Ricoh G3BASIC BASICEUR

GROUP 3
FACSIMILE

CONTENTS

INTRODUCTION
SECTION 1. FAX MACHINE OVERVIEW
1-1. FACSIMILE PROCESS . . . . . . . . . . . . . . . . 1-1-1
1. Transmitting . . . . . . . . . . . . . . . . . . . . 1-1-2
2. Receiving . . . . . . . . . . . . . . . . . . . . . 1-1-3
1. Transmitting . . . . . . . . . . . . . . . . . . . . 1-1-4
2. Receiving . . . . . . . . . . . . . . . . . . . . . 1-1-4
1-2. OVERALL SYSTEM CONTROL . . . . . . . . . . . . . 1-2-1
1. Serial Interface . . . . . . . . . . . . . . . . . . . 1-2-7
2. Parallel Interface . . . . . . . . . . . . . . . . . . 1-2-7
1-3. VIDEO DATA PATH . . . . . . . . . . . . . . . . . . 1-3-1
1. Scanning . . . . . . . . . . . . . . . . . . . . . 1-3-1
2. Data Processing . . . . . . . . . . . . . . . . . . 1-3-2
1. Thermal Printers . . . . . . . . . . . . . . . . . . 1-3-5
2. Laser Printers . . . . . . . . . . . . . . . . . . . 1-3-7
1-3-3. Copying . . . . . . . . . . . . . . . . . . . . . 1-3-10
1. Thermal Printers . . . . . . . . . . . . . . . . . . 1-3-10
Single Copy . . . . . . . . . . . . . . . . . . . . 1-3-10
Multi-page Copying . . . . . . . . . . . . . . . . . 1-3-10
2. Laser Printers . . . . . . . . . . . . . . . . . . . 1-3-11
Single Copy . . . . . . . . . . . . . . . . . . . . 1-3-11
Multi-page Copying . . . . . . . . . . . . . . . . . 1-3-11
1-4. POWER DISTRIBUTION . . . . . . . . . . . . . . . . 1-4-1
1. Thermal Printer Fax . . . . . . . . . . . . . . . . . 1-4-1
2. Laser Printer Fax . . . . . . . . . . . . . . . . . . 1-4-2
SECTION 2. TRANSMISSION
2-1. DOCUMENT DETECTION . . . . . . . . . . . . . . . 2-1-1
1. Sensors . . . . . . . . . . . . . . . . . . . . . 2-1-1
2. Document Guides . . . . . . . . . . . . . . . . . 2-1-3
3. Shutter . . . . . . . . . . . . . . . . . . . . . . 2-1-4
2-2. DOCUMENT FEED AND SEPARATION . . . . . . . . . . 2-2-1
1. Overview . . . . . . . . . . . . . . . . . . . . . 2-2-1
2. Electromagnetic Clutch Mechanism . . . . . . . . . . . 2-2-3
Prefeed . . . . . . . . . . . . . . . . . . . . . 2-2-4
Scanning . . . . . . . . . . . . . . . . . . . . . 2-2-5
Feed-out and Stamping . . . . . . . . . . . . . . . 2-2-6
3. Mechanical Clutch Mechanism . . . . . . . . . . . . . 2-2-8
3. Electrical Components . . . . . . . . . . . . . . . . 2-2-11
4. Resolution . . . . . . . . . . . . . . . . . . . . 2-2-12
5. Document Jam Conditions . . . . . . . . . . . . . . 2-2-13
2-2-2. Separation Mechanism . . . . . . . . . . . . . . . 2-2-13
2-2-3. Manual Feed . . . . . . . . . . . . . . . . . . . 2-2-15
2-3. VIDEO PROCESSING . . . . . . . . . . . . . . . . . 2-3-1
1. Principle . . . . . . . . . . . . . . . . . . . . . 2-3-1
2. Optic Path . . . . . . . . . . . . . . . . . . . . . 2-3-2
3. Scan Line . . . . . . . . . . . . . . . . . . . . . 2-3-3
4. Scanning . . . . . . . . . . . . . . . . . . . . . 2-3-4
5. Signal Processing . . . . . . . . . . . . . . . . . . 2-3-6
1. Overview . . . . . . . . . . . . . . . . . . . . . 2-3-8
2. DC Filtering and Amplification . . . . . . . . . . . . . 2-3-10
3. Auto Shading and A/D Conversion . . . . . . . . . . . 2-3-10
4. Peak Hold . . . . . . . . . . . . . . . . . . . . . 2-3-11
5. Correction for Scanner Irregularities . . . . . . . . . . . 2-3-11
2-3-4. Digital Data Processing Steps . . . . . . . . . . . . 2-3-12
1. Overview . . . . . . . . . . . . . . . . . . . . . 2-3-12
2. Gamma Correction . . . . . . . . . . . . . . . . . 2-3-14
3. MTF . . . . . . . . . . . . . . . . . . . . . . . 2-3-14
