Configuration:Table top
Copy Process:Electrostatic transfer system
Original Feed:Sheet feed
Original Size:Maximum: 914 x 3,600 mm
Minimum: 182 x 257 mm (B5 lengthwise)
Copy Size:Same as "Original Size"
Copying Speed:Manual feed:5 cpm (A1/D sideways)
Tray feed:6 cpm (A1/D sideways)
First Copy:22 seconds (A1 sideways)
Warm-up Time:Within 7 minutes (Room temperature 20
Copy Counter:1 to 9
o
C)
Automatic Reset:2 minutes after copying is finished (can be set
to 1, 3, 4, or 5 minutes or to no auto reset)
Photoconductor:Organic photoconductor drum
Drum Charge:Single-wire with grid plate (Negative Charge)
Reproduction Ratio:1 : 1 (
±0.5%)
Exposure System:Slit exposure via fiber optic array
Exposure Lamp:Fluorescent lamp (65 W)
Development:Dual-component dry toner system
Toner Replenishment:Cartridge system (750 g toner/cartridge)
Toner Consumption:1,600 A1 or D copies per cartridge (7% original)
Development Bias:Negative
Toner Density Control:Pattern density detection by photosensor and
direct toner density detection by induction
sensor
Image Density Adjustment:Development bias control + exposure control +
grid voltage control
Auto Image Density
Development bias control and exposure control
Control:
1-1
6 January 1990
Image Transfer:Single wire dc corona (negative charge) with
pre-transfer lamp
Paper Separation:Dual wire ac corona and pick-off pawls
Cleaning:Cleaning blade
Quenching:Photo quenching by LEDs
Paper Feeding:Manual feed (auto sheet feeder optional)
Image Fusing:Heat and pressure type, teflon (upper) and
1,100 W)
Self-diagnostic Codes:14 codes, displayed in copy counter
Power Source:115 V/60 Hz....12 A
220 V/50 Hz....7 A
240 V/50 Hz....7 A
Power Consumption:Maximum:1.4 kW
Warm-up:1.2 kW
Ready:0.1 to 1.2 kW
Copy cycle:1.4 kW
Ozone Output:Less than 0.1 ppm (1000 ft
at least 3 times per hour)
Dimensions (W x D x H):1,410 x 800 x 600 mm
55.51 x 31.50 x 23.62 in
Weight:180 kg, 397 lb
Optional Equipment:---- Automatic sheet feeder
---- Roll cutter
---- Paper spool
3
room, air turnover
1-2
2.OPERATOR CONTROLS
2.1OPERATION PANEL
6 January 1990
9
8
7
6
5
4
10
11
12
13
14
15
16
3
17
2
18
1
19
26
25
24
1. Manual Image Density
Indicators
Show the image density level
selected by the Lighter and Darker
keys.
20
21
22
23
2. Lighter Copy Indicator
There are 14 manual ID levels but
only 7 manual ID LEDs. The Lighter
Copy indicator lights when manual
ID levels from 8 to 14 are selected.
1-3
6 January 1990
3. Wait Indicator
Indicates that the machine is not ready
to copy.
4. Select Paper Key
Press to select manual feed or the auto
sheet feeder.
5. Ready Indicator
Lights when the machine is ready to
make copies.
6. Auto Sheet Feed Indicator
Lights when the auto sheet feeder is
selected.
7. Manual Feed Indicator
Lights when the manual paper feed
mode is selected.
8. Add Paper Indicator
Lights when the auto sheet feeder runs
out of paper.
9. Add Toner Indicator
Lights when it is time to install a new
toner cartridge.
10. Original Misfeed Indicator
Lights if an original misfeeds within the
copier.
11. Misfeed Indicator
Lights if paper misfeeds within the
copier.
12. Close Unit Indicator
Indicates that one of the copier’s units
is open. The copier will not operate until
it is completely closed.
13. Toner Collection Bottle Indicator
Lights when it is time to empty the toner
collection bottle.
15. Copy Counter
Displays the number of copies entered,
the number of copies made, and
service codes.
