖❖❖❖ Metric version
Original Size
B5
A5KB6
JIS
K
B4
100%122
JIS
L
A4L82%
*2
B5
71%
*1
JIS
Paper Size
L
A5L-- 71%
*1
For a reduction ratio of 71%, use
*5
%
100%115
87%
*3
*1
the {{{{Enlarge/Reduce}}}} key to select
“B4VB5”.
*2
For a reduction ratio of 82%, use
the {{{{Enlarge/Reduce}}}} key to select
“B4VA4 B5VA5”.
A6
K
JIS
K
141
--
*6
%
141
*4
%
%
100%122
%
82%
100
*2
%
*6
*5
*3
For a reduction ratio of 87%, use
the {{{{Enlarge/Reduce}}}} key to select
“A4VB5”.
*4
For an enlargement ratio of 115%,
use the {{{{Enlarge/Reduce}}}} key to select “B5VA4”.
*5
For an enlargement ratio of 122%,
use the {{{{Enlarge/Reduce}}}} key to select “A4VB4 A5VB5”.
*6
For an enlargement ratio of 141%,
use the {{{{Enlarge/Reduce}}}} key to select “B5VB4”.
❖❖❖❖ Inch version
Original Size
1
/2" × 81/2"
5
1
Paper
Size
*1
For a reduction ratio of 65%, use
8
11"
5
8
/2" ×
L
1
/2" ×
1
/2"
the {{{{Enlarge/Reduce}}}} key to select
“11" × 17"V8
L
1
/2" × 11" “.
100%
65%
K
*1
❒ If the master length of the first
original is longer than 243mm, 9.5"
or shorter than 70 mm, 2.8", Combine mode is disabled.
❒ Any image closer than 5 mm, 0.2"
to the leading edge of an original
will not be printed. When the image is too close to the leading edge,
use copies of the originals with the
image shifted at least 5 mm, 0.2"
from the leading edge.
❒ You can select different image set-
tings for the first and second original.
❒ Make sure that the paper feed side
plates touch the paper lightly
when using the Combine function.
If they do not, the two original images will not appear at the proper
position on the prints.
1
29
Page 36
Operation
Press the {{{{Combine}}}} key.
AAAA
1
Place the first original face down
BBBB
in the document feeder.
Note
❒ The first original will be printed
on the leading part of the print.
Specify the reproduction ratio and
CCCC
check that the correct paper size is
loaded.
Press the {{{{Master Making}}}} key.
DDDD
The beeper sounds after the first
EEEE
original has been stored. Place the
second original face down in the
document feeder.
Note
❒ If you wish to select a different
reproduction ratio for the second original, you need to enter
the new settings before the
beeping stops.
Press the {{{{Master Making}}}} key.
FFFF
Check the image position on the
GGGG
trial or proof print.
Note
❒ If the image position is not cor-
rect, adjust it using the {{{{ImagePosition}}}} key (see p.18 “Shifting
the Print Image Position Forwards or Backwards”) or by
moving the position of the paper (see p.19 “Shifting the Print
Image Position to the Right or
Left”).
30
Page 37
Enter the number of prints with
HHHH
the number keys.
Press the {{{{Print Start}}}} key to make
IIII
your prints.
Combine—Combining Two Originals onto One Print
1
31
Page 38
Operation
1
32
Page 39
2. Optional Functions
Colour Printing Using the Optional Colour
Drum
In addition to the standard black
drum, colour drum units (red, blue,
green, brown, yellow, purple, navy,
maroon, orange, and teal) are also
available as options. To make colour
prints, a separate drum unit is needed
for each colour.
GRCOPR0E
Making Colour Prints
Check that the machine is loaded
AAAA
with a drum unit of the correct
colour.
Reference
For how to change the colour
drum unit, see p.34 “Changing
the Colour Drum Unit”.
Place the original in the docu-
BBBB
ment feeder and press the {{{{Master
Making}}}} key.
Check the image position on the
CCCC
trial or proof print.
Note
❒ If the image position is not cor-
rect, adjust it using the {{{{ImagePosition}}}} key (see p.18 “Shifting
the Print Image Position Forwards or Backwards”) or by
moving the position of the paper (see p.19 “Shifting the Print
Image Position to the Right or
Left”).
Make your prints.
DDDD
33
Page 40
Optional Functions
Hold the rail on the drum and
Changing the Colour Drum
Unit
Open the front door.
AAAA
DDDD
slide out the drum while pulling
the release towards you.
2
Remove the drum unit from the
EEEE
machine while holding the upper
Lift the drum handle to unlock
BBBB
the drum.
drum stay.
34
Slowly pull the drum out.
CCCC
Note
❒ If you cannot pull out the drum
unit, turn off the main switch
and then try again.
Note
❒ Be careful not to let the drum
unit fall.
Set the colour drum unit on the
FFFF
guide rail.
TSLH01PE
Page 41
Slide in the drum unit until it
GGGG
locks in position.
Lower the drum unit lock lever.
HHHH
Colour Printing Using the Optional Colour Drum
Printing in Two Colours
After printing in one colour, you can
print in another colour on the same
side of the print.
Important
❒ Allow the prints to dry for a while
before printing the second colour.
❒ If the prints are still wet when you
print on them again, the paper feed
roller might become dirty. In this
case, wipe off the roller with a
cloth.
Note
❒ You cannot print in two colours at
a time.
Prepare two originals. Place the
AAAA
first original in the document
feeder.
2
Close the front door.
IIII
Note
❒ Make sure that the Cover Open
indicator (M) turns off.
R
P
Press the {{{{Master Making}}}} key.
BBBB
R
P
GRCOLO0E
35
Page 42
Optional Functions
Check the image position on the
CCCC
trial or proof print.