4. Thresholding . . . . . . . . . . . . . . . . . . . 2-3-15
5. Background Detection . . . . . . . . . . . . . . . . 2-3-15
6. OR Processing . . . . . . . . . . . . . . . . . . . 2-3-16
7. Reduction . . . . . . . . . . . . . . . . . . . . . 2-3-17
Main Scan Reduction . . . . . . . . . . . . . . . . 2-3-17
Sub-Scan Reduction . . . . . . . . . . . . . . . . 2-3-18
8. Edge Detection . . . . . . . . . . . . . . . . . . . 2-3-19
9. Halftone . . . . . . . . . . . . . . . . . . . . . 2-3-19
Basic Halftone Process . . . . . . . . . . . . . . . 2-3-19
Error Diffusion Halftone Process . . . . . . . . . . . . 2-3-20
10. Image/Text Detection and Process Selection . . . . . . . 2-3-21
11. Storage in SAF Memory . . . . . . . . . . . . . . . 2-3-21
2-4. CALL COLLISION PREVENTION . . . . . . . . . . . . 2-4-1
1. DC Loop - Overview . . . . . . . . . . . . . . . . . 2-4-2
2. DC Loop through Telephone . . . . . . . . . . . . . 2-4-3
3. DC Loop through Fax Machine with External Telephone . . . 2-4-4
2-5. DC LOOP CLOSURE AND LINE MONITORING . . . . . . . 2-5-1
1. Line Current Monitoring . . . . . . . . . . . . . . . 2-5-3
2. Dial Tone Monitoring . . . . . . . . . . . . . . . . . 2-5-4
3. Switching Line Monitoring On/Off . . . . . . . . . . . . 2-5-5
2-6. DIALLING . . . . . . . . . . . . . . . . . . . . . . 2-6-1
2-7. SIGNAL DETECTION . . . . . . . . . . . . . . . . . 2-7-1
2-8. DATA TRANSMISSION . . . . . . . . . . . . . . . . 2-8-1
1. Compression . . . . . . . . . . . . . . . . . . . 2-8-2
2. Data Transfer to the Modem . . . . . . . . . . . . . . 2-8-3
Without ECM . . . . . . . . . . . . . . . . . . . 2-8-3
With ECM . . . . . . . . . . . . . . . . . . . . . 2-8-4
2-9. RETURN TO STANDBY . . . . . . . . . . . . . . . . 2-9-1
2-10. OTHERS . . . . . . . . . . . . . . . . . . . . . . 2-10-1
2-10-1. Manual Dialling . . . . . . . . . . . . . . . . . . 2-10-1
2-10-2. Immediate Transmission . . . . . . . . . . . . . . 2-10-3
2-10-3. Redialling . . . . . . . . . . . . . . . . . . . . 2-10-3
2-10-4. International Dialling . . . . . . . . . . . . . . . . 2-10-4
2-11. AUTO DIALLING FROM BEHIND A PABX . . . . . . . . 2-11-1
2-11-1. Outline . . . . . . . . . . . . . . . . . . . . . 2-11-1
2-11-2. Line Monitoring . . . . . . . . . . . . . . . . . . 2-11-2
1. Line Current . . . . . . . . . . . . . . . . . . . . 2-11-2
2. Dial Tone . . . . . . . . . . . . . . . . . . . . . 2-11-2
3. Busy Tone Detection . . . . . . . . . . . . . . . . 2-11-2
4. Ringback Tone Detection . . . . . . . . . . . . . . . 2-11-2
2-11-3. Access to the PSTN . . . . . . . . . . . . . . . . 2-11-3
1. Loop Start . . . . . . . . . . . . . . . . . . . . 2-11-3
2. Ground Start . . . . . . . . . . . . . . . . . . . 2-11-4
3. Flash Start . . . . . . . . . . . . . . . . . . . . 2-11-4
4. Pauses . . . . . . . . . . . . . . . . . . . . . . 2-11-5
SECTION 3. RECEPTION - THERMAL PRINTER MODELS
3-1. RINGING SIGNAL DETECTION . . . . . . . . . . . . . 3-1-1
3-2. DC LOOP CLOSURE . . . . . . . . . . . . . . . . . 3-2-1
3-3. DATA RECEPTION . . . . . . . . . . . . . . . . . . 3-3-1
3-4. PAPER FEED . . . . . . . . . . . . . . . . . . . . 3-4-1
1. Overview . . . . . . . . . . . . . . . . . . . . . 3-4-1
2. Procedure . . . . . . . . . . . . . . . . . . . . 3-4-2
3. Resolution . . . . . . . . . . . . . . . . . . . . 3-4-3
3-5. PRINTING . . . . . . . . . . . . . . . . . . . . . . 3-5-1
1. Reduction . . . . . . . . . . . . . . . . . . . . 3-5-1
2. Smoothing . . . . . . . . . . . . . . . . . . . . 3-5-2
