Rice Lake Sartorius Midrics User Manual [en, de, es, fr, it]

Installation Instructions | Installationsanleitung | Notice d’installation Istruzioni per l’installazione | Instrucciones de instalación
Sartorius YDO01M-232 (A11) YDO01M-232CLK (A31) YDO01M-232CO (A1) YDO01M-485 (A2 | A3) YDA01M-20MA (A9) YDO01M-IO (A5) YDO01M-EN (B9)
Data Output Port for Midrics® COM1 and UniCOM Interfaces Datenausgang für Midrics®-Schnittstellen COM1 und UniCOM Port de sortie pour interfaces Midrics® COM1 et UniCOM Porta in uscita per interfacce Midrics® COM1 e UniCOM Puerto de salida para interfaces COM1 y UniCOM de Midrics®

98647-004-16

2
English – page 3
In cases involving questions of interpretation, the German-language version shall prevail.
Deutsch – Seite 20
Im Auslegungsfall ist die deutsche Sprache maßgeblich.
Français – page 37
En cas de questions concernant l’interprétation, la version en langue allemande fera autorité.
Italiano – pagina 54
In caso di interpretazione dubbia, fa testo la versione in lingua tedesca.
Español – página 71
En caso de interpretación, la versión en lengua alemana será determinante.
3

Intended Use

The YD.01M-... data output port is designed for installation in Midrics® model MIS... and MW... display and control units and complete scales as an optional standard COM1 interface or UniCOM universal data interface.
For COM1:
– YDO01M-232 (Option A11):
Bidirectional RS-232 data interface. You can connect the following to the YDO01M-232 port: Printer (YDP02IS, YDP03, YDP04IS, YDP12IS, universal printer) or computer (SBI, XBPI or SMA operation). – Alibi memory – YBT01 external Bluetooth adapter – YRD02Z second display – USB adapter cable, for connecting
a computer over USB (part no. YCC01IS).
– YDO01M-232CLK “Clock" (Option A31):
As standard RS-232, plus date/time
For UniCOM:
– YDO01M-232CO (Option A1):
as for RS-232, plus digital I/O (TTL/5V)
– YDO01M-485 (Options A2 and A3):
Bidirectional data interface, electrically isolated, for use with the RS-422 (Option A2) or RS-485 (Option A3) pro­tocol. The YDO01M-485 lets you network up to 32 Midrics scales/display and control units in an XBPI-bus.
– YDA01M-20MA (Option A9):
Analog output port for use as a current interface (0/4 to 20 mA, 0 - 24 mA) or voltage interface (0 to 24 volts). The YDA01-20MA module enables con­nection of a PLC system or a remote analog display unit.
– YDO01M-IO (Option A5):
Digital input/output module; for con­necting Midrics equipment to external controllers.
– YDO01M-EN (Option B9):
Ethernet interface (e.g. for connecting to a PLC or PC).
Symbols
The following symbols are used in these instructions:
§ indicates required steps
$ indicates steps required only under
certain conditions
> describes what happens after you
have performed a particular step
! indicates a hazard

Contents

3 Intended Use
4 Installation in the Display and
Control Unit
4 Installing the COM1 PCB 5 Installing the UniCOM PCB 7 Installing the Interface Cable
8 Configuring the Interface Module:
YDO01M-485, YDA01M-20MA
10 YDO01M-IO: Specifications 10 YDO01M-EN
11 Pin Assignment Charts 11 COM1 11 UniCOM
12 Configuring COM1 and UniCOM
16 Synchronization
17 Data Interfaces 17 Data Input Format (Commands) 18 Data Output Format 19 GMP-compliant Printouts
4

Installation in the Display and Control Unit

Installation
Installation of the interface module in the Midrics display and control unit (and addition­ally the installation of the cable gland and connection of the connecting cable to the ter­minal screw strip) is only required if the Midrics display and control unit was not equipped at the factory with this data output in accordance with the customer's order.
Notes:
§ The interface module should be installed by a certified technician who has received
specialized training from Sartorius.
§ IP65 protection:
Make sure to use the connecting cable with screw-lock hardware designed for the inter­face module in question (see “Accessories").
!Make sure to disconnect the equipment from power before beginning installation. !Any installation work that does not conform to the instructions in this manual will result
in forfeiture of all claims under the manufacturer's warranty.
!Installation work that affects the IP65 protection rating must be performed with extreme
care. The cable gland (IP65 protection) for connection of the interface to the display and con­trol unit is covered by a protective cap. Please use extreme caution when performing any work on the equipment that affects this cable gland.
§ To open the display and control unit, remove the screws from the front panel.
Installing the COM1 PCB:
§ Remove fastening screw.
5
§ Attach spacing bolts.
§ Plug in PCB mounting.
§ Plug the interface module (YDO01M-232 or YDO01M-232CLK) onto the digital PCB
in the Midrics display and control unit. To do this, attach the female terminal strips on the interface module to the corresponding male terminal strips on the digital PCB.
§ Fasten the interface module with the screw.
The interface modules are equipped with their own terminal screw strips. Connect the cable to this terminal strip.
Installing the UniCOM PCB:
§ Remove the 2 fastening screws.
6
§ Attach the 2 spacing bolts.
§ Plug in PCB mounting.
§ Plug the interface module (YDO01M-232CO, YDO01M-485, YDA01M-20MA or
YDO01M-IO) onto the digital PCB in the Midrics display and control unit. To do this, attach the female terminal strips on the interface module to the corresponding male terminal strips on the digital PCB.
§ Fasten the interface module with the 2 screws.
The interface modules are equipped with their own terminal screw strips. Connect the cable to this terminal strip.
7
Installing the Interface Cable
§ Pin assignments: please see “Pin Assignment Charts" in this manual.
§ Use the cable gland to connect the peripheral device to the indicator.
§ Prepare the cable as follows:
– Expose approximately 10 cm (4 in) of the cable end for installation – Remove all but approximately 1 cm (1/2 inch) of the shielding and fold it back over the
casing
– Strip the casing from approximately 1 mm (1/2 inch) of the wires and attach ferrules to
the wire ends.
§ Attach the cable gland: !Please use extreme caution when performing any work on the equipment that affects this
cable gland. Use a torque wrench and tighten the cable gland to 5 Nm. – Remove the protective cap from the bore hole on the display and control unit. – Guide the enclosed cable gland through the bore hole and secure it inside the housing
with the nut (1).
– Slide the cable gland over the cable until the clamps (3) are in contact with the shield (2).
Tighten the nut (4) until the sealing clamp (5) forms a slight ridge between nut and
cable. – Make sure the shield is in contact with the clamps.
§ Connect the cable: – Connect the wires securely in accordance with the terminal assignments. – Please see “Pin Assignment Charts" in this manual for details.
§ Close the display and control unit. Make sure that the rubber seal between the front
panel and the housing is correctly positioned.
§ After you close the housing again, use a pressure gauge to check the integrity of the IP65
protection. For details, contact the Sartorius Service Center.
Setting the Operating Parameters in the COM1 and UniCOM Interfaces
After installing and configuring the interface module in the display and control unit,
select the parameters in the operating menu that correspond to your requirements.
For details, see “Configuring COM1 and UniCOM." For more information, refer to the
installation and operating instructions for the Midrics scale.
4
1
5
2
3
8