16. Copy Exit Way Key
Selects either upper or lower copy exit.
17. Lead Edge Erase Indicators
Shows the width of the leading edge
erase margin.
18. Lead Edge Erase Key
Selects the amount of leading edge
erase.
19. Clear Modes Key
Press to clear the copier of previously
entered settings.
20. Clear/Stop Key
Press to cancel the copy number
entered. While copying, press to stop
copy operation.
21. Plus Key
Press to increase the number of copies
to be made. (The maximum repeat
copies is 9.)
22. Minus Key
Press to decrease the number of
copies to be made.
23. Auto Image Density Indicator
Lights when the copier is automatically
controlling the image density.
24. Auto Image Density Key
Press to enter and exit the auto image
density mode.
25. Darker Key
Press to make copies darker
14. Call Service Indicator
Indicates that there are functional
problems within the copier.
26. Lighter Key
Press to make copies lighter.
1-4
2.2INDICATOR PANEL
6 January 1990
1
3
2
1. Insert Original Indicator
Lights when the machine is ready for an original to be inserted. Turns off
when an original is inserted.
2. Stop Key
Press to stop the copier during a copy cycle (emergency stop).
3. Insert Copy Paper Indicator
Lights when the machine is ready for a sheet of copy paper to be inserted.
Turns off when a sheet of copy paper is inserted.
1-5
6 January 1990
3.DRUM PROCESSES
12
8
3
7
4
5
6
1. Charge
In the dark the charge corona unit applies a negative charge to the drum.
The grid plate ensures the charge is applied uniformly. The charge remains
on the surface of the drum because the photoconductive drum has a high
electrical resistance in the dark.
2. Exposure
High intensity light from a fluorescent lamp is reflected from the moving
original through the fiber optic array. The charge on the drum surface is
dissipated in direct proportion to the intensity of the reflected light, thus
producing an electric latent image on the drum surface.
1-6
6 January 1990
3. Development
The magnetic developer brush on the development roller comes in contact
with the latent image on the drum surface. Toner particles are
electrostatically attracted to the negatively charged latent image areas.
4. Pre-Transfer Lamp
The pre-transfer lamp illuminates the drum prior to image transfer. This
reduces the attraction between the toner and the drum, thus making image
transfer easier.
5. Image Transfer
Copy paper is fed to the drum surface at the proper time to align the copy
paper and the developed image on the drum surface. Then a strong negative
charge is applied to the back side of the paper. The negative charge pulls
the toner particles from the drum surface onto the paper.
6. Paper Separation
A strong ac corona discharge is applied to the back side of the copy paper,
reducing the charge on the paper and breaking the electrostatic attraction
between the paper and the drum. Then, the stiffness of the copy paper
causes it to separate from the drum. The pick-off pawls help to separate
paper which has low stiffness.
7. Cleaning
The cleaning blade removes any toner remaining on the drum surface.
8. Quenching
The light from the quenching lamp electrically neutralizes the surface of the
drum.