Note
❒ If the image position is not cor-
rect, adjust it using the {{{{Image
Position}}}} key (see p.18 “Shifting
2
the Print Image Position Forwards or Backwards”) or by
moving the position of the paper (see p.19 “Shifting the Print
Image Position to the Right or
Left”).
Enter the number of prints with
DDDD
the number keys.
Press the {{{{Print Start}}}} key.
EEEE
Remove the prints from the paper
FFFF
delivery tray and re-load them
into the paper feed tray, as shown
in the illustration.
Change the drum unit. See p.34
GGGG
“Changing the Colour Drum
Unit”.
36
Place the second original and
HHHH
press the {{{{Master Making}}}} key.
Check the image position.
IIII
Press the {{{{Print Start}}}} key.
JJJJ
Page 43
3. Replenishing Supplies
Loading Paper into the Paper Feed Tray
The Load Paper indicator (B) and the
machine indicator “A” lights when
the paper feed tray runs out of paper.
Replenishing Paper
Press the {{{{Clear/Stop}}}} key.
AAAA
Note
❒ This step is necessary only if
you want to pause a print run to
replenish paper.
Lower the paper feed tray adjust-
BBBB
ment lever.
Load paper into the paper feed
CCCC
tray.
Note
❒ Correct paper curl before set-
ting the paper.
Shift the tray adjustment lever to
DDDD
the paper feeding position.
Note
❒ Before you start printing, the
paper feed tray must be aligned
with the feeding position. If not,
a paper misfeed might occur.
Press the {{{{Print Start}}}} key to
EEEE
resume printing.
Note
❒ The top sheet of paper might re-
main between the feed rollers.
In this case, remove the top
sheet.
37
Page 44
Replenishing Supplies
Load paper into the paper feed
Changing the Paper Size
Lower the paper feed tray adjust-
AAAA
ment lever. Remove the paper
from the paper feed tray.
CCCC
tray.
3
Note
❒ Correct any paper curl before
setting the paper.
Release the paper feed side plate
BBBB
lock levers. Adjust the paper feed
side plates to match the new paper size.
❒ Make sure that the side plates
touch the paper lightly.
❒ Shift the lock levers back to their
original positions.
Adjust the side plates and the end
DDDD
plate of the paper delivery tray.
38
1: Paper Feed Side Plate Lock Levers
Page 45
When the Add Ink Indicator (j) Lights
R
R
R
R
When the Add Ink Indicator (
The Add Ink indicator (j) lights up when it is time to supply ink.
CAUTION:
• If ink comes into contact with your eyes, rinse immediately in running water.
For other symptoms, consult a doctor.
CAUTION:
• Keep the ink or ink container out of reach of children.
CAUTION:
• If ink is ingested, induce vomiting by drinking a strong saline solution. Consult a doctor immediately.
CAUTION:
• Our products are engineered to meet high standards of quality and functionality, and we recommend that you use only the expendable supplies available at an authorized dealer.
Open the front door.
AAAA
jjjj
) Lights
3
Release the ink holder lock lever and pull out the ink holder. Remove the
BBBB
used ink cartridge.
39
Page 46
Replenishing Supplies
Remove the cap of the new ink cartridge.
CCCC
3
Insert the new cartridge into the ink holder.
DDDD
Note
❒ Always supply ink of the same colour.
❒ Make sure that the part indicated by the arrow mark is firmly inserted into
the guide.
TSLT012E
40
TSLT011E
Slide the ink holder back in until it clicks into place.
EEEE
Close the front door.
FFFF
The machine will start idling to supply ink to the drum.
Note
❒ It will stop when the correct amount of ink reaches the drum.
Page 47
Master Roll Replacement
Master Roll Replacement
The Master End indicator (C) lights
up when it is time to replace the master roll.
Open the right side cover.
AAAA
Open the plotter cover.
BBBB
TSLH02EE
Note
❒ When the Master End indicator
lights up, it is necessary to replace the master roll even if
some master remains on the old
roll.
Make sure that the new master
DDDD
roll is positioned as shown in the
illustration.
Set the paper edge of the master
EEEE
roll as shown.
3
TSLH01XE
Remove the used master roll and
CCCC
pull out both spools. Then, insert
both spools into a new master
roll.
TSLH01UE
Note
❒ Rotate the spools backward to
take up any slack in the master.
TSLT010E
41
Page 48
Replenishing Supplies
Close the plotter cover using both
FFFF
hands until it clicks into place.
3
Close the right side cover.
GGGG
TSLH023E
42
Page 49
4. Troubleshooting
R
If Your Machine does not Operate as You
Want
If a malfunction or a misfeed occurs within the machine, the following indicators
will light.
❖❖❖❖ When the misfeed indicator (xxxx) lights with the machine indicators
IndicatorPage
x
and “P”p.46 “When “x” and “P” light up”
x
, B and “A”p.47 “When “x”, “B” and “A” light up”
x
and “B”p.48 “When “x” and “B” light up”
x
and “C”p.50 “When “x” and “C” light up”
x
and “D”p.52 “When “x” and “D” light up”
x
and “E”p.53 “When “x” and “E” light up”
CAUTION:
• Be careful not to cut yourself on any sharp edges when you reach inside the
machine to remove misfed sheets of paper or masters.
Note
❒ To prevent misfeeds, do not leave any torn scraps of paper within the ma-
chine.
❒ When clearing misfeeds, do not turn off the main switch. If you do so, your
copy settings are cleared.
❒ If misfeeds occur repeatedly, contact your service representative.
43
Page 50
Troubleshooting
❖❖❖❖ When the open cover/unit indicator (MMMM) lights up
IndicatorMeaningPage
M
Close the front door or the right side
M
and “M” Set the drum.
M
and “D” Close the plotter cover.
M
and “E” Close the master eject box.
cover.
p.55 “When the Open Cover/Unit Indicator (M) Lights”
❖❖❖❖ When the supply/exchange indicators light up
IndicatorMeaningPage
B
and “A” Load more paper.p.37 “Loading Paper into the Paper Feed
4
j
C
k
Load new ink cartridge.p.39 “When the Add Ink Indicator (j)
Load new master roll.p.41 “Master Roll Replacement”.