Configuring the Interface Module: YDO01M-485, YDA01M-20MA

YDO01M-485 (Options A2 and A3)
Characteristics
The YDO01M-485 module (serial RS-485/RS-422 interface, electrically isolated
1
) can be operated with your choice of RS-485 or RS-422 protocol. The module is configured by eight switches. In addition to defining whether RS-485 or RS-422 is used, certain terminating resistors (120 O) and/or bias resistors may have to be activated or deactivated, depending on whether a network or point-to-point connection is used.
The positions of the switches are indicated in the drawing on the left. Close switches 1 through 4 for RS-422 operation.
The following list shows the functions of switches in the closed (“ON") position:
Function (on = closed) Switch
Terminating resistor, transmitting side 120O 1 - 1 Bias resistor, transmitting side (TxD+, pull-up) 680O 1 - 2 Bias resistor, transmitting side (TxD–, pull-down) 680O 1 - 3 ON: RS-422 operation | open: RS-485 mode 1 - 4 Terminating resistor, receiving side 120O 2 - 1 Bias resistor, receiving side (RxD+, pull-up) 680O 2 - 2 Bias resistor, receiving side (RxD–, pull-down) 680O 2 - 3 No function 2 - 4
Note on setting the switches:
Switches must be set pairwise as follows:
– Switches 1–2 and 1–3: both ON or both OFF – Switches 2–2 and 2–3: both ON or both OFF
Operation as an RS-485 Interface (Option A3):
§ Switches 1 - 4 must be open to operate the module in RS-485 mode (factory setting).
§ If necessary, deactivate the bias resistors for the RS-485 mode. To do this, open the
switch (factory setting). The bias resistors must occur no more than once per data transmission path (whether over a network or in a point-to-point connection); otherwise, transmission errors may occur. Please refer to the specifications or wiring diagram for the remote station or network node in question for detailed information. Always activate or deactivate bias resistors in pairs.
§ The terminating resistor (transmitting side, switch 1 – 1) must be activated if the device
is at either end of an RS-1 bus system, or when connected point-to-point with another device. The remote station must also have a 120-O terminating resistor. If necessary, activate the terminating resistor (120 O) for RS-485 operation: close switches 1 - 1 and 2 - 1 (“ON")
Operation as an RS-422 Interface (Option A2):
§ Close switches 1 - 4 for RS-422 operation (“ON")
§ If necessary, deactivate the bias resistors for RS-422-operation. To do this, open the
switches.
§ Activate the terminating resistor on the receiving side (switch 2 – 1), if no external termi-
nating resistor is available. Always deactivate terminating resistors on the transmitting side (switch 1 – 1).
1
) The shielding in the connecting cable is connected at one end to the housing of the indicator.
The indicator is connected to the protective grounding conductor.
9
YDA01M-20MA (Option A9)
Characteristics
The YDA01M-20MA interface module is an analog output port. This module can be operated as either a current interface (0/4 - 20 mA, 0 - 20 mA) or a voltage interface (0 to 10V. The internal power supply is electrically isolated
1)
).
The interface module can be configured for any of the following 4 operating states: – Voltage interface, 0 to 10 V – Current interface, 0 to 20 mA – Current interface, 4 to 20 mA – Current interface, 0 to 24 mA
Configuring the module for the intended use involves opening and closing certain
switches. The positions of the switches are indicated in the drawing on the left.
The operating state is defined by the configuration of switches 1 and 2 (switches 3 and 4
have no function):
Operating status Switch
Voltage interface, 0 to 10 V SW 1–1: closed = “ON",
SW 1–2: open
Current interface, 0 to 20 mA SW 1–1: open,
software 1–2: closed = “ON"
Current interface, 4 to 20 mA SW 1–1: open, software 1–2: open
(factory setting)
Current interface, 0 to 24 mA SW 1–1: closed = “ON"
SW 1–2: closed = “ON"
1
) The shielding in the connecting cable is connected at one end to the housing of the display and control unit.
The display and control unit is connected to the protective grounding conductor.
– Max. load: 390 ohms
Notes
– The shielding in the current interface connecting cable is connected at one end to the
housing of the display and control unit. – The display and control unit is connected to the protective grounding conductor. – If the display and control unit is operated with a rechargeable battery, operation of the
current interface is not possible.
§ The YDA01M-20MA is installed directly on the digital PCB in the Midrics display and
control unit. For details, please see “Installation in the Display and Control Unit."
10
Example: Basic Circuit Diagram
YDO01M-IO, Option A5: Specifications
Digital inputs
– Quantity: 5 – Low level: –3 V to +5 V – High level: +11 V to +30 V – Maximum current
consumption: 2.6 mA at 15 V
– Inputs are activated by applying
the corresponding voltage.
Digital outputs
– Quantity: 5 – Maximum current flow per channel:
100 mA – Voltage range: 0–30 VDC – Each output is formed
by an opto-electronic coupler.
YDO01M-EN (Option B9)
Equipment Supplied
– YDO01M-EN interface module – Operating instructions (this document) – Interface description (fieldbus for
TCP Modbus)
Assembly
Connect interface module YDO01M-EN
(Ethernet interface) directly to the digi-
tal board of the scales without configu-
ration. For more information, please
refer to chapter entitled “Installing Data
Output Ports in the Indicator”.
Insert the YCC02RJ45M7 plug on the
Sartorius Ethernet cable (option M38)
into the port of the interface module.
Note:
!Only use cables and plugs that conform
to the Ethernet specification (CAT5 or
better):
Ethernet cable with Sartorius order no.
YCC02RJ45M7 (Option M38) cable
gland
Use the interface module only with the
following devices: – Indicator MIS1, MIS2 (IP65) – Complete scales MW1, MW2 (IP65)
1
23
4
1
0.2A
4
30V
OUTx_high
OUTx_low
Inputx_high
LV1
LV1
LV2
23
Inputx_low
LV2
11