1-7
6 January 1990
4.MECHANICAL COMPONENT LAYOUT
8
6
7
5
10
12
9
11
14
13
15
16
17
18
19
4
20
3
21
22
2
1
23
24
25
26
27
28
3940
1. 1st Feed Detector
2. 2nd Feed Detector
3. Toner Cartridge
4. 5th Press Roller
5. Original Recycle Gate
6. Original Set Detector
7. Front Original Feed Roller
8. 1st Press Rollers
9. Original Exit Detector
10. 1st Original Transport
Detector
11. Exposure Lamp
12. Platen Roller
13. Fiber Optic Array
14. Charge Corona Unit
38
36
34
37
15. 2nd Original Transport
Detector
16. Original Registration
Rollers
17. 4th Press Rollers
18. 2nd Press Rollers
19. Rear Original Feed Roller
20. 3rd Press Rollers
21. Quenching Lamp
22. Upper Exit Rollers
23. Upper Exit Sensor
24. Exit Rollers
25. Exit Gate
26. Exit Detector
27. Lower Exit Sensor
35
32
33
31
30
28. Hot Roller
29. Pressure Roller
30. Transport Belt
31. Transport Sensor
32. Cleaning Unit
33. Pick-off Pawls
34. OPC Drum
35. T/S Corona Unit
36. Paper Registration Rollers
37. Pre-Transfer Lamp
38. Registration Sensor
39. Development Unit
40. Manual Feed Rollers
29
1-8
5.DRIVE LAYOUT
6 January 1990
28
27
26
25
24
23
29
2
3
4
5
6
7
8
10
9
1
11
12
13
14
22
1. Original Drive Belt 2
2. Rear Original Feed Rollers
3. Original Drive Clutch
4. Main Drive Motor
5. Original Registration Rollers
6. Original Drive Belt 3
7. Platen Roller
8. Front Original Feed Rollers
9. Development Roller Gear
10. Auger Gear
21
19
11. Toner Supply Clutch
12. Development Motor
13. Paper Feed Clutch
14. Paper Feed Drive Chain
15. Development Drive Belt
16. Paddle Roller Gear
17. Registration Roller Clutch
18. Drum Drive Gear
19. Toner Collection Coil Gear
20. Feed/Fusing Drive Belt 2
1820
17
16
21. Fusing Drive Chain
22. Drum Drive Belt
23. Feed/Fusing Drive Belt 1
24. Transport Roller Sprocket
25. Hot Roller Sprocket
26. Lower Exit Roller Sprocket
27. Exit Roller Drive Chain
28. Upper Exit Roller Sprocket
29. Original Drive Belt 1
15
1-9
6 January 1990
6.ELECTRICAL COMPONENT LAYOUT
6.1MIDDLE AND UPPER SECTIONS
1
43
7
5
3
4
2
6
8
10
9
11
12
14
13
16
15
17
18
19
20
42
40
39
41
37
38
36
35
34
33
32
31
1-10
30
29
28
27
26
25
21
22
23
24
6.2LOWER AND FUSING SECTIONS
6 January 1990
44
65
45
46
47
48
49
50
51
52
53
54
55
56
57
64
63
62
1-11
61
60
59
58
6 January 1990
1. Development Motor
2. Development Motor
Capacitor
3. Charge/Bias PP
4. Lamp Regulator
5. Main Motor Capacitor
6. Light Sensor
7. Cooling Fan
8. Original Feed Clutch
9. Main Motor
10. Indicator Panel
11. 1st Original Transport
Detector
12. Original Registration
Sensor
13. 2nd Original
Transport Detector
14. Auto Density Sensor
15. Upper Exit Sensor
16. Exit Sensor
17. Lower Exit Sensor
18. Pattern Shutter SOL
19. Upper Safety Switch
20. Rear Safety Switch
21. Exit Gate SOL
22. Pulse Generator
23. Exhaust Fan
24. Toner Overflow
Sensor
25. Recycle Gate SOL
26. Main Board
27. Exposure Lamp
28. Recycle Gate
Detector
29. Operation Panel
30. Pre-Transfer Lamp
31. ID Sensor
32. Pick-off Pawl SOL
33. Registration Sensor
34. 2nd Feed Detector
35. 1st Feed Detector
36. Toner Density Sensor
37. Paper Stopper SOL
38. Original Exit Detector
39. Original Set Detector
40. Original Stopper SOL
41. Quenching Lamp
42. Toner Cover SW
43. Toner Supply SOL
44. Manual Feed SOL
45. Registration SOL
46. Fusing Lamp
47. Transfer/Separation
PP
48. DC Power Supply
49. Hot Roller Thermistor
50. AC Controller 2
51. AC Controller 1
52. Fusing Thermofuse
(x2)
53. Pressure Roller
Thermistor
54. Triac
55. Vacuum Fan
56. Circuit Breaker
57. Noise Filter
58. AC Terminal Block
59. Auto Feeder Safety
Switch
60. Main Switch
61. Total Counter
62. Lower Safety Switch
63. Vacuum Fan Motor
Capacitor
64. Transport Sensor
65. Anticondensation
Heater
1-12
6 January 1990
7.ELECTRICAL COMPONENT DESCRIPTIONS
SYMBOL NAME FUNCTION LOCATION
Motors
M1Main MotorDrives all mechanical components
except the development unit and the
fans. (100 Vac)
M2Development
Motor
M3Exhaust Fan
Motor
M4Cooling Fan Mo-
tor
M5Vacuum FanProvides suction so that paper is held
Magnetic Clutches
MC1Original Feed
Clutch
MC2Registration
Clutch
Solenoids
Drives the development unit. (100 Vac)1
Removes heat from around the fusing
unit. (100 Vac)
Provides air flow to the optics cavity.