Empty master eject box.p.57 “When the Master Eject Indicator
Tray”.
Lights”.
(k) Lights”.
----When a service code (E-XX) is displayed
Turn the main switch off and on. If a service code appears again, contact your
service representative.
Note
❒ If a service code appears on the display after you turn the main switch off and
on a few times, do not continue turning it on and off. Leave the machine off.
❒ E04 might be displayed when you make masters continuously using the orig-
inals that have solid images. In the case, turn off the main switch and wait for
a while.
44
Page 51
xxxx
Clearing Misfeeds
x Clearing Misfeeds
The machine indicator shows the area where jams occur.
Important
❒ When clearing misfeeds, do not turn off the main switch. If you do, your print
settings are cleared.
----After clearing misfeeds
Press the {{{{Clear Modes/Recovery}}}} key to reset the error indicators.
4
45
Page 52
Troubleshooting
When “xxxx” and “P” light up
An original misfeed occurs in the document feeder.
Open the cover of the document feeder.
AAAA
4
Pull out the original gently.
BBBB
Close the cover of the document feeder.
CCCC
----To prevent original misfeeds:
• Originals heavier than 127.9 g/m2, 34.0 lb
• Originals lighter than 40 g/m
• Carbon coated originals
• Damaged originals
• Originals with glue on them
• Originals perforated for ring binders
• Book originals
• Originals smaller than 90 mm × 140 mm, 3.6" × 5.6"
• Originals larger than 275 mm × 395 mm, 10.8" × 15.6"
• Folded, curled, creased originals
46
2
, 10.8 lb
Page 53
x Clearing Misfeeds
R
• Bound, stapled, or clipped originals
• OHP transparencies
• Translucent paper
• Pasted originals
Note
❒ The first 5 mm, 0.2" of the leading edge cannot be printed. Make sure the lead-
ing edge margin is at least 5 mm, 0.2".
OriginalPrint
a
❒ a: 5 mm, 0.2"
❒ Remove staples or clips of originals. Fan originals that have had staples or
clips removed.
When “xxxx”, “BBBB” and “A” light up
A paper misfeed occurs in the paper feed section.
CAUTION:
• Be careful not to cut yourself on any sharp edges when you reach inside the
machine to remove misfed sheets of paper or masters.
4
Lower the paper feed tray adjustment lever.
AAAA
Slowly but firmly pull out the paper.
BBBB
47
Page 54
Troubleshooting
When “xxxx” and “B” light up
The master or paper is wrapped around the drum, or a paper misfeed occurs inside the machine.
Pull out the drum unit.
AAAA
4
Remove the misfed paper.
BBBB
Re-insert the drum unit until the drum unit locks into position and put the
CCCC
lever back in place.
Close the front door.
DDDD
----To prevent paper misfeeds:
If the paper is curled or the originals leading edge margin is too narrow, the following action is necessary.
48
Page 55
x Clearing Misfeeds
• When you use curled paper, correct the curl as shown.
GRCURL0E
• If you cannot correct the paper curl, stack the paper with the curl face down
as shown.
4
• When the leading edge margin of the original is less than 5 mm, 0.2" or there
is a solid image on the leading edge, insert the original with the widest margin first or make a leading edge margin by making a copy.
GRLEAD0E
49
Page 56
Troubleshooting
R
When “xxxx” and “C” light up
A paper misfeed occurs in the paper delivery section.
CAUTION:
• Be careful not to cut yourself on any sharp edges when you reach inside the
machine to remove misfed sheets of paper or masters.
Remove the misfed paper.
AAAA
4
If the paper is completely wrapped around the drum, pull out the drum
BBBB
unit and remove the misfed paper from the drum.
50
TSLH02BE
Re-install the drum unit locks in position and put the lever back in place.
CCCC
Note
❒ If you followed step B or C, close the front door.
Page 57
x Clearing Misfeeds
----To prevent paper misfeeds:
If the paper is curled or the original's leading edge margin is too narrow, the following action is necessary.
• When you use curled paper, correct the curl as shown.
GRCURL0E
• If you cannot correct the paper curl, stack the paper with the curl face down
as shown.
4
51
Page 58
Troubleshooting
• When the leading edge margin of the original is less than 5 mm, 0.2" or there
is a solid image on the leading edge, insert the original with the widest margin first or make a leading edge margin by making a copy.
4
GRLEAD0E
When “xxxx” and “D” light up
Open the right side cover.
AAAA
Open the plotter cover, and then remove the misfed master.
BBBB
52
TSLH02EE
Page 59
x Clearing Misfeeds
If you could not remove the misfed master in steps BBBB and CCCC, take out the
CCCC
drum and remove the misfed master from the inside.
Close the right side cover.
DDDD
When “xxxx” and “E” light up
Check where the misfed master is. Remove the misfed master as follows:
AAAA
When a master misfeed occurs in the master eject section
A Pull out the master eject box.
4
B Remove the misfed master.
Note
❒
Be careful not to stain your hands with ink when you touch used masters.
53
Page 60
Troubleshooting
C Return the master eject box to its original position.
Note
❒ Set the drum unit and close the front door.
When a master misfeed occurs on the drum
A Lift the lever to unlock the drum unit and pull out the unit.
4
Reference
For how to remove the drum unit, see p.34 “Changing the Colour Drum
Unit”.
B Remove the master from the drum.
54
1
22
C Re-insert the drum unit until the drum unit locks in position and put the
lever back in place.
TSLH031E
Page 61
When the Open Cover/Unit Indicator (M) Lights
When the Open Cover/Unit Indicator (
MMMM
Lights
MMake sure that the following door/units are closed.
The machine indicator shows the place where the door/units are not closed.