Pin Assignment Charts

COM1
– RS-232 interface: YDO01M-232
(Option A11), YDO01M-232CLK (A31): Pin assignments in the 8-contact termi­nal screw strip on the interface module:
Pin 1: +12 V: Supply voltage for
Sartorius printers
Pin 2: Reset_Out
(peripheral device restart) Pin 3: +5 V Out Pin 4: Ground (GND) Pin 5: Clear to send (CTS) Pin 6: Data terminal ready (DTR) Pin 7: Data input (R+D) Pin 8: Data output (T+D)
UniCOM
– Pin assignments in the two 10-contact
terminal screw strips on the interface module:
RS-232 interface: YDO01M-232CO (Option A1):
Pin 1: Clear to send (CTS) Pin 2: Data terminal ready (DTR) Pin 3: Data input (R+D) Pin 4: Data output (T+D) Pin 5: Ground (GND) Pin 6: Universal IN Pin 7: Control output: “lighter" Pin 8: Control output: “equal" Pin 9: Control output: “heavier" Pin 10: Control output: “set" Pin 11: +12 V: Supply voltage for
Sartorius printers Pin 12: Reset_Out
(peripheral device restart) Pin 13: Ground (GND) Pin 14: Ground (GND) Pin 15: +5 V output Pin 16: +5 V switched
(e.g., for bar code scanner) Pin 17: Ground (GND) Pin 18: Ground (GND) Pin 19: Not connected Pin 20: Ext. supply voltage output
+15V to 25V
Digital I/O interface: YDO01M-IO (Option A5):
Pin 1: External output port 5: low Pin 2: External output port 5: high Pin 3: External output port 4: low Pin 4: External output port 4: high Pin 5: External output port 3: low Pin 6: External output port 3: high Pin 7: External output port 2: low Pin 8: External output port 2: high Pin 9: External output port 1: low Pin 10: External output port 1: high Pin 11: Input port 5: low Pin 12: Input port 5: high Pin 13: Input port 4: low Pin 14: Input port 4: high Pin 15: Input port 3: low Pin 16: Input port 3: high Pin 17: Input port 2: low Pin 18: Input port 2: high Pin 19: Input port 1: low Pin 20: Input port 1: high
– Pin assignments in the two terminal
screw strips on the interface module:
YDO01M-485: RS-485 mode (Option A2):
Pin 1: Data + (T+D-R+D+) Pin 2: Data - (T+D-R+D-) Pin 3: Not connected Pin 4: Not connected Pin 5: Signal ground, electrically
isolated (GND_GALV)
Pin 6: Signal ground, electrically
isolated (GND_GALV)
Pin 11: Ext. supply voltage input
+15V to 25V *
Pin 12: Ext. supply voltage input
+15V to 25V * Pin 13: Ground (GND) * Pin 14: Ground (GND) *
1
2
3
4
5
66
YDO01M-485: RS-422 mode (Option A3):
Pin 1: Data output + (T+D+) Pin 2: Data output - (T+D-) Pin 3: Data input + (R+D+) Pin 4: Data input - (R+D-) Pin 5: Signal ground, electrically
isolated (GND_GALV)
Pin 6: Signal ground, electrically
isolated (GND_GALV)
Pin 11: Ext. supply voltage input
+15V to 25V *
Pin 12: Ext. supply voltage input
+15V to 25V * Pin 13: Ground (GND) * Pin 14: Ground (GND) *
* = Not electrically isolated
YDA01M-20MA (current/voltage interface):
6-pin terminal screw strip on the inter­face module
Pin 1: I_out (+)
for current interface
(0/4 to 20/24 mA) Pin 2: I_in (–)
for current interface
(0/4 to 20/24 mA) Pin 3: V_out (+)
for voltage interface,
0V to + 10V Pin 4: V_in (–)
for voltage interface,
0V to + 10V Pin 5: GND, electrically isolated
(electrically isolated ground) Pin 6: GND, electrically isolated
(electrically isolated ground)
Pin assignment of the Ethernet interface (RJ45)
YDO01M-EN (Option B9):
Pin 1: TxD+ Pin 2: TxD­Pin 3: RxD+ Pin 4: Not in use Pin 5: Not in use Pin 6: RxD­Pin 7: Not in use Pin 8: Not in use Chassis: GND
1
2
3
4
5
66
1
2
3
4
5
66
12