(100 Vac)
firmly on the transport belts and
rollers. (100 Vac)
Drives the original feed mechanism.8
Drives the registration rollers.45
9
23
7
55
SOL1Toner Supply
Solenoid
SOL2Pattern Shutter
Solenoid
SOL3Exit Gate Sole-
noid
SOL4Pick-off Pawl
Solenoid
SOL6Paper Stopper
Solenoid
SOL7Manual Feed
Solenoid
SOL8Recycle Gate
Solenoid
Turns on to supply toner to the
development unit.
On ID check cycles, this solenoid
turns on to move the pattern plate into
the light path.
Controls the position of the exit gate.
(When ON, the paper exits downward;
when OFF, the paper exits upward.)
Moves the pick-off pawls against the
drum.
Moves the paper stopper down to
prevent paper from being inserted.
Turns ON to engage the manual feed
clutch.
Controls the position of the recycle
gate. (ON = recycle gate in down
position,
OFF = recycle gate in up position.)
1-13
43
18
21
32
37
44
19
6 January 1990
SYMBOL NAME FUNCTION LOCATION
SOL9Original Stopper
Solenoid
SOL10Auto Feeder So-
lenoid 1
SOL11Auto Feeder So-
lenoid 2
Moves the original stopper down to
prevent an original from being inserted.
Turns the paper feed roller of the auto
sheet feeder.
turns the relay rollers of the auto sheet
feeder.
40
----
----
Switches
SW1Main SwitchSupplies power to the copier.60
SW2Upper Safety
Switch
SW3Lower Safety
Switch
SW4Rear Safety
Switch
SW5Toner Cover
Switch
Cuts ac 100 volt power when the
upper unit is opened.
Cuts ac 100 volt power when the
middle unit is opened.
Cuts ac 100 volt power when the
paper exit unit is opened.
Cuts power to the toner supply
solenoid and the main motor when the
25
62
20
42
toner cartridge cover is opened.
SW6Auto Feeder
Safety Switch
Prevents main motor operation when
the auto feeder is not set.
59
Sensors and Detectors
S1Image Density
Sensor
S2Toner Density
Sensor
S3Toner Overflow
Sensor
S4Pulse GeneratorSupplies timing pulses to the main
Detects the image density of the test
pattern on the drum.
Detects the density of toner in the
developer.
Detects when the used toner tank is
full.
31
36
24
22
board (photointerrupter).
S5Original Set De-
Detects when an original is inserted.39
tector
S61st Original
Monitors movement of the original.11
Transport
Detector
S72nd Original
Monitors movement of the original.13
Transport
Detector
S8Original Regis-
tration Sensor
SYMBOL NAME FUNCTION LOCATION
Detects when the original lead edge
passes the original registration rollers.
12
S9
1-14
6 January 1990
Original Exit De-
Monitors movement of the original.38
tector
S10Recycle Gate
Detector
S111st Feed
Detects whether the recycle gate is in
the up or down position.
Detects when copy paper is inserted.35
Detector
S122nd Feed
Detector
Monitors copy paper movement
between the manual feed rollers and
the registration rollers.
S13Registration
Sensor
S14Transport
Sensor
Detects when copy paper arrives at
the registration rollers.
Monitors paper movement between
the transfer/separation section and the
fusing unit.
S15Exit DetectorMonitors copy paper movement
through the exit unit.
S16Upper Exit
Sensor
S17Lower Exit
Sensor
S18Auto Sheet
Feeder Sensor
Monitors copy paper movement
through the upper exit guides.