3-6. CUTTING . . . . . . . . . . . . . . . . . . . . . . 3-6-1
3-7. OTHERS . . . . . . . . . . . . . . . . . . . . . . 3-7-1
1. Storing the Voice Message . . . . . . . . . . . . . . 3-7-2
2. Playing Back the Voice Message . . . . . . . . . . . . 3-7-2
3. Voice Message Transmission . . . . . . . . . . . . . 3-7-2
SECTION 4. RECEPTION - LASER PRINTER MODELS
4-1. PRINTING - MASTER . . . . . . . . . . . . . . . . . 4-1-1
1. Overview . . . . . . . . . . . . . . . . . . . . . 4-1-2
2. Master Belt . . . . . . . . . . . . . . . . . . . . 4-1-3
3. Master Unit Interlock Switch . . . . . . . . . . . . . . 4-1-3
4. Master Home Position Sensor . . . . . . . . . . . . . 4-1-4
5. Master Belt Drive . . . . . . . . . . . . . . . . . . 4-1-5
Master Belt Rotation Timing . . . . . . . . . . . . . . 4-1-7
- Masters with bond seams - . . . . . . . . . . . . 4-1-7
- Masters with no bond seam - . . . . . . . . . . . 4-1-7
4-2. PRINTING - CHARGE . . . . . . . . . . . . . . . . . 4-2-1
4-3. PRINTING - EXPOSURE . . . . . . . . . . . . . . . . 4-3-1
1. Laser Diode Unit . . . . . . . . . . . . . . . . . . 4-3-4
2. Cylindrical Lens . . . . . . . . . . . . . . . . . . 4-3-4
3. Polygonal Mirror . . . . . . . . . . . . . . . . . . 4-3-5
4. Fθ Lenses . . . . . . . . . . . . . . . . . . . . . 4-3-7
5. Second Mirror . . . . . . . . . . . . . . . . . . . 4-3-8
6. Focusing Lens . . . . . . . . . . . . . . . . . . . 4-3-8
7. Main Scan Start Detector . . . . . . . . . . . . . . . 4-3-9
4-3-4. Electronic Control . . . . . . . . . . . . . . . . . 4-3-10
1. Polygonal Mirror Motor Drive . . . . . . . . . . . . . 4-3-10
2. Laser Diode Drive . . . . . . . . . . . . . . . . . . 4-3-11
3. Laser Diode Power Control . . . . . . . . . . . . . . 4-3-13
4. Laser Main Scan Synchronization . . . . . . . . . . . 4-3-15
4-3-5. Data Signal Generation . . . . . . . . . . . . . . . 4-3-17
1. Data Path . . . . . . . . . . . . . . . . . . . . . 4-3-17
2. Smoothing . . . . . . . . . . . . . . . . . . . . 4-3-19
3. Laser Signal Profile . . . . . . . . . . . . . . . . . 4-3-20
4. Page Separation and Reduction of Received Data . . . . . 4-3-22
4-4. PRINTING - DEVELOPMENT . . . . . . . . . . . . . . 4-4-1
- Development Roller - . . . . . . . . . . . . . . . . 4-4-3
- Toner Metering Blade - . . . . . . . . . . . . . . . 4-4-3
4-5. PRINTING - PAPER FEED . . . . . . . . . . . . . . . 4-5-1
4-5-5. Registration . . . . . . . . . . . . . . . . . . . 4-5-10
4-5-6. Jam Detection . . . . . . . . . . . . . . . . . . 4-5-10
4-5-7. Paper Size Detection . . . . . . . . . . . . . . . . 4-5-11
4-5-8. Paper End and Near-end Detection . . . . . . . . . . 4-5-12
4-5-9. Paper Size Selection . . . . . . . . . . . . . . . . 4-5-13
4-6. PRINTING - TRANSFER AND SEPARATION . . . . . . . . 4-6-1
4-7. PRINTING - FUSING . . . . . . . . . . . . . . . . . 4-7-1
1. Standby Mode . . . . . . . . . . . . . . . . . . . 4-7-3
2. Printing . . . . . . . . . . . . . . . . . . . . . . 4-7-3
3. Control Circuit . . . . . . . . . . . . . . . . . . . 4-7-4
4-8. PRINTING - FEED-OUT . . . . . . . . . . . . . . . . 4-8-1
4-9. PRINTING - CLEANING . . . . . . . . . . . . . . . . 4-9-1
4-10. PRINTING - QUENCHING . . . . . . . . . . . . . . . 4-10-1
APPENDIX
A. FACSIMILE SPECIFICATIONS AND FEATURES
B. PROTOCOL
C. TROUBLESHOOTING TECHNIQUES
D. COMMONLY-USED COMPONENTS
E. COMPRESSION TECHNIQUES
F. MODULATION TECHNIQUES
G. TABLE OF MODEL NAMES
H. FACSIMILE HISTORY AND BACKGROUND