Configuring COM1 and UniCOM

Operating menu overview for the COM1 and UniCOM interfaces
(see also “Operating Menu Overview" in the chapter entitled “Configuration" in the Midrics operating instructions).
Appl Fn-Key Setup WP-1
COM1 OFF *
DATPROT SBI * (data record) XBPI-232
SMA
Printer YDP01IS Line *
Label
Label, man. form feed YDP02 YDP03 YDP02IS Line *
Label UNI-PRI (universal printer) YDP04IS Line *
Label
Label, man. form feed
MEMORY YAM01IS (Alibi memory)
UniCOM OFF *
DATPROT SBI * (data record) XBPI-232
XBPI-485 SMA ETHERNET Source IP: 192.168.0.1 *
Source name
Listen port: 49155 *
Subnet mask: 255.255.255.0 *
Gateway IP: 0.0.0.0 *
DNS IP: 0.0.0.0 *
Target IP: 0.0.0.0 *
Target port: 49155 *
Protocol TCP *
UDP
Mode SBI (server)-SRV* 6.1. Data output manual/automatic
6.1.1 Manual without stability
6.1.2 * Manual after stability
6.1.4 Automatic without stability
6.1.5 Automatic with stability
6.1.7 Print log for PC
7.2. Output: line format
7.2.1 For raw data: 16 characters
7.2.2 * For other apps: 22 characters
SBI-C/S 6.1. Data output manual/automatic (client) 6.1.1 Manual without stability
6.1.2 * Manual after stability
6.1.4 Automatic without stability
6.1.5 Automatic with stability
6.1.7 Print log for PC
6.3. Time-dependent autom. output
6.3.1 * 1 display cycle
6.3.2 2 display cycles
6.3.4 10 display cycles
6.3.7 100 display cycles
7.2. Output: line format
7.2.1 For raw data: 16 characters
7.2.2 * For other apps: 22 characters
xBPI SMA Modbus/TCP
13
Setup UniCOM Printer YDP01IS Line *
Label
Label, man. form feed YDP02 YDP03 YDP02IS Line *
Label UNI-PRI (universal printer) YDP04IS Line *
Label
Label, man. form feed
MEMORY YAM01IS (Alibi memory)
ANALOG (analog interface)
CTRL IO: CTR INP: 8. 4. x TTL; for YDO01M-232CO, Option A1 Control Control inputs 8. 17. x Electrically isolated; for inputs/ to YDO01M-IO, Option A5 outputs 8 . 21. x
CTR OUT: 8. 24. x Electrically isolated; for Control to YDO01M-IO, Option A5 outputs 8. 28. x
* = Factory setting
14
Ethernet interface
In the “UNICOM” menu, select “ETHERNET” to enter numerical values under Source IP, ListenPort, etc. Under Source name, both letters and numbers can be used. A maximum of 15 characters can be entered. Enter either a source name or a source IP address (not both).
Port numbers Validity range: 0 – 65535 Since many of the ports up to 49150 have already been allocated, we recom­mend using port numbers above 49150. This does not apply to Modbus/TCP, because the following port number applies here: 502 (see the fieldbus brochure for details)
Configuring the Interface
You can configure the UniCOM univer­sal data interface for the required oper­ating state (connection of a peripheral device).
The diagram on the preceding page shows the relevant section of the operating menu.
For additional information, see the chapter entitled “Settings" in the Midrics operating instructions.
RS-485/RS-422 Interface
If the PCB is configured for use in the RS-422 operating mode, you can select the SBI, XBPI-232, or SMA menu item.
YDA01M-20MA Analog Interface
You can configure the following parameters in the operating menu:
– Output value (menu line 8.12):
8.12.1: Net value (factory setting)
8.12.2: Gross value
– Error display (menu line 8.13):
8.13.1: High level (20 mA) (factory setting)
8.13.2: Low level (0/4 mA): 5V on this interface during operation.
– Output mode (menu line 8.14):
8.14.1: Zero to maximum capacity (factory setting)
8.14.2: Minimum/maximum values
– Output of minimum/maximum values
(menu line 8.15):
8.15.1: Min. (0/4 mA) input in kg
8.15.2: Max. (20 mA) input in kg
By selecting min./max. values you can specify the weighing range for output on the 0/4 to 20mA (0 to 10 V) inter­face. This selection applies as well to an SBI scale, but only for the net value.
Input of min. and max. values is always in kilograms. You can enter negative values if desired. You can also enter a min. value that is higher than the max. value, to effect falling current output.
Examples:
Rising current curve Min. value, net: -1 kg Max. value, net: 4 kg
Falling current curve for XBPI scales Min. value: 5 kg Max. value: 1 kg
Falling current curve for SBI scales Min. value: 5 kg Max. value: 1 kg
15
Ethernet interface: Initialization
Display: Initialization completed Once initialization of the Ethernet module has been completed successfully, the “ ” symbol is displayed.
Network module initialized
If initialization was not successful, no symbol is displayed. The symbol provides no information about the connection status in relation to the network.
TCP connections: In the SBI-C/S operating mode, Midrics always terminates the connection independently, after 1 second.
In the other operating modes (SBI-SRV, SMA, XBPI, ModBus/TCP) the connection is maintained until it is dis­connected by the PC (client). It is only possible to establish one connection at a time.
Ethernet interface: Features
Source IP: IP address of the Midrics indicator
If the address 0.0.0.0 is selected, you need to enter a name under “Source name.” In this case, the IP address should be dynamically allocated by a DHCP server located within the network.
Source name: This parameter is alternative to the “Source IP” input. A name that is up
to 15 characters in length and serves to identify the Midrics can be entered. In this case, the address 0.0.0.0 must be selected as the source IP. The name is announced to the domain name service (DNS) if – an IP address has been entered under DNS IP or – an IP address has been allocated over DHCP.
Device port: Number of the port on which the Midrics listens for server operation.
Subnet mask: IP address mask for the activation of IP addresses in a subnet. If the mask
is to be allocated using a DHCP server, 0.0.0.0 must be entered.
Gateway IP: IP address of a gateway
Address of desired server located in another network using target IP. If the IP address is to be allocated dynamically using a DHCP server, 0.0.0.0 must be entered.
Target IP: Address of the server that is to receive the Midrics data.
Important for operation of the Midrics as a client if the SBI mode has been selected in combination with automatic data output. When using UDP, an IP address must also be entered here.
Target port: Port number on which a server with the target IP listens in order to receive
data from the Midrics.
Protocol: Select the transport protocol to be used to transmit data over Ethernet.
Please select either: – TCP, connection-oriented with high data security or – UDP, connectionless (does not effect Modbus/TCP)
Mode: Select the data format that contains the user data embedded in TCP or UDP
(e.g. SMA is tunnelled over Ethernet using TCP or UDP). With the SBI-SRV, XBPI and SMA protocols, the Midrics is always to be seen as a server. Under SBI-C/S, the Midrics is simultaneously a server and a client. Client mode is activated when the p [Print] button is pressed or the data output parameter has been set to “automatic”. For the OPC mode, set the menu code for “SBI server.” In all other instances, the Midrics is a server. Under ModBus/TCP, the Midrics is always active as a server (also see the field bus brochure).
Power-on response: If the interface module is active, the display of the weight value may be
delayed by up to 20 seconds.
16
Synchronization
Data communication between the dis­play and control unit and a computer takes the form of messages (“telegrams") made up of ASCII code. For error-free data communication, the settings for baud rate, parity, hand­shake mode and character format must be the same at both ends.
You can configure the interface settings in the Setup menu so that they match those of the computer. You can also define parameters in the indicator to make data output dependent on various conditions. The conditions that can be configured are listed in the descriptions of the application programs (see oper­ating instructions for the Midrics scale).
If you do not connect a peripheral device to the display and control unit's interface port, this will not generate an error message.
Handshake
The weighing instrument interface (Sar­torius Balance Interface = SBI) has transmit and receive buffers. You can define the handshake parameter in the display and control unit's Setup menu:
– Hardware handshake (CTS/DTR) – Software handshake (XON, XOFF)
Hardware Handshake
Hardware handshake with a 4-wire interface: 1 more character can be transmitted after CTS (clear-to-send).
Software Handshake
The software handshake is controlled via XON and XOFF. When a device is switched on, XON must be transmitted to enable a connected device to com­municate.
The data transmission sequence is as follows:
Scale ––– byte –––> Computer (trans- ––– byte –––> (receiving mitting device) device)
––– byte –––> ––– byte –––> <–– XOFF ––– ––– byte –––> ––– byte –––>
... (Pause)
... <–– XON ––– ––– byte –––> ––– byte –––> ––– byte –––> ––– byte –––>
Transmitting Device
Once XOFF has been received, it pre­vents further transmission of characters. When XON is received, it re-enables the transmitting device to send data.
Receiving Device
To prevent too many control commands from being received at one time, XON is not transmitted until the buffer is almost empty.
17