Monitors copy paper movement
through the lower exit guides.
Detects misfeeds in the auto sheet
feeder.
28
34
33
64
16
15
17
----
S19Paper End De-
tector
Detects when the auto sheet feeder
runs out of paper.
Printed Circuit Boards
PCB1Main BoardControls all copier functions both
directly and through other PCBs.
PCB2DC Power
Supply
Provides dc power for all components
of the machine.
PCB3AC Controller 1Provides ac power to the fusing lamp
and triac.
PCB4Lamp RegulatorProvides power to the exposure lamp.4
PCB5AC Controller 2Provides ac power to the main motor
and development motor.
PCB6Indicator PanelContains the paper and original
insertion indicators and the original
feed stop key.
PCB7Operation PanelContains the operator controls and
indicators.
----
26
48
51
50
10
29
1-15
6 January 1990
SYMBOL NAME FUNCTION LOCATION
Lamps
L1Exposure LampProvides light to reflect the original’s
27
image onto the drum.
L2Quenching
Lamp
Neutralizes any charge remaining on
the drum surface after cleaning.
41
L3Fusing LampProvides heat to the fusing unit.46
L4Pre-Transfer
Lamp (PTL)
Reduces the charge on the drum
surface prior to image transfer.
30
Power Packs
P1Charge/Bias
Power Pack
Provides high voltage power for the
charge corona, charge grid, and
3
development bias.
P2Transfer/Sepa-
ration Power
Pack
Provides high voltage power for the
transfer corona and separation
coronas.
47
Thermistors
TH1Hot Roller
Thermistor
TH2Pressure Roller
Thermistor
Monitors the hot roller’s surface
temperature.
Monitors the pressure roller’s surface
temperature.
49
53
TH3Exposure Lamp
Thermistor
Monitors the fluorescent lamp’s
temperature.
----
Thermofuses
TF1Fusing
Thermofuse
TF2Exposure Lamp
Thermofuse
Protects against fusing overheat. (Two
thermofuses in parallel.)
Protects against exposure lamp
overheat.
52
27
Heaters
H1Lamp HeaterWarms the scanning lamp.---H2Anticondensa-
tion Heater
Keeps moisture from forming inside
the copier.
65
1-16
6 January 1990
SYMBOL NAME FUNCTION LOCATION
Others
CO1Total CounterKeeps track of the total length of
61
copies made.
NFNoise FilterFilters electrical noise on the ac power
57
input lines.
TRTransformerSteps down the line voltage to 100
----
Vac.
TRTriacProvides ac power to the fusing lamp.54
1-17
6 January 1990
8.AC POWER DISTRIBUTION
Interlock Switches
SW3 SW4 SW2
Hot
C.B
Main Switch
(SW1)
Neutral
T304
N. F
T306
T307
T305
AC
Controller 1
(PCB3)
Thermofuse(x2)
T309 T1
T310 G
T308
Fusing Lamp(L3)
T2
CN3
-4
-5
Triac
Lamp
Regulator
(PCB4)
Exposure Lamp(L1)
Trans-
fomer
Anticondensation Heater
Exhaust
Fan
M3
Cooling
Fan
CN1
-1
M4
-2
CN3
-1
-2
Vacuum
Fan
Main
Motor
Develop-
ment
Motor
M1
M2
CN402
-1
-2
CN404
-1
-2
AC Controller 2(PCB5)
1-18
M5
CN401-1
CN401-2
6 January 1990
The preceding schematic shows how ac power is distributed in this machine.
The ac power from the wall outlet passes through the noise filter, circuit
breaker, and three interlock switches to the transformer and to ac controller
1.
AC controller 1 powers the fusing lamp with direct wall outlet ac power.
The main board controls the fusing lamp through the triac.
The transformer steps the ac power down to 100 volts and then provides it to
the main switch. If the main switch is off, power is applied only to the
anticondensation heater. If it is on, at 100 volts goes to the fan motors, ac
controller 2, and the lamp regulator.
AC controller 2 provides ac 100 volts power to the main motor and
development motor. RA401/402 turn the motors on and off.