❖❖❖❖ Right Side Cover
Close the right side cover firmly until it locks into position.
)
4
❖❖❖❖ Front Door
Close the front door completely.
55
Page 62
Troubleshooting
❖❖❖❖ Drum Unit
Set the drum unit completely until it locks in position.
4
56
Page 63
When the Master Eject Indicator (k) Lights
When the Master Eject Indicator (
The Master Eject indicator (k) lights when it is time to empty master eject box
or when you need to set the master eject box.
Take out the master eject box and remove the used masters.
AAAA
Note
❒ Spread an old newspaper, then turn the master eject box upside down on
it to remove the used masters. Then, throw away the masters.
Push the master eject box back in until it clicks into position.
BBBB
kkkk
) Lights
4
57
Page 64
Troubleshooting
Poor Printing
Dirt on the Back Side of Paper
GRDIRT0E
4
Note
❒ When you use paper smaller than the original, select the proper reduction ra-
tio. Otherwise, you might get dirty background prints.
❒ When you use postcards and the like, the background might be dirty because
postcards do not absorb ink well.
❒ You might get prints with dirty background when printing at low speed and
under high temperature.
Turn off the main switch.
AAAA
58
Pull out the drum unit.
BBBB
Page 65
Poor Printing
Reference
See p.34 “Changing the Colour Drum Unit”for the details.
Clean the pressure roller with a clean cloth.
CCCC
With a clean cloth, remove any ink that has accumulated on the trailing
DDDD
edge of the drum unit.
4
TSLH02CE
Insert the drum unit until it locks in position, then lower the drum unit
EEEE
lock lever.
Close the front door.
FFFF
59
Page 66
Troubleshooting
Turn on the main switch.
GGGG
4
Dirt on the Front Side of Paper (Black Line/Stain)
GRBLAC1E
Note
❒ When black lines or stains still appear on prints even if you clean the above,
contact your service representative.
❒ If there is no margin or if there is a solid image area near the leading edge of
the original, make a margin of at least 5 mm, 0.2" at the leading edge. Otherwise, the paper exit pawl might become dirty and cause black lines on prints.
❒ Check the document feeder and clean it if dirty. (See p.68 “Document Feed-
er”.)
60
Page 67
Poor Printing
White Prints or Incomplete Prints
GRWHIT0E
• Make sure that the paper feed side plates touch the paper lightly. Put back the
lock levers.
When you get white or incomplete prints even when you have checked the
above, perform the following procedure.
4
Pull out the drum unit.
AAAA
Reference
See p.34 “Changing the Colour Drum Unit”for the details.
61
Page 68
Troubleshooting
Remove the master from the drum.
BBBB
1
22
Remove paper that is stuck to the drum.
CCCC
TSLH031E
4
TSLH02BE
Insert the drum unit until it locks in position, then lower the drum unit
DDDD
lock lever.
62
Close the front door.
EEEE
Page 69
5. Remarks
Operation Notes
General Cautions
• While printing, do not turn off the main switch.
• While printing, do not open the door or covers.
• While printing, do not unplug the power cord.
• While printing, do not move the machine.
• Keep corrosive liquids, such as acid, off the machine.
• Open and close the door and covers softly.
• Do not put anything except originals on the machine.
• Do not spill liquid on the machine.
• When opening or closing the door or covers, keep hold of them so they do not
fall.
• When removing the drum unit from the machine, be careful not to let the
drum unit fall.
• Do not modify or replace any parts other than the ones specified in this manual.
• Do not operate the machine without covers. You might get your fingers
caught in the machine, or the machine might be damaged because, for example, dust or the like might get inside.
• Since some parts of the machine are sharp and might cause injury, touch only
the parts specified in this manual.
• If you clean rubber parts with alcohol, wipe them with a dry cloth afterwards.
• Always turn the machine off when you have finished printing for the day.
• If the machine must be transported by vehicle, please contact your service
representative.
• Always make trial prints to check the image position because the image position of the trial print might not correspond with that of the original.
• If image registration is not consistent, slow down the printing speed.
• When doing bicoloured or multicoloured printing, leave the printed paper
for a while before the next printing in order to let the ink dry on the printed
paper. If this is not done, feed roller marks will appear on the print image.
• If the machine has not been used for a long period, the ink may dry up causing image density to decrease. In such a case, select the slower printing speed
and make extra prints until the image density recovers.
63
Page 70
Remarks
• When the machine is used in low temperature conditions, the image density
might decrease. In this case, select the slower printing speed.
• Press the {{{{Proof}}}} key to perform a test print as the first few prints might be
light.
• The outer portion of the image might not be printed under low temperature.
In this case, either select the slower printing speed, or increase the room temperature.
• The paper exit pawl might come in contact with the printing paper and cause
black lines on the prints. In this case, increase the printing speed or make a
new master with a lighter image density.
• If you cannot pull out the drum, close the front cover again to rotate the drum.
Pull out the drum after it stopped at the position.
• The leading edge of the prints might become stained if the edge touches the
image of prints on the paper delivery tray.
• The ink of the print on the paper delivery tray might stick to the back side of
5
the next print.
• When the machine is on and the power source is less than 90% of the specified
amount, printing quality will decrease. Therefore, make sure the supply from
your electrical outlet is at least 90% of the required amount.
• As various kinds and qualities of paper exist, some paper might be wrapped
around the drum or cause misfeeds.
• If your hands are stained with ink:
• Avoid prolonged or repeated contact with skin.
• Cleanse skin thoroughly after contact, before breaks and meals, and at the
end of the work period.
• Ink is readily removed from skin with waterless hand cleaners followed by
washing with soap and water.
• Also, be careful not to get any ink on your clothing while emptying the master
eject box or while loading a new ink cartridge.
• The image density varies according to the printing speed and the room temperature. To achieve the desired image density, adjust the printing speed or
increase the room temperature.