Data Interfaces

Configuring the Data Interface as a COM Port (datprot)
Configure the interface as a COM port in the Setup menu under COM1 or UniCOM, under the “Data Protocol" (datprot) menu item.
SBI Communication
This is a simple ASCII interface. Data output is configured under menu lines 6.1 and 6.3:
– Manual output of displayed value with
or without stability (menu items 6.1.1 and 6.1.2)
– Automatic output of displayed value
with or without stability (menu items
6.1.4 and 6.1.5) at intervals defined by display updates. The number of display updates comprising an output interval is configured under menu item 6.3.
– Output of a configurable printout.
Output is linked to the Printout (prtprot) settings.
If you do not activate and configure a user-definable data record, the printout simply contains the current value dis­played on the indicator (weight with unit, calculated value, alphanumeric display).
SMA Communication
Standardized communications protocol of the Scale Manufacturers Association
Data Input Format (Commands)
You can connect a computer to your display and control unit to send com­mands controlling weighing instrument functions and applications via the inter­face port. All commands use the same format (data input format) starting with the ESC character (ASCII 27) and ending with a carriage return (CR; ASCII 13) and a line feed (LF; ASCII 10). The total length of a command is anywhere from 4 characters (1 command character between the start and end described above) to 7 characters (4 command characters).
The table below shows the available command characters; each command must be flanked by the start and end characters as described above. Example: The command character for output is “P" (“transmit readout value"). The string “ESC P CR LF" triggers this command.
Command Meaning
K Weighing mode 1 L Weighing mode 2 M Weighing mode 3 N Weighing mode 4 O Block keys P Output readout
to data interface R Unblock keys T Tare and zero
(combination tare function) f3_ Zero (see also the
“kZE_" command) f4_ Tare (without zeroing;
as the “kT_" command) kF1_ F1: Trigger k key function kF2_ F2: Trigger c key function
(Midrics 2 only) kF3_ F3: Trigger r key function
(Midrics 2 only) kF4_ F4: Trigger O key function
(Midrics 2 only) kF5_ F5: Trigger w key function
(Midrics 2 only)
Command Meaning
kF6_ F6: Trigger I key function
(Midrics 2 only)
KF7_ d key kCF_ CF: Trigger c key function
(Midrics 2 only)
kP_ Trigger p key function
Output to printer port
kT_ Trigger T key function
(tare)
kZE_ Trigger ( key function
(zero)
x1_ Output model designation
of active weighing instrument. Example: “LP6200S-0C"
x2_ Output serial number
of active weighing instrument; Example: “0012345678"
x3_ Output software version
of active weighing instrument; Example: “00-20-04"
z1_ Activate input for printout
header 1
z2_ Activate input for printout
header 2
txx...x_ xx...x: Enter letters
Length acc. to input (Midrics 2 only)
The ASCII code for the “underline" character is 95.
Format for entering printout header lines: “ESC z x a ... a _ CR LF" where x=(header line) 1 or 2, and a ... a: = up to 20 characters of text, followed by the “underline" character, carriage return and line feed.
18
Error Codes:
Pos. 12345678910111213141516
***Err**##****CRLF
or ***Err*###****CR LF
*: Space #: Error code number (2 or 3 digits)
Example (output of value: +1255.7 g):
Pos. 12345678910111213141516
+** * 1255. 7* g* * CRLF
Position 1: Plus or minus sign or space Position 2: Space Positions 3-10: Weight value with decimal point; leading
zeros are output as spaces. Position 11: Space Positions 12 - 14: Unit symbol or space Position 15: Carriage return Position 16: Line feed
Data Output Format with 22 Characters (with Data Header)
Normal Operation:
Pos. 12345678910111213141516171819202122
IIIIII+*DDDDDDDD* UUUCRLF or IIIIII-*DDDDDDDD* UUUCRLF or ********************CRLF
I: ID code character, right-justified with spaces Space +-: Plus or minus sign *: Space A: Digit or letter (max. 7 characters plus decimal point) U: Unit symbol (1 to 3 letters, followed by 0 to 2 spaces) CR: Carriage return LF: Line feed
Special Codes:
Pos. 12345678910111213141516171819202122
Stat********––******CRLF or Stat********H*******CRLF or Stat********HH******CRLF or Stat********L*******CRLF or Stat********LL******CRLF or Stat********C*******CRLF
*: to 2 spaces – –: Final readout mode H: Overload HH: Overload in Checkweighing L: Underload LL: Underload in Checkweighing C: Calibration/adjustment
Data Output Format
Each line in a print job can contain up to 22 characters (up to 20 printable characters plus two control characters). The first 6 characters, called the “data header", identify the subsequent value. You can suppress the header under menu item 7.2 in the “Printouts" menu; in this case, the print job has up to 16 characters (up to 14 printable characters plus two control characters).
Examples:
+ 235 pcs Without data header
Qnt + 235 pcs With data header
Display segments that are not activated are output as spaces. Values with no decimal point are output without a decimal point.
Data Output Format with 16 Characters (without Data Header)
Normal Operation:
Pos. 123456789101112131415 16
+* DDDDDDDD* UUUCR LF or - * DDDDDDDD* UUUCR LF or **************CR LF
+-: Plus or minus sign *: Space D: Digit or letter (max. 7 characters plus decimal point) U: Unit symbol (1 to 3 letters, followed by
0 to 2 spaces) CR: Carriage return LF: Line feed
Special Codes:
Pos. 12345678910111213141516
******––******CR LF or ******H*******CR LF or ******HH******CR LF or ******L*******CR LF or ******LL******CR LF or ******C*******CR LF
*: Space – –: Final readout mode H: Overload HH Overload in Checkweighing L: Underload LL Underload in Checkweighing C: Calibration/adjustment
19