1-19
6 January 1990
9.DC POWER SUPPLY
FU1
CN1-1
AC LINE
5A
ZNR
CN2-1
S
W
I
C
H
I
N
G
Vcc
C. GND
CN2-2
DC5V
C
O
N
T
CN1-3
AC NEUTRAL
R
O
L
FG
Vaa
FU2
8A
Above is a simplified schematic of the dc power supply.
The dc power supply provides +5 volts (Vc) and +24 volts (Va) from CN2-2
and CN2-7 respectively to the main board. Also +24 volts (Va) is provided to
the charge/bias power pack from CN2-6 and to the transfer/separation power
pack from CN2-8.
CN2-3,4,5
A. GND
CN2-6,7,8
DC24V
1-20
SECTION 2
DETAILED SECTION
DESCRIPTIONS
6 January 1990
1.DRUM
1.1DRUM CHARACTERISTICS
The organic photoconductor (OPC) drum has the following characteristics:
•It is able to accept a high negative electrical charge in the dark. (The elec-
trical resistance of the OPC drum is high in the absence of light.)
•The electric charge on the drum surface dissipates when the drum is ex-
posed to light. (The conductivity of the OPC drum is greatly enhanced by
exposure to light.)
•Dissipating an amount of charge in direct proportion to the intensity of the
light. That is, where stronger light is directed to the photoconductor surface, a smaller voltage remains on the selenium.
The OPC drum used in this model has high sensitivity, good color
reproduction, and good reproduction of low contrast originals (pencil originals,
etc.)
1.2HANDLING THE DRUM
The organic photoconductor drum is very sensitive to light, temperature, and
corrosive gases. Please observe the following cautions when handling the
OPC drum.
1. Never expose the drum to sunlight.
2. Never expose the drum to light of more than 1000 Lux for more than a
minute.
3. Never touch the drum surface with bare hands. When the drum surface is
touched with bare hands or becomes dirty, wipe with a dry cloth or clean
with wet cotton. Wipe with a dry cloth after cleaning with wet cotton.
4. Never use alcohol when cleaning the drum. (Alcohol tends to dissolve the
OPC layer.)
5. Store the drum in a cool, dry place away from heat.
6. Take care not to scratch the drum as the OPC layer is thin and easily
damaged.
7. Never expose the drum to corrosive gases such as ammonia gas.
2-1
6 January 1990
1.3DRUM DRIVE
[F]
[B]
[E]
[D]
[C]
[G]
[J]
[H]
[I]
[A]
The OPC drum [A] is 80 millimeters in diameter and 970 millimeters long. It
turns constantly when the main motor [B] is on.
When the main motor turns on, drive is transmitted to the drum as follows:
main motor drive gear [C] ⇒ idle gear [D] ⇒ main drive pulley gear [E] ⇒ drum
drive belt [F] ⇒ drum drive gear [G] ⇒ drum flange [H] ⇒ drum
When the drum knob [I] is tightened, the right flange [J] presses firmly against
the drum so that the drum is held tightly between the flanges. The drum and
flanges turn together when the main motor is on.
2-2
2.CHARGE
2.1OVERVIEW
6 January 1990
P1
[A]
[B]
Charge
P1
Grid
This model uses a single wire corona unit [A] to charge the OPC (organic
photoconductor) drum [B]. The corona wire generates a corona of negative
ions when a high negative voltage is applied to it by the charge/grid power
pack [P1].
To make the negative corona uniform, a grid consisting of 8 wires is installed
on the charge corona unit between the corona wire and the drum. This grid
drains off any charge in excess of --940 volts, thus preventing fluctuation of
the charge potential.
2-3
6 January 1990
2.2CHARGE CORONA CIRCUIT
Charge / Bias PP
DC/DC
Converter
DC/DC
Converter
CN1-1
CN1-2
CN1-3
CN1-6
CN1-10
CN2
-6
CN107
-B14
CN110
-1
-8
DC Power
24V Va
GND
Main Board
24
Charge
Grid Drive
0/5
Grid monitor
0
2.5
The main power supply board supplies +24 volts (Va) to the charge/bias
power pack as the power supply source. About 8 seconds after the Start key
is pressed, the CPU drops CN107-B14 from +24 volts to 0 volt. This actuates
the dc/dc converter within the power pack which applies a high negative
voltage of approximately --5.3 kV to the charge corona wire. The corona wire
then generates a negative corona charge.