• When you make a lot of prints from a small image, ink might ooze out from
the edges of the master, especially under high temperature and when printing in two or more colours. In this case, make a new master.
• Use ink made within one year. Ink stored for a long period of time tends to
dry up gradually and result in lower image density.
• While making a master, do not leave the document feeder cover open.
• When you use originals with light lettering, edges of the letters might be
printed clearly and the inside of the letters might be light. In this case, increase the image density.
64
Page 71
Operation Notes
• When marks on the printing paper occur, clean the paper feed roller. See p.68
“Paper Feed Roller (paper feed tray)”.
• If you make a print before the ink on the first print dries, the ink may adhere
to the paper feed roller and soil the print. Before printing on the reverse side
of a printed sheet or overprinting on a printed sheet, be sure that the ink on
the first print is adequately dry. See p.68 “Paper Feed Roller (paper feed
tray)”.
Print Paper
• When the paper is curled, stack the paper with the curl face down, otherwise
the paper might wrap around the drum or stains might appear.
• Postcards and the like do not absorb ink well. Offset images might appear on
the rear side of subsequent prints. Solid image originals will cause offset image prints.
Originals
• If there is no margin or if there is a solid image area near the leading edge of
the original, make at least a 5 mm, 0.2", margin at the leading edge; otherwise,
the paper might wrap around the drum or the paper exit pawl might become
dirty and cause black lines on prints.
• If you use originals that have bold letters or solid images at the leading edges,
you might get prints with dirty edges. In this case, insert the widest margin
first, or increase the printing speed.
5
65
Page 72
Remarks
R
R
R
Where to Put Your Machine
Your machine's location should be carefully chosen because environmental conditions greatly affect its performance.
Environmental Conditions
Optimum environmental conditions
CAUTION:
• Keep the machine away from humidity and dust. Otherwise a fire or an electric shock might occur.
• Do not place the machine on an unstable or tilted surface. If it topples over,
an injury might occur.
5
CAUTION:
• If you use the machine in a confined space, make sure there is a continuous
air turnover.
CAUTION:
• After you move the machine, use the caster fixture to fix it in place. Otherwise the machine might move or come down to cause an injury.
• Temperature: 10 – 30°C, 50 – 86°F
• Humidity: 20 – 90%RH
• A strong and level base (a sturdy desk and cabinet etc.)
• The machine must be level within 5 mm, 0.2" both front to rear and left to
right.
• Make sure to locate this machine in a large well ventilated room that has an
air turnover of more than 30 m
3
/hr/person.
Environments to avoid
• Locations exposed to direct sunlight or strong light (more than 1500 lux).
• Locations directly exposed to cool air from an air conditioner or heated air
from a heater. (Sudden temperature changes might cause condensation within the machine.)
• Places where the machine might be subjected to frequent strong vibration.
• Dusty areas.
• Areas with corrosive gases.
66
Page 73
Where to Put Your Machine
R
R
R
Power Connection
WARNING:
• Connect the machine only to the power source described on the inside
front cover of this manual. Connect the power cord directly into a wall
outlet and do not use an extension cord.
• Do not damage, break or make any modifications to the power cord.
Do not place heavy objects on it. Do not pull it hard nor bend it more
than necessary. These actions could cause an electric shock or fire.
CAUTION:
• Unplug the power cord from the wall outlet before you move the machine.
While moving the machine, you should take care that the power cord will not
be damaged under the machine.
CAUTION:
• When you disconnect the power plug from the wall outlet, always pull the
plug (not the cable).
❖❖❖❖ Main Frame
• Make sure the plug is firmly inserted in the outlet.
Access to Machine
5
Place the machine near the power source, providing clearance as shown.
❖❖❖❖ Main Frame
1
2
4
3
GRINST0E
1.
More than 20 cm, 8.0"
2.
More than 60 cm, 23.7"
3.
More than 60 cm, 23.7"
4.
More than 60 cm, 23.7"
67
Page 74
Remarks
Maintaining Your Machine
To maintain high print quality, clean
the following parts and units regularly.
Document Feeder
Lift the document feeder cover.
AAAA
Clean the two areas indicated be-
BBBB
low using a damp cloth and then
wipe with a dry cloth.
Paper Feed Roller (paper feed
tray)
Wipe off the paper dust on the pa-
AAAA
per feed roller with a damp cloth,
then wipe it with a dry cloth.
5
Note
❒ If you do not clean the paper
feed roller, paper misfeeds tend
to occur.
Note
❒ If you do not clean the docu-
ment feeder, marks on the feeder will be printed.
68
Page 75
Combination Chart
This combination chart shows which modes can be used together.
❍
×
1Enlarge/Reduce--
2Auto Cycle
3Combine
4Type of Original
5Image Density
6On-Line
means that these modes can be used together.
means that these modes cannot be used together.