Data Interfaces

GMP-compliant Printouts
When the corresponding menu item is active, the measured result is bracketed on the printout by a GMP header and a GMP footer (GMP: “Good Manufac­turing Practice"). The GMP header precedes the first measured result. The GMP footer is printed either after each measured result (“ISO/GLP/GMP: For 1 application result," menu item 7.11.2), or after the last result in a series of measurements (“ISO/GMP/GLP: For several application results," menu item 7.11.3). To end a series of measured results, press and hold the p key (> 2 sec). In this case, the A symbol is displayed after the GMP header is printed and remains in the display until the GMP footer is printed.
At the end of a calibration procedure, the GMP printout is generated auto­matically.
If you use a label printer for GMP-com­pliant printouts and menu item 7.11.3 is active, the header and footer are printed on two different labels. To generate GMP-compliant printouts on labels, select menu item 7.11.2.
Examples of GMP headers and one example of a GMP footer are shown in the following:
------------------- Dotted line
14.01.2007 09:43 Date and time
1)
Typ MIS2 Midrics model Ser.no. 12345678 Midrics serial no. Vers. 1.1007.12.1 Software release for application BVers. 01-25-01 Software release for basic version
------------------- Dotted line
GMP footer:
------------------- Dotted line
14.01.2007 09:45 Date and time
1)
Name: Field for operator signature
Blank line
------------------- Dotted line
1)
YDO01M-232 (Option A31) required
20

Verwendungszweck

Der Datenausgang YD.01M-... wird eingesetzt zum Einbau in Aus­wertegeräte und Komplettwaagen der Modelle Midrics MIS..., MW... als optio­nale Standard Schnittstelle COM1 oder Universal-Datenschnittstelle UniCOM.
Für COM1:
– YDO01M-232 (Option A11):
Bidirektionale RS232-Datenschnittstelle. Das Modul YDO01M-232 ermöglicht: Den Anschluss verschiedener Drucker (YDP02IS, YDP03, YDP04IS, YDP12IS, Universal-Drucker), den Datenaustausch mit einem PC (SBI-, xBPI- oder SMA­Betrieb). – Anschluss eines Alibispeichers. – Bluetooth Adapter YBT01. – Zweitanzeige YRD02Z. – USB-Adapterkabel zum PC-Anschluss
über USB YCC01IS.
– YDO01M-232CLK »Clock«
(Option A31): wie Standard RS232, plus Datum/Uhrzeit.
Für UniCOM:
– YDO01M-232CO (Option A1):
wie Standard RS232 zusätzlich mit Digital In/Out (TTL/5V)
– YDO01M-485 (Optionen A2 und A3):
Bidirektionale Datenschnittstelle, gal­valnisch getrennt, wahlweise einsetzbar im RS422-Betrieb (Option A2) oder im RS485-Betrieb (Option A3). Das Modul YDO01M-485 ermöglicht ein Netzwerk bis zu 32 Midrics­Waagen/Indikatoren über XBPI-Bus.
– YDA01M-20MA (Option A9):
Analogausgang, wahlweise einsetzbar als Stromschnittstelle (0/4 - 20mA, 0 ­24 mA) oder als Spannungsschnittstelle (0 bis 10 V). Das Modul YDA01-20MA ermöglicht den Anschluss einer SPS oder einer externen Analoganzeige.
– YDO01M-IO (Option A5):
Digitales Ein-/Ausgabemodul zum Anschluss von Midrics an externe Steuerungen.
– YDO01M-EN (Option B9):
Ethernet-Schnittstelle (z.B. Anschluss an eine SPS oder einen PC).
Zeichenerklärung
Folgende Symbole werden in dieser Anleitung verwendet:
§ steht vor Handlungsanweisungen
$ steht vor Handlungsanweisungen,
die nur unter bestimmten Vorausset­zungen ausgeführt werden sollen
> beschreibt das, was nach einer aus-
geführten Handlung geschieht
! weist auf eine Gefahr hin

Inhalt

20 Verwendungszweck
20 Inhalt
21 Einbau in das Auswertegerät 21 COM1-Platine einsetzen 22 UniCOM-Platine einsetzen 24 Schnittstellenkabel montieren
25 Module konfigurieren:
YDO01M-485, YDA01M-20MA
27 YDO01M-IO: Spezifikationen 27 YDO01M-EN
28 Steckerbelegungsplan 28 COM1 28 UniCOM
29 Voreinstellungen COM1 und
UniCOM
33 Synchronisation
34 Datenschnittstellen 34 Dateneingangsformat (Kommandos) 35 Datenausgangsformat 36 GMP-Protokoll
21