INTRODUCTION

This is a reference book containing general descriptions of the mechanisms, circuits, and data processing techniques that are common to most Group 3 facsimile machines.
Details such as the timing of various mechanical operations, error conditions, and the types of adjustment available differ widely from model to model. Be­cause of this, the descriptions in this book are general. For more specific de­tails concerning a particular model, the reader must refer to the Service Manual for that model.
However, in some cases, it is possible to be more comprehensive, and this has been done wherever possible. For example, the operation of the relays and the other components in the network interface hardware have to meet lo­cal governmental requirements. These requirements are different for each country, but each model has to operate in the same way.
Future Service Manuals will not contain extensive descriptions of theory, processes, or circuits. They will only contain machine-specific field service re­lated information. There will be some short descriptions to outline important points and to explain any variations in standard processes. In addition, as scanner and printer mechanisms often vary widely from model to model, Service Manuals will illustrate these. Important mechanisms and circuits, such as those related to safety in laser printers, will be covered. Wherever necessary, the Service Manuals will contain references to this book so that the reader can pick up background information.
New models often employ new techniques, so updates and addenda to this book will be issued to cover these in the future as they arise. New pages will be issued in the form of a technical bulletin. Recipients of these pages will be able to add them to the relevant sections of this manual.
This book consists of the following sections.
Section 1. Fax Machine Overview
This section outlines the processes used in thermal and laser faxes.
Section 2. Transmission
This section explains how a fax machine scans and transmits a fax message.
Section 3. Reception - Thermal Printers
This section explains how a thermal printer based fax machine receives and prints a fax message.
Section 4. Reception - Laser Printers
This section explains how a laser printer based fax machine receives and prints a fax message.
Appendix A. Facsimile Specifications and Features
This section briefly explains each of the specifications and features that are quoted at the front of each Service Manual.
Appendix B. Protocol
This section outlines the protocol signalling between two fax terminals. It ex­plains how features such as Turnaround Polling and Transfer Request are executed. ECM is also explained.
Appendix C. Troubleshooting Techniques
This section describes general troubleshooting techniques, including commu­nication troubleshooting.
Appendix D. Commonly-used Components
This section gives a little theoretical background on components such as CCDs, thermal heads, and motors.
Appendix E. Compression Techniques
This section explains the data compression techniques used by fax machines.
Appendix F. Modulation Techniques
This section explains modulation techniques used by fax modems.
Appendix G. Table of Model Names
This is a table of the model names used in various regions.
Appendix H. Facsimile History and Background
This section supplies some information concerning the history of the develop­ment of the facsimile machine.

SECTION 1. FAX MACHINE OVERVIEW

This section outlines the facsimile processes used in thermal and laser faxes. The following sections are included.
Section 1-1. Facsimile Process
This section explains what a fax machine is and briefly outlines the major me­chanical processes involved in transmitting and receiving a fax message.
Section 1-2. Overall Machine Control
This section describes how a typical fax machine is controlled. The functions of major electronic components and memory units are explained. The vari­ous methods of communication between cpu’s are also outlined.
Section 1-3. Video Data Path
This section shows the path of facsimile data through the machine. The paths for transmission and reception are explained.
Section 1-4. Power Distribution
This section shows how power is distributed through a typical fax machine. Memory back-up circuits and safety features are also described.

1-1. FACSIMILE PROCESS

This section has two purposes.
To briefly explain what a fax machine is.
To broadly outline each phase of the transmission and reception proc-
esses (each step is explained in more detail in sections 2, 3, and 4). For each machine, there will be slight differences but the basic steps are the same. Examples are given for thermal and plain paper fax terminals.
1-1-1. What is a Fax Machine?
Facsimile, commonly known as fax, is used for sending written, printed, or graphic information from one location to another. The communication can be across the room or across the world. A simple block diagram of fax operation is shown below.
ORIGINAL
RECEIVED
FAX MESSAGE
--- ---- -- ---- -
------ --- ---- --
---- --- - - --- -
-- -- -
- -- --
-- -- -
- --- -
-- ---- -- --- --
SCANNING
CONVERSION
TRANSMITTING
FAX MACHINE
TELEPHONE LINE
--- ---- -- ---- -
------ --- ---- --
---- --- - - --- -
-- -- -
- -- --
-- -- -
- --- -
-- ---- -- --- --
PRINTING
CONVERSION
RECEIVING
FAX MACHINE
Facsimile machines combine scanner and printer technology with telephone equipment to send copies to a remote location. There are three basic steps in a facsimile transmission.
A light source scans the writing and drawings on the original, and con-
verts the information into an electrical signal.
This signal is sent over the telephone line to a receiving fax machine.
The receiving machine converts the incoming signal into a copy of the
original.
Facsimile machines can transmit alphanumeric and graphic characters. Any­thing that can be put on paper, from handwritten notes to photographs, can be sent by fax.
1-1-1