123456
❍❍ ❍ ❍ ×
❍
--
❍❍
❍❍❍
❍❍❍❍
×❍×××
❍❍❍❍
❍❍×
--
--
Combination Chart
❍×
×
--
--
5
69
Page 76
Remarks
5
70
Page 77
6. Specifications
Main Frame
❖❖❖❖ Configuration:
Desk top
❖❖❖❖ Printing Process:
Full automatic one drum stencil system
❖❖❖❖ Original Type:
Sheet
❖❖❖❖ Original Size:
Maximum 275 mm × 395 mm, 10.8" × 15.6"
❖❖❖❖ Pixel Density:
300 × 300 dpi
❖❖❖❖ Image Mode:
Photo mode
Letter mode
❖❖❖❖ Reduction Ratios:
• Inch version:
93%, 77%, 74%, 65%
• Metric version:
93%, 87%, 82%, 71%
❖❖❖❖ Enlargement Ratios:
• Inch version:
155%, 129%, 121%
• Metric version:
141%, 122%, 115%
❖❖❖❖ Printing Area:
• LG drum:
210 mm × 355 mm, 8.2" × 14.0"
• B4 drum:
250 mm × 355 mm, 9.8" × 14.0"
❖❖❖❖ Print Paper Size:
Maximum 275 mm × 395 mm, 10.8" × 15.6"
Minimum 90 mm × 140 mm, 3.6" × 5.6"
71
Page 78
Specifications
❖❖❖❖ Leading Edge Margin:
5 mm ± 3 mm, 0.2" ± 0.12"
❖❖❖❖ Print Paper Weight:
35 g/m2 to 127.9 g/m2, 9.3 lb to 34 lb
❖❖❖❖ Print Speed:
60 – 90 cpm (2 steps)
❖❖❖❖ First Copy Time (Master Process Time):
Less than 45.0 seconds (A4L, 81/2" × 14"L)
❖❖❖❖ Second Copy Time (First Print Time):
Less than 47.0 seconds (A4L, 81/2 " × 14"L)
❖❖❖❖ Colour Printing:
Drum unit replacement system (black, red, blue, green, brown, yellow, purple, navy, maroon, orange and teal)
❖❖❖❖ Image Position Adjustment:
• Vertical:
6
More than ± 10 mm, ± 0.39"
• Side:
10 mm, 0.39" (for either side)
❖❖❖❖ Paper Feed Tray Capacity:
500 sheets (80 g/m2, 20 lb)
❖❖❖❖ Paper Delivery Tray Capacity:
500 sheets (80 g/m2, 20 lb)
❖❖❖❖ Master Eject Box Capacity:
30 masters
❖❖❖❖ Dimensions (W ×××× D ×××× H):
*1
Stored
Set up1,332 mm, 52.5"663 mm, 26.1"519 mm, 20.5"
*1
With both the paper feed tray and the paper delivery tray detached.
❖❖❖❖ Weight:
• Main Frame: 54 kg, 119.1 lb
72
WidthDepthHeight
582 mm, 23.0"663 mm, 26.1"519 mm, 20.5"
Page 79
Main Frame
❖❖❖❖ Noise Emission *1:
Sound Power Level
Printing SpeedNoise Emission
During printing60 cpm77 dB(A)
90 cpm80 dB(A)
Stand-by--32 dB(A)
Sound Pressure Level*2
Printing SpeedNoise Emission
During printing60 cpm64 dB(A)
90 cpm68 dB(A)
Stand-by--23 dB(A)
*1 These noise emission levels are actual values measured in accordance with
ISO 7779.
*2 Sound pressure level 2 is measured from the position of the operator.
❒ Specifications are subject to change without notice.
74
Page 81
INDEX
A
Access to machine, 67
Adjusting the Print Image Density
Adjusting the Print Image Position
After clearing misfeeds
After Printing
Auto Cycle
{Auto Cycle}}}} key
,
, 17
28
, 45
, 8, 28
C
Changing the Colour Drum Unit, 34
Changing the Paper Size
Changing the Printing Speed
Clearing Misfeeds
Dirt on the Back Side of Paper, 58
Dirt on the Front Side of Paper
(Black Line/Stain)
Document Feeder
Document feeder
Document feeder cover
Drum unit
Drum unit lock lever
, 7
, 68
, 7
, 60
, 7
,
6
E
Enlargement, 23
{Enlarge/Reduce}}}} key
{Enter}}}} key
Environments to avoid
Error indicators
(E-XX)
, 8
, 44
, 8, 24
, 66
, 9
F
Feed roller pressure lever, 6
Front door
, 6
,
, 18
I
{Image Density}}}} key
20
{Image Position}}}} key
{Image Position}}}} keys
Indicators
Ink
Ink holder
Ink holder lock lever
, 9
Add ink indicator (j)
, 7
, 8, 20
18
,
, 8
, 7
, 39
K
Keys, 8
L
Loading Paper, 13
Loading Paper into the Paper Feed Tray
, 37
M
Machine Exterior, 6
Machine indicator
Machine indicators
Machine Interior
Magnification indicators
Main Frame
Main switch
Maintaining Your Machine
Making Colour Prints
Master eject box
Master Eject Indicator
{Master Making}}}} key
Master Roll Replacement
misfeed indicator
Misfeed
, 45
, 71
7
,
, 7
, 7
, 9
, 8
, 43
, 33
,
, 9
, 68
57
, 41
N
Number keys, 8
O
open cover/unit indicator, 43
, 12
, 63
,
, 66
6
Operation Notes
Optimum environmental conditions
Original delivery tray
Originals
75
Page 82
P
Paper delivery end plate
Paper delivery side plates
Paper delivery tray
Paper Feed Roller
Paper feed side plate lock levers
Paper feed side plates
Paper feed tray
Paper feed tray adjustment lever
Photo mode
Poor Printing
Power connection
Preparing the Paper Delivery Tray
Preset Reduce/Enlarge
Printing in Two Colours
Printing Paper
Printing Preparations
{Print Start}}}} key
{Proof}}}} key
,
, 8
, 6
27
, 58
, 11
,
, 68
, 67
8
, 7
, 6
, 23
, 13
7
,
, 7
, 35
, 6
, 6
, 14
R
Reduction
Replenishing Paper
Right side cover
,
23
, 37
6
,
S
Safety Information, 1
Separation pressure lever
Shifting the Image Position Forward or
Backward
Shifting the print image to the left
Shifting the print image to the right
Speed indicators
{Speed}}}} key
Standard Printing
Stop the Machine
supply/exchange indicators
, 18
, 8,
, 9
21
,
, 22
, 6
, 19
15
, 43
, 19
T
{Type of Original}}}} key
W
Where to Put Your Machine, 66
White Prints or Incomplete Prints
76
, 8
, 61
Page 83
MEMO
77
Page 84
MEMO
78GBGBAEAEC252-8600
Page 85
Operation
1
Optional Functions
2
Replenishing Supplies
3
Operating Instructions
Troubleshooting
4
Remarks
5
Specifications
6
Read this manual carefully before you use this machine and keep it handy for future reference. For safe and correct use, be sure to read the
Safety Information before using the machine.