Einbau in das Auswertegerät

Einbau
Der Einbau des Schnittstellenmoduls in das Midrics-Auswertegerät (zusätzlich der Einbau der Kabelverschraubung und der Anschluss der Verbindungskabel an die Schraubklem­menleiste) ist nur dann erforderlich, wenn das Midrics-Auswertegerät nicht bereits werks­seitig auf Kundenbestellung mit dem betreffenden Datenausgang ausgerüstet ist.
Hinweise:
§ Der Einbau des Schnittstellenmoduls sollte nur von einem geschulten und autorisierten
Sartorius-Fachmann ausgeführt werden.
§ IP65-Schutz:
Entsprechendes Anschlusskabel mit Kabelverschraubung für das jeweilige Schnittstellen­modul verwenden (Zubehör).
!Vor Beginn der Arbeiten das Gerät vom Netz trennen. !Bei unsachgemäßer Installation entfällt die Gewährleistung. !IP65-Schutzart beeinflussende Arbeiten sind äußerst sorgfältig durchzuführen.
Die Kabeldurchführung (IP65-Schutz) für den Anschluss der Schnittstelle am Auswerte­gerät ist durch Blindstopfen verschlossen. Alle Arbeiten an der Kabelverschraubung sehr sorgfältig ausführen.
§ Frontplatte abnehmen: 4 Schrauben der Frontplatte lösen.
COM1-Platine einsetzen:
§ Befestigungsschraube herausdrehen
22
§ Abstandbolzen einschrauben
§ Platinenhalter einstecken
§ Das Schnittstellenmodul (YDO01M-232 und YDO01M-232CLK) auf die Digitalplatine des
Midrics-Auswertegerätes aufstecken. Dazu die Buchsenleisten des Schnittstellenmoduls in die korrespondierenden Steckerleisten der Digitalplatine stecken.
§ Schnittstellenmodul mit der Schraube befestigen.
Die Schnittstellenmodule sind mit eigenen Schraubklemmenleisten ausgerüstet. Die Anschlusskabel an diese Klemmenleisten anschließen.
UniCOM-Platine einsetzen:
§ 2 Befestigungsschrauben herausdrehen
23
§ 2 Abstandbolzen einschrauben
§ Platinenhalter einstecken
§ Das Schnittstellenmodul (YDO01M-232CO, YDO01M-485, YDA01M-20MA, YDO01M-EN)
auf die Digitalplatine des Midrics-Auswertegerätes aufstecken. Dazu die Buchsenleisten des Schnittstellenmoduls in die korrespondierenden Steckerleisten der Digitalplatine ste­cken.
§ Schnittstellenmodul mit der Schraube befestigen.
Die Schnittstellenmodule sind mit eigenen Schraubklemmenleisten ausgerüstet. Die Anschlusskabel an diese Klemmenleisten anschließen.
24
Schnittstellenkabel montieren
§ Anschlussbelegung: siehe Abschnitt »Steckerbelegungsplan«.
§ Anschlusskabel des Peripheriegerätes mit der Kabelverschraubung mit dem Auswertegerät
verbinden.
§ Schnittstellenkabel vorbereiten: – Kabelende ca. 10 cm abisolieren – Schirmung auf ca. 1cm kürzen und nach hinten über die Isolierung ziehen – Adern des Verbindungskabels ca. 1cm abisolieren und mit Aderendhülsen versehen
§ Kabeldurchführung montieren: !Alle Arbeiten an der Verschraubung vorsichtig durchführen. Einen Drehmomentschlüssel
verwenden. Drehmoment dieser Kabelverschraubung: 5 Nm. – Blindstopfen an der vorgesehenen Bohrung des Auswertegerätes entfernen – Beiliegende Kabelverschraubung durch Bohrung stecken und mit Gegenmutter (1) von
innen sichern.
– Kabel durch die Kabelverschraubung stecken bis die Schirmung (2) Kontakt zu den Klem-
men (3) hat. Druckmutter (4) anziehen bis der Dichteinsatz (5) zwischen Druckmutter und
Kabel einen kleinen Wulst bildet. – Kontakt der Schirmung mit den Klemmen kontrollieren.
§ Verbindungskabel anschließen: – Adern entsprechend den Klemmenbelegungsplänen fest an den Klemmen verschrauben. – Belegungspläne siehe Seite 28.
§ Auswertegerät wieder verschließen. Darauf achten, dass der Dichtring zwischen Gehäuse
und Frontplatte richtig aufliegt.
§ Nach Beendigung der Montagearbeiten den IP65-Schutz überprüfen. Dazu Druckmano-
meter verwenden. Weitere Informationen dazu sind beim Sartorius Service zu erfragen.
Schnittstelle COM1 und UniCOM für Betrieb einstellen
Nach Einbau und Konfiguration des Schnittstellenmoduls in das Auswertegerät die
Schnittstelle UniCOM mit Hilfe des Bedienmenüs für die vorgesehene Funktion einstellen.
Siehe dazu das Kapitel »Voreinstellungen COM1 und UniCOM«. Weitere Erläuterungen
dazu enthält das Kapitel »Voreinstellungen« der Midrics-Betriebsanleitung.
4
1
5
2
3
25