The grid limits the maximum corona charge to --940 volts. This ensures that
the charge does not fluctuate and an even charge is applied to the drum
surface. When developing the test pattern for the image density sensor, the
grid charge is --460 volts.
The copy grid voltage, and ID sensor grid voltage amounts can be adjusted
using service program modes #23 and #22, respectively.
The grid drive signal applied to CN1-6 is a pulse width modulated signal. As
the width of the pulses applied increases, the strength of the grid charge also
increases. The main board monitors the grid charge at CN110-8 and controls
the width of the drive pulses based on this feedback.
2-4
3.EXPOSURE
3.1OVERVIEW
[A]
6 January 1990
[D]
[F]
[E]
[B]
Light from the exposure lamp [A] reflects off the original and through the fiber
optics [B] to the OPC drum [C]. During exposure, the original moves across
the exposure glass at the same speed as the drum’s peripheral velocity.
The platen roller [D] presses the original [E] flat against the exposure glass [F]
just above the fiber optic array. This ensures that the image is properly
focused. (The original must be within 0.2 mm of the exposure glass surface.)
The exposure lamp is a 100 V, 65 W fluorescent lamp. This lamp has a heater
which prevents a reduction in light output due to low temperatures. The heater
maintains the lamp’s temperature at 40oC
[C]
2-5
6 January 1990
3.2ORIGINAL FEED
3.2.1Basic Operation
[G]
[F]
[I]
[B]
[A]
[C]
[H]
[L]
[J]
[K]
[E]
When the original is inserted on the original table [A], it activates the original
set detector [B]. The main motor then turns on. Two seconds later the original
feed clutch turns on to start turning the front original feed rollers [C], rear
original feed rollers [D], and original registration rollers [E]. The two second
delay allows time for the operator to align the lead edge of the original against
the first set of rollers to prevent skew.
[D]
The original is fed past the 1st and 2nd original transport detectors [F,G] and
around the rear original feed rollers to the original registration rollers. The
original feed clutch turns off 0.2 second after the original’s leading edge
activates the original registration sensor [H]. The original remains at this
position until a sheet of copy paper is fed.
Just before the copy paper reaches the registration sensor, the original feed
clutch turns on again and original feed resumes. The original passes between
the platen roller [I] and the exposure glass [J] and from there to the front
original feed rollers. The original’s image density is measured by the ADS at
this time. The original’s image is reflected through the fiber optic array to the
drum as it passes between the platen roller and the exposure glass.
If making a single copy, the original then exits the machine. However, if
making repeat copies, the recycle gate [L] directs the original around the front
original rollers to the upper part of the original transport mechanism. The
original transport cycle then repeats.
The maximum original length for repeat copying is 610 millimeters. If the
operator attempts repeat copying with an original longer than 610 millimeters,
it will automatically feed out after making a single copy.
2-6
3.2.2Drive Mechanism
[A]
6 January 1990
[B]
[C]
Drive power from the main motor is provided to the original transport
mechanism from the original drive pulley through original drive belt 2 [A].
When the original drive clutch [B] is energized, original drive belt 3 [C] starts
turning the front original feed rollers and the original registration rollers. The
rear original feed rollers are driven directly by the original drive clutch.
2-7
6 January 1990
3.3ORIGINAL STOPPER MECHANISM
[A]
[B]
Originals should not be inserted during a copy cycle. To prevent originals from
being inserted, the machine locks the feeler of the original set detector in the
down position while copying. This is accomplished by the original stopper
solenoid [A].
When the original stopper solenoid turns on, the stopper arm [B] rotates
against the feeler of the original set sensor. This locks the feeler in the down
position so that originals can only be inserted as far as the original set sensor.
2-8
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