1-1-2. Thermal Paper Fax Terminals

These machines contain a thermal printer.
1. Transmitting
Exposure
[B]
Document Feed
[A]
[C]
1. Document Feed
The original (also known as the document) is fed into the scanner [A] one page at a time.
2. Exposure
A fluorescent lamp or xenon lamp [B] illuminates the document as it passes the exposure glass. Light reflected from the document passes to the CCD (Charge Coupled Device). The CCD [C] converts the light reflected from the document into an analog electrical signal.
3. Transmission
Other circuits inside the machine take the output from the CCD and convert it into a data signal for transmission over the telephone network.
1-1-2
2. Receiving
[C]
Cutting
[D]
Printing
[A]
Paper Feed
[B]
1. Reception of Data
Circuits inside the machine take the signal from the telephone line and con­vert it into a series of black and white dots for printing.
2. Paper Feed
The rx motor drives the platen roller [A], which feeds the thermal paper [B] past the thermal head [C].
3. Printing
To print the data, the machine uses a thermal head. The thermal head con­sists of a line of heating elements. The paper is specially treated to make it turn dark when heated. The received data is reproduced one line at a time as the paper is fed past the thermal head; a black dot on the line currently being printed is reproduced by heating the element at the appropriate location on the thermal head.
4. Cutting
After printing, the cutter [D] automatically cuts off the received page from the paper roll. Some machines do not have a cutter.
1-1-3

1-1-3. Plain Paper Fax Terminals

These machines contain a laser printer. Two types of printer mechanism are commonly used; one uses positively-charged toner, and one uses negatively­charged toner. Note the differences in charge polarities in some of the print­ing processes. The master unit is the centre of the printer, as shown below.
1. Transmitting
This is exactly the same as for thermal paper fax terminals.
2. Receiving
[O]
Quenching
[N]
Cleaning
Fusing
[M]
[L]
Charge
Transfer
[A]
Exposure
[C]
[J]
Registration
[K]
[D]
[E]
[B]
[G]
[F]
Development
[H]
Paper Feed
[I]
1. Reception of Data
Circuits inside the machine take the signal from the telephone line and con­vert it into a series of black and white dots for printing.
2. Charge
In the dark, the charge corona wire [A] gives a negative charge to the master [B]. The grid plate [C] under the charge corona wire ensures that the charge is applied uniformly. The negative charge remains on the surface of the mas­ter because the master has a high electrical resistance in the dark.
1-1-4
3. Exposure
The received data signal is converted into a series of black and white dots for printing. Write-to-white (positive toner): To print the data, a laser beam [D] scans across the master, switching on to make a white dot on the copy, and switch­ing off to make a black dot. Write-to-black (negative toner): The laser beam switches on to make a black dot on the copy, and switches off to make a white dot. Both types: The charge on the master goes to ground in areas exposed to the beam, thus producing an electrical latent image [E] on the master sur­face.
4. Development Write-to-white (positive toner): A thin layer of positively charged toner [F]
on the development roller [G] comes into contact with the latent image on the master surface. Toner particles are attracted to the negatively charged ar­eas of the master belt surface [H]. Write-to-black (negative toner): A thin layer of negatively charged toner on the development roller comes into contact with the latent image on the mas­ter surface. Toner particles are attracted to the least negatively charged areas of the master belt surface.
5. Paper Feed
Paper [I] is fed from the cassette. The paper is plain paper, as used in a pho­tocopier.
6. Registration
The registration roller [J] stops the paper momentarily to correct skew, and it allows the paper into the image transfer area [K] at the correct time.
7. Image Transfer
Copy paper is fed to the master surface while the transfer corona wire [L] ap­plies a strong charge to the back of the paper; the charge is of opposite sign to that of the toner. This charge pulls the toner particles from the master sur­face onto the paper. The paper then separates from the master and passes into the fusing unit.
8. Fusing
In the fusing unit [M], the image is fused to the copy paper by two rollers which apply heat and pressure.
9. Cleaning
In preparation for the next copy, the cleaning blade [N] removes any remain­ing toner from the master surface.
10. Quenching
The light from the quenching lamp [O] electrically neutralizes the master sur­face.
1-1-5

1-2. OVERALL SYSTEM CONTROL

This section shows how a fax machine is organized and controlled. The re­sponsibilities of each cpu and major control component are described.
The internal organization of most fax machines is very similar. Typical exam­ples are given below. Note that the diagrams show only how the machine is controlled; the path of video data is not explained in this section.