Module konfigurieren: YDO01M-485, YDO01M-20MA

YDO01M-485 (Optionen A2 und A3)
Merkmale
Das Schnittstellenmodul YDO01M-485 (serielle RS485/RS422-Schnittstelle, galvanisch getrennt
1
) kann entweder im RS485- oder im RS422-Betrieb eingesetzt werden. Die Konfiguration für die vorgesehene Verwendung erfolgt mit acht Schaltern. Zusätzlich zur Einstellung für den vorgesehenen Betrieb als eine RS485- oder RS422­Schnittstelle müssen je nach Einsatzbereich (Netzwerk oder Punkt-zu-Punkt-Verbindung) die auf der Platine vorhandenen Abschlusswiderstände (120 O) und die Bias-Widerstände aktiviert oder deaktiviert werden.
Die Anordnung der Schalter ist aus der nebenstehenden Strichzeichnung ersichtlich. Bei geschlossenem Schalter 1-4 ist die Schnittstelle für RS422-Betrieb konfiguriert.
Folgende Funktionen stehen zur Verfügung, wenn der jeweilige Schalter geschlossen ist (Stellung: »ON«):
Funktion (ON = geschlossen) Schalter
Abschlusswiderstand, TX-Seite 120O 1 - 1 BIAS-Widerstand, TX-Seite (TXD+, Pull-Up) 680O 1 - 2 BIAS-Widerstand, TX-Seite (TXD–, Pull-Down) 680O 1 - 3 ON: RS422-Betrieb | offen: RS485-Betrieb 1 - 4 Abschlusswiderstand, RX-Seite 120O 2 - 1 BIAS-Widerstand, RX-Seite (RXD+, Pull-Up) 680O 2 - 2 BIAS-Widerstand, RX-Seite (RXD–, Pull-Down) 680O 2 - 3 Ohne Funktion 2 - 4
Hinweis zur Schalterstellung
Immer gleiche Schalterstellung:
– beide Schalter 1–2/1–3 auf ON oder OFF – beide Schalter 2–2/2–3 auf ON oder OFF
Betrieb als RS485-Schnittstelle (Option A3):
§ Der Schalter 1-4 für die Umschaltung zum RS485-Betrieb muss geöffnet sein (Werksvor-
einstellung).
§ Ggf. Biaswiderstände für den RS485-Betrieb deaktivieren. Dazu die Schalter öffnen
(Werkvoreinstellung). Die Biaswiderstände dürfen in einer Übertragungsstrecke (Netzwerk oder Punkt-zu­Punkt-Verbindung) nur einmal vorkommen, sonst besteht die Gefahr von Übertragungs­fehlern. Dazu ggf. Datenblätter oder Schaltungsunterlagen der Gegenstelle oder der Netz­werkknotenpunkte einsehen. Biaswiderstände immer paarweise aktivieren oder deaktivieren.
§ Der Abschlusswiderstand (TX-Seite, Schalter 1 – 1) muss aktiviert sein, wenn sich das
Gerät an einem der beiden Enden eines RS485-Bussystems befindet oder wenn es mit einem anderen Gerät mit einer Punkt-zu-Punkt-Leitung verbunden ist. In der Gegenstelle muss sich ebenfalls ein Abschlusswiderstand von 120 O befinden. Ggf. Abschlusswider­stand (120 O) für den RS485-Betrieb aktivieren: Schalter 1 - 1 und 2 - 1 schließen (Stellung »ON«)
Betrieb als RS422-Schnittstelle (Option A2):
§ Den Schalter 1 - 4 für die Umschaltung zum RS422-Betrieb schließen (Stellung »ON«)
§ Ggf. Biaswiderstände für den RS422-Betrieb deaktivieren. Dazu die Schalter öffnen.
§ Den Abschlusswiderstand der RX-Seite aktivieren (Schalter 2 – 1), sofern kein externer
Abschlusswiderstand vorhanden ist. TX-Abschlusswiderstände immer deaktivieren (Schalter 1 – 1).
1
) Der Schirm des Anschlusskabels ist einseitig mit dem Gehäuse des Auswertegerätes verbunden.
Das Auswertegerät ist mit dem Schutzleiter verbunden.
26
YDA01M-20MA (Option A9)
Merkmale
Das Schnittstellenmodul YDA01M-20MA ist ein Analogausgang. Es kann entweder als Stromschnittstelle (0/4 - 20mA, 0 - 24 mA) oder als Spannungsschnittstelle (0 bis 10 V) betrieben werden. Die Spannungsversorgung erfolgt intern galvanisch getrennt
1)
).
Das Schnittstellenmodul kann auf einen der vier folgenden Betriebszustände eingestellt
werden: – Spannungsschnittstelle, 0 bis 10 V – Stromschnittstelle, 0 bis 20 mA – Stromschnittstelle, 4 bis 20 mA – Stromschnittstelle, 0 bis 24 mA
Die Konfiguration für die vorgesehene Verwendung erfolgt durch das Schließen und Öff-
nen von Schaltern. Die Anordnung der Schalter ist aus der nebenstehenden Strichzeich-
nung ersichtlich.
Die Einstellung auf den jeweiligen Betriebszustand erfolgt durch die Einstellung der
Schalter 1 und 2 (Schalter 3 und 4 ohne Funktion):
Betriebszustand Schalter
Spannungsschnittstelle, 0 bis 10 V SW 1–1: geschlossen = Stellung »ON«,
SW 1–2: offen
Stromschnittstelle, 0 bis 20 mA SW 1–1: offen,
SW 1–2: geschlossen = Stellung »ON«
Stromschnittstelle, 4 bis 20 mA SW 1–1: offen, SW 1–2: offen
(Werkvoreinstellung)
Stromschnittstelle, 0 bis 24 mA SW 1–1: geschlossen = Stellung »ON«,
SW 1–2: geschlossen = Stellung »ON«
1
) Der Schirm des Anschlusskabels ist einseitig mit dem Gehäuse des Auswertegerätes verbunden.
Das Auswertegerät ist mit dem Schutzleiter verbunden.
– Max. Bürde: 390 Ohm
Hinweise
– Der Schirm des Anschlusskabels der Stromschnittstelle ist einseitig mit dem Gehäuse des
Auswertegerätes verbunden. – Das Auswertegerät ist mit dem Schutzleiter verbunden. – Wird das Auswertegerät mit einem internen oder externen Akku versorgt, ist ein Betrieb
der Stromschnittstelle nicht möglich.
§ Das Schnittstellenmodul YDA01M-20MA wird direkt auf die Digitalplatine der Midrics
Auswertegeräte (MIS..., MW...) aufgesteckt. Siehe dazu das Kapitel »Einbau in das
Auswertegerät«.
27
Beispiel: Prinzipschaltbild
YDO01M-IO, Option A5: Spezifikationen
Digitale Eingänge
– Anzahl: 5 – Low-Pegel: –3 V bis +5 V – High-Pegel: +11 V bis +30 V – Max. Stromaufnahme: 2,6 mA bei 15 V – Schalten der Eingänge durch Anlegen
der entsprechenden Spannung.
Digitale Ausgänge
– Anzahl: 5 – Maximaler Stromfluss je Kanal:
100 mA – Spannungsbereich 0–30 Vdc – Jeder Ausgang wird durch einen
Optokoppler gebildet.
YDO01M-EN (Option B9)
Lieferumfang
– Schnittstellenmodul YDO01M-EN – Betriebsanleitung (dieses Dokument) – Software-Schnittstellenbeschreibung
»Feldbus« für Modbus TCP
Montage
Das Schnittstellenmodul YDO01M-EN
(Ethernet-Schnittstelle) wird ohne
Konfiguration direkt mit der Digitalpla-
tine der Waage verbunden. Siehe dazu
das Kapitel »Einbau in Auswertegerät«.
Stecker des Sartorius Ethernet-Kabels
YCC02RJ45M7 (Option M38) in die
Buchse des Schnittstellenmoduls
stecken.
Hinweis:
!Nur Kabel und Stecker gemäß der
Ethernet-Spezifikation verwenden
(CAT5 oder höher):
Ethernet-Kabel mit Kabelverschraubung
Sartorius Bestell-Nr. YCC02RJ45M7
(Option M38)
Schnittstellenmodul nur in folgenden
Geräten einsetzbar: – Indikator MIS1, MIS2 (IP65) – Komplettwaage MW1, MW2 (IP65)
1
23
4
1
0.2A
4
30V
OUTx_high
OUTx_low
Inputx_high
LV1
LV1
LV2
23
Inputx_low
LV2
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