Page 86
Page 87
TABLE OF CONTENTS
Safety Information ................................................................................................. 1
Safety During Operation............................................................................................. 1
How to Read this Manual ...................................................................................... 3
What You Can Do with this Machine.................................................................... 4
When using this machine, the following safety precautions should always be followed.
Safety During Operation
In this manual, the following important symbols are used:
WARNING:
CAUTION:
Indicates a potentially hazardous situation which, if instructions
are not followed, could result in death or serious injury.
Indicates a potentially hazardous situation which, if instructions are not
followed, may result in minor or moderate injury or damage to property.
R WARNING:
• Do not damage, break or make any modifications to the power cord.
Do not place heavy objects on it. Do not pull it hard nor bend it more
than necessary. These actions could cause an electric shock or fire.
• Disconnect the power plug (by pulling the plug, not the cable) if the
power cable or plug becomes frayed or otherwise damaged.
• To avoid hazardous electric shock, do not remove any covers or
screws other than those specified in this manual.
• Turn off the power and disconnect the power plug (by pulling the plug,
not the cable) if any of the following occurs:
• You spill something into the machine.
• You suspect that your machine needs service or repair.
• The external housing of your machine has been damaged.
• Keep the machine away from flammable liquids, gases, and aerosols.
A fire or an electric shock might occur.
• Connect the power cord directly into a wall outlet and never use an ex-
tension cord.
• Only connect the machine to the power source described in this man-
ual.
• Disposal can take place at our authorized dealer or at appropriate col-
lection sites.
1
Page 90
R CAUTION:
• After you move the machine, use the caster fixture to fix it in place. Other-
wise the machine might move or come down to cause an injury.
• If you use the machine in a confined space, make sure there is a continuous
air turnover.
• Keep the machine away from humidity and dust. Otherwise a fire or an elec-
tric shock might occur.
• Protect the machine from dampness or wet weather, such as rain and snow.
• Do not place the machine on an unstable or tilted surface. If it topples over,
an injury might occur.
• Unplug the power cord from the wall outlet before you move the machine.
While moving the machine, you should take care that the power cord will not
be damaged under the machine.
• When you disconnect the power plug from the wall outlet, always pull the
plug (not the cable).
• Do not allow paper clips, staples, or other small metallic objects to fall inside
the machine.
• For environmental reasons, do not dispose of the machine or expended
supply waste at household waste collection points. Disposal can take place
at an authorized dealer.
• When disposing of a used ink container, reattach the cap to prevent ink from
splattering.
• Be careful not to get ink on your clothes when replacing an ink container. Ink
stains on clothes are hard to remove.
• Be careful not to cut yourself on any sharp edges when you reach inside the
machine to remove misfed sheets of paper or masters.
• If ink comes into contact with your eyes, rinse immediately in running water.
For other symptoms, consult a doctor.
• Keep the ink or ink container out of reach of children.
• If ink is ingested, induce vomiting by drinking a strong saline solution. Con-
sult a doctor immediately.
• If your skin comes into contact with ink, wash the affected area thoroughly
with soap and water.
• While printing, do not touch the belt at the end of the paper delivery tray or
the job separator. Otherwise, an injury might occur.
• Our products are engineered to meet the high standards of quality and func-
tionality, and we recommend that you only use the expendable supplies
available at an authorized dealer.
2
Page 91
How to Read this Manual
R
R
Symbols
In this manual, the following symbols are used:
WARNING:
This symbol indicates a potentially hazardous situation that might result in
death or serious injury when you misuse the machine without following the instructions under this symbol. Be sure to read the instructions, all of which are described in the Safety Information section.
CAUTION:
This symbol indicates a potentially hazardous situation that might result in minor or moderate injury or property damage that does not involve personal injury
when you misuse the machine without following the instructions under this
symbol. Be sure to read the instructions, all of which are described in the Safety
Information section.
* The statements above are notes for your safety.
Important
If this instruction is not followed, paper might be misfed, originals might be
damaged, or data might be lost. Be sure to read this.
Preparation
This symbol indicates the prior knowledge or preparations required before operating the machine.
Note
This symbol indicates precautions for operation, or actions to take after misoperation.
Limitation
This symbol indicates numerical limits, functions that cannot be used together,
or conditions in which a particular function cannot be used.
Reference
This symbol indicates a reference.
[]
Keys that appear on the machine's display panel.
{}
Keys built into the machine's control panel.
3
Page 92
What You Can Do with this Machine
Below is a quick summary of this machine's features and where to look in this
manual for more information.
❖ Standard Printing
See p.15 “Standard Printing”.
❖ Adjusting the Print Image Position
See p.18 “Adjusting the Print Image Position”.
❖ Adjusting the Print Image Density
See p.20 “Adjusting the Print Image Density”.
❖ Changing the Print Speed
See p.21 “Changing the Printing Speed”.
❖ Reducing and Enlarging Using Preset Ratios
See p.23 “Preset Reduce/Enlarge—Reducing and Enlarging Using Preset Ratios”.
GRREDU0E
❖ Printing on Thick or Thin Paper
See p.25 “Printing on Different Types of Paper Thickness”.
❖ Selecting Original Type
See p.27 “Selecting Original Type”.
❖ Printing from Several Originals at Once
See p.28 “Auto Cycle—Processing a Master and Making Prints in One Step”.
4
GRENLA0E
Page 93
❖ Combining Originals onto One Print
See p.29 “Combine—Combining Two Originals onto One Print”.
BAAB
ZCTX040E
❖ Making Color Prints
See p.33 “Making Color Prints”.
❖ Printing in Two Colors
See p.35 “Printing in Two Colors”.