1-2-1. Thermal Paper Fax Machines

Scanner
Sensors
Operation
Panel CPU
Voice Message
Processor
Memory
External
Line Handset
Tel
Network
Interface
Circuits
CPU
CONTROL SIGNALS
I/O
Port
SBU (CCD)
Video Processing
Memory
Video
Processor
Scanner and Printer Drive Components and Sensors
Thermal
Head
THERMAL PRINTERS
ONLY
Modem
DATA AND ADDRESS BUS
RAMROM
SAF
Memory
ECM
Memory
FIFO
Line
Buffer
The centre of the machine is the cpu. This controls the machine. (In ma­chines that have more than one major cpu, the controlling cpu is called the Main CPU.) An LSI gate array called the I/O Port controls much of the ma­chine in conjunction with the cpu. So, to simplify the diagram, the cpu and the I/O Port are considered to be one unit.
1-2-1
Data and address buses link the cpu to the major data processing and stor­age components of the machine. Control signals drive the mechanical and electrical components of the scanner, network interface, and printer.
The components shown on the diagram on the previous page are explained below.
ROM (Read Only Memory)
This contains the system software, which controls all aspects of the ma­chine’s operation.
RAM (Random Access Memory)
This contains work areas for the cpu, and programmable system parameters (such as bit switches). If the main power is switched off, the RAM is not erased. This is because a battery supplies back-up power to the RAM if the main power is off (see section 1-4-3 for more details on battery back-up).
Static RAM ( SRAM), Pseudo-static RAM (PSRAM), and Dynamic RAM ( DRAM)
SRAM can be connected to a battery, which provides back-up power if the main power switch is turned off. (In some cases, a capacitor with a high charge capacity is used to supply back-up power to the SRAM.) The power from the battery prevents the data from being erased. SRAM is commonly used for storing vital system parameters, but may also be used as SAF memory. However, the high cost of SRAM prevents its use as SAF memory in low-cost fax machines.
Recently developed types of DRAM can also be backed up by a battery. However, unlike SRAM, it needs a periodic refresh from a DRAM controller or the contents are erased. The SAF memory in most fax machines is DRAM.
PSRAM, like SRAM, can be backed up by a battery and does not need periodic refresh. However, PSRAM is more like DRAM in its internal structure.
SAF Memory (Store And Forward Memory)
When a user stores a fax message in the memory for sending later or broad­casting, the message goes into the SAF memory. Also, incoming confidential messages and ’substitute’ receptions are held in this memory.
Not all fax machines have this memory. In some models with no or low SAF memory capacity, the ECM memory may be used as a SAF memory. The ex­act method of use and the limitations on use differ from machine to machine. However, generally, battery back-up is disabled while the memory is being used for ECM.
SAF memory is usually DRAM, but the small SAF/ECM memory is usually PSRAM.
1-2-2
Line Buffer
This memory buffer ensures synchronization of video data transfer between different components of the circuit (see section 1-3). If the line buffer is too small, the scanner mechanism will have to keep stopping and starting, lead­ing to excessive noise. A line buffer size of four or eight lines is typical.
ECM Memory (Error Correction Mode Memory)
ECM is an optional extension to Group 3 protocol that provides a more reli­able way to send data over noisy lines. Using ECM, data is assembled into protocol frames. ECM requires RAM for assembly into and extraction from protocol frames. This memory is the ECM memory; it is normally PSRAM, without battery back-up.
With ECM, image data is arranged in protocol frames (256 bytes in each frame), and transmitted in blocks made up of 256 frames. Therefore, each block is 64 kbytes. Normally, one page of compressed image data can be sent in one block, but more than one may be needed if halftone mode was used when scanning the original.
Single Buffer and Double Buffer ECM Memory Single Buffer (64 kbytes): This memory is only large enough to hold one block. After
receiving a block of compressed facsimile data from the remote terminal into ECM memory, the data is reconstructed and printed. The next block cannot be received until printing has finished. The first block is deleted from memory after printing. Double Buffer (128 kbytes): This memory can hold two blocks. While one block is being printed, the next block can be received into the other half of the double buffer memory. This ensures continuous operation, saving time and overall communication charges.
In some machines with a single buffer only, SAF memory or hard disk memory are used to provide double buffer capability.
ECM is explained in more detail in Appendix B. For full details, see a recent version of CCITT recommendation T.30.
FIFO Memory (First-In First-Out Memory)
The FIFO synchronizes the transfer of video data to the modem (transmis­sion) or from the modem (reception). It also acts as a buffer, ensuring that there is always some data for the modem to pick up, modulate, and send out. The FIFO also has some unique functions, in addition to synchronizing data transfer from the cpu to the modem, as explained in section 2-8.
The actual use of the FIFO and Line Buffer in each communication mode is outlined in section 1-3.
CCD (Charge Coupled Device)
The CCD generates the video image signal. This is an analog signal.
1-2-3
Modem
During transmission, the modem converts the data into a form that can be sent out on the telephone line in accordance with the appropriate CCITT V-se­ries recommendations; this process is called Modulation. During reception, the modem converts incoming data into a form that the machine can work with; this process is called Demodulation. The term ’modem’ is derived from these two processes; MOdulation/DEModulation. The different types of modulation encountered in fax machines are described in appendix F (for full details see the CCITT V-series recommendations).
Video Processor
This contains circuits that process the output of the CCD. Using digital tech­niques, the quality of the image can be improved before transmission.
Video Processing Memory
Some of the digital video processing techniques require a work area.
Scanner and Printer Drive Components and Sensors
Every machine has motors, lamps, solenoids, electromagnetic clutches, sen­sors, and switches.
Thermal Head
This prints received images on the thermal paper.
Network Interface Circuits
The filters, relays, attenuators and other components in these circuits inter­face the machine with the public telephone network. These circuits ensure that the machine connects to the line and dials in the correct way. They also ensure that the machine and the network equipment do not damage each other.
Voice Message Processor
This converts voice messages from analog (audio) to digital for storage in the memory. It also retrieves the message for memory when it is needed for send­ing out over the telephone line.
Operation Panel
This is the ’user-machine interface’. The operation panel may have one or two cpu’s to control the LCD, and the keys and indicators. In many models, the operation panel cpu’s monitor the sensors in the scanner mechanism. The operation panel may contain a microphone for storing the voice mes­sage and for making telephone conversations as part of a speakerphone; however, the handset is normally used for these purposes.
1-2-4

1-2-2. Plain Paper Fax Machines

Plain paper fax machines, having a laser printer engine, are more complex, and often require more than one major cpu. The cpu that controls the ma­chine overall is called the Main CPU (see section 1-2-1).
The areas directly controlled by the main cpu are the same those controlled by the cpu in thermal faxes (this is the basic facsimile engine, minus thermal head and printer components). The difference is that the printer components are often controlled through another major cpu, known as the slave cpu, as shown below.
Main CPU
Slave
CPU
I/O
Port
Buffer
DATA AND ADDRESS BUS
RAMROM
Printer Drive Components
I/O
Port
Page
Memory
and Sensors
Laser Diode
LIF
RAM
The additional components are as follows.
Slave CPU
This cpu controls the laser printer engine, under the control of the main cpu. It is assisted by an I/O Port, which is similar in function to that of the main cpu. (In some laser faxes, some of the scanner components are also control­led by the slave cpu.)
1-2-5
Buffer
This is an interface for commands, responses, and data passing between the two cpu’s.
Page Memory
This memory holds one page of data for printing. Printing does not begin un­til the complete page has been assembled here. Data from the network comes into the page memory through the modem (or from the SAF memory in the case of substitute or confidential reception), under the control of the main cpu.
LIF (Laser Interface)
When a complete page has been assembled in the page memory, it passes to the LIF. The LIF controls transfer of data from the page memory to the la­ser diode. It also contains data processing circuits, including those for smoothing the data to 16 x 15.4 dots/mm before printing.
RAM
The LIF uses this memory as a work area for data processing.
ROM
This contains printer control software.
Laser Diode
The machine writes the image on the master by switching a laser beam on/off. A laser diode generates this laser beam.
Printer Drive Components and Sensors
A laser printer mechanism is more complex than a thermal printer. The com­ponents of a laser printer will be explained in section 4.
Hard Disk
Some machines have a hard disk instead of a RAM SAF memory. The hard disk may also store system parameters, Quick Dial Codes and so on.
1-2-6
1-2-3. Communication Between CPU’s
Most machines have more than one cpu, but most of these are of minor im­portance, controlling certain areas of the machine, such as the operation panel. The major cpu’s control the machine, but delegate responsibilities to the other cpu’s. In thermal fax machines, there is one major cpu (called the cpu). Laser fax machines often have two major cpu’s; the overall controlling cpu is called the main cpu, and the other is called the slave cpu.
The number of cpu’s and their areas of responsibility vary from model to model, so descriptions of circuits in this manual will be very generalized.
Communication between cpu’s is normally done in one of two ways; a serial interface or a parallel interface. These are outlined below.
1. Serial Interface
COMMANDS
Main
CPU
RESPONSES
Slave
CPU
The serial interface most commonly used between two cpu’s consists of a command line from the main cpu, and a response line from the slave cpu. There may also be a clock signal to synchronize the interface, and a reset sig­nal.
Serial interfaces are often used when the slave cpu shown in the diagram is a minor cpu for monitoring sensors and controlling mechanical components.
2. Parallel Interface
Main
CPU
Buffer
Slave
CPU
A parallel interface typically has 8 or 16 wires for carrying data between the two cpu’s. Data can pass in either direction on these wires. A buffer is nor­mally included between the two cpu’s.
A parallel interface is normally used when the cpu is receiving and process­ing video data, as well as controlling mechanical components. A typical exam­ple would be between the main and slave cpu’s in a laser fax machine.
1-2-7

1-3. VIDEO DATA PATH

This section outlines the path of video data through the machine in transmis­sion, reception, and copying modes.