5
Page 94
Machine Exterior
1. Front door
Open for access to the inside of the machine.
2. Original delivery tray
The scanned original is delivered here.
3. Control panel
Operator controls and indicators are located here. See p.8 “Control Panel”.
4. Document feeder cover
Open this cover to clean the document
feeder.
5. Right side cover
Open to replace the master roll or to clear
a master misfeed.
6
6. Feed roller pressure lever
Use to adjust the contact pressure of the
paper feed roller according to the paper
thickness.
7. Paper feed tray
Set paper on this tray for printing.
8. Paper feed side plates
Use to prevent paper skew.
9. Paper feed side plate lock levers
Use to lock or unlock the paper feed side
plates.
10. Separation pressure lever
Use to prevent double-feed.
11. Paper feed tray adjustment lever
Use to move the paper feed tray up or
down.
Page 95
Machine Interior
1. Document feeder
Place the original in the document feeder
one sheet at a time.
2. Main switch
Use to turn the power on or off.
3. Master eject box
Used masters are stored here.
4. Paper delivery side plates
Use to align the prints on the paper delivery tray.
5. Paper delivery end plate
Use to align the leading edge of prints.
6. Paper delivery tray
Completed prints are delivered here.
7. Drum unit
The master is wrapped around this unit.
8. Ink holder lock lever
Release this lever in order to pull out the
ink holder.
9. Drum unit lock lever
Lift to unlock and pull out the drum unit.
10. Ink holder
Set the ink cartridge in this holder.
7
Page 96
Control Panel
Keys
1. {Image Density} key
Press to make prints darker or lighter. See
“Adjusting the Print Image Density”.
2. {Type of Original} key
Press to select Letter, Photo or Letter/Photo mode. See p.27 “Selecting
Original Type”.
3. {Clear Modes/Recovery} key
•Clear Modes
Press to clear the previously entered
job settings.
•Recovery
Press to reset the error indicators after
clearing a misfeed. See p.47 “x Clearing Misfeeds”.
4. {Auto Cycle} key
Press to process the master and make
prints automatically. See p.28 “Auto Cycle—Processing a Master and Making
Prints in One Step”.
5. {Proof} key
Press to make proof prints.
6. {Enlarge/Reduce} key
Press to enlarge or reduce the image. See
p.23 “Preset Reduce/Enlarge—Reducing
and Enlarging Using Preset Ratios”.
8
p.20
7. {Combine} key
Press to combine originals onto one print.
See p.29 “Combine—Combining Two
Originals onto One Print”.
8. {Image Position} keys
Press to shift the image forwards or backwards. See p.18 “Adjusting the Print Image Position”.
9. {Speed} key
Press to select Fast or Slow for your printing speed. See p.21 “Changing the Printing Speed”.
10. Number keys
Press to enter the desired number of
prints and data for selected modes.
11. {q} key
Press to enter data in selected modes.
12. {Clear/Stop} key
Press to cancel a number you have entered or to stop printing.
13. {Print Start} key
Press to start printing.
14. {Master Making} key
Press to make a master.
Page 97
Indicators
1. Magnification indicators
Show the preset magnification ratio selected. See p.23 “Preset Reduce/Enlarge—Reducing and Enlarging Using
Preset Ratios”.
2. Machine indicators
Show the jammed area with the x indicator. See p.47 “x Clearing Misfeeds”.
Show the cover/unit that is opened with
the M indicator. See p.58 “When the
Open Cover/Unit Indicator (M) Lights”.
3. Error indicators
Show errors and machine status.
j: Add Ink indicator
See p.39 “When the Add Ink Indicator
(j) Lights”.
C: Master End indicator
See p.42 “Master Roll Replacement”.
k: Master Eject indicator
See p.60 “When the Master Eject Indica-
tor (k) Lights”.
M: Open Cover/Unit indicator
See p.58 “When the Open Cover/Unit In-
dicator (M) Lights”.
x: Misfeed indicator
See p.47 “x Clearing Misfeeds”.
B: Load Paper indicator
See p.37 “Loading Paper into the Paper
Feed Tray”.
4. Counter
Displays the number of prints entered.
While printing, it shows the number of
prints remaining.
5. Speed indicators
Shows the printing speed selected.
9
Page 98
10
Page 99
1. Operation
Printing Paper
The following types of print paper are not recommended for this machine.
• Paper smaller than 90 mm × 140 mm, 3.6" × 5.6"
• Paper larger than 275 mm × 395 mm, 10.8" ×15.6"
• Paper heavier than 127.9 g/m
• Paper lighter than 35 g/m
• Roughly-cut paper
• Paper of different thickness in the same stack
• Buckled or curled paper
• Low stiffness paper
Correct curls in the paper before setting it in the machine. When you cannot correct the paper curl, stack the paper with the curl face down. Otherwise the paper
might wrap around the drum or stains might appear.
Store paper where it will not curl or absorb moisture. Use paper soon after it is
unpacked.
Only use paper where the leading edge has two right angle corners, as shown
below.
2
2
, 9.3 lb
, 34.0 lb
GRPRIN0E
11
Page 100
Operation
Originals
Note
1
❒ Originals that can be set in the document feeder are as follows:
• Maximum size: 275 × 395 mm, 10.8" × 15.6"
• Minimum size: 90 × 140 mm, 3.6" × 5.6"
• Maximum weight: 127.9 g/m
• Minimum weight: 40.7 g/m
❒ If you are printing from originals that have bold letters or solid images at the
leading edges, you may get prints with dirty edges. In this case, insert the
widest margin first, or raise the printing speed.
❒ The first 5 mm, 0.2" of the leading edge cannot be printed. Make sure the lead-
ing edge margin is at least 5 mm, 0.2".
OriginalPrint
2
, 34.0 lb
2
, 10.8 lb
a
❒ a: 5 mm, 0.2"
12
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