1-3-1. Transmission

This section explains the path of data through the machine during transmis­sion. The main description is for memory transmission with ECM. Following this main description are diagrams showing the differences between memory transmission with ECM and the following:
Memory transmission without ECM
Immediate transmission with ECM
Immediate transmission without ECM
1. Scanning
Scanner
Fluorescent Lamp
Shading Plate
Shading Plate
CCD
Lens Block
Profile
When the user presses the Start key on the operation panel, the original (also known as the document) passes into the scanner, where it is illuminated by the fluorescent lamp.
Light is reflected from the document through a shading plate, which allows more light to pass through from the ends of the lamp than from the centre; this compensates for the fact that the ends of the lamp are not so bright as the centre.
Other types of lamp Xenon lamp : If a xenon lamp is used, the difference in brightness is smaller than with a
conventional fluorescent lamp, and the xenon lamp is brighter, but this problem still exists. LED array: This is a strip of photodiodes. As all the diodes are equally bright, a shading plate is not needed.
After passing through the shading plate, the light is focused by the lens block onto the CCD.
1-3-1
2. Data Processing
Fluorescent
Lamp
Original
CCD
Analog Signal
ECM
Memory
SAF
Memory
Line
Buffer
To the
Network
Processor
FIFO
RAM
Variable Resistor
Video
CPU
8-bit
Attenuator
Modem
Gain Control
Circuit
CCD and Analog Video Processing
The CCD (Charge Coupled Device) is a row of photoelectric elements. It gen­erates an analog video signal from the light reflected from the document. This signal passes to the Video Processor, which corrects the data for scanner ir­regularities and converts it to digital (the signal from each element of the CCD is typically represented by four bits).
For more about CCDs, see Appendix D.
Contact Image Sensor
In some cheaper models, a contact image sensor (CIS) is used instead of a CCD. The image sensor is directly below the exposure glass; no mirrors, lenses, or shading plates are used (the image sensor elements are self-focusing).
1-3-2
Digital Video Processing
The Video Processor also does digital video data processing (e.g., halftone, MTF), and converts the data to eight-bit parallel.
If the original is wider than the paper in the printer at the other end, data will be deleted in the main scan and sub-scan directions to make the data fit on the paper at the other end. This process is known as reduction.
After video processing, the signal from each CCD element is represented by one bit (unless reduction was done).
See section 2-3 for full details on video data processing.
Storage to SAF Memory
After leaving the Video Processor, the data is compressed and then stored in the SAF memory. The compression method used varies from model to model. A simple compression technique such as MH gives fast data storage, but the data takes up more room in the memory. More complex compression techniques such as MR or MMR compress the data more effectively so that less memory space is used, but they increase the scanning time.
Retrieval from SAF Memory
When it is time to send the data, the data comes out of the memory into the cpu. The cpu reconstructs the raw data, and passes it to the line buffer. (Lines of data that were stored as uncoded data go from the memory straight to the line buffer.)
Compression
The cpu then compresses the data in accordance with the method agreed in the set-up protocol that was exchanged between the two machines.
ECM Data Frame Assembly
Using the ECM memory, the cpu assembles the data into ECM data frames, which are sent to the modem and the line.
Modulation
The modem converts the data to serial and modulates it.
Attenuation
The data then passes through an attenuator, which adjusts the tx level (this is the output power of the data signal). It then passes through a variable resis­tor on the NCU, which can be used to adjust the tx level. The data then passes to the network.
Flow charts for the different transmission modes are given on the next page.
1-3-3
1. Memory Transmission, with ECM
Video
Processor
Reconstruction Compression
SAF
Memory
Line
Buffer
Line
Buffer
Compression
CPU
CPUCPU
ECM
Memory
Modem Attenuator
2. Memory Transmission, without ECM
Video
Processor
Reconstruction Compression
SAF
Memory
FIFO
Memory
CPU CPU
Modem Attenuator
3. Immediate Transmission, with ECM
Video
Processor
Line
Buffer
Buffer
Line
Buffer
Gain
Control
Compression
CPU
Line
Gain
Control
Compression
CPU
ECM
Memory
Modem Attenuator
4. Immediate Transmission, without ECM
Video
Processor
FIFO
Memory
Modem Attenuator
Line
Buffer
1-3-4
Gain
Control
Compression
CPU
Gain
Control

1-3-2. Reception

This section explains the path of data through the machine during reception. The data paths for thermal printers and laser printers are explained sepa­rately.
The main description is for basic reception without ECM. Following this main description are diagrams showing the differences between basic reception with ECM and the following:
Basic reception without ECM
Memory reception without ECM
Memory reception with ECM
1. Thermal Printers
From the
Network
SAF
Memory
Line
Buffer
ECM
Memory
Filter
I/O Port
Thermal
Head
Modem
CPU
Thermal
Paper
Data from the line passes through a filter to remove unwanted frequencies. Then it goes to the modem, which demodulates the data and converts it to parallel.
1-3-5
Reconstruction
The data coming from the modem is compressed data. This data passes from the modem through the FIFO memory to the cpu where it is decoded, using the line buffer.
Note: In machines with SAF memory, the data is also stored in the memory
in case the printer jams or runs out of paper; after the user corrects the fault, the message will be printed out from the memory and no data will be lost. However, in some models, if the paper ends but the paper end sensor did not detect a black stripe at the end of the roll, the page being printed will be lost.
Smoothing
The cpu then smooths the data, to remove jagged edges from the data. The resolution of the received data is upgraded into the highest that the printer can print; this is typically 8 x 7.7 dots per mm.
Printing
The cpu converts the data to serial, and passes it to the thermal head through the line buffer.
1-3-6
2. Laser Printers
From the
Network
SAF
Memory
Line
Buffer
ECM
Memory
Page
Memory
Filter
I/O Port
Buffer
Slave
CPU
Modem
Main
CPU
LIF
Laser Diode
Driver
Laser Diode
Copy Paper
Data from the line passes through a filter to remove unwanted frequencies. Then it goes to the modem, which demodulates the data and converts it to parallel.
Reconstruction
From the modem, the data goes to the SAF memory, where it is held in case the printer jams or runs out of paper or toner; after the user corrects the fault, the message will be printed out from the memory and no data will be lost.
The data coming from the modem is compressed data. From the SAF mem­ory, the data passes to the cpu where it is decoded using the line buffer.
1-3-7
Loading...
+ 307 hidden pages